diesel generators (whisper) - marine · pdf fileeasy to install the digital diesel control...

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This type of alternator is the world standard because of its ability to produce the initial power surge required by inductive appliances such as electric motors and compressors. Precise voltage regulation generates optimal power with a clean sine wave. There is no need for a large enclosure with capacitors, usually found on a-synchronous generators. Mastervolt generators do not contain brushes, they regulate their own voltage and are maintenance-free. The Ultra model 10 and 12.5 is supplied with Electronic Governor. Advanced Digital Diesel Control now standard The new Whisper generator sets are stan- dardly supplied with this very advanced digital control system. Some of the major fea- tures are automatic starting and stopping combined with monitoring functions, both actual and historical: V/Amps/frequency/load and operating hours readout. Furthermore it supports fault finding and maintenance. You can find a detailed description in this datasheet. DIESEL GENERATORS (WHISPER) Ultra silent watercooled diesel generators, 3600 & 1800 rpm Mastervolt’s comprehensive range of AC diesel generators is ultra-quiet, compact, easy to install and reliable. All shipboard con- veniences such as washer/dryers, air-con- ditioning systems and other AC appliances are now available to you at a push of a button. At the same time, your batteries are being recharged quickly, allowing you to switch back to silent inverter power for the remainder of the day. Comprehensive range Whisper generators are available as 3600 rpm sets (for 50Hz output 3000 rpm) and 1800 rpm (1500 rpm when 50Hz output). The range has now been extended with 3 new Ultra models; an 9.5, 12.5 and 30 kVA model (8, 10 and 25 kVA at 50Hz). Another innovation: the entire Whisper range is now fitted as standard with the new Digital Diesel Control system. We have also renamed our generator range: the Whisper 3500 for example becomes Whisper 3.5. Technology explained : The engine Mastervolt uses indirect-injected four-stroke diesel engines manufactured by Mitsubishi & Kubota. Exceptionally quiet, compact and smooth running, these high-tech engines con- form to the strictest emission level require- ments and are extremely environmentally friendly. The Whisper engines are designed for marine use and are soft mounted inside a sound shield. Cooling principle All engines are heat exchanged cooled. The combustion air is cooled as well, to ensure op- timal performance under extreme conditions. The alternator is water-cooled by an integra- ted cooler made of seawater-corrosion proof cupra-nickel, with the exception of the Ultra 25 model which has an air-cooled alternator. The power section All Whisper generator sets are fitted with a synchronous alternator. Systems, not just boxes An important advantage offered by Master- volt is the availability of a wide range of custom designed system components such as the silencer/waterlock, exhaust water/gas separators, DC kits for starting, etc. Most of them are offered as a complete kit, including our spare parts. EXTREMELY COMPACT ULTRA QUIET DIESEL POWERED • SYNCHRONOUS ALTERNATOR • ALL-WATERCOOLED COMPREHENSIVE DIGITAL MONITORING AND CONTROL AS STANDARD CUSTOM DESIGNED INSTALLATION PARTS EASY TO INSTALL WORLD WIDE SERVICE Version no. US121004. Part # 500003606. NEW : Digital Diesel Control

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Page 1: DIESEL GENERATORS (WHISPER) - Marine  · PDF fileEasy to install The Digital Diesel Control system consists of a *) are

This type of alternator is the world standard

because of its ability to produce the initial

power surge required by inductive appliances

such as electric motors and compressors.

Precise voltage regulation generates optimal

power with a clean sine wave. There is no

need for a large enclosure with capacitors,

usually found on a-synchronous generators.

Mastervolt generators do not contain

brushes, they regulate their own voltage and

are maintenance-free. The Ultra model 10

and 12.5 is supplied with Electronic Governor.

Advanced Digital DieselControl now standardThe new Whisper generator sets are stan-

dardly supplied with this very advanced

digital control system. Some of the major fea-

tures are automatic starting and stopping

combined with monitoring functions, both

actual and historical: V/Amps/frequency/load

and operating hours readout. Furthermore it

supports fault finding and maintenance.

You can find a detailed description

in this datasheet.

DIESEL GENERATORS (WHISPER)Ultra silent watercooled diesel generators,

3600 & 1800 rpm

Mastervolt’s comprehensive range of AC

diesel generators is ultra-quiet, compact, easy

to install and reliable. All shipboard con-

veniences such as washer/dryers, air-con-

ditioning systems and other AC appliances are

now available to you at a push of a button. At

the same time, your batteries are being

recharged quickly, allowing you to switch

back to silent inverter power for the

remainder of the day.

Comprehensive rangeWhisper generators are available as 3600 rpm

sets (for 50Hz output 3000 rpm) and 1800

rpm (1500 rpm when 50Hz output). The

range has now been extended with 3 new

Ultra models; an 9.5, 12.5 and 30 kVA model

(8, 10 and 25 kVA at 50Hz). Another

innovation: the entire Whisper range is now

fitted as standard with the new Digital Diesel

Control system. We have also renamed our

generator range: the Whisper 3500 for

example becomes Whisper 3.5.

Technology explained :The engineMastervolt uses indirect-injected four-stroke

diesel engines manufactured by Mitsubishi &

Kubota. Exceptionally quiet, compact and

smooth running, these high-tech engines con-

form to the strictest emission level require-

ments and are extremely environmentally

friendly. The Whisper engines are designed

for marine use and are soft mounted inside a

sound shield.

Cooling principleAll engines are heat exchanged cooled. The

combustion air is cooled as well, to ensure op-

timal performance under extreme conditions.

The alternator is water-cooled by an integra-

ted cooler made of seawater-corrosion proof

cupra-nickel, with the exception of the Ultra

25 model which has an air-cooled alternator.

The power sectionAll Whisper generator sets are fitted with a

synchronous alternator.

Systems, not just boxesAn important advantage offered by Master-

volt is the availability of a wide range of

custom designed system components such as

the silencer/waterlock, exhaust water/gas

separators, DC kits for starting, etc. Most of

them are offered as a complete kit, including

our spare parts.

• EXTREMELY COMPACT

• ULTRA QUIET

• DIESEL POWERED

• SYNCHRONOUSALTERNATOR

• ALL-WATERCOOLED

• COMPREHENSIVE DIGITAL MONITORING AND CONTROLAS STANDARD

• CUSTOM DESIGNEDINSTALLATION PARTS

• EASY TO INSTALL

• WORLD WIDE SERVICE

Version no. US121004.Part # 500003606.

NEW :Digital Diesel Control

Page 2: DIESEL GENERATORS (WHISPER) - Marine  · PDF fileEasy to install The Digital Diesel Control system consists of a *) are

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TECHNICAL SPECIFICATIONS 3600/3000 RPM MODELS

Dimensions (in inches) for 3600/3000 rpm versions:Model 3.5 6 8 12

• length 19.9 26 26 31.9

• width 15.9 19.5 19.5 20.7

• height 19.7 21.7 21.7 24.2

• A 12 16 16 21.7

• B 16.1 19.5 19.5 21.7

• C 16.9 20.5 20.5 23.6

top view

Whisper 3.5,part # 50900555.

Whisper 3.5 Whisper 6 Whisper 8 Whisper 12

Part # 120V or 120/240V 60Hz 50900555 50902055 50903055 50904055

Part # 230V/50Hz* 50900500 50902005 50903005 50904005

Engine type & manufacturer 4-stroke Kubota 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi

Nominal rpm 60 or 50Hz 3600 or 3000 RPM 3600 or 3000 RPM 3600 or 3000 RPM 3600 or 3000 RPM

Engine model OC60 L2E L2E L3E

Number of cylinders 1 2 2 3

Cylinder capacity 276 cc 635 cc 635 cc 952 cc

Bore & stroke 2.8 x 2.7 inch 2x 3 x 2.8 inch 2x 3 x 2.8 inch 3x 3 x 2.8 inch

Air consumption@3000 rpm 0.38 m3/min. 0.95 m3/min 0.95 m3/min 1.43 m3/min

Engine cooling oil-cooled indirect watercooling indirect watercooling indirect watercooling

ø wet marine exhaust hose int. 15⁄8” 15⁄8” 15⁄8” 15⁄8”

ø dry exhaust pipe 1”BSP 1" BSP n.a. 11⁄2" BSP

Outside water pump (impeller type) Mastervolt model K Mastervolt model M Mastervolt model M Mastervolt model M

Pump capacity 2.6-3.2 gpm 4.8 gpm 4.8 gpm 4.8 gpm

Fuel diesel diesel diesel diesel

Fuel consumption 0.18-0.31 gph 0.26-0.66 gph 0.26-0.79 gph 0.26-1.05 gph

Fuel supply pump electric 12V DC electric 12V DC electric 12V DC electric 12V DC

Location oil refill cap top & side top & side top & side top & side

Starting system 12V DC grounded 12V DC grounded 12V DC grounded 12V DC grounded

Ground isolated version optional optional optional optional

Starter battery, gel type, optional 12V 55 Ah / group 24 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 85 Ah / group 27

Battery charge current auxiliary winding 8A alternator 40A alternator 40A alternator 40A

Remote control panel Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control

Second remote control panel optional optional optional optional

Alternator water-cooled, brushless, synchronised

Voltage regulation capacitor capacitor capacitor capacitor

Nominal voltage 60Hz / 50Hz 240V, 120/240V / 230V

Nominal power 60Hz 4 kVA, 3.2 kW 7.1 kVA, 5.7 kW 9.2 kVA, 7.4 kW 14.5 kVA, 11.6 kW

Nominal power 50Hz 3.75 kVA, 3 kW 6.25 kVA, 5 kW 8 kVA, 6.4 kW 12 kVA, 9.6 kW

Power factor 0.8 0.8 0.8 0.8

Tolerance frequency (Hz) ± 5% ± 5% ± 5% ± 5%

Tolerance voltage (V) ± 6% ± 6% ± 6% ± 6%

Dry weight 190 lbs 392 lbs 392 lbs 462 lbs

Max. angle when continually in use 25º in any direction

* Please consult our website (www.mastervolt.com) for the exact specifications of our 50Hz versions.

• Optional: generator and installation kits for keelcooling applications (dry exhaust) and ungrounded versions.

Page 3: DIESEL GENERATORS (WHISPER) - Marine  · PDF fileEasy to install The Digital Diesel Control system consists of a *) are

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Whisper 20 Ultra.

See our price list / catalog for all built-in parts or surf to www.mastervoltusa.com

Whisper 20 kVA Ultra, with the service side open.

New:Both Whisper 15 kVA and 20 kVA

models are now fitted with sound

shields consisting three parts.

Our 7, 9.5 and 30 kVA models will

be supplied with a new sound shield

generation.

Dimensions (in inches) for 1800 rpm modelswith sound shield:Ultra 7 9.5 12.5 15 20 30

• length 31.9 35.4 35.4 41.7 45.3 48

• width 20.7 24.2 24.2 24.2 26.8 24.4

• height 24.2 27.2 27.2 27.2 29.5 29.1

• A 21.7 -- -- 22 29.9 --

• B 21.7 -- -- 23.5 27.6 --

• C 23.6 -- - 25.5 29.5 --

Whisper 7 Ultra.

Whisper 15 Ultra.

Whisper 7 Ultra,one service side.

TECHNICAL SPECIFICATIONS 1500/1800 RPM MODELSWhisper 7 Ultra Whisper 9.5 Ultra* Whisper 12.5 Ultra* Whisper 15 Ultra Whisper 20 Ultra Whisper 30 Ultra*

Part # 120V or 120/240V 60Hz 50905055 50906055 50909055 50907055 50908055 50901055

Part # 230V/50Hz 50905005 (6 Ultra) 50906005 (8 Ultra) 50909005 (10 Ultra) 50907005 (12 Ultra) 50908005 (16 Ultra) 50901005 (25 Ultra)

Engine type & manufacturer 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi 4-stroke Mitsubishi

Nominal rpm 60 or 50Hz 1800 or 1500 1800 or 1500 1800 or 1500 1800 or 1500 1800 or 1500 1800 or 1500

Engine model L3E S3L2 S3L2 S4L2 S4Q2 S4S

Number of cylinders 3 3 3 4 4 4

Cylinder capacity 952 cc 1318 cc 1318 cc 1758 cc 2505 cc 3331 cc

Bore & stroke 3x 3 x 2.8 inch 3x 3.1 x 3.6 inch 3x 3.1 x 3.6 inch 4x 3.1 x 3.6 inch 4x 3.5 x 4 inch 4x 3.7 x 4.7 inch

Air consumption 0.8 m3/min 1.1 m3/min 1.1 m3/min 1.5 m3/min 2.1 m3/min 2.8 m3/min

Engine cooling indirect water-cooling indirect water-cooling indirect water-cooling indirect water-cooling indirect water-cooling indirect water-cooling

ø wet marine exhaust hose int. 15⁄8” 2” 2” 2” 2” 21⁄2”

ø dry exhaust pipe 11⁄2" BSP 11⁄2” BSP 11⁄2” BSP 11⁄2" BSP 11⁄2" BSP 2” BSP

Outside water pump (impeller type) Mastervolt model M12 Mastervolt model M12 Mastervolt model M12 Mastervolt model M12 Mastervolt model M16 Mastervolt model M16

Pump capacity 4 gpm 4.8 gpm 4.8 gpm 4.8 gpm 5.8 gpm 5.8 gpm

Fuel diesel diesel diesel diesel diesel diesel

Fuel consumption 0.26-1.05 gph 0.26-1.05 gph 0.26-1.05 gph 0.26-1.05 gph 0.26-1.32 gph 0.26-2.1 gph

Fuel supply pump electric 12V DC electric 12V DC electric 12V DC electric 12V DC mechanical mechanical

Location oil refill cap top & side top & side top & side top & side top top

Starting system 12V DC negative ground 12V DC negative ground 12V DC negative ground 12V DC negative ground 12V DC negative ground 12V DC negative ground

Ground isolated version optional optional optional optional optional optional

Starter battery (optional) 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 85 Ah / group 27 12V 120 Ah / 4D 12V 120 Ah / 4D

Battery charge current alternator 40A alternator 50A alternator 50A alternator 50A alternator 50A alternator 50A

Remote control panel Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control Digital Diesel Control

Second remote control panel optional optional optional optional optional optional

Alternator water-cooled, brushless, synchronous** air cooled, brushless, synchronous

Voltage regulation single phase / dual voltage capacitor + AVR (optional) capacitor + AVR (optional) capacitor + AVR (optional) capacitor + AVR (optional) capacitor + AVR (optional) AVR

Voltage regulation 3-phase** n.a. n.a. n.a. AVR AVR AVR

Nominal voltage 60Hz 120/240V 120/240V 120/240V 120/240V or 3-phase 120/240V or 3-phase 120/240V or 3-phase

Nominal voltage 50Hz 230V 230V 230V 230V or 3-phase** 230V or 3-phase** 230V** or 3-phase**

Nominal power 60Hz 7 kVA, 7 kW 9.5 kVA, 9.5 kW 12.5 kVA, 12.5 kW 15 kVA, 15 kW 20 kVA, 20 kW 30 kVA, 30 kW

Nominal power 50Hz 5.7 kVA, 5.7 kW 8 kVA, 8 kW 10 kVA, 10 kW 12 kVA, 12 kW 16 kVA, 16 kW 25 kVA, 25 kW

Power factor 1 1 1 1 1 1

Governor mechanical mechanical electronic mechanical mechanical mechanical

Tolerance frequency (Hz) ± 5% ± 5% ± 0.5% ± 5% ± 3% ± 3%

Tolerance voltage (V) ± 5% ± 5% ± 3% ± 5% ± 5% ± 2%

Dry weight 496 lbs 573 lbs 573 lbs 683 lbs 825 lbs 926 lbs

Max. angle when continually in use 25º in any direction

PTO hydraulic pump n.a. optional optional optional optional optional

* Available from September 2004 onwards.** 3-phase alternators are not watercooled. top view

Optional: • PTO (power take off) at the rear, for 8-25 kW models.

• ungrounded versions.

Page 4: DIESEL GENERATORS (WHISPER) - Marine  · PDF fileEasy to install The Digital Diesel Control system consists of a *) are

Easy to installThe Digital Diesel Control system consists of a

central control unit and a local control panel

already installed on the generator set, and a re-

mote panel as a user friendly interface between

the operator and the generator. Communication

between the remote panel and control unit takes

place by means of a ‘plug in’ communication

cable that is included with the system.

Now the system is ready to be used and no

further settings are required!

Easy to operateBasic operation of the Digital Diesel Control is

very easy: a short push on the start button will

initiate the start procedure. Each step in this

procedure is displayed on the panel and shows

for itself. Stopping is possible at any moment by

pushing the stop button briefly. While the

generator set is running the LCD display on the

remote panel shows the most important infor-

mation about the output and load. The load bar

allows observation-at-a-glance of the load as well.

When scrolling through the menu by pushing

the Select button, various advanced actual

engine diagnostic and historical data can be

monitored. In the event of a failure a red LED

indicator lights up and the microprocessor will

stop the engine. After stopping, detailed infor-

mation about the failure is shown on the LCD

display.

Quick Scan DDC functions :

Overview of the DDC menu

LCD display The backlit LCD display shows the actual statusand user specific information of the Whispergenerator. When two blinking stars (*) areshown, the autostart function or the intervalmode is activated.

Generator control buttonsA simple touch of the Start buttonwill start the generator at any time.Press Stop for an immediate stop.

Set and Select Press the Set and Select buttons fornavigation through theprogramming and read-out menus.

Read out informationBoth actual and historical information is shown: • Voltage, Amps, frequency at the output of the generator. • Load in kVA and as a percentage of the total available power.• Voltage of the starter battery and an additional second battery.• Deepest battery voltage. • Time before maintenance.• Latest warnings.

Programming • Alarm function set points: low AC voltage,

high amps, low frequency, low battery. • Adjustment of engine control.• Autostart function: to start the generator

on low battery voltage.• Interval mode to start and stop the

generator at any desired moment.

Load bar The load bar displays the approximate load that is connectedto the generator in proportion to the maximum availablepower. Each LED represents 20% of the available power.In the event of an overload situation a red LED illuminates.

DIGITAL DIESEL CONTROL DESCRIBED

• Energy menu. Allows you to adjust the setpoints of the alarm functions.

• Engine menu.Allows you to adjust the Digital Diesel Control according to the engine specifications.

• Autostart menu. Allows adjustment of trigger points to start and stop the generator automatically

because of a low battery voltage (restricted access).

• Interval menu. Settings to run the generator periodically (restricted accessibility).

• Display menu.Used to reset and adjust several parameters according to the user specific

requirements, e.g. the internal clock.

Read our detailed ‘Mastervolt DDC Technical description’ on our website.

Page 5: DIESEL GENERATORS (WHISPER) - Marine  · PDF fileEasy to install The Digital Diesel Control system consists of a *) are

WORLDS BEST POWER

IMPORTANT INSTALLATION PARTS

Our new Delta water/exhaust gas separator is an essential component of a

silent and reliable exhaust system. The Delta system removes the principle

cause of back pressure and stops the irritating sploshing noise, known from

conventional exhaust systems. The Delta separator is made from high

resistant fiberglass, fitted with multi-fit brass connections, suitable for 15⁄8” or

2” ø hose diameters. The stainless steel bracket is supplied as standard.

Depth of the system including bracket is 6.7 inch only. The Delta separator

has been designed to fit in any (Whisper) generator system up to 20 kVA

rating.

Part # 50230097.

Our new Delta silencer/waterlocks are designed for use with Whisper

generators positioned on or below the waterline. The Delta silencer systems

have excellent acoustics, are high temperature proof and designed for any

(Whisper) generator system from 3.5 to 20 kVA. The naval brass hose

connections are suitable for 15⁄8” or 2” ø hoses. Mounting bracket supplied

as standard.

Part # 50230093.

High quality rubber exhaust hoses (15⁄8” or 2”), Lloyds cert. DNV S-2793, are

available from stock. Upon request supplied with hose clamps, elbows, etc.

Ask for our complete exhaust kit overview.

We offer an additional full maintenance free gel battery, together with a 3-

step charger, battery (230V AC supply required) terminals plus protection

covers and a DC switch as a ready-to-install electrical kit.

Practical spare part kits are available of the shelf.

Useful add-on for our one-cylinder Whisper 3.5 and Whisper 6 - 3000 rpm:

galvanised steel mounting plate, ensuring an optimal vibration free

installation.

WWW.MASTERVOLTUSA.COM

Your dealer:

Mastervolt USA, Inc.: 70 Water Street - Thomaston ME 04861 - tel. (207) 354-06183211 S. Andrews Avenue - Ft. Lauderdale FL 33316 - tel. (954) 779-2627