digital density disruptor
DESCRIPTION
The one of its kind machine in the world, which checks and integrates dye packages linearly to give a Density Proofed Dyeing Platform.TRANSCRIPT
DIGITIAL DENSITY DISRUPTO
Equal Density Equal Dyeing
Soft Package Exporters
Technologies For Textiles
DIGITIAL DENSITY DISRUPTOR
Equal Density Equal Dyeing
Linear Integration Of Density
Sewing Thread Quality Yarn Dyers
Soft Package Exporters
Mantex Technologies For Textiles
Equal Density Equal Dyeing
Mantex Technologies For Textiles
Typical Precision Wound Dye Lot
20% has density of +/- 20 gpls
15% has density above +/- 10 gpl
2 to 4% are Toxic Density
Flow Mapping In A Precision Wound Dye lot
Low Density : More Flow : Cross Talk Between Various Flow Regimes : Bubbly Fow
High Density : Less Flow : Deformed Stratified Layers moving at different Velocities : Segmental Flow
Equal Density : Equal Flow : Integrated Flow Regime : Annular Flow
:
Yarn Capillary Instability
Unevenness in Yarn
Surface Tension variation affects the mobility of the fluid solid interface and gives unlevelled dyeing.
Solution
Integrated Dyeing Platform
Via
Digital Density Disruption
Density Of Dye Package The Physics of Yarn Dyeing Flow Dynamics in Dye Package
Mantex Technologies For Textiles
Vision Based Rendering
Traverse
Outer Diameter
Volume
Weight
Density
Density Set to Digital Limits and Disrupted to Group for Robust Linear and Serial Integration
Equal Density Equal Flow Equal Dyeing
Integrated Dyeing Platform does not have susceptibility to multiple flow regimes and pressure fluctuations.
The Capillary Instability and air pockets between layers is one major cause of density distortion. The linear
integration packs the dye packages into one single lot to give rich dynamic macroscopic dye diffusion.
The density variation between dye packages needs to be neutralized. Because flow maps are very
dependent on Inlet conditions. The linear Integration of dye packages renders simulated peripheral network
modelled to give micro fluidic ,multiphase axial and radial dispersion of the dye liquor.
Channel Geometry on account of changing Angle of Wind in Precision Winders is the cause of within package
Density Variation . This can only be neutralized by dynamic pressing of dye packages. However, can be
checked on the DMS by unwinding in steps of 10mm of outer diameter and inspecting the density.
Intelligence
Mantex Technologies For Textiles
Mantex Digitial Density Disruptor ( Patented)
Place the bobbin on the tray and start . The pusher brings it under the vision system and wraps up the volume, which
is processed with the input from the pizo sensor for weight to get the Density.
The Program set as per the limits of density sorts the dye packages to bins of within, above and below range.
Linearly Integrated Density lots are clubbed together and dyed without the need of rewinding the out of limit lots.
The Dyer gets Additional Degree of Freedom for its RFT
Sorts : 6 Dye Packages Per Min of any weight.
Foot Print : 3000mm(L) x 900mm(W) x 1600mm(H)
Power : 3 KVA, 50 hz, 220 v
Air : Flow 2 cfm, Pressure: 5 Bar.
Accuracy : +/- 2% based on Geometry of Dye Package.
India Indonesia TexX Technologies Private Limited# 360, PT Mantex Indonesia 43RD Main Road Ideal Homes Township Jl Raya Gede Bage 16 Raja Rajeshwari Nagar Bandung 40294 Bangalore – 560 098 Tel : 0062-22-7802314 Telephone No.: 080 28605322 / 974-387-7863 E-mail: [email protected] / [email protected] [email protected] www.mantex-technologies.com
Degree of Freedom
Spec
Contact