dilo catalog english

Table of contents

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DILO D-87727 Babenhausen C 1235-03 3

SF6 Information 5 – 22

Evacuating and refilling devices 23 – 30

Mini Series 31 – 40

Piccolo Series 41 – 44

Compact Series 45 – 48

Economy Series 49 – 58

Mega Series 59 – 74

SF6 Storage tanks 75 – 78

SF6 Accessories 79 – 88

SF6 Measuring devices 89 – 115

4 DILO D-87727 Babenhausen

General information

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SF6-gas – Sulphur hexafluoride (molecule) Sulphur hexafluoride is a non-toxic, inert, insulating and quenching gas of high dielectric strength and thermal stability.

SF6 is an important medium in the electrical industry where it is used as quenching and insulating gas for enclosed medium and high voltage switchgear.

colourless odourless 5 times heavier than air temperature resistant up to 500°C Insulating and cooling gas chemically inert non-toxic non-inflammable

General information

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6 C 3187-00 DILO D-87727 Babenhausen

Safety first! National and international committees established concepts for safe and environmentally friendly SF6-gas handling. The primary objects of these directives are:

SF6-emissions should be avoided wherever possible. Complete recovery of SF6-gas down to min. 20mbar by using up-to-date maintenance

devices. Maintenance is carried out by qualified personnel only. Monitoring: Operators and manufacturers give a report on their SF6 consumption rate. The personnel working with SF6-gas is trained regularly. As from 4th July 2009 only

certified personnel is allowed to recover SF6-gas in the EU states in accordance with the EC 305/2008 directive.

Manufacturers are obliged to take back equipment containing SF6-gas.

Global warming potential (GWP) Examples:

CO2 (carbon dioxide) 1 Tetrafluorethane R-134a, HFC-134a 1 430

CH4 Methane 25 Fluorinated hydrocarbon FKW/HFKW up to 14 400

Carbon monoxide N2O 298 Sulphur hexafluoride SF6 22 200 SF6 has a high global warming potential – DILO offers solutions to avoid SF6 emissions!

General information

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Directive on fluor gases

By using DILO SF6 maintenance devices you meet the directives of national and international guidelines. (Recovery of SF6-gas down to ≤ 20mbar (2kpa) in accordance with IEC 62271-303 table 13, paragraph 4)

(EC) 842/2006 Directive on fluor gases (EC) 305/2008 Minimum requirement for the certification of personnel (EC) 1493/2007 Definition of the form of report (EC) 1494/2007 Definition of labelling

Valid for fluorinating greenhouse gases - HFKW – fluorocarbons HFC - FKW – fluorocarbons PFC - SF6-gas sulphur hexafluoride Aim: limitation and reduction of emission for fluorinating greenhouse gases As from 4th July 2009 only certified personnel is allowed to recover SF6-gas. Area of application: EU (27 countries) Publication on 14th June 2006

SF6 is a major greenhouse gas with a global warming potential of more than 22,000 times higher than that of CO2. Therefore, it is important to measure, monitor and capture SF6, contributing significantly to environmental protection. - carbon dioxide (CO2) - methane (CH4) - carbon monoxide (N2O) also known as laughing gas - partially halogenated fluorohydrocarbons H-FKW/HFCs - perfluorinated hyrdocarbons FKW/PFCs - sulphur hexafluoride (SF6) 170 members of states ratified the Kyoto protocol and committed to reduce emissions by 5.2% as from 2008 – 2012 (compared with values of 1990).

General information

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Use of SF6 in medium and high voltage switchgear for more than 40 years.

Since 2002, DILO measuring devices have been equipped with self-closing couplings. The measuring gas can be collected by means of the analyser discharge recovery system.

SF6 maintenance devices, being equipped with compressorsand operating entirely without oil and suction pumps forreclaiming SF6 down to 1 mbar, are manufactured in accordance with the state-of-art technology.

DILO measuring devices have been designed for verification of the SF6-gas quality for direct reuse of SF6 in case the gas quality corresponds to the IEC60480 directive. New measuring devices are equipped with an integrated gas return system.

DILO couplings are self-closing so that there is no loss of SF6-gas when connecting and reconnecting hoses on both ends.

General information

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Advantages of DILO SF6 service carts

All components used in SF6 circulation such as

compressors suction pumps vacuum compressors

operate entirely without oil. Contamination of SF6-gas is not possible!

Automatic drying and purification of SF6-gas during recovery and filling of SF6-gas Exchangeable filter cartridges

The self-closing couplings guarantee safe SF6-gas handling, i.e.:

No escape of SF6-gas No mixing with air

The latest generation of our SF6 maintenance devices provides comfortable operation via a 10“ touch panel.

Liquefaction of SF6-gas via pressure of the compressors. Storage in standard SF6 bottles is possible.

General information

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Reuse of SF6-gas SF6-gas must be handled in a closed cycle to avoid SF6 emissions. The diagram illustrated below explains a closed “reuse concept“ by using DILO components. DILO measuring devices are designed to check the limit values for the reuse of SF6-gas according to the IEC 60480 directive for “reuse gas“. “State of the art“ SF6-gas handling

1. Measuring the gas quality with a multi-function device (3 in 1) Decomposition products SF6 volume percentage Dew point temperature

The measuring gas is collected in an internal storage tank and is pumped back in the gas compartment after measurement. The measuring values can be stored in the device.

2. Recovery of contaminated gas, preparation and storage in liquid or gaseous form.

3. Registration of the recovered SF6-gas quantity (monitoring).

4. Measurement of the prepared gas (see item 1.). Collecting the measuring gas and pumping it back in the storage tank.

5. If the purified SF6-gas does not exceed the limit values of the IEC 60480 directive it is allowed to be reused.

SF6-emissions should be avoided – wherever possible!

General information

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Basic functions of measuring devices Determination of SF6-gas condition Regular control of the gas quality is recommended in order to maintain the operational reliability of SF6-switchgear. Thus, gas contamination could be detected and eliminated in time before any failure of switchgear arises. The measured gas quality is an indicator for the following parameters:

decomposition products (on SO2 (sulphur dioxide) basis SF6-concentration in gas quantity (percentage) dew point temperature

The purifying and reusing method is determined based on the measuring results. If the gas quality corresponds to the IEC 60480 regulation for reused SF6-gas it can be used without any additional treatment. (Follow the operating instructions of the switchgear manufacture.)

Portable moisture measuring device

SF6 Analyser 973 measurement of humidity and purity in gas insulated SF6 switchgear

Portable SO2 measuring device

SF6-Multi Analyser - SF6 concentration (%) - moisture concentration - SO2 concentration (ppmV)

Discharge gas collection unit

SF6-volume percentage measuring device

General information

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Basic functions of service carts Function: Recovery of SF6 During the recovery of SF6-gas from circuit breakers the gas flows automatically through dry and particle filters where decomposition products, moisture and solid particles are retained effectively. For heavily contaminated gas ( 100 ppm SO2), as well as for gas the quality of which is undefined it is absolutely necessary to install an additional pre-filter upstream from the gas handling device in order to protect the device from decomposition products. The time interval for exchanging the filter cartridges cannot be standardized as it depends on several factors. For this reason it is recommended to measure the gas quality.

Recovery of SF6-gas:

storage in gaseous or liquid form with oilfree suction pump down to 1 mbar (no SF6-gas emission) corresponds to the IEC 62271-303 directive (recovery of min. 2 kpa (20 mbar)) with oilfree vacuum compressor down to pa 50 mbar - residual gas emission 0.3 kg/m3

vol.

Gas handling device

SF6 circuit breaker Storage

General information

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Function: Evacuation of air or nitrogen Prior to filling with SF6-gas the gas compartments must be evacuated to avoid mixing with air. For this, (oil-lubricated) vacuum pumps are used which only deliver into the atmosphere. They are only used for the evacuation of air. The evacuation of gas compartments before refilling with SF6-gas is only possible down to 1 mbar. Vacuum pumps with a higher final vacuum are available.

Evacuation of air to a final vacuum of < 1 mbar.

Gas handling device


exhausts into the atmosphere

General information

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Function: Filling of SF6 (to operating pressure) The purified SF6-gas can be filled back with overpressure or by means of the compressor in the gas compartment to the required operating pressure of the SF6-switchgear. The gas quality must correspond to the IEC 60480 directive for used SF6-gas (observe the instructions in the operating manual of the switchgear manufacturer). When filling back, the SF6-gas is led through the dry filter and particle filter once again. SF6-gas stored in liquid form is converted into gaseous form via the evaporator.

Gas handling device


General information

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Purification of SF6-gas for reuse Each gas handling device is equipped with dry and particle filters. The dry filter allows safe absorption of gaseous decomposition products and moisture. The filter cartridge is filled with AI2O3 and molecular sieve and can easily be exchanged. The existing tubing does not have to be opened.

The particle filter serves for filtering solid particles and decomposition products out of the SF6-gas. The filter cartridge is folded to a cylinder with star-shaped cross section. A retention rate of 100 % is obtained as from a particle size of 1.0 m.

More details are described in the operating instructions. IEC 60480 limit values for the reuse of SF6-gas Medium voltage: -23 °C dew point

Contamination Specification

air and / or CF4 3 vol.-%

H2O 95 mg/kg (ppmW)

mineral oil 10 mg/kg (ppmW)

total amount of reactive, gaseous decomposition products

50 μl/l (ppmV) (total) or 12 μl/l (ppmV) for (SO2+SOF2) or 25 μl/l (ppmV) HF

High voltage -36°C dew point

Contamination Specification

air and / or CF4 3 vol.-%

H2O 25 mg/kg (ppmW)

mineral oil 10 mg/kg (ppmW)

total amount of reactive, gaseous decomposition products

50 μl/l (ppmV) (total) or 12 μl/l (ppmV) for (SO2+SOF2) or 25 μl/l (ppmV) HF

General information

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Recovery times using SF6 maintenance devices

to a final pressure of 1 mbar – with compressor and suction pump no SF6-gas emission 5 m long hose line DN 20 volume: 1.000 litre

Recovery pe 7 bar to pe 0 bar

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70 80

time in min.

pre

ssu

re in

bar

L170R.. /B2000R01

B120R02

B052R11L057R../B120R01

Recovery pa 1 bar to 1 mbar

1

10

100

1000

0 10 20 30 40 50 60 70 80 90

time in min.

pre

ssu

re in

mb

ar

5

20

50

2

L170R../B2000R01

B120R02L057R../B120R01

B052R11

General information

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Recovery times using SF6 maintenance devices

to a final pressure of 50 mbar – with compressor and vacuum compressor

residual gas emission: 0.304 g / litres vol.

5 m long hose line DN 20 volume: 1.000 litres

Recovery pe 7 bar to pe 0 bar

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70

time in min.

pre

ssu

re i

n m

bar

B058R01

B120R21 / B057R01 / B052R02

B120R22


0

100

200

300

400

500

600

700

800

900

1000

0 20 40 60 80 100 120

time in min.

pre

ssu

re in

mb

ar

B058R01

B120R21 / B057R01 / B052R02

B120R22

General information

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Recovery times using MINI SF6 maintenance devices

residual gas emission: 0.304 g / litres vol. at 50 mbar

5 m long hose line DN 8 volume: 300 litres to a final pressure of 50 mbar – with compressor and vacuum compressor The combination of B095R10 and B093R10 allows gas recovery down to 10 mbar.

Recovery time from pe 6 bar to 0 bar

0

1

2

3

4

5

6

7

0 20 40 60 80 100 120

time in min.

pre

ssu

re in

bar

B093R10 + B095R10

B093R01 + B095R10

B093R01 + B095R01

B143R..


1

10

100

1000

0 20 40 60 80 100 120 140 160 180

time in min.

pre

ssu

re in

bar B093R10 + B095R10

B093R01 + B095R10

B093R01 + B095R01

B14320

50

General information

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Evacuating times in minutes

delivery rate / final vacuum of vacuum pumps

Piccolo Economy / Compact

Mega

B120 / L057 / B058 / B057

B2000 / L170

B048R03 B046R03 B046R20

16m3/h 40m3/h 25m3/h 40m3/h 63m3/h 100m3/h 200m³/h 40m3/h 65m3/hEvacuation volume < 1 mbar < 1 mbar <

0.025 mbar

< 1 mbar

< 1 mbar

< 1 mbar

< 1 mbar < 0.025 mbar

< 0.025 mbar

50 l 4 1.7 1.5 1.3 1.2 1.15 1.1 1.5 1

100 l 8 3.3 3 2.6 2.4 2.3 2.2 2.5 2

300 l 24 9.9 10 7.8 7.2 6.9 6.6 7 5.5

500 l 40 16.5 16 13 12 11.5 11 11 9

* 1000 l 80 33 32 26 24 23 22 22 18

2000 l 160 66 64 52 48 46 44 44 36

Note for Mega series: The evacuating times of the Mega service carts could be reduced considerably by using a hose DN40.

Parameters: Medium: air Initial pressure: pa 1 bar Final pressure: pa 1 mbar Hose: DN20 / NL5000 mm Determination of the evacuation time for other volumes: tE = determined filling time in minutes * t = time value from the table for 1000 litres in minutes VE = volume to be evacuated in liters The above-mentioned evacuating times are standard values.

tE = t x VE : 1000 l

General information

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Best solutions for special requirements:

SF6-network with main central station and different working stations Windows PC user interface

Special SF6-gas handling plants with large and highly-efficient components DN 150 tubing

Large pressure tanks for gaseous storage of SF6-gas Volume: 1000 to 10.000 litres with gauge, safety valve, shut-off valve

SF6-gas handling plants for SF6-filled accelerators with permanent monitoring of measuring gas

General information

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Checklist for the selection of a service cart DILO has a wide range of SF6-service carts. Therefore, we are able to offer a suitable SF6-service cart for every special application. In order to assist us in selecting the most appropriate equipment we kindly ask you to answer the following questions: Answers

How much SF6-gas is there in the biggest gas compartment? kg(s)

What is the filling pressure (absolute) in the biggest gas compartment?

What is the volume of the biggest gas compartment? litre(s)

How many kgs of SF6-gas must be stored? kg(s)

Do you intend to store the SF6-gas in gaseous or liquid form? Do you want to store the gas in tanks or in separate SF6-gas cylinders? Caution: When storing SF6 in gaseous form in a 40l (volume) SF6-cylinder, you can store a maximum of approx. 6 kg of SF6-gas!

Which connecting coupling do you have at your gas compartment? Please send us a drawing of the connecting coupling or of the gas connection on the circuit breaker.

Max. distance between gas compartment and service cart? m(s)

Do you wish to have a trailer-mounted service cart (only possible with TÜV-approval)? Do you wish to recover SF6-gas down to 50 mbar residual gas emission (absolute) or down to 1 mbar (absolute)? Please mark the required pressure with a cross.

50 mbar 1 mbar

(does not correspond to the IEC 62271-303, table 13, paragraph 4)

Is it necessary to observe certain times for the SF6-gas handling? If so, please indicate which times are required for the following operations for the biggest gas compartment:

a) Recovery of SF6 min(s)

b) Evacuation of air min(s)

c) Filling with SF6 min(s)

Do you have certain requirements for the service carts? e. g. vinyl cover, lifting eyes, special pressure indication

Other wishes e. g. measuring devices, pre-filter unit, working protection kit for decomposed SF6-gas, cylinder heater blanket?

Please try to reply to these questions as detailed as possible.

Evacuating and refilling devices

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3-001-R001 SF6-gas refilling device mobile as cylinder cart with wire-braided hoses and coupling DN8 and DN20

3-001-R002 SF6-gas refilling device mobile as cylinder cart with rubber hoses and coupling DN8 and DN20

Standard equipment: SF6 bottle connection W 21.8 x 1/14 " ball valve with hand wheel 0.7 m long hose DN8 SF6 pressure reducer 6 m long hose DN8 DILO coupling tongue part DN8 DILO coupling tongue part DN20 gauge indication in bar

Paint: orange (RAL 2004)

2 operating instructions in 3 languages (German/English/French)

3-393-R001 SF6-gas refilling device portable with rubber hose and coupling DN8 and DN20

3-393-R002 SF6-gas refilling device portable in a case with rubber hose and coupling DN8 and DN20

Standard equipment: SF6 pressure reducer with thread W 21.8 x 1.14" 5 m long hose DN8 DILO coupling tongue part DN8 DILO coupling tongue part DN20 gauge indication in bar


Case dimensions: Length: 475 mm Width: 380 mm Heigth: 125 mm Weight: 7.5 kg

Length: 480 mm Width: 540 mm Heigth: 1360 mm Weight: 24 kg


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Acessories:

SF6 bottle connection with Whitworth left-handed thread 0.96" for 3-001-R001/R002 3-334-R001 2.0401

SF6 bottle connection with Whitworth left-handed thread 0.96" for 3-393-R001 3-245-R001 2.0401

SF6 bottle connection with thread G 5/8 for 3-001-R001/R002 3-315-R001 2.0401

Additional operating instruction in 3 languages (German/English/French) 6-0004-R100

Packing for 3-001-R001/R002 3-262-R002

Seaworthy packing for 3-001-R001/R002 3-262-R001

Packing for 3-393-R001 3-948-R006

Packing for 3-393-R002 3-775-R013


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3-001-4-R002 Evacuating and refilling device for evacuation of air and refilling of SF6-gas

with no gas loss

mobile as cylinder cart with wire-braided hoses DN8, coupling DN8 and DN20, 16 m3/h vacuum pump, final vacuum < 1 mbar

Standard equipment: 1. 16 m3/h vacuum pump for air 2. ball valve DN8 3. gauge 0 to -1200 mbar 4. 6 m long wire-braided hose DN8 5. DILO coupling tongue part DN8 6. DILO coupling tongue part DN20 10. SF6 bottle connection W 21.8 x 1/14 " 11. ball valve DN8 12. pressure reducer 0-10bar 13. 6 m long wire-braided hose DN8 14. DILO coupling tongue part DN8 15. DILO coupling tongue part DN20


Operating voltage: 220-240 V / 50/60 Hz alternating current

2 operating instructions in: ( ) German ( ) English ( ) French

Option:

Additional price for electrical special voltage 100 V / 50/60 Hz or 110-120 V / 60 Hz

6-0005-R030

Additional price of electrical special voltage 127 V / 50 Hz or 200 V / 50/60 Hz

6-0005-R138

Accessories:

SF6 bottle connection with Whitworth left-handed thread 0.96" 3-334-R001 P

SF6 bottle connection with thread G 5/8 3-315-R001 P

Additional operating instruction 6-0004-R102

Packing 3-262-R002

Seaworthy packing 3-262-R001

Additional operating instruction on CD-ROM 6-0004-R109

Length: 540 mm Width: 570 mm Height: 1370 mm Weight: 55 kg


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3-001-3-R002 Evacuating and refilling device for evacuation of air and refilling of SF6-gas

mobile as cylinder cart with wire-braided hoses DN8, coupling DN8 and DN20, 16 m3/h vacuum pump, final vacuum < 1 mbar

Standard equipment: 1 16m³/h vacuum pump 2 three-way ball valve DN8 3 vacuum indication –1200 / 0 mbar 4 SF6 pressure reducer (0-10 bar) 5 0.7 m long wire-braided hose DN8 6 SF6 bottle connection W 21.8 x 1/14” 9 6 m long wire-braided hose DN8 10 DILO coupling tongue part DN8 12 DILO coupling tongue part DN20




Option:


6-0005-R030


6-0005-R138

Accessories:

SF6 bottle connection with Whitworth left-handed thread 0.96" 3-334-R001 P


Additional operating instruction for 3-001-3-R002 6-0004-R102

Packing for 3-001-3-R002 3-262-R002

Seaworthy packing for 3-001-3-R002 3-262-R001

Additional operating instruction on CD-ROM 6-0004-R109

Note: This version will be taken out of our product range as from the middle of 2010. When using the hose for filling of SF6-gas and evacuation of air SF6-gas emissions will be produced.

SF6-gas emissions should be avoided wherever possible!

We recommend using the 3-001-4-R…as alternative device

Width: 500 mm Depth: 570 mm Height: 1370 mm Weight: 51 kg


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B048R03 Portable vacuum pump unit for the evacuation of air

Standard equipment: 1 16 m3/h vacuum pump final vacuum < 1 mbar 2 vacuum indication in bar/mbar 3 ball valve DN20 4 5 m long hose DN20 5 DILO coupling tongue part DN20 electric control different wrenches



2 operating instructions in: ( ) German ( ) English ( ) French B048R13 Vacuum pump unit with solenoid valve instead of ball valve Option:

Additional price for electrical special voltage 100 V / 50/60 Hz or 110-127 V / 60 Hz or 3x480 V / 60 Hz

6-0005-R030


6-0005-R138

Accessories:

SF6-gas refilling device 3-393-R001

Packing for B048R.. 3-748-R002

Length: Width: Height: Weight: 500 mm 400 mm 605 mm 36 kg


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B046R03 Mobile vacuum pump unit for the evacuation of air

Standard equipment: 1 40 m3/h vacuum pump for air final vacuum < 1 mbar 2 vacuum indication in bar/mbar 3 ball valve DN20 4 5 m long hose DN20 5 DILO coupling tongue part DN20 electric control fixing and steerable rollers different wrenches


Operating voltage: 208-240/380-460 V / 50/60 Hz 3-phase current


Please indicate the required operating voltage: 3 x ........V /......Hz B046R13 Vacuum pump unit with solenoid valve instead of ball valve Option:

63 m3/h vacuum pump, final vacuum < 1mbar 6-0005-R050

100 m3/h vacuum pump, final vacuum < 1mbar 6-0005-R051

25 m3/h two-stage vacuum pump, final vacuum < 2 x 10-3 mbar (final pressure) 6-0005-R056



Additional price for electrical special voltage ... V / ... Hz 6-0005-R039

Accessories:


Frame with crane eyelets and plastic cover B089R04

Packing for B046R.. 3-748-R001



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B046R20 Mobile vacuum pump unit for the evacuation of air

Standard equipment: 1 vacuum pump for air nominal suction capacity: 200 m³/h (at 50Hz) 240 m³/h (at 60Hz) final vacuum < 1 mbar 2 vacuum indication in mbar 3 solenoid valve 11 DILO coupling DN40 12 DILO coupling DN20

electric control fixing and steerable rollers tool box different wrenches

paint: orange (RAL 2004)

Operating voltage: 208-240/380-460 V / 50/60 Hz 3-phase current


Please indicate the required operating voltage: 3 x ........V /......Hz Option:

5 m long rubber hose DN20 with coupling tongue part DN20 on both ends 6-1017-R050


5 m long wire-braided hose DN40 with coupling tongue part DN40 on both ends 6-1076-R050


Additional price for electrical special voltage ... V / ... Hz 6-0005-R039

Accessories:

Frame with crane eyelets and plastic cover B089R19

Packing for B046R20 3-748-R017-C


Mini Series

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Modules and their functions

/ R10

B078R06

Mini Series

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B077R11 Pre-filter unit (pe 10 bar)

Standard equipment: dry filter particle filter DILO couplings DN8


Accessories

2 m long rubber hose DN8, with DILO coupling tongue part DN8 on both ends 6-1042-R020

Spare filter cartridge for dry filter B077-05

Spare filter cartridge for particle filter B077-06

B078R06 Portable vacuum pump unit

Standard equipment: 10 m3/h vacuum pump with exhaust filter final vacuum < 1 mbar vacuum gauge (–1 to 0 bar) ball valve DN8 3 m long rubber hose DN8 with DILO coupling tongue part DN8



Option:

Additional price for electrical special voltage 110-127 V / 50/60 Hz alternating current 6-0005-R063

Accessories:


Aluminium transport case for B078R06 3-781-R011

Packing for B078R06 3-748-R003

Length: 180 mm Width: 105 mm Height: 360 mm Weight: 4.0 kg


Mini Series

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B093R01 Vacuum compressor unit installed in a sheet-metal housing on rubber buffers

Standard equipment: 1.2 m3/h vacuum compressor final vacuum during gas recovery < 50 mbar solenoid valve, pressure switch gauge (-1 to +1.5 bar) DILO couplings DN8 electric control


Operating voltage: 220-240 V / 50 Hz alternating current

2 operating instructions in: ( ) German ( ) English ( ) French Option:


6-0005-R048

Additional price for electrical special voltage 220-240 V / 60 Hz 6-0005-R141

Accessories:





Mini Series

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B093R10 Vacuum compressor unit installed in a sheet-metal housing on rubber buffers

Standard equipment: 1.3 m3/h vacuum compressor final vacuum during gas recovery < 10 mbar solenoid valve, pressure switch gauge (-1 to +1.5 bar) DILO couplings DN8 electric control




Option:

Additional price for electrical special voltage 100 V / 50/60 Hz or 110-127 V / 50/60 Hz

6-0005-R142

Accessories:





Mini Series

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B095R01 Compressor unit for gaseous SF6 storage installed in a sheet-metal housing on rubber buffers

Standard equipment: 0.8 m3/h compressor

final pressure pe 20 bar at a suction pressure of >pe 3 bar or pe 10 bar at a suction pressure of pe 0 bar

particle filters gauges filling pressure reducer DILO couplings DN8 electric control




Option:


6-0005-R049

Accessories:

Storage connection with 5 meter long rubber hose DN8, DILO coupling DN8, ball valve DN8 and four different SF6 bottle connections

6-1041-R050



Aluminium transport case for B095R01 and B077R11 3-781-R004



Mini Series

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B095R10 Compressor unit for liquid SF6 storage installed in a sheet-metal housing on rubber buffers

Standard equipment: 1 m3/h compressor final pressure pe 50 bar particle filters gauges filling pressure reducer DILO couplings DN8 electric control




Accessories:

Storage connection with 5 meter long rubber hose DN8, DILO coupling DN8, ball valve DN8 and four different SF6 bottle connections

6-1041-R050

2 m long rubber hose DN8 with DILO coupling tongue part DN8 on both ends 6-1042-R020

5 m long rubber hose DN8 with DILO coupling tongue part DN8 on both ends 6-1042-R050

Aluminium transport case for B095R10 and B077R11 3-781-R005



Mini Series

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B132R01 Operating panel for the Mini Seris installed in a sheet-metal housing on rubber buffers

Standard equipment: gauges ball valves DN8 filling pressure reducer DILO couplings DN8



The components of the Mini Series such as vacuum compressor unit, compressor unit and vacuum pump unit can be connected to the operating panel with hoses. Furthermore, an SF6 bottle and the gas compartment can be connected as well. Thus, a safe handling is guaranteed. The ball valves can be adjusted in such a way as to carry out the evacuation, filling and gas recovery function without disconnecting the hoses.

Accessories:

Storage connection with 5 m long rubber hose DN8, DILO coupling DN8, ball valve DN8 and four different SF6 bottle connections

6-1041-R050





Accessories for all components of the Mini Series: B077R11 / B078R06 / B093R01/R10 / B095R01 / B132R01:

Packing if all components are packed together 3-748-R007

Accessories for all components of the Mini Series: B077R11 / B078R06 / B093R01/R10 / B095R10 / B132R01:

Packing if all components are packed together 3-748-R010

Dimensions of the operating panel: Length: 510 mm Width: 320 mm Height: 140 mm Weight: 13 kg

Dimensions of the aluminium transport case: Length: 600 mm Width: 400 mm Height: 180 mm Weight: 6,5 kg

Mini Series

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B143R01 Small service cart for liquid SF6 storage

Standard equipment: 2 oilfree compressors (2m3/h, final pressure pe 50 bar, final pressure during recovery < 50 mbar)

14 m3/h vacuum pump for air (2-stage, final vacuum < 1mbar)

dry filter particle filter pressure reducer indicating instruments in bar / mbar 5 m long rubber hose, with coupling tongue part DN8 on both ends SF6 bottle connection W 21.8 x 1/14"




Accessories:

It is possible to transport one storage bottle on the small service cart

Storage bottle (volume 40 l) K079R04

Electronic bottle balance (with adjustable switching point), 220-240 V / 50/60 Hz K078R01

American SF6 bottle connection with Whitworth left-handed thread 0.96" 3-334-R002 2.0401

English SF6 bottle connection with thread G 5/8 3-245-R004 2.0401

SF6 bottle connection with thread G 5/8 3-643-R002 2.0401


Packing for storage bottles 3-763-R002

Functions The small service cart is designed to carry out all necessary functions associated with SF6-gas handling.

Recovery and storage of SF6 Direct liquefaction of SF6 in an approved bottle Automatic cleansing of SF6 during recovery and filling Pressure regulated discharge for safe refilling of SF6 Evacuation of air and moisture via 2-stage vacuum pump


Mini Series

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B143R10 Small service cart with touch panel for liquid SF6 storage

Standard equipment: 2 oilfree compressors (2m3/h, final pressure pe 50 bar, final pressure during recovery < 50 mbar)

14 m3/h vacuum pump for air (2-stage, final vacuum < 1mbar)

dry filter particle filter pressure reducer touch panel indicating instruments 5 m long rubber hose, with coupling tongue part DN8 on both ends SF6 bottle connection W 21.8 x 1/14"




Accessories:

It is possible to transport one storage bottle on the small service cart

Storage bottle (volume 40 l) K079R04

Electronic bottle balance (with adjustable switching point), 220-240 V / 50/60 Hz K078R10

American SF6 bottle connection with Whitworth left-handed thread 0.96" 3-334-R002 P

English SF6 bottle connection with thread G 5/8 3-245-R004 P



Packing for storage bottles 3-763-R002

Functions

The small service cart is designed to carry out all necessary functions associated with SF6-gas handling fully automatically.

Recovery and storage of SF6 Direct liquefaction of SF6 in an approved bottle Automatic cleansing of SF6 during recovery and filling Pressure regulated discharge for safe refilling of SF6 Evacuation of air and moisture via 2-stage vacuum pump


Piccolo Series

1 / 3


B052R02 SF6-gas service cart for recovery of SF6 < 50 mbar with liquid storage

space for vacuum pump unit and filling device

Standard equipment: TM 5.0 B compressor (5.7 m3/h, 50 bar) vacuum compressor for SF6 (5.2 m3/h, < 50 mbar)

dry filter, particle filter, pressure gauge 0 - 50 bar, function to reduce transport pressure electric control,

fork lift provision, steerable and fixing rollers,

different wrenches


operating voltage: 208-240 / 380-460 V / 50/60 Hz 3-phase current

2 operating instructions in: ( ) German ( ) English ( ) French Please indicate the required operating voltage: 3 x ......... V / ......... Hz B052R03 SF6-gas service cart

B052R02 standard device with the following accessories:

portable vacuum pump unit (220-240 V / 50/60 Hz AC) B048R03 portable SF6-gas refilling device 3-393-R002 electronic bottle scale 0-150 kg K091R07 stowage for electronic bottle scale K091R31 fixing facility for bottle scale on service cart K091R100 storage connecting hose for SF6-bottles 6-1037-R050 connecting hose for filling with compressor 6-1040-R050 Please indicate the required operating voltage for B052R..: 3 x ......... V / ......... Hz Please indicate the required operating voltage for B048R03: 1 x ......... V / ......... Hz


Piccolo Series

2 / 3


B052R12 SF6-gas service cart for recovery of SF6 < 1 mbar with liquid storage

space for vacuum pump unit and filling device

standard equipment: TM 5.0 B compressor (5.7 m3/h, 50 bar) oilfree suction pump for SF6-gas

(11 m3/h, <1mbar) dry filter, particle filter pressure gauge 0 - 50 bar vacuum controller 0 – 100 mbar function to reduce transport pressure electric control, fork lift provisions, fixing and steerable rollers, different wrenches

paint: orange (RAL 2004) operating voltage: 208-240 / 380-460 V / 50/60 Hz 3-phase current


Please indicate the required operating voltage: 3 x ......... V / ......... Hz B052R13 SF6-gas service cart

B052R12 standard device with the following accessories:

portable vacuum pump unit (220-240 V / 50/60 Hz AC) B048R03 portable SF6-gas refilling device 3-393-R002 electronic bottle scale 0-150 kg K091R07 stowage for electronic bottle scale K091R31 fixing device for bottle scale on service cart K091R100 storage connecting hose for SF6-bottles 6-1037-R050 connecting hose for filling with compressor 6-1040-R050 Please indicate the required operating voltage for B052R..: 3 x ......... V / ......... Hz Please indicate the required operating voltage for B048R03: 1 x ......... V / ......... Hz


Piccolo Series

3 / 3


B052R21 retrofit kit: function to reduce transport pressure for B052R01 and B052R11

The service carts can be retrofitted by the customer. Options for all service carts:

steerable and fixing rollers Ø 260 mm, pneumatic wheels (K054R03) instead of Ø 200 mm 6-0005-R019

additional price for electrical special voltage: ….V/…. Hz for B052R02, B052R03, B052R12, B052R13

6-0005-R035

Additional price for electrical special voltage for B048R03 100 V / 50/60 Hz or 110-127 V / 60 Hz or 3x480 V / 60 Hz

6-0005-R030

Additional price of electrical special voltage for B048R03 127 V / 50 Hz or 200 V / 50/60 Hz

6-0005-R138

Accessories for all service carts:

portable vacuum pump unit with 16 m3/h vacuum pump B048R03

portable SF6-gas refilling device in an aluminium case 3-393-R002

electronic bottle scale 0-150 kg (for liquid storage only) K091R07

stowage for electronic K091R07 bottle scale K091R31

fixing facility for bottle scale on service cart without pressure tank K091R100

storage connecting hose for SF6-bottles with DILO coupling DN20 6-1037-R050


5 m long connecting hose DN8 for filling with compressor 6-1040-R050

tarpaulin with frame for B052R02 K029R05

tarpaulin with frame for B052R12 K029R31

packing 3-750-R001

Compact Series

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B058R01 SF6-gas service cart for gaseous storage and manual control with diagram

Standard equipment: compressor TM 2.5 B (11.4 m3/h,

final pressure 23 bar at a suction pressure of >pe 3 bar or 16 bar at vacuum compressor connected in series or at a suction pressure of pe=1 bar)

vacuum compressor for SF6 (5.2 m3/h, < 50 mbar) vacuum pump for air (40 m3/h, final vacuum < 1mbar)

dry filter, particle filter, indicating instruments in bar / mbar,

fork lift provisions, different wrenches


Operating voltage: 208-240 V / 380-460 V / 50 / 60 Hz 3-phase current


Please indicate the required operating voltage: 3 x ......... V / ......... Hz Option:

15 m3/h, 23 bar compressor TM 2.5 6-0005-R060

Accessories:


B058R01 Compact service cart mounted on a pressure tank


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Oval

Compact Series

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Accessories:

Pressure tank

in accordance with EC 97/23 regulations and CE marked:

Storage volume

Storage capacity at 10 bar



Length

mm

Width mm

Height mm

Net weight

B043R01 405 l / 25 bar 28 kg 48 kg 70 kg 1625 950 1650 670 kg

B043R02 600 l / 25 bar 42 kg 42 kg 105 kg 1610 950 1800 850 kg

B043R03 1000 l / 25 bar

70 kg 120 kg 175 kg 2230 950 1800 1100 kg

Packing for B058R01 with 405 / 600 l pressure tank 3-751-R001

Packing for B058R01 with 1000 l pressure tank 3-751-R002

B057R01 SF6-gas service cart

for liquid storage and manual control with diagram

Standard equipment: compressor TM 5.0 B (5.7 m3/h, 50 bar) vacuum compressor for SF6 (5.2 m3/h, < 50 mbar)

vacuum pump for air (40 m3/h, final vacuum < 1mbar)

evaporator, particle filter, dry filter, indicating instruments in bar / mbar fork lift provisions,

SF6 bottle balance, 5 m long storage connecting hose DN20

different wrenches




Please indicate the required operating voltage: 3 x ......... V / ......... Hz Accessories:



in213690

Rectangle

Compact Series

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B057R01 Compact service cart can be mounted on the following accessories:

Accessories:

Storage capacity

Lengthmm

Width mm

Height mm

Net weight

Article No.

300 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked

280 kg 1610 950 1780 880 kg B044R01


580 kg 1610 950 1890 1060 kg B044R02

Stowage for 6 SF6 bottles 6 x 40/50 kg 1610 950 1800 550 kg B045R01

Stowage with weighing device for 4 SF6 bottles

4 x 40/50 kg 1860 1150 1480 680 kg B147R02

Packing for B057R01 with pressure tank or B045R01 stowage 3-751-R001

Packing for B057R01 with stowage and B147R02 weighing device 3-751-R003

B057R01 Compact service cart

can be mounted on a trailer with the following accessories:

Trailer data: max. admissible total weight: 2000 kg, TÜV approved, tarpaulin, side and back walls opened by pneumatic springs

Length: 4500 mm Width: 1700 mm Height: 2280 mm

Compact Series

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Accessories:

Stowage for 4 SF6 bottles B086R11

Stowage with weighing device for 4 SF6 bottles B147R01

2000 kg trailer with tarpaulin B088R04

Transport pallet for B057R01 mounted on a B088R04 trailer 3-688-R004

Options for all service carts:

2-stage 25 m3/h vacuum pump, final vacuum < 2 x 10-3 mbar (final pressure) 6-0005-R056

Special pressure indication, please indicate the required display unit 6-0005-R003

Additional price for electrical special voltage for Compact Series … V / … Hz 6-0005-R034


Tarpaulin with frame (not for B088R04 trailer) K029R01

Frame with crane eyelets (not for B088R04 trailer) B089R03

Tarpaulin for frame B089R03 K029R11



10 m long rubber hose DN20 with coupling tongue part DN 20 on both ends 6-1017-R100

Economy Series

1 / 9


SF6 is an important medium in the electrical industry where it is used as quenching and insulating gas for enclosed medium and high voltage switchgear. SF6-emissions are to be avoided wherever possible. When using DILO service carts the standards of national and international guidelines are fulfilled. This service cart is designed for the recovery and putting into storage of SF6-gas from gas compartments. Gas compartments can also be flooded with air, evacuated and filled with SF6-gas. During each recovery and filling operation the SF6-gas passes through filters, which dry and purify the gas. L057R01 SF6-gas service cart

for liquid storage Standard equipment: TM 5.0 B compressor

(5.7 m3/h (at 50Hz), 50 bar) (6.8 m³/h (at 60Hz), 50 bar)

oilfree suction pump for recovery of SF6

(11m³/h, final vacuum < 1 mbar) vacuum pump

for evacuation of air (40 m3/h, final vacuum < 1 mbar)

operation and indication of the most important process parameters via 10“ touch panel

evaporator dry filter, particle filter indicating instruments in bar/mbar

SF6 bottle scale 5 m long storage connecting hose

DN20 fork lift provisions

frame with crane eyelets tool box fixing and steerable rollers different wrenches paint: orange (RAL 2004)



10“ touch panel

Economy Series

2 / 9


Operating voltage for all service carts:

3-phase current ranges to be selected:

208-240V / 60Hz 6-057SP-R001

380-440V / 50Hz 380-460V/ 60Hz 6-057SP-R002

Please indicate the required operating voltage: 3 x ………….V / ………… Hz (needed for setting the control transformer)

Special operating voltage for all service carts:


200V / 50 / 60Hz (additional price for special voltage) 6-057SP-R003

210-240V / 50Hz (additional price for special voltage) 6-057SP-R004

480V / 60Hz (additional price for special voltage) 6-057SP-R005



Options for service carts:

63 m3/h vacuum pump, final vacuum < 1 mbar 6-057VP-R001


25 m3/h two-stage vacuum pump with exhaust filter, final vacuum < 2 x 10-3 mbar 6-057VP-R003


Accessories for service cart:

Automatic control and switching off of the individual functions (evacuation, filling, recovery of SF6)

6-057AU-R001

Dew point control for dry filter 6-057TF-R001

Removable sheet metal cover of the complete service cart 6-057BL-R001

Tarpaulin 6-057KA-R001

Chassis with solid tired wheels 6-057FG-R001

Chassis with pneumatic wheels 6-057FG-R002





Economy Series

3 / 9


L057 Service carts can be mounted on the following accessories: Accessories:

Storage capacity

Lengthmm

Width

mm

Height

Mm

Net weight

Article number

300 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication, fixing and steerable rollers

280 kg 1850 950 1725 1050 kg B163R01

600 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication fixing and steerable rollers

580 kg 2000 950 1935 1270 kg B163R02

300 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication chassis with solid tired wheels

280 kg 2500 1050 1835 1250 kg B166R01

600 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication chassis with solid tired wheels

580 kg 2500 1050 2015 1550 kg B166R02

stowage for 5 SF6-bottles with electronic weight indication chassis with solid tired wheels

5x40 kg 2500 1050 2015 1320 kg B164R01

Economy Series

4 / 9


L057R01 with 300 l pressure tank

L057R01 with (6-057BL-R001) sheet metal covering

Economy Series

5 / 9


L057 Service carts can be mounted on a trailer with the following accessories:

Trailer data: max. admissible total weight: 2000 kg TÜV approved, tarpaulin, side and back walls opened with pneumatic springs

Accessories:



Trailer 2000 kg with tarpaulin B088R10

Packing for L057 service carts:

Packing for L057R.. 3-751-R010-C

Packing for L057R.. with 6-057FG-R001 as option (chassis) 3-788-R023-C

Packing for L057R.. with 6-057BL-R001 as option (sheet metal covering) 3-788-R024-C

Packing for L057R.. with pressure tank (steerable and fixing rollers) 3-751-R011-C

Packing for L057R.. with pressure tank (chassis) 3-788-R011-C

Packing for L057R.. with stowage and weighing device 3-788-R012-C

Transport pallet for L057R.. mounted on a B088R10 trailer 3-688-R004

Length: 4500 mm Width: 1700 mm Height. 2280mm

device with B165R01 stowage with weighing device for 3 SF6 bottles on a B088R10 trailer

Economy Series

6 / 9


B120R21 SF6-gas service cart for liquid storage equipped with

1 compressor and 1 vacuum compressor

Standard equipment: compressor TM 5.0 B (5.7 m3/h, 50 bar) vacuum compressor for SF6 (5.2m3/h, < 50 mbar) vacuum pump for air (40 m3/h, final vacuum < 1 mbar)

electric control with automatic process control

evaporator, dry filter, particle filter, indicating instruments in bar / mbar, SF6 bottle balance, 5 m long storage connecting hose DN20, fork lift provisions with fixing and steerable rollers,

different wrenches



2 operating instructions in: ( ) German ( ) English ( ) French Please indicate the required operating voltage: 3 x ......... V / ......... Hz B120R22 SF6-gas service cart for liquid storage equipped with 2 compressors and 2 vacuum compressors

Standard equipment: 2 compressors TM 5.0 B (11.4 m3/h, 50 bar) 2 vacuum compressors for SF6 (10.4 m3/h, < 50 mbar) vacuum pump for air (40 m3/h, final vacuum < 1 mbar) B120R01 SF6-gas service cart for liquid storage equipped with 1 compressor and 1 oilfree suction pump

Standard equipment: compressor TM 5.0 B (5.7 m3/h, 50 bar) suction pump (30 m3/h, < 1 mbar)

(for the recovery of SF6-gas) vacuum pump for air (40 m3/h, final vacuum < 1 mbar)

Length: 1860 mm Width: 950 mm Height: 1150 mm Weight B120R01/R21: 550 kg Weight B120R02/R22: 700 kg

Economy Series

7 / 9


B120R02 SF6-gas service cart for liquid storage equipped with 2 compressors and 1 oilfree suction pump

Standard equipment: 2 compressors TM 5.0 B (11.4 m3/h, 50 bar) suction pump (30 m3/h, < 1 mbar) (for the recovery of SF6-gas) vacuum pump for air (40 m3/h, final vacuum < 1 mbar)

Accessories:

Packing for the above-mentioned service carts 3-750-R108

B120R21, B120R22, B120R01, B120R02 Economy service carts can be mounted on the following accessories:

B120R21 with 300 l tank

Economy Series

8 / 9


Accessories:

Storage

capacity

Length

mm

Widthmm

Height

mm

Net weight

B120R01 B120R02

B120R21 B120R22

Article

No.


280 kg 1860 950 1850 950 kg 1100 kg B044R01


580 kg 1860 950 1960 1130 kg 1280 kg B044R02

Stowage for 6 SF6 bottles 6 x 40/50 kg 1860 950 1870 620 kg 770 kg B045R01

Stowage with weighing device for 4 SF6 bottles

4 x 40/50 kg 1860 1150 1480 750 kg 900 kg B147R02

Packing for B120R.. with pressure tank or B045R01 stowage 3-751-R001

Packing for B120R.. with stowage and B147R02 weighing device 3-751-R003

B120R21, B120R22, B120R01, B120R02 Economy service carts can be mounted on a trailer with the following accessories: Trailer data:

max. admissible total weight: 2000 kg TÜV approved, tarpaulin, side and back walls opened by pneumatic springs

Accessories:




Transport pallet for B120R.. mounted on a B088R04 trailer 3-688-R004


B120R02 with B086R11 stowage for 4 SF6 bottles on a B088R04 trailer

Economy Series

9 / 9





Special pressure indication, please indicate the required display unit 6-0005-R003

Additional price for electrical special voltage for B120R... ... V / ... Hz 6-0005-R043


Tarpaulin with frame for B120R21,B120R22,B120R01,B120R02 K029R07

5 meter long rubber hose DN20 with coupling tongue part DN20 on both ends 6-1017-R050



Mega Series

1 / 9


SF6 is an important medium in the electrical industry where it is used as quenching and insulating gas for enclosed medium and high voltage switchgear. SF6-emissions are to be avoided wherever possible. When using DILO service carts the standards of national and international guidelines are fulfilled. This service cart has been designed for the recovery and putting into storage of SF6-gas from gas compartments. Gas compartments can also be flooded with air, evacuated and filled with SF6-gas. During each recovery and filling operation the SF6-gas passes through filters, which dry and purify the gas. L170R01 SF6-gas service cart

for liquid storage Standard equipment: B110R11 compressor

(17 m3/h (at 50Hz), 50 bar) (13 m³/h (at 60Hz), 50 bar)


(30m³/h, final vacuum < 1 mbar) vacuum pump


operating and indication of the most important process parameters via 10“ touch panel

DILO coupling DN 20 DILO coupling DN 40 evaporator

dry filter, particle filter indicating instruments in bar/mbar SF6 bottle scale 5 m long storage connecting hose DN20 fork lift provisions frame with crane eyelets tool box fixing and steerable rollers different wrenches paint: orange (RAL 2004)



10“ touch panel

Mega Series

2 / 9


Operating voltage with service carts:


208-240V / 60Hz 6-170SP-R001

380-460V / 50Hz / 60Hz 6-170SP-R002


Special operating voltage for service carts:


200V / 50Hz / 60Hz (additional price for special voltage) 6-170SP-R003









65 m3/h two stage vacuum pump with exhaust filter, final vacuum < 2 x 10-3 mbar 6-170VP-R004

Accessories for service carts:

Automatic control with switching off of the individual functions (evacuation, filling, recovery of SF6)

6-170AU-R001


Removable sheet metal cover for complete service cart 6-170BL-R001


Chassis with solid tired wheels 6-170FG-R001

Chassis with pneumatic wheels 6-170FG-R002






Mega Series

3 / 9


5 m long wire braided hose DN40 with coupling tongue part DN40 on both ends 6-1076-R050


5 m long rubber hose DN40 with coupling tongue part DN40 on one end, and coupling tongue part DN20 on the other end

6-1079-R050


6-1079-R100

5 m long wire braided hose DN40 with coupling tongue part DN40 on one end and coupling tongue part DN20 on the other end

6-1080-R050


6-1080-R100

L170 service carts can be mounted on the following accessories: Accessories:

Storage capacity

Length

mm

Width

mm

Height

mm

Net weight

Article number

300 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication, chassis with solid tired wheels

280 kg 2500 1050 1835 1500 kg B166R01

600 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication, chassis with solid tired wheels

580 kg 2500 1050 2015 1800 Kg B166R02

stowage for 5 SF6-bottles with electronic weight indication chassis with solid tired wheels

5x40 kg 2500 1050 2015 1570 kg B164R01

Mega Series

4 / 9


L170R01 with 600 l pressure tank L170R01 with 5 SF6-bottles

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Mega Series

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L170 Service carts can be mounted on a trailer with the following accessories:

Trailer data: max. admissible total weight: 2500 kg TÜV approved, tarpaulin, side and back walls opened with pneumatic springs

Accessories:



Trailer 2500 kg with tarpaulin B088R11


Packing for L170R.. 3-788-R010-C

Packing for L170R.. with 6-170FG-R001 as option (chassis) 3-788-R013-C

Packing for L170R.. with 6-170BL-R001 as option (sheet metal covering) 3-788-R014-C

Packing for L170R.. with pressure tank 3-788-R011-C

Packing for L170R.. with stowage and weighing device 3-788-R012-C

Transport pallet for L170R.. mounted on a B088R11 trailer 3-688-R005

Length: 4500 mm Width: 1700 mm Height. 2280mm

device with B165R01 stowage with weighing device for 5 SF6 bottles on a B088R11 trailer

Mega Series

6 / 15


B2000R01 SF6-gas service cart for liquid storage (recovery of SF6 down to 1 mbar)

Standard equipment: compressor (17 m³/h at 50 Hz) (13,4 m3/h at 60 Hz) final pressure 50 bar oilfree suction pump (30 m³/h, < 1 mbar) vacuum pump for air (40 m³/h, < 1 mbar) electric control with automatic process control DILO coupling DN20 DILO coupling DN40 (evacuation) evaporator, dry filter, particle filter, indicating instruments in bar/mbar, frame with crane eyelets and tool box, SF6 bottle balance, 5 m long storage connecting hose DN20, fork lift provisions,

different wrenches,

Paint: orange (RAL2004)


2 operating instructions in: ( ) German ( ) English ( ) French Please indicate the required operating voltage: 3 x ......... V / ......... Hz B2000R04 SF6-gas service cart for liquid storage (recovery of SF6 down to 50 mbar)

Standard equipment: compressor (17 m³/h at 50 Hz) (13,4 m3/h at 60 Hz) final pressure 50 bar

2 vacuum compressors for SF6 (10.4 m³/h, < 50 mbar)

vacuum pump for air (40 m³/h, < 1 mbar) electric control with automatic process control DILO coupling DN20 DILO coupling DN40 (evacuation), evaporator, dry filter, particle filter, indicating instruments in bar/mbar frame with crane eyelets and tool box, SF6 bottle balance, 5 m long storage connecting hose DN20, fork lift provisions, different wrenches, Paint: orange (RAL2004)

with K088R01 chassis (optional)



Mega Series

7 / 15



2 operating instructions in: ( ) German ( ) English ( ) French Please indicate the required operating voltage: 3 x ......... V / ......... Hz Accessories:

Packing for B2000R01 / B2000R04 3-761-R006

B2000R01 and B2000R04 Mega service carts can be mounted on the following accessories: Accessories:

Storage capacity

Length mm

Widthmm

Height mm

Net weight

Article No.

300 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with K088R01 chassis

280 kg 2420 1150 1900 1320 kg B146R01

Stowage for 4 SF6 bottles with K088R01 chassis

4 x 40/50 kg 2420 1150 1770 1100 kg B145R11

Stowage with weighing device for 4 SF6 bottles with K088R01 chassis

4 x 40/50 kg 2420 1150 1770 1130 kg B145R12

Mega Series

8 / 15


Chassis with solid tired wheels (400 mm diameter) K088R01

420 mm diameter pneumatic tyres instead of solid tired wheels

(only for the version with K088R01 chassis)

6-0005-R013

Packing for Mega Series with K088R01 chassis 3-761-R007

Packing for Mega Series with B146R01 pressure tank 3-761-R009

Packing for Mega Series with B145R11 stowage for 4 SF6 bottles 3-761-R009

Packing for Mega Series with B145R12 stowage with weighing device for

4 SF6 bottles

3-761-R009

B2000R01 and B2000R04 Mega service carts can be mounted on a trailer with the following accessories: Trailer data: max. admissible total weight: 2500 kg, TÜV approved, tarpaulin, side and back walls opened by pneumatic springs Accessories:




Transport pallet for B2000R...mounted on a B088R05 trailer 3-688-R005


63 m³/h vacuum pump, final vacuum < 1 mbar 6-0005-R050

100 m³/h vacuum pump, final vacuum < 1 mbar 6-0005-R051

2-stage 40 m³/h vacuum pump, final vacuum < 2 x 10-3mbar (final pressure) 6-0005-R028

2-stage 65 m³/h vacuum pump, final vacuum < 2 x 10-3mbar (final pressure) 6-0005-R101

Special pressure unit, please indicate the required display unit 6-0005-R004

Additional price for electrical special voltage for Mega Series......... V / ... Hz 6-0005-R047


SF6 bottles are not included in the scope of supply.

Mega Series

9 / 15



Tarpaulin with frame (not for a B088R05 trailer) K029R09








5 m long rubber hose DN40 with coupling tongue part DN40 on one end and coupling tongue part DN20 on the other end

6-1079-R050

10 m long rubber hose DN40 with coupling tongue part DN40 on one end and coupling tongue part DN20 on the other end

6-1079-R100

5 m long wire-braided hose DN40 with coupling tongue part DN40 on one end and coupling tongue part DN20 on the other end

6-1080-R050

10 m long wire-braided hose DN40 with coupling tongue part DN40 on one end and coupling tongue part DN20 on the other end

6-1080-R100

Mega Series

10 / 15



for liquid storage Standard equipment: VTOG compressor



(30 m³/h, final vacuum < 1 mbar) vacuum pump



DILO coupling DN 20 DILO coupling DN 40 evaporator dry filter, particle filter indicating instruments in bar/mbar SF6 bottle scale 5 m long storage connecting hose DN20 fork lift provisions frame with crane eyelets tool box fixing and steerable rollers different wrenches paint: orange (RAL 2004)


10“ touch panel


Mega Series

11 / 15



standard 3-phase current range

380-440V / 50Hz 6-280SP-R001















100 m³/h screw pump for recovery of SF6, final vacuum < 1mbar 6-280SC-R001

Two dry filters 6-280TR-R001

Two evaporators 6-280VD-R001



6-280AU-R001



Chassis with solid tired wheels (for service carts without storage tank) 6-280FG-R001





Mega Series

12 / 15






6-1079-R050


6-1079-R100


6-1080-R050


6-1080-R100


Storage capacity

Length

mm

Width

mm

Height

mm

Net weight

Article number

300 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication, chassis with solid tired wheels (width 105 mm)

280 kg 3070 1400 2070 1900 kg B166R14


Packing for L280/L550 (without chassis) 3-761-R141-C

Packing for L280/L550 (with chassis) 3-761-R142-C

Packing for L280/L550 with pressure tank 3-761-R143-C

Mega Series

13 / 15



for liquid storage Standard equipment: WTOG compressor



(30 m³/h, final vacuum < 1 mbar) vacuum pump



DILO coupling DN 20 DILO coupling DN 40 evaporator dry filter, particle filter indicating instruments in bar/mbar SF6 bottle scale 5 m long storage connecting hose DN20 fork lift provisions frame with crane eyelets tool box fixing and steerable rollers different wrenches paint: orange (RAL 2004)



10“ touch panel

Mega Series

14 / 15



standard 3-phase current range

380-440V / 50Hz 6-550SP-R001















100 m³/h screw pump for recovery of SF6, final vacuum < 1mbar 6-550SC-R001

Two dry filters 6-550TR-R001

Two evaporators 6-550VD-R001



6-550AU-R001



Chassis with solid tired wheels (for service carts without storage tank) 6-550FG-R001





Mega Series

15 / 15






6-1079-R050


6-1079-R100


6-1080-R050


6-1080-R100


Storage capacity

Length

mm

Width

mm

Height

mm

Net weight

Article number

300 l / 50 bar pressure tank in accordance with EC 97/23 regulations and CE marked with electronic weight indication, chassis with solid tired wheels (width 105 mm)

280 kg 3070 1400 2070 2000 kg B166R14


Packing for L280/L550 (without chassis) 3-761-R141-C

Packing for L280/L550 (with chassis) 3-761-R142-C

Packing for L280/L550 with pressure tank 3-761-R143-C

SF6 Storage tanks

1 / 4


B043R11 SF6-gas storage tank for gaseous storage, according to EC 97/23 regulations CE marked storage volume: 405 l, 25 bar SF6-storage capacity: at pe 23 bar: 70 kg at pe 16 bar: 48 kg at pe 10 bar: 28 kg

Standard equipment: ball valve DN20 DILO coupling groove part DN20 gauge NG 100, safety valve


2 operating instructions in: ( ) German ( ) English ( ) French B043R12 SF6-gas storage tank

for gaseous storage, according to EC 97/23 regulations CE marked storage volume: 600 l, 25 bar SF6-storage capacity: at pe 23 bar: 105 kg at pe 16 bar: 72 kg at pe 10 bar: 42 kg






SF6 Storage tanks

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B043R13 SF6-gas storage tank for gaseous storage, according to EC 97/23 regulations CE marked storage volume: 1000 l, 25 bar SF6-storage capacity: at pe 23 bar: 175 kg at pe 16 bar: 120 kg at pe 10 bar: 70 kg




Please indicate other approvals: .................... Options:

Special pressure indication 6-0005-R005

Accessories:

5 meter long wire-braided hose DN20 with coupling tongue part on both ends 6-1024-R050



5 meter long rubber hose DN20 with coupling tongue part on both ends 6-1017-R050







SF6 Storage tanks

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B044R11 SF6-gas storage tank for liquid storage, according to EC 97/23 regulations CE marked for gas removal in gaseous and liquid form

storage volume: 300 l max. operating overpressure: 50 bar max. filling weight: 280 kg SF6

Standard equipment: ball valve DN20, DILO coupling groove part DN20 gauge NG 100, safety valve, weighing device


2 operating instructions in: ( ) German ( ) English ( ) French B044R12 SF6-gas storage tank for liquid storage, according to EC 97/23 regulations CE marked for gas removal in gaseous and liquid form







SF6 Storage tanks

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B044R13 SF6-gas storage tank for liquid storage, according to EC 97/23 regulations CE marked for gas removal in gaseous and liquid form



Paint: orange (RAL2004)

2 operating instructions in: ( ) German ( ) English ( ) French Please indicate other approvals: ....................

Options:

Special pressure indication 6-0005-R006

Accessories:











SF6 Accessories

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3-359-R001 Portable particle filter unit (pe 50 bar) for solid decomposition products

Standard equipment: particle filter 2 m long rubber hose DN20 DILO coupling tongue part DN20 DILO coupling groove part DN20


2 operating instructions in 3 languages (German/English/French) Accessories:

Spare filter cartridge 3-377-08

Packing 3-712-R003

B007R11 Portable pre-filter unit (pe 25 bar)

Standard equipment: dry filter, particle filter 5 m long rubber hose DN20 DILO coupling tongue part DN20 DILO coupling groove part DN20


2 operating instructions in: ( ) German ( ) English ( ) French Accessories:


Spare filter cartridge (for dry filter) 3-899-06

Spare filter cartridge (for particle filter) 3-377-08

Packing 3-763-R001



SF6 Accessories

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B071R11 Portable separating filter unit (pe 25 bar)

Standard equipment: separating filter, particle filter 5 m long rubber hose DN20 DILO coupling tongue part DN20 DILO coupling groove part DN20


2 operating instructions in: ( ) German ( ) English ( ) French With the separating filter unit oil-aerosols, evaporated oil as well as moisture and gaseous and dusty decomposition products that are present in the SF6-gas are retained. The separating filter is equipped with a filter cartridge which contains activated carbon granulates combined with aluminium oxide Al2O3. The particle filter is equipped with a filter cartridge which obtains a retention rate of 100% from a granular size of 1 µm on. Accessories:


Spare filter cartridge activated carbon / Al2O3 3-906-06

Spare filter cartridge (for particle filter) 3-377-08

Packing 3-763-R001


SF6 Accessories

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3-429-R011 SF6 Cylinder heater blanket 230 V 1~ 50/60 Hz

3-429-R012 SF6 Cylinder heater blanket 100-120 V 1~ 50/60 Hz

The SF6 cylinder heater blanket is used to heat SF6-gas cylinders and to avoid freezing when removing large quantities of SF6-gas quickly. The thermostatically controlled heater blanket heats the lower part of the gas bottle to prevent the SF6-gas from freezing in the gas cylinder. An integrated thermostat is used to prevent the cylinder from being overheated.

The heater blanket is wrapped around the SF6 cylinder and secured with a Velcro strap. For quicker gas removal we recommend the simultaneous use of two heater blankets on the same cylinder. Technical data: Applicable for cylinder diameter: 200-240 mm height: 150 mm heater performance: 300 W operating voltage: 230 V 1~ , 50/60 Hz (110-127 V, 50/60 Hz) connecting line: 1 m

2 operating instructions in 3 languages (German/English/French) Packing (cardboard box) 3-948-R002

SF6 Accessories

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3-558-R001 Precision gauge with hose for pressure control of gas compartments indicating range: 0 - 10 bar

3-558-R002 Precision gauge with hose for pressure control of gas compartments indicating range: 0-1000 kPa

Standard equipment: precision gauge NG 160 700 mm long wire-braided hose DN8 portable aluminium case


The corresponding couplings have to be ordered separately (see accessories)! Accessories:

Coupling tongue part DN8 VK/F-02/8 2.0401

Coupling tongue part DN20 with transition piece to DN8 6-1003-R001

Plug-in coupling tongue part DN7 with transition piece 6-1001-R001

Plug-in coupling tongue part DN12 with transition piece to DN8 6-1002-R001

Packing 3-775-R012

K040R01 Gauge T-piece for pressure control

Standard equipment: DILO coupling tongue part DN20 DILO coupling groove part DN20 gauge NG 100, indicating range: -1 to 15 bar


Case dimensions: Length: 440 mm Width: 330 mm Height: 66 mm

SF6 Accessories

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B152R01 Mass flow measuring system with meter installed in a metal housing,

can be wall or table mounted

Standard equipment: connection: DILO coupling DN20, integrated digital indication for mass flow and

total mass, additional separate meter which can be reset and which can add and subtract the quantity of molecules,

indication in kg, 5g increments, operating temperature: 0 up to 50°C measuring accuracy for gases: 0.50% +/- 0.1 kg/h

Paint of the housing: orange (RAL 2004)

Operating voltage: 230V AC 50/ 60 Hz,

2 operating instructions in: ( ) German ( ) English ( ) French Visualization software on the PC (6-1110-R001) HART modem with interface cable

Accessories:

2 meter long rubber hose DN20 with DILO coupling tongue part DN20 on both ends 6-1017-R020

3 meter long rubber hose DN20 with DILO coupling tongue part DN20 on one side 6-1066-R030

Aluminium case 3-781-R009

Electrical special voltage 100-127V 50/60Hz (only for B152R01) 6-0005-R119

HART modem with computer software 6-1110-R001

Packing for measuring system without aluminium case 3-775-R003

Packing for measuring system with aluminium case 3-748-R003

Cable for mass flow measuring system

Length: 400 mm Depth: 220 mm Height: 330 mm Weight: 18 kg

SF6 Accessories

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For the handling of SF6 decomposition products some protective measures are necessary in order to exclude health hazards of the operating personnel. The working protection kit designed by DILO includes all necessary materials in order to guarantee an optimum protection of the staff and a non-polluting elimination of the decomposition products from SF6 switchgear. The items of the working protection kit correspond to the sheet of instructions regarding "SF6 plants" (order no.: BGI 753). The working protection kit consists of the following items:

R001 R003 Designation

Order no.

Piece Piece

1 1 aluminium trolley 3-442-26

2 2 disposable overall 3-442-02*

5 pairs 5 pairs disposable overshoes 3-442-03*

1 1 breathing mask complete 3-442-05*

2 pairs 2 pairs safety gloves 3-442-06*

5 pairs 5 pairs gloves made of cotton stockinet 3-442-07*

1 1 plastic barrel 3-442-08*

1kit 1 kit dustpan with brush 3-442-10*

1 pack 1 pack refuse sacks 120 liters, 5 pieces each 3-442-11*

2 rolls 2 rolls sucking and wiping cloths 3-442-12*

1 kg sodium carbonate 3-442-15*

1 vessel for solvent 3-442-16*

10 spoon 3-442-17*

2 2 combined filter according to B2P2 for breathing mask complete

3-442-18*

1 pack indicator paper 3-442-20*

1 1 Safety helmet EN 397, red 3-442-24

* spare material Working protection kit for decomposed SF6-gas (with neutralization) 3-442-R001


Aluminium trolley

Length: 655 mm Width: 545 mm Height: 380 mm Weight: 14,6 kg (gross weight)

SF6 Accessories

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Working protection kit for decomposed SF6-gas (without neutralization) 3-442-R003

2 operating instructions in 3 languages (German/English/French) Option:

Dry vacuum cleaner (dust class H), 230 V / 50 Hz with aluminium trolley, accessories and 1 pack (5 pcs.) spare inlet filters 2 operating instructions in four languages (German, English, French, Spanish)

3-442-22

Dry vacuum cleaner (dust class H), 120 V / 60 Hz with aluminium trolley, accessories and 1 pack (5 pcs.) spare inlet filters 2 operating instructions in four languages (German, English, French, Spanish)

3-442-25

1 piece spare inlet filter for dry vacuum cleaner (dust class H) 3-442-23

1 spare hose, 5 m long with connecting sleeve 3-442-28

Accessories:

Packing for 3-442-R001 / R003 working protection kit 3-748-R015

Packing for 3-442-22 / 3-442-25 dry vacuum cleaner 3-748-R016

Dry vacuum cleaner (aluminium trolley included) Length: 545 mm Width: 480 mm Height: 775 mm Weight: 23 kg (with aluminium trolley)

SF6 Accessories

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Weighbridge with frame for weighing a 600 l container for SF6

K091R01 Weighbridge K091R51 Frame with digital indication (5-digit) for weighing a 600 l container K091R11 Weighbridge with digital indication (5-digit) with calibration

Description: Description: Carrying force: 3000 kg Length: 1300 mm Weighing range: 10 – 1500 kg Width: 700 mm Digit increment: 500 g Height: 315 mm Platform size: 1000 x 1000 mm Weight: 25 kg Height: 155 mm Weight: 130 kg Paint: orange (RAL 2004) Operating voltage: 230V / 50/60 Hz System of protection: IP 65

Version: with tare compensation, 6 meter long connecting cable, with two contact relays, transportable with a fork lift truck



Accessories: Accessories:

Packing 3-748-R132 Packing 3-748-R139

SF6 Accessories

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K091R07 Electronic bottle balance 0-150 kg with digital indication

K091R17 Electronic bottle balance 0-150 kg with digital indication and calibration

Description: Weighing range: 0-150 kg Digit increment: 0.05 kg Accuracy: ± 50 g Power supply: batteries/accumulators (4x1.5 V AA) Weight: 20 kg System of protection: IP65 Operating temperature: -10 ... +40°C Steel pieces hot galvanized Tare via key The illumination of the display is switched off automatically if the balance is not used for a longer time. Restoring of the existing weight indication after having turned on via push-button.

2 operating instructions in: ( ) German ( ) English ( ) French Accessories:

Packing 3-948-R013

Battery charger with 4 accumulator batteries K091R21

Plug 100-240 V / 50-60 Hz with 2 meter long cable K091R22

Stowage for bottle balance (for installation below service cart) K091R31

Dimensions (if device is folded up): Length: 820 mm Width: 450 mm Height: 90 mm

Dimensions (if device is ready for operation): Length: 390 mm Width: 450 mm Height: 790 mm

SF6 Accessories

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B131R11 Mobile, oilfree suction pump unit The mobile suction pump unit enables to upgrade

old SF6-gas service carts. It allows to recover the SF6-gas from the gas compartment to a final vacuum of 1 mbar (only 50 mbar have been possible up to now) by connecting the mobile suction pump in series.

This suction pump unit and the DILO service cart (input suction side) are connected by a hose with DILO couplings on both ends. This unit is equipped with a separate electric control (single-phase power supply).

Standard version: 11 m³ / h oilfree suction pump (final vacuum < 1 mbar) automatic control vacuum indication (0-400 mbar) DILO couplings DN20 with fixing and steerable rollers different wrenches

paint: orange RAL2004


Operating voltage: alternating current 220-240 V 50/60 Hz

Accessories:





Additional price for electrical special voltage 100 V / 50/60 Hz or 110-127 V / 60 Hz or 200 V / 50/60 Hz

6-0005-R046

SF6 Measuring devices

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3-026-R002 SF6 Warning device

Description The DILO SF6 warning device is used for the permanent control of ambient air for inadmissibly high SF6 concentrations and for the leak control of SF6 plants in closed rooms. The device raises an optical, acoustic and remote alarm if an SF6 concentration of more than 2.0 vol.-% is detected at the measuring point. The measuring point is the location where the air to be tested is removed. This should be the lowest reachable point (gas trap) within the room to be monitored. SF6-gas is much heavier than air which leads to the fact that leaking SF6-gas flows to the lowest point of the room to be monitored and concentrates there. Should an alarm be triggered off at 2.0 vol.-% SF6 at the gas trap this would mean that the actual mixing of air SF6 within the room to be monitored is still close to 0 vol.-%. In most cases this allows for sufficient scope to detect and eliminate the source of leackage after an alarm has been triggered off. A permanently operating warning device needs to be very reliable. For this purpose, the device constantly monitors its various functions and does not require any regular maintenance. Function A small diaphragm pump feeds the measuring cell with ambient air passing through a dust filter. To detect the SF6 content, the device measures the speed of sound of the gas mixture delivered through the pump. This value is compared to a stored value by means of a microprocessor to a stored value, indicating the SF6 content in air. If an SF6 content of more than 2.0 vol.-% is detected, the processor triggers off an alarm. A red LED lights up (optical), a small beeper will sound (acoustic) and the control signal of the remote control socket will be interrupted (remote). The microprocessor also controls the functional capabilities of the monitoring device like gas flow, pump running, voltage control, temperature and internal functions. If any fault occurs, the process will issue "interference". This means a red "interference" LED will light up, a small beeper will go off and a second permanent signal on the remote control socket will be interrupted. By using the remote control socket, the complete function of the device can be remote-controlled.


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Standard version The DILO SF6 warning device is installed in a universal case, bench model for indoor use. 1 power plug with cable approx. 2.5 m (8.2 ft) 1 alarm plug 5-poles without cable (for external connection) 1 spare fuse 630 mA 2 m (6.6 ft) silicon hose with dust filter 2 operating instructions Technical data Dimensions: Width: 330 mm (13.5 in) Voltage: 220 V to 240 V - 50/60 Hz Height: 147 mm (6 in) reversible to Depth: 355 mm (14.5 in) 110 V to 127 V - 50/60 Hz Weight: 6.5 kg (14.3 lbs) power consumption: approx. 40 VA

response time: approx. 1 min. with 2 m (6.6 ft) connecting hose

contact output: 2 potential free alternating contacts 2.5 A 250 V AC

operating temperature: + 0C to + 40C (operation) (+32F to +104F operation)

- 25C to + 60C (storage) ( -13F to +140F storage)

Ambient moisture: up to 90 % relative moisture, non condensing during operation

protection: IP 40 as per DIN 40050

alarm set: to 2.0 vol.-% SF6/air

measuring accuracy: 0.5 vol.-% SF6-share Accessories:

10 m long silicon hose with dust filter 6-1096-R001

Packing for 3-026-R002 3-775-R001


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Accessories: 3-716-R002 Multiplexer for SF6 warning device for monitoring 2 to 6 test locations

In its standard version the multiplexer is equipped for monitoring 2 test locations (channel 1 and 2). The multiplexer can optionally be equipped with max. 6 measuring points (channel 3 to 6).

operating voltage: 230 V / 50/60 Hz


2 operating instructions in: ( ) German ( ) English ( ) French Options:

Additonal price for each additional channel (channel 3 to 6) for multiplexer 3-716-R002

6-0005-R067

Packing for 3-716-R002 3-775-R007

Options for 3-716-R002:

Additional price for electrical special voltage for 3-716-R002, 120V 50/60 Hz

6-0005-R066

Additional price for electrical special voltage for each additional channel (channel 3 to 6) for 3-716-R002, 120 V 50/60 Hz

6-0005-R065

SF6 warning device 3-026-R002 has to be ordered separately

Length: 300 mm Width: 300 mm Height: 200 mm Weight: ca. 6 kg

3-716-R002

3-026-R002


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3-026-R100 SF6-Network Monitor

Device for monitoring the air of indoor SF6 plants. Indication of the measured value via LEDs on the front of the device. Possibility to connect the device to the SF6-Network Controller via bus system.

Main features:

non radioactive source low maintenance (annual calibration,

maintenance by exchanging the sensor) no cross sensitivity to moisture and unaffected by

background contamination no consumables quick reaction time no impairment of the sensor by heavy

SF6 contamination simple installation serial interface for configuration of the device relay contact

Technical data:

Measurement principle: NIC®-detector (negative ion capture)

Measuring range: 500 up to 2000 ppmv

Measuring accuracy: ± 5 % of the measured value

Indication: via 4 LEDs on the front of the device for 500, 1000, 1500 or 2000 ppm

Limiting value: 4 preset limiting values, selectable as above

Operating voltage: : 100V – 240V AC, 50/60 Hz, 18 VA


Relay contact max. load: 2.5 A / 230 VAC

System of protection: IP 52

Sound pressure alarm: > 75 dbA, 1m

Calibration / maintenance: annual

Temperature: storage: -20 to 60 °C operation: -5 to 45 °C

Thanks to the possibility to connect the SF6 Network Monitor to an SF6-Network Controller the device is perfect to monitor up to 12 measuring points at the same time via the SF6-Network Controller.

Width: 165 mm Height: 280 mm Depth: 125 mm Weight: 1.5 kg


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Accessories:

Packing 3-775-R021

Spare sensor 3-026-R101

Exchange sensor (in case of return of the used sensor) 3-026-R102

3-026-R110 SF6-Network Controller Connection for up to 12 SF6-Network

monitors via an electrical bus system Main features:

central administration and status indication of all Network monitors

a limiting value and a measuring interval can be set for each Network monitor

the measured values are stored a short descriptive text can be assigned

for each measuring station (Network monitor) for connection between the Network monitors and

the Network Controller a bus cable (3-026-R111) is required. serial interface relay contacts for remote alarms Technical data:

Indication: touch screen 14.8 cm (5.8“)

Connection: up to 12 Network monitors via bus system

Max. length of the bus system: 1000 m

Operating voltage: 100V – 240V AC, 50/60 Hz, 18 VA


Relay contact max. load: 2.5 A / 230 VAC

System of protection: IP 52

Sound pressure alarm: > 75 dbA, 1m

Accessories:

Packing 3-775-R022

Bus cable (per meter) 3-026-R111

Tee-piece for bus system 3-026-R112

Width: 320 mm Height: 175 mm Depth: 340 mm Weight: 9.4 kg


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3-027-R002 SF6 Volume percentage measuring device Dimensions: (with handle) Width: 415 mm Height: 155 mm Depth: 450 mm Weight: 10.5 kg Transport case outside dimensions: Width: 535 mm Height: 180 mm Depth: 470 mm Empty weight: 3.5 kg Standard version: volume percentage measuring device with digital display, measuring cell with electronic part, 2 meter long connecting hose with coupling DN8 and DN20 housing with front and back covering with big handle for transportation and placing of the device mains plug with 2 meter long connecting cable transport case

2 operating instructions in: ( ) German ( ) English ( ) French Technical data:

Measuring media: SF6/N2 or SF6/air-gas mixtures

Measuring range: 0 - 100 volume-% SF6

Measuring accuracy: 1 volume-% for SF6/N2-gas mixture or SF6/air-gas mixture

Operating pressure: Input pressure of the device without pressure regulation pa (absolute) = 1.7 to 10 bar (pe (effective) = 10.2 to 130.5 psi). At a pressure of pa (absolute) = 1.2 to 1.7 bar (pe (effective) = 2.9

to 10.2 psi) the function is still guaranteed. However, the response time increases.

Measuring pressure: The measuring process is effected under atmospheric pressure.

Operating temperature: temperature compensation of -20C to 40C (-4F up to +104F) ambient temperature



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Response time: Approx. 1 min. with a rinsed connecting hose. The response time as well as the rinsing of the connecting hose depend on the supply pressure. In the most unfavourable case at pa (absolute) =1.7 bar (pe effective = 10.2 psi) the time to get an exact measurement is 5 min. if the rinsing valve is not operated.

Flow rate: max. 1.2 g/min. (0.04 oz/min) at 100% SF6-gas and an operating pressure of pa (absolute) = 10 bar (pe (effective) = 130.5 psi)

Electrical connection: 220V - 240V / 50-60 Hz reversible to 110V - 127V / 50-60 Hz

Interface: RS232 Description: The device is easy to operate and independent of the atmospheric pressure and its position. The measuring principle is based on the evaluation of the speed of sound. A microprocessor automatically converts the measured values in the SF6 volume percentage; these values are indicated digitally.

The device is designed for measurements of the SF6 volume percentage which is particularly contained in air and nitrogen mixtures. The response time is about 1 minute. With the installed rinsing device it is possible to shorten the response time. By the rinsing process a mixture change at the input of the device is reached very quickly.

The device is also suitable for measurements with other by-gases (e. g. CF4). However, if used for such applications please get in contact with DILO. Accessories:

Packing for 3-027-R002 with transport case 3-775-R009

Data cable for RS232 interface and CD-ROM with computer indicating programme

6-1106-R001

Modification for discharge gas collection unit (only for devices delivered up to the middle of 2004)

It is possible to modify the device in such a way as to allow the recovery and storage of measuring gas so that the measuring gas is no longer released into the atmosphere. The discharge gas collection unit can be ordered with the order no. B151R20. Retrofit kit for discharge gas collection unit (modification carried out by DILO)

6-1104-R011

Retrofit kit for discharge gas collection unit (modification executed by the customer)

6-1104-R021


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3-031-R002 Electronic moisture measuring device Dimensions: (with handle) Width: 415 mm Height: 155 mm Depth: 450 mm Weight: 11 kg Transport case outside dimensions: Width: 535 mm Height: 180 mm Depth: 470 mm Empty weight: 3.5 kg Standard version: moisture measuring device with digital display, illuminated measuring cell filled with desiccative, precise regulation valve and flowmeter, device is reversible to battery operation 2 m long connecting hose with couplings DN8 and DN20 sensor check with intermediate piece, housing with front and back covering with big handle for transportation and placing of the device, mains plug with 2 m long connecting cable, transport case

2 operating instructions in: ( ) German ( ) English ( ) French Technical data: Measuring range: -50 to 0 C dew point

Measuring accuracy: ± 3 C

Input pressure: pe 0.5 – 10 bar

Operating temperature: 5 to 35 C


Power supply: 240 V (±10%) 50/60 Hz reversible to 120 V (±10%) 50/60 Hz or battery operation

Accessories:



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Description: The SF6 moisture measuring device determines the dew point of SF6-gas allowing the determination of the water vapour content. The measurement is made under atmospheric pressure. Thus, comparable measurements are obtained even if the gas to be measured shows different pressures. The value of the dew point which is indicated digitally in degrees Centigrade can be converted into ppm values using a diagram or tables. The measuring chamber containing the tracer looks like a cylinder. In this measuring chamber another cylinder filled with desiccative can be found guaranteeing a dry storage of the tracer. Once the cylinder is pulled out of the device the tracer is exposed to the measuring gas flow. The device is equipped with a calibrating device which enables to carry out examinations at any time or deviations of measuring values can be corrected. Modification for the recovery of measuring gas (only for devices delivered up to the middle of 2004)

It is possible to modify the devices in such a way as to allow the recovery and storage of measuring gas in order to avoid releasing the measuring gas into the atmosphere. The analyzer discharge recovery system can be ordered under the order no. B151R20. Retrofit kit for the recovery of measuring gas (modification carried out by DILO)

6-1104-R012

Retrofit kit for the recovery of measuring gas (modification executed by the customer)

6-1104-R022


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3-032-R003 Measuring device for different decomposition products and gas residues Dimensions: Width: 198 mm Height: 115 mm Depth: 165 mm Weight: 2.4 kg Transport case outside dimensions: Width: 360 mm Height: 290 mm Depth: 165 mm Standard version: measuring device for decomposition products with flowmeter and needle valve, safety valve, mounting for test tubes DILO connecting couplings in DN8 and DN20, tube opener, connecting piece with connecting hose, 2 spare O-rings, 2 m long flexible connection, black plastic transport case


Accessories:


10 pieces test tubes for sulphur dioxide SO2

type 1/a; measuring range 1 to 25 ppmv

Plastic bags with a volume of 1 litre are needed (3-032-21)

3-032-15


type 20/a; measuring range 20 to 220 ppmv


3-032-16

Accessories


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type 50/b; measuring range 50 to 500 ppmv


3-032-17

10 pieces test tubes for hydrogen fluoride HF

type 1.5/b; measuring range 1.5 to 15 ppmv Plastic bags with a volume of 2 litres are needed (3-032-20)

3-032-18

10 pieces test tubes for detection of oil mist type 1/a; measuring range 1 to 10 mg/m3 (0.16 to 1.6 ppm mass)

Plastic bags with a volume of 10 litres are needed (3-032-22)

3-032-19

5 pieces plastic bags with a volume of 1 litre 3-032-21

5 pieces plastic bags with a volume of 2 litres 3-032-20

3 pieces plastic bags with a volume of 10 litres 3-032-22

Description: With this measuring device the following decomposition products being caused by electric arcs in the switchgear can be measured:

- Sulphur dioxide SO2 - Hydrogen fluoride HF Oil mists can additionally be detected. The concentrations of decomposition products and oil mist are indicated in ppm. The following concentrations can be measured: Sulphur dioxide SO2: 1 to 500ppmv Hydrogen fluoride HF: 1.5 to 15ppmv ppmv means ppmvolume Oil mist: 1 to 10mg/m3 (0.16 to 1.6 ppmm) ppmm means ppmmass

A test tube through which the gas to be tested can flow is used for each kind of detection. The gas outlet of the test tube is connected to a plastic bag into which the gas to be tested can flow off. The test tube is inserted into the mounting provided at the measuring device. The measuring device is connected to the gas compartment and the needle valve at the flowmeter is adjusted to a certain flow rate. Once the plastic bag is filled the needle valve of the flowmeter has to be closed. If the colour at the tube scale changes the respective decomposition product is shown in quantity by its ppm concentration.


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3-032-R… Portable SO2 measuring device with LED display

Dimensions of the device: (without / with handle) Width: 170 mm / 210 mm Height: 85 mm / 85 mm Depth: 260 mm / 315 mm Weight: 2.9 kg

Dimensions of the device with transport case and accessories: Width: 360 mm Height: 165 mm Depth: 290 mm Weight: 5.1 kg Standard version: - SO2 measuring device with digital display - Operation:

mains-operated or with batteries (with integrated battery charger with deep discharge protection and battery charge level indicator), automatic switchover

- automatic rinsing of measuring cell when switching off - 2 m long connecting cable with mains plug - 4 m long connecting hose with quick couplings DN 8 and DN 20 - output coupling for connecting a gas collecting unit - robust housing with handle for placing and transportation - black plastic case

2 operating instructions in: ( ) German ( ) English ( ) French Description: The 3-032-R… measuring device has been designed to show a high resistance against contamination and SF6 decomposition products. For this reason the device does not only measure with more precision and reliability but even minimizes the usually long term drifting. Pressure and temperature influences on the measuring result can be excluded. The values are displayed in ppmv. Technical data: Available measuring ranges: R101 = 0 – 20 ppmv

R102 = 0 – 100 ppmv

R103 = 0 – 500 ppmv

Measuring accuracy: < ± 2% of the measuring range

Operating temperature: 0 – 40 °C



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Operating voltage: 100 – 265 V / 50 – 60 Hz

Connection: quick coupling

Response time: < 15 s (90 % of the final value)

Measuring time: < 2 minutes

Lifetime of the sensor: 6 months when storing in protective foil 24 months operating life in air

Long term sensitivity drift: < 2 % of the SO2 sensor per month

Recommended calibration interval: 1 year

Flow rate: 1 – 3 lN / h

Rinsing function: automatic rinsing of the measuring cell with ambient air when switching off

Indication: digital LED display (24 x 48 mm)

Batteries: NiMH batteries rechargeable

Accessories:

Packing for 3-032-R… with transport case 3-775-R026


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3-033-R002 Gas leak detector

1. Description microprocessor control, with advanced digital signal processing tricolor visual LED display and audible signal for progressive leak-size indication 7 levels of sensitivity easy and tactile keypad control battery test function battery voltage indication true mechanical pumping provides positive airflow through sensing tip cordless and portable, operates on batteries low response time guarantees quick leak detection quick return to zero-position even after detection of large leaks comfortable one-hand operation

2. Version - PVC carrier case - two 1.5 V alkaline batteries - spare sensor tip

3. Technical data power supply: 3V = two 1.5 V “C”-cell alkaline batteries

guaranteed sensitivity: 14 g SF6 / year (0.5 oz / year)

operating temperature: 0 C to + 52 C


battery life: approx. 30 hours

method of operation: continuous operation without limitation

response time: immediately

reset time: 1 second

warm-up time: approx. 2 seconds 3-033-R012

weight: 560 g

dimensions: 229 x 65 x 65 mm

fixed sensor length: 355 mm

4. Accessories maintenance kit (consisting of 3 sensors) 3-033-R012 spare PVC carrier case 3-033-R013 packing 6-0004-R039


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3-035-R020 SF6 Analyser 973

The SF6 Analyser 973 was designed for measurement of humidity and purity in SF6-gas insulated switchgear. Humidity measurement is displayed in ppmv, ppmw, dew/frost point at either system pressure or standard pressure. Purity measurement is displayed directly in SF6 volume percent.

Standard version: - housing with handle for transportation and placing - flow meter with automatic control valve - internal storage vessel for measuring gas - measuring gas recovery system - 6 m long connecting hose - DILO couplings DN8 and DN20 - power plug with 3 m long connecting cable - CD-ROM with USB driver - RS 232/USB interface for transmission of measuring

data to PC - transport case 2 operating instructions in: () German () English () French

Technical data: Measuring range: frost / dew point: -50 C … +20°C however -50 °C at 35 °C ambient temperature is possible values are valid for measurements at atmospheric pressure Humidity content by volume: 40 … 20 000 ppmV Humidity content by weight: 5 … 2500 ppmW SF6 volume percent: 80.0 … 100.0 vol.-% Measuring accuracy: frost / dew point ± 0.4 C ppmV/ppmW ± 5% of measured value SF6 volume percent: ± 0.5% pressure: ± 30 mbar Reproducibility: frost / dew point ± 0.2 C SF6 volume percent: ± 0.3% pressure: ± 10 mbar

Dimensions (with handle): Width: 420 mm Height: 155 mm Depth: 390 mm Weight: 16.5 kg Transport case (external dimensions): Width: 650 mm Height: 370 mm Depth: 510 mm Weight: 31.0 kg (case included)


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Input pressure: pe 10 mbar to pe 9 bar Pressure (pumping back): max. pe 8 bar Ambient temperature: -10 °C to +45 C for storage and operation Power supply: 100 … 240 VAC, 50/60 Hz Power consumption: max. 200 Watt Ambient moisture: max. 98 % relative humidity, non condensing during operation Description: The SF6 Analyser 973 was specifically developed as a robust and lightweight dew point and volume percentage measuring device with integrated gas recovery system for the use on SF6-gas insulated switchgear. For both humidity and purity measurements accurate and reliable condensation techniques are used. Furthermore the SF6 Analyser 973 is equipped with a user configurable full colour active matrix LCD with integrated touch screen. The device is also equipped with a gas recovery system by which the measured gas can be stored in an internal tank during the measurement procedure. After completion of the measurement, the stored gas may be pumped back automatically or manually into the original compartment or into another vessel. In addition the gas compartment pressure is measured. Calibration: Easily check the calibration at any time using the built-in “Ice Test“ function. Accessories:

Packing for 3-035-R020 3-775-R027

Additional price for 12 m instead of 6 m long connecting hose 6-0005-R145


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3-037-R001 Portable moisture measuring device with dew point indication

Dimensions: (without handle) width: 210 mm height: 85 mm depth: 250 mm weight: 2.8 kg

Transport case outside dimensions: width: 360 mm height: 290 mm depth: 165 mm Standard version: moisture measuring device with digital display, 2 precise regulating valves and electronic flowmeter operation: mains-operated or by NiMH batteries (battery charger is integrated) 2 meter long connecting hose with couplings DN8 and DN20 robust housing with handle for placing and transportation 2 meter long connecting cable with mains plug, black plastic transport case

2 operating instructions in: ( ) German ( ) English ( ) French Description: The 3-037-R001 measuring device has been designed to show a higher resistance against contamination and SF6 decomposition products than conventional moisture sensors (aluminium oxide). For this reason the device does not only measure with more precision and reliability but even minimizes the usually long time drifting which occurs with non-gas specified sensors. The special moisture sensor allows the measurement of SF6 under atmospheric as well as under plant pressure. Pressure and temperature influences on the measuring result can be excluded. The installed electronic flowmeter supports the minimization of the gas test quantity and works independently of the position, which is the optimum for gas sampling from switchgear. The values are indicated in °C dew point which can be quickly converted into ppm values. Technical data: Measuring range: -60 - +10 C dew point

Measuring accuracy: ± 2 C


Operating temperature: 0 - 40 C


Operating voltage: 100 – 240 V 50/60 Hz

Accessories:



18 / 27


3-038 SF6-Multimeter The SF6-Multimeter is an important component in the concept of the “Reuse of SF6-gas” to determine the gas quality used in high voltage switchgear. The Multimeter allows to determine the three most important parameters for a possible reuse of SF6-gas with only one measurement:

- SF6 concentration - moisture concentration - SO2 concentration

This device is also suitable for trend measurements for permanent monitoring of the gas quality of high voltage switchgear. Main features:

- menu item via LCD display (3 ½”)

- measuring results can be saved indicating the name of the measuring point; date and time are saved automatically.

- very easy handling by exchange of the modules in case of calibration

- automatic identification of the measuring ranges

- automatic identification of the residual lifetime

- indication of the SF6 concentration in volume percent

- indication of the moisture concentration in dew point °C or °F, referred to atmospheric or input pressure (reversible to indication in ppmV, ppmM, g/m3)

- indication of the SO2 concentration in ppmV

- input pressure indication in bar, psi, kPa, MPa as pe or pa

- data storing of a measurement inside the device (100 measuring data records)

- transfer of measured data to the PC for documentation via USB interface

- the device can be operated by connection to the power supply plug and on batteries (measuring time of up to 7 h)

- selectable operating modes: “individual measurement” and “permanent measurement”

- 2 potential-free relay contacts, setting of limit values for volume percentage and dew point temperature via menu item

- menu item in German, English, French, Spanish and Italian

Dimensions: Dimensions transport case: Width: 280 mm Width: 500 mm Height: 185 mm Length: 625 mm Depth 450 mm Height: 297 mm Weight: 9.6 kg Weight: 10.5 kg (accessories included)


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Compared with other measuring devices the SF6-Multimeter is only equipped with two modules in which all three sensors are integrated. Its compact construction and handling is even more user-friendly. Besides, the compact and modular construction of the SF6-Multimeter the low weight which enables smooth transportation and easy handling on site is another advantage. The measuring gas is collected via a coupling on the back side of the device and can be stored e. g. by means of the B151R20 discharge gas collection unit. No SF6-gas is released into the atmosphere!

Measuring ranges available 3-038-R020 Measuring range (percentage): 0 – 100 vol. % SF6 Measuring range (moisture): -60°C to +20°C dew point temperature Measuring range (SO2): 0 - 100 ppmV measuring accuracy: < ± 2 ppmv We recommend using this measuring range as standard. 3-038-R021 Measuring range (percentage): 0 - 100 vol. % SF6 Measuring range (moisture): -60°C to +20°C dew point temperature Measuring range (SO2): 0 - 20 ppmV measuring accuracy: < ± 0.4 ppmv We recommend using this measuring range for sensitive SO2 trend measurements. 3-038-R022 Measuring range (percentage): 0 - 100 vol. % SF6 Measuring range (moisture): -60°C to +20°C dew point temperature Measuring range (SO2): 0 - 500 ppmV measuring accuracy: < ± 10 ppmv We recommend using this measuring range if high SO2 concentrations are to be expected. Option:

These devices are also available with a volume percentage sensor which allows the measurement of the SF6-concentration in an SF6/CF4 gas mixture.

The measuring accuracy is ± 2.0 volume percent for SF6/CF4 gas mixtures.

In case of interest please inquire separately.


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The SF6-Multimeter includes:

- housing with handle for transportation and placing - 4 m long connecting hose with DILO couplings DN8 and DN20 - 2 m long power connecting cable - USB connecting cable - CD-ROM with software for evaluation and reading of the measured values and saving on the PC - transport case 2 operating instructions in: ( ) German ( ) English ( ) French

Technical data: Input pressure: pe 0.5 -10 bar

Operating temperature: -20°C to +40°C


Electrical connection: 90 - 264V / 50 - 60Hz / 28 W

Interface: USB (slave)

Duration of measurement (individual measurement): 6 - 15 min. (adjustable)

Limit value (vol. %): (potential-free): adjustable from 0.0 to 99.9 vol. %

Limit value (dew point): (potential-free): adjustable from -60°C to +10°C

Accumulator: lithium ion battery Volume percentage sensor: SF6/N2 or SF6/air-gas mixture

Measuring range: 0 - 100 vol. %

Measuring accuracy: ±1.0 vol. % for SF6/N2-gas mixture or SF6/air-gas mixture

Measuring gas pressure: measurements are carried out at atmospheric pressure

Flow rate: 0.3 – 0.5 l SF6 /h



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Moisture sensor:

Measuring range: -60 °C to +20 °C dew point temperature

Measuring accuracy: at > -40 °C dew point temperature: ± 2°C

< -40 °C dew point temperature: ± 3°C

Measuring gas pressure: measurements are carried out at atmospheric pressure pressure dew points and ppm values are converted by the device.

Flow rate: 16 -17 l SF6/h

Recommended calibration interval: 1 year SO2 sensor:

Measuring ranges: 0 … 100 ppmV, resolution: 1 ppmV

0 … 20 ppmV, resolution: 0.1 ppmV

0 … 500 ppmV, resolution: 1 ppmV

Measuring accuracy: < ± 2% of the measuring range

Operating temperature range: -20 °C to +40 °C

Reaction time: T90 (final value 90%) < 20 s

Long-time stability: 0.5 … < 2 % signal degradation per month (linear)


Lifetime: 2 years (instructions in menu)

Protection against max. SO2 overcharge: automatically

Flow rate: 1-3 l SF6/h Accessories:

Pressure reducer for reference SF6-gas bottle with W21. 8x1, ¼“ connection 3-974-R001

Discharge gas collection unit B151R20

Packing for 3-038 3-775-R024


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3-038-R… SF6 Multi-Analyser without gas return system 3-038R-R… SF6 Multi-Analyser with gas return system The SF6 Multi-Analyser is an important component in the reuse of

SF6-gas to determine the gas quality used in medium and

high voltage switchgear. The device with gas return system can additionally be used for storing and reclaiming SF6 measuring gas.

The SF6 Multi-Analyser allows to determine the four most important parameters for reuse of SF6-gas with only one measurement:

- SF6 concentration [%] - Moisture concentration - SO2 concentration [ppmv] - Option: HF concentration (ppmv)

Main features:

- menu item via coloured touch panel (5.7“)

- Indication of the SF6 concentration in volume percent for SF6/N2 or SF6/air mixtures

- indication of moisture concentration in dew point °C or °F, referred to atmospheric or input pressure, reversible to indication in ppmV, ppmM

- indication of SO2 / HF concentration in ppmV

- input pressure indication in bar pa or pe, psi, kPa, MPa

- data storing of up to 100 measurements with names; dates and time are stored automatically

- transfer of measured data to USB stick or PC

- very easy handling by exchange of the modules for calibration

- automatic identification of the residual lifetime of the sensors

- setting of limit values for volume percentage, dew point temperature and SO2

- menu item in German, English, French, Spanish and Italian

The SF6 Multi-Analyser is equipped with max. 4 measuring gas sensors. Its compact construction and handling is even more user-friendly. The transport case enables smooth transportation and easy handling on site.

Devices with gas return system: The measuring gas is collected and stored in an internal vessel by means of the compressor. After measurement the stored measuring gas is pumped back automatically from the internal vessel in the gas compartment.

No SF6 gas is released into the atmosphere!!

Dimensions with / without gas return system: Width: 500 mm / 500 mm Length: 625 mm / 625 mm Height: 297 mm / 218 mm Weight: 33 kg / 20 kg


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Ordering designations of the SF6 Multi-Analyser

3-038- R… device without gas return system 3-038R- R… device with gas return system

R 101 (single measuring device for percentage measurement 0 - 100 vol. -%) R 102 (single measuring device for moisture measurement: -60 °C to +20 °C dew point temperature

R 201 (two-in-one measuring device for percentage and moisture measurement) R 301 (three-in-one measuring device for measurement of percentage, moisture and SO2 with 0-20ppmV

R 302 (three-in-one measuring device for measurement of percentage, moisture and SO2 with 0-100ppmV

R 303 (three-in-one measuring device for measurement of percentage, moisture and SO2 with 0-500ppmV

Devices with HF sensor are available on request.

Standard equipment:

- transport case (trolley version only available for devices with gas return system) - 6 m long connecting hose with DILO couplings DN 8 and DN 20 - Power plug with 2 m long connecting cable - USB stick with data file for evaluation and reading out of measured data - CD-ROM 2 operating instructions in: ( ) German ( ) English ( ) French General technical data: Input pressure: pe 0.3 -9 bar

Operating temperature: -10°C to +40°C


Operating voltage: 90 - 264V / 50 - 60Hz / 10 A

Mains fuse: 2 x 1.6 A/T (time delay)

Number of measured values to be stored: max. 100

Interface: USB

Measuring time: variably calculated by the system, max. 15 minutes

Limit value vol.-%: adjustable from 0.0 to 99.9 vol.-%

Limit value dew point: adjustable from -60°C to +20°C

Limit value SO2: adjustable from 0.0 to 499.9 ppmv

Option: limit value HF: adjustable from 0.0 to 9.9 ppmv


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Sensor data: Vol. % Moisture SO2 Option: HF Operating temperature

-10 - +40°C -30 - +70°C -20 - +40°C -20 - +40°C

Measuring range 0 – 100 Vol-%

-60 - +20°C 0 - 20 ppmV

0 - 100 ppmV

0 - 500 ppmV

0 – 10 ppmv

Measuring accuracy ±1.0 vol.-% ±2°C (at >-40°C) ± 3°C (at < -40°C)

< ± 2% of measuring range

< ± 10 % of measuring range

Measuring gas pressure

atm. pressure atm. pressure atm. pressure atm. pressure

Flow rate 0.3 – 0.5 l/h 16 -17 l/h 1-3 l/h 1-3 l/h Reaction time < 2 min < 5 min < 20 s <5min Recommended calibration interval

once a year once a year once a year every 6 months

Sensor lifetime (note see panel)

every two years 1 year

Long term sensitivity drift

< 2% per month < 5% per month

Overload protection automatic automatic automatic automatic

Accessories:

Pressure reducer for SF6 reference gas bottle with W21, 8x1, ¼“ connection 3-974-R003

Measuring gas collecting unit for 3-038 B151R90

Adapter kit for measuring devices Z340R10

6 m long connecting hose with self-closing couplings (as extension hose) 3-531-R060

Packing for 3-038 3-775-R009

Packing for 3-038R 3-775-R024


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B151R20 Discharge gas collection unit 220-240 V / 50/60Hz B151R20S15 Discharge gas collection unit 110-127 V / 50/60Hz installed in a transport case, for reclaiming and storing of SF6 measuring gas

Standard equipment: 1m3/h compressor, pe 50 bar, particle filter, gauges, connecting hose for collecting the used gas from the measuring devices connecting couplings for:

- gas compartment - measuring device input - measuring device output - external gas bottle

internal storage vessel

all couplings are self-closing, electric control with automatic process control, two sockets for measuring devices

2 operating instructions in: ( ) German ( ) English ( ) French Description of the unit: The discharge gas collection unit can be connected to one or two measuring devices. The measuring gas is collected and stored in an internal vessel by means of a compressor. After having carried out several measurements or if required the stored measuring gas can be filled from the internal vessel into an external gas bottle.

Note: The discharge gas collection unit can only be used with DILO measuring devices that have been specially designed for returning the measuring gas (see catalogue, chapter SF6-gas measuring devices).

Accessories:

3 m long storage connecting hose with ball valve DN8 and hand wheel 6-1152-R030

SF6 bottle connection W 21,8 x 1/14“ 3-316-R001 P

American SF6 bottle connection with Whitworth left-handed thread 0.96“ 3-334-R002 P

English SF6 bottle connection with thread G 5/8 3-245-R004 P

Bottle connection 1“ DIN 477 no. 8 for re-use gas bottles 3-851-R002 P


Packing 3-748-R013

Width: 500 mm Length: 625 mm Height:: 366 mm Weight: 36 kg


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B151R90 Discharge gas collection and gas return unit installed in a transport case, for storage and reclaiming of SF6 measuring gas

Standard equipment:

- pe 9 bar compressor,

- touch panel (3.5”)

- 2 m long connecting hoses for collecting the measuring gas from the measuring devices with self closing couplings

- internal storage vessel

- electric control with automatic process control

- socket for measuring device Operating voltage: 90-264 V / 50-60 Hz alternating current (1~/N/PE)

2 operating instructions in: ( ) German ( ) English ( ) French Description:

The discharge gas collection unit can be connected to a measuring device by the hoses included in the scope of supply. The measuring gas is collected and stored in an internal vessel by means of a compressor. After having carried out measurements the stored measuring gas can be pumped back from the internal storage vessel in the gas compartment connected (max . pe 9 bar). The stored measuring gas can also be pumped manually if required (max . pe 9 bar). SF6-gas is not released into the atmosphere!!

Note:

The discharge gas collection unit can only be used with DILO measuring devices that have been specially designed for returning measuring gas (see catalogue, chapter SF6-gas measuring devices).

Accessories:

SF6 bottle connection W 21.8 x 1/14“ 6-1161-R007

American SF6 bottle connection with 0.96“ Whitworth left-handed thread 6-1161-R008

English SF6 bottle connection with G 5/8 thread 6-1161-R009

Bottle connection 1“ DIN 477 no. 8 for re-use gas bottles 6-1161-R010


Packing 3-775-R029

Width: 390 mm Length: 490 mm Height: 230 mm Weight: 20 kg


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Z340R10 Adapter kit for measuring devices in a portable plastic case Case dimensions: Length: 360 mm Height: 290 mm Depth: 165 mm Weight: 4.2 kg Standard equipment: Hose connection DN8 3-389-R008 P Adapter for measuring gas connection 3-969-R001 Adapter for measuring gas connection 3-969-R002 Adapter for measuring gas connection 3-969-R003 Adapter for measuring gas connection 3-969-R004 Transition piece DN20 for bottle pressure reducer 3-240-R003 P Pressure reducer for SF6 reference gas bottle 3-974-R001 Manifold with self-closing couplings 3-817-R004 Manifold for measuring gas output 3-817-R005 4 m long extension hose 6-1116-R040

Instructions for the “application range of the different adapters“ in two languages: German / English

Accessories:

Packing for Z340R10 3-775-R026

Armaturen und Anlagen GmbH Frundsbergstrasse 36 D-87727 Babenhausen Germany

Tel.: +49-(0)8333-302-0 Fax: +49-(0)8333-302-52 Internet: www.dilo-gmbh.de E-Mail: [email protected]

Presented by:

© DILO Armaturen und Anlagen GmbH

We are your partner for the best solutions!

High quality is also guaranteed for our wide range of…

High pressure tube unions

SF6-valves and couplings

Table of contents


General page 3 - 8

Mounting instructions page 9 - 12

DILO couplings for SF6-switchgear page 13 - 54 Couplings DN6 page 13 - 20 Couplings DN7 page 21 - 26 Couplings DN8 page 27 – 34 Couplings DN12 page 35 - 40 Couplings DN20 page 41 - 50 Couplings DN40 page 51 - 54

DILO soldering unions page 55 - 60

DILO ball valves page 61 - 64

DILO hoses page 65 - 70

DILO transition pieces and adapters page 71 - 75

General


DILO seal principle DILO is a seal principle without intermediate seal in the form of groove and tongue with little depth of immersion. This principle guarantees permanent tightness at high static and dynamic alternating stresses which might result from vacuum and pressure in connection with high temperatures and vibrations inside the tubing systems. Sealing in accordance with the DILO principle is effected by direct contact of the sealing profiles of the groove and tongue parts. The different radii of curvature of groove and tongue are in a certain relation to each other. Thus, two ring-shaped sealing areas are produced which create high stability. The additional braking surface prevents plastic deformations at the ring-shaped sealing areas. DILO fittings are easy to assemble and require no maintenance. They can be loosened and re-connected as often as desired. Thus, the re-use of the DILO seal is guaranteed. Due to the little depth of immersion of DILO groove and tongue the tubes can be immediately pulled out laterally after loosing the clamping nut. DILO Profile Advantages

• self-closing coupling system with metal to metal seal in form of tongue and groove

• pressure and vacuum tight

• applicable up to PN 64 bar

• they can be loosened and re-connected as often as desired with the same high level of gas tightness

• available in brass, aluminium and stainless steel

DILO tongue

DILO groove

Sealing area

Braking surface

General


Explanation of DILO-pressure stages

Series ML1 Valves Accessories Hoses

Pressure stage up to PN 64 PN 50 / 64

DILO-Type explanation Explanation of abbreviations used in our catalogue ML Soldering-stub unions with metric connecting dimensions Illustration of different structural shapes of DILO-soldering unions A Soldering union B Screw-in stub-soldering union M Gauge connecting union

Please read carefully the chapter "General" before you start working with the catalogue. Thus you may save time and money for your company.

General


Material standards

Surface treatment and cleaning Before dispatch or storage, the finished valves and fittings must be treated as follows:

austenitic material is cleaned brass material is cleaned aluminium material is anodised, the thread is lubricated with Molykote

Version Version of the screw-in stub with O-ring sealing (can also be supplied in special design with edge acc. to DIN 3852 form B). Design of the screw-in holes for Whitworth-pipe threads as well as for the isometric thread according to DIN 3852.

Material No. DIN Material designation DILO material code letter

1.4571 X6CrNiMoTi17-12-2 C

CW614N CuZn39Pb3 P

EN AW-6082 EN AW-ALSi1MgMn T

1.4305 X10CrNiS189 E

CW713R CuZn37Mn3Al2PbSi H

General


Technical data of threads Type of thread Standards Code designation Illustration

Metric thread DIN 13

thread angle 60°

M

Whitworth thread DIN/ISO 228

thread angle 55°

G

Soldering process DILO-soldering unions can be soldered by the well-known "autogenous" soldering techniques. Packing Parts are all hermetically sealed in PVC to ensure they are kept free of dust and dirt. The unions are protected against damage by plastic caps. O-ring and rubber seal For all coupling parts an EPDM rubber seal is used as sealing material.

General


Quality assurance Quality assurance takes the first place within the DILO-organization. Our approved and authorized experts permanently check the material carefully. The entire raw material is ordered according to DILO approval-/ order regulations. Thus it is guaranteed that all necessary tests have been carried out which is confirmed in test certificates according to EN 10204 (3.1). By marking of the raw materials and finished products, the identity of materials is guaranteed. Our fittings are TÜV-approved. Furthermore a certificate according to DIN ISO 9001 / EN 29001 is available. Approvals and tests: DILO products have been approved by international classification organisations such as:

Certification according to DIN ISO 9001: 2000

HP 0 and DIN EN approval (EG 97/23 regulations)

CE certification according to EG 97/23 regulations

General


Symbols for valves and fittings Soldering stub soldering-union

Screw-in stub-soldering union

Gauge connection union

Coupled coupling

Coupling halfs

Hose

Blanking disk

Transition piece

Ball valve

Mounting instructions


Mounting Instructions – General

Specify the pipe lengths exactly and cut off rectangularly. Burr the pipe extremity and clean it metallically bright. Apply the soldering flux where soldering is to be carried out. When soldering, use the auxiliary means recommended by DILO and observe the instructions of the soldering materials supplier. Do not touch the soldered parts until the solder has solidified and cooled down. (Do not quench the soldering area with water) Remove the soldering material by rinsing with water and by pickling it. Dry union before mounting. When mounting only use the connecting components not being damaged by impacts or by overflowed soldering material. It must be strictly observed that the tubing system is tension-free supported and that the tubing sections align to each other. Possible

divergences can be straightened with the DILO straightening tool. Before final mounting, check that all DILO-groove and tongue parts are clear of impurities. In order to reduce the friction, the tube unions should be greased with suitable grease at the threads and contact surfaces of the

clamping nut, especially when made of austenitic materials. Thus the torque is better converted into axial force and galling of the threads is avoided. When selecting the grease, observe the operating temperatures, the media, the corrosive degree and the materials.

A fast and strong tightening of the clamping nut guarantees perfect tightness. The standard version of the screw-in stub of the DILO screw-in unions is equipped with o-ring sealing. For mounting of the DILO screw-in unions we recommend the use of soft metal seals for sealing of the screw-in stub according to DIN 3852 form B, e.g. copper plates opposite the housing or the block. When all these instructions are observed the mounting will be simple and time-saving. Pipes which are too short or not precisely aligned will require extra work.

Mounting illustration:

1. Rectangularly saw off the pipes

3. Clean to a bright metallic finish

2. Deburring of the pipe extremities inside and outside

4. Apply the soldering flux on the pipe



5. Apply the soldering flux at the part to be soldered

7. Observe the instructions of the soldering materials supplier

9. Lubricate with appropriate lubricants

11. Tighten fast and strongly the clamping nut by counteracting force according to torque table

6. Use of auxiliary materials

8. Before assembling clean the DILO tongue < and groove

10. Lubricating points at a DILO tube union

12. Sealing of the screwed plug between cage or block



Mounting example Screw-in stub with O-ring sealing Torque see torque diagram Screw-in thread Screw-in hole see table Make screw-in hole according to DIN 3852 form X Use milling cutter for tight seat.

milling cutter

(on request)

DN d4 d7 d8 a1 b1 W

8 M16 x 1,5 G 3/8 A

26 27 1,5 14 0,1

12 G 1/2 A 36 37 2,5 16 0,1

20 M 33 x 2 G 1 A

49 50 2,5 20 0,2

40 G 1 1/2 A 65 66 2,5 24 0,2



Torque table DILO profile connection

Size of jaw Material Torque Nm

24 AL 40

24 Stainless steel / Brass 40

32 AL 62


41 AL 88


50 AL 110



Screw-in thread

Screw-in thread Material Torque Nm

G1/4 AL 30

G3/8 AL 40

G3/8 Stainless steel / Brass 40

G1/2 AL 68

G1A AL 120

G1A Stainless steel / Brass 130

G1 ½ AL 120

G1 ½ Brass 140

M16x1,5 AL / Stainless steel / Brass 40

M33x2 AL 120

M33x2 Stainless steel / Brass 130

Coupling 3-408-R.. Torque 15 Nm

Coupling 3-888-R.. Torque 15 Nm

Coupling DN40 Torque 80 Nm

Covering caps

Size of jaw Torque Nm

24 20

32 40

50 40

DILO couplings DN6


Type Designation Page

3-408-R005 Coupling groove part / BG PN10 DN6 14

3-408-R006 Flange coupling PN10 DN6 15

3-408-R023 Rubber hose DN6 16

3-408-R009 Gauge connecting piece DN6 16

3-408-R007 Covering cap DN6 17

3-408-R001 Coupling tongue part PN10 DN6 18

3-408-R021/R022 Soldering stub connection DN6 19

3-408-R020 Gauge connecting coupling DN6 19

3-419-R004 Transition piece to DN8 connections 20

DIN 43459 The coupling allows to establish a connection by simply fitting both coupling parts into each other. Before load relieving of the coupling seats the pressure- and vacuum tight coupling is sealed inside with an O-ring during the coupling process. The coupling is forced to be open in coupled position. If both coupling sides are separated again the sealing seats shut off automatically. All couplings are temperature-resistant from -40°C to +80°C. The suitable connecting parts for DILO couplings must be ordered separately.

DILO couplings DN6


Coupling groove part / BG PN10 DN6

Suitable connecting parts

Order No. Material

3-408-R005 T AL

Spare O-ring Order No. 1-05-0057-R087

3-408-R001

3-408-R007

3-408-R022/21

3-408-R020

DILO couplings DN6


Flange coupling PN10 DN6


Other flanges are available on request.

Order No. Material

3-408-R006 T AL


3-408-R001

3-408-R007

3-408-R022/21

3-408-R020

DILO couplings DN6


Rubber hose PN10 DN6

Gauge connecting piece PN10 DN6

Order No. NL in mm

3-408-R023 _________________

Order No. Material

3-408-R009 T AL



DILO couplings DN6


Covering cap PN10 DN6

Order No. Material

3-408-R007 T AL


DILO couplings DN6


Coupling tongue part PN10 DN6

Suitable connecting parts Suitable connecting parts

Order No. Material

3-408-R001 T AL

3-408-R005

3-408-R006

3-408-R023

3-408-R022/21

3-408-R020

3-419-R004


DILO couplings DN6


Soldering stub connection PN10 DN6

Gauge connecting coupling PN10 DN6

D Order No. Material

10 3-408-R021 C Stainless steel

6 3-408-R022 C Stainless steel

Order No. Material

3-408-R020 T AL



DILO couplings DN6


Transition piece to DN8 connections PN10 DN6

Order No. Material

3-419-R004 Stainless steel / Brass


DILO couplings DN7



3-308-R003 Plug connection groove part PN30 DN7 22

3-308-R016 Covering cap for plug connection groove part PN30 DN7 23

3-308-R002 Plug connection tongue part PN30 DN7 24

3-308-R006 Covering cap for plug connection tongue part PN30 DN7 25

The plug connection allows to establish a connection by simply fitting both coupling parts into each other. Before load relieving of the coupling seats the pressure- and vacuum tight coupling is sealed inside with an O-ring during the coupling process. The coupling is forced to be open in coupled position. If both coupling sides are separated again the sealing seats shut off automatically. All couplings are temperature-resistant from -40°C to +80°C. The suitable connecting parts for DILO couplings must be ordered separately.

DILO couplings DN7


Plug connection groove part PN30 DN7


Order No. Material

3-308-R003 T AL

3-308-R002

3-308-R016


DILO couplings DN7


Covering cap for plug connection groove part PN30 DN7


Order No. Material

3-308-R016 T AL

3-308-R003

DILO couplings DN7


Plug connection tongue part PN30 DN7


Order No. Material

3-308-R002 T AL

3-308-R003

3-308-R006

SM…

GS…

ML1-AD10-1 ML1-AD10-2

3-251-R001

DILO couplings DN7


Covering cap for plug connection tongue part PN30 DN7


Order No. Material

3-308-R006 PVC

3-308-R002

DILO couplings DN8



VK/A-02/8 Coupling groove part / A PN64 DN8 28

VK/B(G)-03/8 Coupling groove part PN64 DN8 with O-ring 29

SK-272-R001 Flange coupling PN64 DN8 30

3-778-R001 Flange coupling PN64 DN8 with 2-hole flange 31

VK/KN-04/8 Covering cap for coupling groove part PN64 DN8 32

VK/F-02/8 Coupling tongue part PN64 DN8 33

SK-372-R001/R002 Gauge connecting coupling PN64 DN8 34

DIN 43459 The coupling allows to establish a connection by simply fitting both coupling parts into each other. Before load relieving of the coupling seats the pressure- and vacuum tight coupling is sealed inside with an O-ring during the coupling process. The coupling is forced to be open in coupled position. If both coupling sides are separated again the sealing seats shut off automatically. All couplings are temperature-resistant from -40°C to +80°C. In special version these couplings are also available for a temperature range of -60°C to +80°C. The suitable connecting parts for DILO couplings must be ordered separately.

DILO couplings DN8


Coupling groove part / A PN64 DN8


Order No. Material

VK/A-02/8 T AL

VK/A-02/8 E Stainless steel

VK/A-02/8 P Brass

SM…

GS…

ML1-AD10-1 ML1-AD10-2

3-251-R001

SK-372-R…

VK/F-02/8

VK/KN-04/8

DILO couplings DN8


Coupling groove part PN64 DN8 with O-ring


In special version the screw-in thread can also be supplied with sealing edge acc. to DIN 3852 form B.

d4 Order No. Material

M16x1,5 VK/B-03/8 T AL

M16x1,5 VK/B-03/8 E Stainless steel

M16x1,5 VK/B-03/8 H Brass

G 3/8 A VK/BG-03/8 T AL

G 3/8 A VK/BG-03/8 E Stainless steel

G 3/8 A VK/BG-03/8 H Brass


SK-372-R…

VK/F-02/8

VK/KN-04/8

DILO couplings DN8





Order No. Material

SK-272-R001 T AL


SK-372-R…

VK/F-02/8

VK/KN-04/8

DILO couplings DN8


Flange coupling PN64 DN8 with 2-hole flange



Order No. Material

3-778-R001 T AL


SK-372-R…

VK/F-02/8

VK/KN-04/8

DILO couplings DN8


Covering cap for coupling groove part PN64 DN8


Order No. Material

VK/KN-04/8 T AL

VK/KN-04/8 E Stainless steel

3-778-R001

SK-272-R001

VK/A-02/8

VK/B-03/8 VK/BG-03/8


DILO couplings DN8




Order No. Material

VK/F-02/8 T AL

VK/F-02/8 E Stainless steel

VK/F-02/8 P Brass

SM…

GS…

ML1-AD10-1 ML1-AD10-2

3-251-R001


3-778-R001

SK-272-R001

VK/A-02/8

VK/B-03/8 VK/BG-03/8

DILO couplings DN8


Gauge with connecting thread G ½ A



Description The gauge connecting coupling serves as connecting piece to a coupling groove part DN8. When coupling, a pin in the gauge connecting coupling opens the flow of the opposite coupling groove part (forced opening). This allows to read the present operating pressure on the screwed-in gauge. When disconnecting, the conical nipple of the groove part is closed by spring load (pressure and vacuum-tight). If the gauge connecting coupling is not connected the gauge shows "zero pressure". The connecting coupling allows to install the gauge in any required position (rotatable 360°).

Order No. Material

SK-372-R001 P Brass

SK-372-R002 C Stainless steel


3-778-R001

SK-272-R001

VK/A-02/8

VK/B-03/8 VK/BG-03/8

Accessories: copper seal Order No. 1-05-0091-R001

DILO couplings DN12



3-888-R005 Coupling groove part / BG PN10 DN12 36

3-888-R007 Covering cap 37

3-888-R001 Coupling tongue part PN10 DN12 38

3-888-R031 Gauge connecting coupling PN10 DN12 39

The coupling allows to establish a connection by simply fitting both coupling parts into each other. Before load relieving of the coupling seats the pressure- and vacuum tight coupling is sealed inside with an O-ring during the coupling process. The coupling is forced to be open in coupled position. If both coupling sides are separated again the sealing seats shut off automatically. All couplings are temperature-resistant from -40°C to +80°C. The suitable connecting parts for DILO couplings must be ordered separately.

DILO couplings DN12


Coupling groove part / BG PN10 DN12


Order No. Material

3-888-R005 T AL


3-888-R001

3-888-R007

3-888-R009

DILO couplings DN12




Order No. Material

3-888-R007 T AL

3-888-R005


DILO couplings DN12




Order No. Material

3-888-R001 T AL

3-888-R005

SM…

ML1-AD22-1 ML1-AD22-2

3-240

GS…


DILO couplings DN12




Order No. Material

3-888-R031 T AL

3-888-R005


DILO couplings DN20



VK/A-02/20 Coupling groove part / A PN64 DN20 42

VK/B(G)-03/20 Coupling groove part PN64 DN20 with O-ring 43

VK/FL-01/20 Flange coupling PN64 DN20 44

3-777-R001 Flange coupling PN64 DN20 with 2-hole flange 45

3-685-R001 Flange coupling PN64 DN20 46

VK/KN-04/20 Covering cap for coupling groove part PN64 DN20 47


SK-282-R001 Gauge connecting coupling PN64 DN20 49

DIN 43459 The coupling allows to establish a connection by simply fitting both coupling parts into each other. Before load relieving of the coupling seats the pressure- and vacuum tight coupling is sealed inside with an O-ring during the coupling process. The coupling is forced to be open in coupled position. If both coupling sides are separated again the sealing seats shut off automatically. All couplings are temperature-resistant from -40°C to +80°C. In special version these couplings are also available for a temperature range of -60°C to +80°C. The suitable connecting parts for DILO couplings must be ordered separately.

DILO couplings DN20


Coupling groove part / A PN64 DN20


Order No. Material

VK/A-02/20 T AL

VK/A-02/20 P Brass

VK/A-02/20 E Stainless steel

SM…

GS…

ML1-AD22-1 ML1-AD22-2

3-240

SK-282-R001

VK/F-02/20

VK/KN-04/20

DILO couplings DN20


Coupling groove part PN64 DN20 with O-ring


In special version the screw-in thread can also be supplied with sealing edge acc. to DIN 3852 form B.

d4 Order No. Material

M33x2 VK/B-03/20 T AL

M33x2 VK/B-03/20 P Brass

M33x2 VK/B-03/20 E Stainless steel

G 1 A VK/BG-03/20 T AL

G 1 A VK/BG-03/20 P Brass

G 1 A VK/BG-03/20 E Stainless steel


SK-282-R001

VK/F-02/20

VK/KN-04/20

DILO couplings DN20





Order No. Material

VK/FL-01/20 T AL

VK/FL-01/20 E Stainless steel


SK-282-R001

VK/F-02/20

VK/KN-04/20

DILO couplings DN20


Flange coupling PN64 DN20 with 2-hole flange



Order No. Material

3-777-R001 T AL


SK-282-R001

VK/F-02/20

VK/KN-04/20

DILO couplings DN20





Order No. Material

3-685-R001 T AL


SK-282-R001

VK/F-02/20

VK/KN-04/20

DILO couplings DN20


Covering cap for coupling groove part PN64 DN20


Order No. Material

VK/KN-04/20 T AL

VK/KN-04/20 E Stainless steel

3-777-R001

VK/FL-01/20

3-685-R001

VK/A-02/20

VK/B-03/20 VK/BG-03/20


DILO couplings DN20




Order No. Material

VK/F-02/20 T AL


VK/F-02/20 P Brass

3-777-R001

VK/FL-01/20

3-685-R001

VK/A-02/20

VK/B-03/20 VK/BG-03/20


SM…

GS…

ML1-AD22-1 ML1-AD22-2

3-240

DILO couplings DN20





Description The gauge connecting coupling serves as connecting piece to a coupling groove part DN20. When coupling, a pin in the gauge connecting coupling opens the flow of the opposite coupling groove part (forced opening). This allows to read the present operating pressure on the screwed-in gauge. When disconnecting, the conical nipple of the groove part is closed by spring load (pressure and vacuum-tight). If the gauge connecting coupling is not connected the gauge shows "zero pressure". The connecting coupling allows to install the gauge in any required position (rotatable 360°).

Order No. Material

SK-282-R001 T AL

SK-282-R001 P Brass



3-777-R001

VK/FL-01/20

3-685-R001

VK/A-02/20

VK/B-03/20 VK/BG-03/20

DILO couplings DN40



VK/FL-01/40 Flange coupling PN16 DN40 52

VK/KN-01/40 Covering cap 53


The coupling allows to establish a connection by simply fitting both coupling parts into each other. Before load relieving of the coupling seats the pressure- and vacuum tight coupling is sealed inside with an O-ring during the coupling process. The coupling is forced to be open in coupled position. If both coupling sides are separated again the sealing seats shut off automatically. All couplings are temperature-resistant from -40°C to +80°C. The suitable connecting parts for DILO couplings must be ordered separately.

DILO couplings DN40





Order No. Material

VK/FL-01/40 E Stainless steel

VK/F-01/40

VK/KN-01/40Spare O-ring Order No. 1-05-0057-R126

DILO couplings DN40




Order No. Material

VK/KN-01/40 T AL

VK/FL-01/40


DILO couplings DN40




Order No. Material


SM0140

ML1-AD42-1 ML1-AD42-2

VK/FL-01/40


DILO soldering unions of the ML1 series for

pressures up to PN64



ML1A-AD Soldering stub-soldering union PN64 56

ML1BO-AD Screw-in stub-soldering union PN64 57

ML1M-AD10/51 Gauge union PN64 DN8 58

3-328-R001 Gauge union PN64 DN8 59

ML1-..-8 Blanking disk PN64 60

VST03 Plug PN64 60

The suitable connecting parts must be ordered separately.




Soldering stub-soldering union PN64

Tube outside diameter

d2 d3 L1 l1 h1 h3 h6 h7 m1 m2 i1 s1 s3 Order No.

10 8 M 20x1,5 35 20 9,5 4 8 8 18 4 12 22 24 ML1A-AD10 P

10 8 M 20x1,5 35 20 9,5 4 8 8 18 4 12 22 24 ML1A-AD10 C

22 19 M 36x2 54 31 15,5 6 12 12 26 7 16 41 41 ML1A-AD22 P

22 19 M 36x2 54 31 15,5 6 12 12 26 7 16 41 41 ML1A-AD22 C

42 35 M 56x2 65 37 19,5 7 20 20 29 7 18 60 65 ML1A-AD42 P

42 35 M 56x2 65 37 19,5 7 20 20 29 7 18 60 65 ML1A-AD42 C

Piece Designation Order No. Material

1 Soldering shoulder-tongue part ML1-AD -1 P=Brass / C=Stainless steell

2 Clamping nut ML1-AD -2 P=Brass / C=Stainless steell

3 Soldering stub-groove part ML1-AD -3 P=Brass / C=Stainless steell

Note: For the nominal width (outside diameter 10) the clamping nut is made of stainless steel.




Screw-in stub-soldering union with O-ring PN64

Tube outside

diameter

d2 d3 d4 d7 L2 l2 h1 h3 h7 m1 m2 i1 i2 a2 s2 s3 Order No.

10 8 M20x1,5 M16x1,5 26 40 25 9,5 4 8 18 4 12 12 2 27 24 ML1BO-AD10 P

10 8 M20x1,5 M16x1,5 26 40 25 9,5 4 8 18 4 12 12 2 27 24 ML1BO-AD10 T

10 8 M20x1,5 G 3/8 A 26 40 25 9,5 4 8 18 4 12 12 2 27 24 ML1BO-AD10G P

10 8 M20x1,5 G 3/8 A 26 40 25 9,5 4 8 18 4 12 12 2 27 24 ML1BO-AD10G T

22 19 M36x2 M 33x2 49 59 36 15,5 6 12 26 7 16 18 3 50 41 ML1BO-AD22 P

22 19 M36x2 M 33x2 49 59 36 15,5 6 12 26 7 16 18 3 50 41 ML1BO-AD22 T

22 19 M36x2 G 1 A 49 59 36 15,5 6 12 26 7 16 18 3 50 41 ML1BO-AD22G P

22 19 M36x2 G 1 A 49 59 36 15,5 6 12 26 7 16 18 3 50 41 ML1BO-AD22G T

42 35 M56x2 G1 ½ A 65 69 41 19,5 7 20 29 7 18 22 3 65 65 ML1BO-AD42G P


1 Soldering shoulder-tongue part ML1-AD -1 P=Brass/C=Stainless steel

2 Clamping nut ML1-AD -2 P=Brass/C=Stainless steel

13 Screw-in stub M16x1,5 / M33x2) ML1-AD -13

P=Brass / T=Al

14 Screw-in stub (G 3/8 A / G 1 A / G1 ½ A)) ML1-AD -14

P=Brass / T=Al

Note: For the nominal width (outside diameter 10) the clamping nut is made of stainless steel. Regarding material AL only part 13 or 14 is made of AL, part 1 and 2 are made of stainless steel. In special version the screw-in thread can also be supplied with sealing edge according to DIN 3852 form B.

Spare O-ring Order No. AD10: 1-05-0057-R016 AD22: 1-05-0057-R039 AD42: 1-05-0057-R126




Gauge union PN64 DN8

Tube outside

diameter

d2 d3 d4 d19 L10 l10 h1 h3 h7 m1 m2 i1 i5 s3 s8 Order No.

10 8 M20x1,5 G1/2 7,5 49 34 9,5 4 8 18 4 12 16 24 24 ML1M-AD10/51


1 Soldering shoulder-tongue part ML1-AD10-1 P Brass

2 Clamping nut ML1-AD10-2 C Stainless steel

3 Gauge connecting piece M1-10-51 P Brass





Gauge union PN64 DN8


Order No. Material

3-328-R001 P Messing

ML1-AD10-1 ML1-AD10-2

Stressing diameter for clamp





Blanking disk PN64

Tube outside diameter h3 Order No. Material

10 1,5 ML1-10-8 P Brass

22 2 ML1-22-8 P Brass

42 3 ML1-42-8 P Brass

Plug PN64

Metric fine thread ISO Whitworth pipe threads Spare O-ring

d4 d7 n1 i1 a2 s2 Order No. Material d4 Order No. Material Order No.

23 23 12 2 24 G1/4A VST03 / G1/4A T AL 1-05-0057-R088

M16x1,5 26 24 12 2 27 VST03 / M16x1,5 AL G3/8A VST03 / G3/8A T AL 1-05-0057-R016

36 32 15 3 36 G1/2A VST03 / G1/2A T AL 1-05-0057-R033

M33x2 49 38 18 3 50 VST03 / M33x2 T AL G1A VST03 / G1A T AL 1-05-0057-R039

65 45 22 3 65 G1 1/2A VST03/ G1 1/2A AL 1-05-0057-R126

DILO ball valves for pressures

up to PN64



3-365-R001 Ball valve PN64 DN8 62

3-383-R001

3-679-R001

Ball valve PN64 DN20


63

Description The ball valve has a compact design and is maintenance-free. The notch on the spindle head and the position of the handle show the flow rate (closed or opened). The flow rate is controlled by a ball which is stored in a sealing. Each ball valve is tested for tightness in our works. All ball valves are temperature-resistant from -40°C to +80°C. The suitable connecting parts must be ordered separately.


up to PN64


Ball valve PN64 DN8

Suitable connecting parts on both ends

Order No. Material

3-365-R001 P Brass

SM…

GS…

ML1-AD10-1 ML1-AD10-2


up to PN64




Order No. Material

3-383-R001 P Brass

SM…

GS…

ML1-AD22-1 ML1-AD22-2


up to PN64




Order No. Material

3-679-R001 P Brass

SM…

GS…

ML1-AD42-1 ML1-AD42-2

DILO hoses for pressures up to PN64



SM-01- Wire braided hose DN8 / DN20 / DN40 66

SM-03- Wire braided hose DN8 / DN20 67

GS01 Rubber hose DN8 / DN20 / DN40 68

GS03 Rubber hose DN8 / DN20 69 Wire braided hoses Description: The wire braided hose is pressure- and vacuum tight. Structure of the rust- and acid resistant hose: Full metal wall made of 1.4404 with outside wire sheating made of stainless steel, both ends completely equipped with DILO-connections made of brass. (For nominal diameter AD10 the clamping nut is made of stainless steel). Supply length: max. 25 m Range of application: Please observe the resistance tables for media and climatic application. We will make them available on request. Rubber hoses Range of application and temperature: from -40°C up to +100°C according to the medium used (see DIN EN 853/854) All hoses are vacuum-tight. Period of use: 6 years (see DIN 20066) Materials and composition: The hoses consist of an internal layer made of synthetic rubber which is oil- and waterproof and of external rubber layer which is oil- and weatherproof. Fitting material: 2.0401 (For nominal diameter AD10 the clamping nut is made of stainless steel) The hose fitting is made in pressnipple form. Medium: to be indicated on order sheet. Order No.: e.g. Rubber hose AD22 NL 5000 mm Hose GS0120L05000 The suitable connecting parts must be ordered separately.



Wire braided hose DN8 / DN20 / DN40

admissible static operating

pressure at 20°C SF 3

nominal pressure level DIN EN ISO 10380 SF 4

AD DN d2 d3 s3 minimum bending

radius / one-time bending

nominal bending radius / frequent

movements

Order no. NL in mm

64 64 10 8 8 M20x1,5 24 38 130 SM018L ______

55 40 22 20 19 M36x2 41 70 170 SM0120L ______

60 40 42 40 35 M56x2 65 130 300 SM0140L ______


3-308-R002

ML1-AD10-3 ML1-AD22-3 ML1-AD42-3

VK/F-02/8 VK/F-02/20 VK/F-01/40

3-888-R001

VK/A-02/20 VK/A-01/40



Wire braided hose DN8 / DN20 / DN40

admissible static

operating pressure at 20°C SF 3

nominal pressure level DIN EN ISO 10380 SF 4

AD DN d2 d3 s3 minimum bending

radius / one-time bending

nominal bending radius / frequent

movements

Order no. NL in mm

64 64 10 8 8 M20x1,5 24 38 130 SM038L ______

55 40 22 20 19 M36x2 41 70 170 SM0320L ______

60 40 42 40 35 M56x2 65 130 300 SM0340L ______


3-308-R002

ML1-AD10-3 ML1-AD22-3 ML1-AD42-3

VK/F-02/8 VK/F-02/20 VK/F-01/40

3-888-R001

VK/A-02/20 VK/A-01/40



Rubber hose DN8 / DN20 / DN40

Pressure stage bar

Fitting AD

Hose DN Hose d Fitting d2

Fitting d3

Fitting s3

Bending radius

Order no. NL in mm

64 10 8 7,9 5,5 M20x1,5 24 50 GS0108L ____________

50 22 20 19 15,5 M36x2 41 240 GS0120L ____________

64 42 40 38 33 M56x2 65 500 GS0140L ____________


3-308-R002

ML1-AD10-3 ML1-AD22-3 ML1-AD42-3

VK/F-02/8 VK/F-02/20 VK/F-01/40

3-888-R001

VK/A-02/20 VK/A-01/40



Rubber hose DN8 / DN20

Pressure stage bar

Fitting AD

Hose DN Hose d Fitting d2

Fitting d3

Fitting s3

Bending radius

Order no. NL in mm

64 10 8 7,9 5,5 M20x1,5 24 50 GS0308L __________

50 22 20 19 15,5 M36x2 41 240 GS0320L __________


3-308-R002

ML1-AD10-3 ML1-AD22-3 ML1-AD42-3

VK/F-02/8 VK/F-02/20

3-888-R001

VK/A-02/20

DILO transition pieces and adapters

for pressures up to PN64



3-240 Transition piece PN64 DN8 / DN20 72

3-251-R001 Transition piece PN64 DN8 / DN20 73

3-717 Angle piece PN64 DN8 / DN20 74

3-227-R001

3-311-R001

Intermediate piece PN64 DN8 / DN20 75

The suitable connecting parts must be ordered separately.




Transition piece PN64 DN8 / DN20


Order No. Material

3-240-R001 P Brass

SM018 SM038

GS0108 GS0308

ML1-AD10-1 ML1-AD10-2

ML1-AD22-3

VK/A-02/20

VK/F-02/20




Transition piece PN64 DN20 / DN8


Order No. Material

3-251-R001 P Brass

3-308-R002

ML1-AD10-3

VK/F-02/8

VK/A-02/8

SM0120 SM0320

GS0120 GS0320

ML1-AD22-1 ML1-AD22-2




Angle piece PN64 DN8 / DN20

AD d3 L H s1 s2 Order No. Material

10 M20x1,5 24 31 22 24 3-717-R001 P Brass

22 M36x2 38 46 36 41 3-717-R002 P Brass


SM…

GS…

ML1-AD..-1 ML1-AD..-2

3-308-R002

ML1-AD10-3 ML1-AD22-3

VK/F-02/8 VK/F-02/20

VK/A-02/8 VK/A-02/20




Intermediate piece PN64 DN8 / DN20

AD d3 L m1 s1 Order No. Material

10 M20x1,5 32 18 24 3-227-R001 P Brass

22 M36x2 48 26 41 3-311-R001 P Brass

42 M56x2 58 29 65 3-984-R001 P Brass


3-308-R002

ML1-AD10-3 ML1-AD22-3 ML1-AD42-3

VK/F-02/8 VK/F-02/20 VK/F-01/40

VK/A-02/8 VK/A-02/20 VK/A-01/40

3-888-R001



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C 1721-01

DILO-Adapterübersicht DILO adapter list

Liste d' adaptateurs DILO

DILO Armaturen und AnlagenGmbH Frundsbergstr. 36

D-87727 Babenhausen

Tel.: (49) 8333/302-0 Fax.: (49) 8333/302-52 email: [email protected]

DILO-Adapterübersicht DILO adapter list Liste d'adaptateurs DILO

Page 1 of 14

DILO D-87727 Babenhausen C 1721-01

6-1062-R001 Adapter DILO-Kupplung DN20 - DILO-Kupplung DN8 mit Gummischlauch AD10 - NL1000 mm 6-1062-R001 Adapter DILO-coupling DN20 - DILO-coupling DN8 with rubber hose AD10 - NL1000 mm 6-1062-R001 Adaptateur, coupleur DILO DN20 - coupleur DILO DN8 avec flexible en caoutchouc AD10 - NL1000 mm


Page 2 of 14


6-1063-R001 Adapter DILO-Kupplung DN20 - DILO-Steckkupplung DN7 mit Gummischlauch AD10 - NL1000 mm 6-1063-R001 Adapter DILO-coupling DN20 - DILO-plug connection DN7 with rubber hose AD10 - NL1000 mm 6-1063-R001 Adaptateur, coupleur DILO DN20 - raccord-coupleur à prise rapide DILO DN7 avec flexible en caoutchouc AD10 - NL1000 mm


Page 3 of 14


6-1061-R001 Adapter DILO-Kupplung DN20 - DILO-Kupplung DN6 mit Gummischlauch AD10 - NL1000 mm 6-1061-R001 Adapter DILO-coupling DN20 - DILO-coupling DN6 with rubber hose AD10 - NL1000 mm 6-1061-R001 Adaptateur, coupleur DILO DN20 - coupleur DILO DN6 avec flexible en caoutchouc AD10 - NL1000 mm


Page 4 of 14


6-1033-R001 Adapter DILO-Kupplung DN20 - ASEA-Anschluß 6-1033-R001 Adapter DILO-coupling DN20 - ASEA-connection 6-1033-R001 Adaptateur, coupleur DILO DN20 - raccord ASEA


Page 5 of 14


6-1058-R... Adapter DILO-Kupplung DN20 - Magrini-Anschluß 6-1058-R... Adapter DILO-coupling DN20 - Magrini-connection 6-1058-R... Adaptateur, coupleur DILO DN20 - raccord Magrini

6-1058-R001

6-1058-R002


Page 6 of 14


6-1027-R... Adapter DILO-Kupplung DN20 - Westinghouse-Anschluß 6-1027-R... Adapter DILO-coupling DN20 - Westinghouse-connection 6-1027-R... Adaptateur, coupleur DILO DN20 - raccord Westinghouse

6-1027-R003

6-1027-R002

6-1027-R001


Page 7 of 14


SK-279-R... Adapter DILO-Kupplung DN20 - Siemens-Anschluß SK-279-R... Adapter DILO-coupling DN20 - Siemens-connection SK-279-R... Adaptateur, coupleur DILO DN20 - raccord Siemens

SK-279-R002

SK-279-R003

SK-279-R001


Page 8 of 14


6-1060-R001 Adapter DILO-Kupplung DN20 - Hebelstecknippel mit Gummischlauch AD10 - NL1000 mm 6-1060-R001 Adapter DILO-coupling DN20 - thumb lock air chuck with rubber hose AD10 - NL1000 mm 6-1060-R001 Adaptateur, coupleur DILO DN20 - raccord-rapide à levier avec flexible en caoutchouc AD10 - NL1000 mm


Page 9 of 14


3-419-R003 Adapter-Stück 3-419-R003 Adapter piece 3-419-R003 Pièce adaptateur

3-314-R001 P Übergangsstück DN8 / DN20 3-314-R001 P Transition piece DN8 / DN20 3-314-R001 P Pièce de transition DN8 / DN20


Page 10 of 14


3-351-R001 P Einschraubstutzen 3-351-R001 P Screw-in stub 3-351-R001 P Embout à visser

SK-386 T Übergangsstück DN8 SK-386 T Transition piece DN8 SK-386 T Pièce de transition DN8


Page 11 of 14


3-353-R001 P Hebelstecknippel 3-353-R001 P Thumb lock air chuck 3-353-R001 P Raccord-rapide à levier

3-353-R004 P Hebelstecknippel 3-353-R004 P Thumb lock air chuck 3-353-R004 P Raccord-rapide à levier


Page 12 of 14


6-1059-R012 Adapter beidseitig Flanschkupplungs-Nutteil DN8 6-1059-R012 Adapter with flange coupling groove part DN8 on both ends 6-1059-R012 Adaptateur équipé de chaque côté d’un élément à rainure du coupleur à bride DN8



Page 13 of 14




Page 14 of 14


3-920-R001 P DILO-Kupplung DN8 / Hansen 3-920-R001 P DILO-coupling DN8 / Hansen 3-920-R001 P Coupleur DILO DN8 / Hansen

3-920-R002 P DILO-Kupplung DN20 / Hansen 3-920-R002 P DILO-coupling DN20 / Hansen 3-920-R002 P coupleur DILO DN20 / Hansen

C 1722-00

DILO-SF6-Flaschenanschlüsse DILO SF6-bottle connections

Raccords pour des bouteilles de SF6 DILO

DILO Armaturen und Anlagen GmbH Frundsbergstr. 36 D-87727 Babenhausen

Tel.: (49) 8333/302-0 Fax.: (49) 8333/302-52

DILO-SF6-Flaschenanschlüsse DILO SF6-bottle connections Raccords pour des bouteilles de SF6 DILO

Page 1 of 7


3-221-R001 SF6-Flaschenanschluß DN8 - W21,80x1/14" 3-221-R001 SF6-bottle connection DN8 - W21.80x1/14" 3-221-R001 Raccord pour des bouteilles de SF6 DN8 - W21,80x1/14"

3-315-R001 SF6-Flaschenanschluß DN8 - G 5/8 (Chinesische und Schwedische SF6-Flasche ) 3-315-R001 SF6-bottle connection DN8 - G 5/8 (Chinese and Swedish SF6-bottle) 3-315-R001 Raccord pour des bouteilles de SF6 DN8 - G 5/8 (Bouteille de SF6 de Chine et suédoise)

Im Standardgerät enthalten Included in the standard device. Inclus dans l'appareil standard.


Page 2 of 7


3-334-R001 Amerikanischer SF6-Flaschenanschluß DN8 - 0,960"-14 NGO-LH-EXT 3-334-R001 American SF6-bottle connection DN8 - 0.960"-14 NGO-LH-EXT 3-334-R001 Raccord pour des bouteilles de SF6 américaines DN8 - 0,960"-14 NGO-LH-EXT

3-245-R003 Englischer SF6-Flaschenanschluß DN8 - G 5/8 3-245-R003 English SF6-bottle connection DN8 - G 5/8 3-245-R003 Raccord pour des bouteilles de SF6 anglaises DN8 - G 5/8


Page 3 of 7


SF6-Flaschenanschluß W21,80x1/14" SF6-bottle connection W21.80x1/14" Raccord pour des bouteilles de SF6 W21,80x1/14"

3-643-R001 SF6-Flaschenanschluß G 5/8 3-643-R001 SF6-bottle connection G 5/8 3-643-R001 Raccord pour des bouteilles de SF6 G 5/8

Anschluß paßt ohne Zwischenstück Connection can be used without intermediate piece Raccord peut être utilisé sans pièce intermédiaire


Page 4 of 7


3-245-R001 Amerikanischer SF6-Flaschenanschluß 0,960"-14 NGO-LH-EXT 3-245-R001 American SF6-bottle connection 0.960"-14 NGO-LH-EXT 3-245-R001 Raccord pour des bouteilles de SF6 américaines 0,960"-14 NGO-LH-EXT

3-245-R002 Englischer SF6-Flaschenanschluß G 5/8 3-245-R002 English SF6-bottle connection G 5/8 3-245-R002 Raccord pour des bouteilles de SF6 anglaises G 5/8


Page 5 of 7


6-1037-R050 Speicheranschluß DN20 6-1037-R050 Connection to SF6-bottle DN20 6-1037-R050 Raccord à bouteille de SF6 DN20

Alle vier SF6-Flaschenanschlüsse sind im Lieferumfang enthalten The four SF6-bottle connections are included in the scope of supply. Les quatre raccords pour des bouteilles de SF6 sont inclus dans le volume de livraison.

Den ensprechenden SF6-Flaschenanschluß auswechseln Exchange the corresponding SF6-bottle connection. Echanger le raccord pour des bouteilles de SF6 correspondant.


Page 6 of 7


6-1041-R050 Speicheranschluß DN8 6-1041-R050 Connection to SF6-bottle DN8 6-1041-R050 Raccord à bouteille de SF6 DN8

Alle vier SF6-Flaschenanschlüsse sind im Lieferumfang enthalten The four SF6-bottle connections are included in the scope of supply. Les quatre raccords pour des bouteilles de SF6 sont inclus dans le volume de livraison.

Ensprechenden SF6-Flaschenanschluß auswechseln Exchange the corresponding SF6-bottle connection. Echanger le raccord pour des bouteilles de SF6 correspondant.


Page 7 of 7


Die drei SF6-Flaschenanschlüsse müssen separat bestellt werden The three SF6-bottle connections must be ordered separately. Les trois raccords pour des bouteilles de SF6 doivent être commandés séparément.

3-316-R001

Entsprechenden SF6-Flaschen- anschluß auswechseln Exchange the corresponding SF6-bottle connection. Echanger le raccord pour des bouteilles de SF6 correspondant.

Im Standardgerät enthalten Included in the standard device Inclus dans l'appareil standard

3-643-R002

3-334-R002

3-245-R004

C 2610-00

Table of contents


General page 3 - 13 DILO unions for pressure ranges from 100 – 320 bar

Straight unions page 14 - 25 Weld-on tube unions page 14 - 16 Screw-in tube unions page 17 - 25 with metric / Whitworth- and NPT thread

Angle unions page 26 - 31 Angle weld-on unions page 26 - 27 Angle screw-in unions page 28 - 29 with Whitworth thread Throttlefree angle-swivel unions page 30 - 31 with Whitworth thread

Tee and L-unions page 32 - 41 Tee weld-on unions page 32 - 33 Tee /L-screw-in unions page 34 – 37 with Whitworth thread Throttlefree Tee /L-swivel unions page 38 - 41 with Whitworth thread

Gauge connection unions page 42

Blanking disks page 43 - 46

Manual blocking valves page 47 - 48

Non-return valves page 49 - 51

High pressure hoses page 52 - 54

Superheated steam unions page 55 - 62

General


DILO seal principle DILO is a seal principle without intermediate seal in the form of groove and tongue with little depth of immersion. This principle guarantees permanent tightness at high static and dynamic alternating stresses which might result from vacuum and pressure in connection with high temperatures and vibrations inside the tubing systems. Sealing in accordance with the DILO principle is effected by direct contact of the sealing profiles of the groove and tongue parts. The different radii of curvature of groove and tongue are in a certain relation to each other. Thus, two ring-shaped sealing areas are produced which create high stability. The additional braking surface prevents plastic deformations at the ring-shaped sealing areas. DILO fittings are easy to assemble and require no maintenance. They can be loosened and re-connected as often as desired. Thus, the re-use of the DILO seal is guaranteed. Due to the little depth of immersion of DILO groove and tongue the tubes can be immediately pulled out laterally after loosing the clamping nut. High pressure tube unions equipped with the DILO seal principle can be used in many field of application, particularly where systems need to be revised frequently or where critical operating conditions prevail. DILO Profile Advantages

• Highest tightness 1 x 10-8 mbar x l/s

• Suitable for pressures up to 1000 bar and the vacuum range

• Applicable for all media according to the requested material

• They can be loosened and re-connected as often as desired with the same high level of gas tightness

• Little depth of immersion < 1 mm

• Resistant to vibrations without any additional protection

• Complete interchangeability of pieces of the same type

Depth of immersion < 1 mm

DILO - tongue

DILO - groove

Sealing area

Braking surface

General


Material standards

Surface treatment and cleaning: Before dispatching or storing the finished tube unions must be treated as follows: a) ferritic material P250GH / 13CrMo4-5 burnished and lubricated b) austenitic material / stainless steel

purified

Material no. DIN Material

specification AISI

material specificationDILO material code

letter

1.0460 P250GH 1022M A

1.4571 X6CrNiMoTi17-12-2 316 Ti C

1.7335 13CrMo4-5 A 182 D

1.4922 X20CrMoV11-1 --- Q

Dimensions of tube connections / Standards All dimensions are indicated in mm Precision steel tubes (M Series) according to DIN EN 10305 Steel tubes (J Series) according to DIN EN 10220

General


Marking / Identification On the face of the clamping nut the following markings can be identified: Blanking disks are not marked due to risk of damage.

batch numbermaterial mark

1.4571

nominal diameter DILO stamp

series and pressure stage

General


Welding procedures The following welding procedures can be used for processing DILO unions: Adjustment of tube wall thickness If the internal diameters between tube and weld-on stub differ from each other the welding part can be supplied with an adjusted tube wall thickness for aligned laying of tubes.

e. g. 21,3 x 2,0 tube connection dimension

Type: J1A16N1 = d28 = 17,3

Welding phase according to DIN EN ISO 9692-1 no. 1.5 with 30° Autogenous / WIG welding procedure

General


Technical data of threads Type of thread Standards Code designation Illustration

Metric thread DIN 13

thread angle 60°

M

Whitworth thread DIN/ISO 228

thread angle 55°

G

American conical

thread

ANSI/ASME B1.20.1

thread angle 60°

NPT

Screw-in stub and screw-in holes

according to DIN 3852 – part 1: with cylindric, metric thread according to DIN 13

according to DIN 3852 – part 2: with cylindric Whitworth thread according to DIN/ISO 228

screw-in stub form B

screw-in stub form B

screw-in hole form X

screw-in hole form X

NPT: Plug and screw-in hole with conical NPT thread according to ANSI / ASME B 1.20.1-1983

metal sealing edge

metal sealing edge

General


Mounting Instructions - General DILO tube unions require no preliminary assembly or any special tools. Determine tube lengths exactly, cut off square, remove burrs and chamfer tube edges as per DIN EN ISO 9692-1. The only point requiring attention is to ensure that welded-in unions are in proper alignment:

First tack-weld the DILO tube unions in the assembled form to the tubes (slightly tighten the clamping nut). Pay attention that when welding the negative pole is at that tube just being welded to the DILO tube union. In case of nonobservance

of these two points there is the danger of a flashover between DILO groove and tongue part. After tack-welding uncouple and complete welding of tubes. Pay attention to the negative pole. Remake tube unions and correct any possible deviations from original alignment by heating the welds or the tubes. Residues of welding have to be removed by pickling. Any DILO hose connections with attached flexible tubing must be kept away from welding operations. Before final assembly check that DILO groove and tongue are clear of impurities and mechanical damage. In order to reduce friction, the tube unions should be oiled lightly with a suitable lubricant at threads and at locating surfaces of the

clamping nut, specially concerning austenitic materials. Thus, the applied torque is being converted much better into axial force during mounting and also seizing of threads is avoided. When choosing lubricants, pay attention to operating temperatures, medium, corrosion and materials.

When mounting DILO screw-in unions we recommend using softmetal-sealings (e. g. copper plates opposite the housing or block) for sealing of screw-in stub DIN 3852 form B

A sharp tightening of the clamping nut will achieve faultless sealing. (Torque table see page 11) Provided the above instructions are observed assembly is simple and time-saving. On the other hand too short or unaligned tubes lead to extra work. When transporting the welded tubes to the place of assembly the sealing areas are to be protected by plastic caps in order to avoid mechanical damage.

Mounting illustration:

1. Saw off the tubes rectangularly

3. Tack-welding when bolted together. Clamping nut slightly tightened. Pay attention to the negative pole

2. Deburring of the bores Chamfer the tube edges according to DIN EN ISO 9692-1

4. Unscrew the clamping nut and weld the tube connections. Pay attention to the negative pole

General


5. Right – aligned welded tube union

7. Before assembling clean the DILO tongue and groove

9. Observe the lubricating points of lubricant at a DILO tube union

11. Use soft metal seals according to DIN 7603 for sealing the screw-in stub opposite the housing or block

6. Wrong – not properly aligned welded tube union results in leakage

8. Lubricate – especially the austenitic steel - with suitable lubricants (e. g. type Never Seez from -180° C to +1400° C / order no. 05-1172-R001)

10. Tighten fast and strongly (pay attention to the torque) the clamping nut by counteracting force

General


Fittings for pressure ranges up to PN 640 and PN 1000 bar On request, the following fittings can be supplied: Weld-on tube unions Screw-in tube unions with metric or Whitworth thread Angle weld-on unions Tee weld-on unions Gauge connection unions Blanking disks

For the pressure range up to 640 bar = M6 Series

For the pressure range up to 1000 bar = M10 Series

General


Torque table for DILO couplings

Starting torque in charts is indicated in Nm. Note: The determined data are recommended values and can slightly fall below or exeed a certain value. On the premises of an aligned and unstressed tube connection and treatment of threads and bearing faces with lubricant assembly can be made.

Torque table for DILO screw-in thread

Starting torque in chart is indicated in Nm. Note: The determined data are recommended values and can slightly fall below or exeed a certain value. These values are valid for metric ISO threads DIN 13 and Whitworth threads ISO 228/1. In case two values are indicated in one column the first value is true for the metric and the second for the Whitworth thread. An assembly is only possible under the condition that the contact surface to the thread is at a suitable angle and that the thread was treated with lubricant beforehand.

Series Special version

M 1 MH 1 J 1 JH 1 M 2 J 2 M 3 J 3 M 6 M 10

Operating overpressure Operating

overpressure

Nominal diameter

PN 100 PN 100 PN 100 PN 100 PN 200 PN 250 PN 320 PN 320 PN 640 PN 1000

3 - 30 - 30 28/30 28/30 28/30 28/30 - -

4 25 40 25 40 30 30 30 30 72 72

5 - - - - - - 40 30 - -

6 28/30 48/40 28/30 48/40 40 40 48/40 48/40 72 98/92

8 30 60/72 30 60/72 48/40 48/40 60/72 60/72 98 128

10 40 72 40 72 60/72 60/72 72 72 128 138

12 48/72 98/92 60/72 98/92 72 72 98/92 98/92 138 138

16 72 128 98/92 128 98/92 98/92 128 128 138 -

20 92 138 128 138 128 128 138 138 143 -

25a - - - - - - 143 - - -

25 128 143 138 143 138 138 143 143 152 -

32 138 152 143 152 143 143 152 152 - -

40a 143 - - - - - - - - -

40 143 158 152 158 152 152 - 158 - -

50 158 - 158 - 158 - - - - -

Series Special version

M 1 MH 1 J 1 JH 1 M 2 J 2 M 3 J 3 M 6 M 10

Operating overpressure Operating

overpressue

Nominal diameter

PN 100 PN 100 PN 100 PN 100 PN 200 PN 250 PN 320 PN 320 PN 640 PN 1000

3 20 25 20 25 20 20 20 20 25 30

4 20 30 25 30 25 25 25 25 35 50

5 - - - - - - 25 25 - -

6 25 40 25 40 30 30 30 30 50 70

8 25 45 30 45 35 35 40 40 65 80

10 30 55 35 50 45 45 50 60 90 110

12 35 65 45 55 55 50 60 75 110 125

16 40 80 55 80 65 75 80 90 145 205

20 50 100 70 110 80 110 100 120 220 245

25a - - - - - - 150 - - -

25 65 130 80 145 100 135 170 185 255 -

32 85 170 110 190 130 175 220 245 - -

40a 110 - - - - - - - - -

40 145 220 190 250 170 240 - 290 - -

50 220 - 290 - 220 300 - - - -

General


Temperature-dependent pressure stage table of the DILO high pressure tube unions

Materials

Material no. DIN Material specification AISI material specification

DILO material-code letter

1.0460 P250GH 1022M A 1.4571 X6CrNiMoTi17-12-2 316 Ti C 1.7335 13CrMo4-5 A 182 D 1.4922 X20CrMoV11-1 --- Q

Admissible operating pressure in bar at operating temperature (°C) series

type

nominal pressure

(bar)

DILO material

code letter all types

Nominal pressure up to

temperature (°C)

20 100 150 200 250 300 350 400 450 500

M 1 100 A X 260 100 100 100 100 100 90 78 - - -

M 1 100 C X 400 100 100 100 100 100 100 100 100 - -

M 1 100 D X 490 100 100 100 100 100 100 100 100 100 86

M 1 100 Q 20 100 93 90 86 82 78 74 71 62 52

MH 1 100 D X 500 100 100 100 100 100 100 100 100 100 100

MH 1 100 Q 500 100 100 100 100 100 100 100 100 100 100

J 1 100 A X 330 100 100 100 100 100 100 95 - - -

J 1 100 C X 400 100 100 100 100 100 100 100 100 - -

J 1 100 D X 400 100 100 100 100 100 100 100 100 - -

J 1 100 Q 20 100 93 90 86 82 78 74 71 62 52

JH 1 100 D X 500 - 100 100 100 100 100 100 100 100 100

JH 1 100 Q 500 100 100 100 100 100 100 100 100 100 100

M 2 200 A X 180 200 200 200 190 170 150 130 - - -

M 2 200 C X 200 200 200 200 200 193 185 178 171 - -

M 2 200 D X 350 200 200 200 200 200 200 200 190 167 145

M 2 200 Q 20 200 188 180 173 165 158 151 144 124 105

J 2 250 A X 140 250 250 235 220 195 170 150 - - -

J 2 250 C X 140 250 250 246 226 215 207 198 190 - -

J 2 250 D X 300 250 250 250 250 250 250 230 220 192 165

J 2 250 Q 20 250 188 180 173 165 158 151 144 124 105

M 3 320 A X 150 320 320 320 285 255 225 195 - - -

M 3 320 C X 145 320 320 317 295 284 274 262 252 - -

M 3 320 D X 300 320 320 320 320 320 320 295 280 248 215

M 3 320 Q 220 320 320 320 320 310 295 281 268 230 195

J 3 320 A X 165 320 320 320 295 262 230 200 - - -

J 3 320 C X 170 320 320 320 302 292 282 271 261 - -

J 3 320 D X 20 320 320 320 320 320 320 305 290 255 220

J 3 320 Q 220 - - - 320 310 295 281 268 230 195

M 6 640 A X 150 640 640 640 570 507 445 385 - - -

M 6 640 C X 140 640 640 632 590 565 540 520 500 - -

M 6 640 D X 300 640 640 640 640 640 640 590 560 492 425

M 6 640 Q 415 640 640 640 640 640 640 640 640 545 450

M 10 1000 A X 80 1000 990 890 790 705 620 540 - - -

M 10 1000 C X 55 1000 940 880 820 780 742 721 700 - -

M 10 1000 D X 200 1000 1000 1000 1000 945 890 820 780 748 715

M 10 1000 Q 460 1000 1000 1000 1000 1000 1000 1000 1000 1000 875

General


Quality assurance Quality assurance takes highest priority within the DILO organization. Our approved and authorized experts permanently check the material carefully. The entire raw material is ordered according to DILO approval / order regulations. Thus, it is guaranteed that all necessary tests have been executed which is confirmed in test certificates according to EN 10204 (3.1). By marking the raw material and end products, the identity and traceability of materials is guaranteed. Our fittings are TÜV-approved. Furthermore, our company is certified according to DIN ISO 9001 / EN 29001. Approvals and tests: DILO products have been approved by international classification organisations such as:

Certification according to DIN ISO 9001: 2000

Confirmation quality assurance according to KTA 1401

HP0 and DIN EN approval (EG 97/23 regulations)

CE certification according to EG 97/23 regulations

Lloyds Register

DIN GOST Certificate

Straight unions


Weld-on tube unions

M1A Series for pressures up to PN 100:

DN d1 s d3 d12 L1 l1 n2 s1 s3 Order ref. no.

4 6 1,25 M 14x1,5 6 46 25 9 14 17 M1A 4 6 8 1,5 M 16x1,5 8 49 26 10 17 19 M1A 6 8 10 1,5 M 18x1,5 10 54 29 10 19 22 M1A 8 10 12 1,75 M 20x1,5 12 57 30 10 22 24 M1A 10 12 15 2 M 22x1,5 15 60 31 10 24 27 M1A 12 16 18 2 M 26x1,5 18 63 32 10 27 32 M1A 16 20 22 2 M 30x1,5 22 72 38 12 32 36 M1A 20 25 28 2,5 M 36x2 28 80 43 12 41 41 M1A 25 32 35 2,5 M 45x2 35 86 46 14 46 50 M1A 32

40a 42 3 M 52x2 42 95 52 16 55 60 M1A 40a 40 44 3 M 56x2 44 96 53 16 60 65 M1A 40 50 57 4 M 68x2 57 106 58 18 70 75 M1A 50

J1A Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 6 46 25 9 14 17 J1A 4 6 8 1,5 M 16x1,5 8 49 26 10 17 19 J1A 6 8 10 1,5 M 18x1,5 10 54 29 10 19 22 J1A 8 10 13,5 1,75 M 22x1,5 13,5 64 33 10 24 27 J1A 10 12 17 2,5 M 24x1,5 17 65 34 10 27 30 J1A 12 16 21 2,5 M 30x2 21 76 40 12 32 36 J1A 16 20 27 3 M 36x2 27 81 44 12 41 41 J1A 20 25 34 3,5 M 45x2 34 87 47 14 46 50 J1A 25 32 42 3,5 M 52x2 42 98 54 16 55 60 J1A 32 40 49 4 M 60x2 49 106 58 17 65 70 J1A 40 50 60 5 M 72x2 60 114 63 20 75 80 J1A 50

Straight unions


Weld-on tube unions M2A Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 6 52 27 9 17 19 M2A 3 4 8 2 M 16x1,5 8 53 28 10 17 22 M2A 4 6 10 2 M 18x1,5 10 54 29 10 19 22 M2A 6 8 12 2 M 20x1,5 12 57 30 10 22 24 M2A 8 10 13,5 1,75 M 22x1,5 13,5 64 33 10 24 27 M2A 10 12 16 2,5 M 24x1,5 16 65 34 10 27 30 M2A 12 16 20 2,5 M 30x2 20 76 40 12 32 36 M2A 16 20 25 2,5 M 36x2 25 86 45 12 41 46 M2A 20 25 30 3 M 42x2 30 94 50 14 46 50 M2A 25 32 38 3,5 M 52x2 38 106 56 16 55 60 M2A 32 40 44 4,25 M 56x2 44 116 61 18 60 65 M2A 40 50 57 6 M 68x2 57 126 66 20 70 80 M2A 50

J2A Series for pressures up to PN 250:


3 6 1,5 M 14x1,5 6 52 27 9 17 19 J2A 3 4 8 2 M 16x1,5 8 53 28 10 17 22 J2A 4 6 10 2 M 18x1,5 10 54 29 10 19 22 J2A 6 8 12 2 M 20x1,5 12 57 30 10 22 24 J2A 8 10 13,5 1,75 M 22x1,5 13,5 64 33 10 24 27 J2A 10 12 17 2,5 M 24x1,5 17 65 34 10 27 30 J2A 12 16 21 2,5 M 30x2 21 76 40 12 32 36 J2A 16 20 27 3,5 M 36x2 27 86 45 12 41 46 J2A 20 25 34 4,5 M 45x2 34 94 50 14 46 55 J2A 25 32 42 4 M 52x2 42 106 56 16 55 60 J2A 32 40 50 5,5 M 64x2 50 118 63 18 65 75 J2A 40

M3A Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 6 52 27 9 17 19 M3A 3 4 8 2 M 16x1,5 8 53 28 10 17 22 M3A 4 5 10 2,5 M 18x1,5 10 54 29 10 19 24 M3A 5 6 12 3 M 20x1,5 12 61 32 10 22 27 M3A 6 8 13,5 2,75 M 22x1,5 13,5 64 33 10 24 30 M3A 8 10 16 3 M 24x1,5 16 73 38 12 27 32 M3A 10 12 20 4 M 30x2 20 84 44 14 32 36 M3A 12 16 25 4,5 M 36x2 25 92 49 14 41 46 M3A 16 20 30 5 M 42x2 30 102 54 16 46 50 M3A 20

25a 35 5,5 M 48x2 35 109 58 17 50 55 M3A 25a 25 38 6 M 52x2 38 114 60 18 55 60 M3A 25 32 44 6,75 M 60x2 44 127 66 20 65 70 M3A 32

Straight unions


Weld-on tube unions J3A Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 6 52 27 9 17 19 J3A 3 4 8 2 M 16x1,5 8 53 28 10 17 22 J3A 4 5 10 2,5 M 18x1,5 10 54 29 10 19 24 J3A 5 6 12 3 M 20x1,5 12 61 32 10 22 27 J3A 6 8 13,5 2,75 M 22x1,5 13,5 64 33 10 24 30 J3A 8 10 17 3 M 27x2 17 76 41 12 30 36 J3A 10 12 21 4 M 33x2 21 86 46 14 36 41 J3A 12 16 27 4,5 M 39x2 27 94 51 14 41 46 J3A 16 20 34 5,5 M 48x2 34 107 58 17 50 55 J3A 20 25 42 7 M 56x2 42 116 62 18 60 65 J3A 25 32 48 6,5 M 64x2 48 128 67 20 65 70 J3A 32

Component Designation Order ref. no. Standard mat. no.

1 Weld-on stub (Series)-(DN)- 1 ___________________

2 Clamping nut (Series)-(DN)- 2 ___________________

3 Weld-on screw stub (Series)-(DN)- 3 ___________________

Materials: see "Material standards" page 4

Straight unions


Screw-in tube unions with metric thread

M1B Series for pressures up to PN 100:

DN d1 s d3 d4 d7 L2 l2 i2 a2 s2 s3 Order. ref. no.

4 6 1,25 M 14x1,5 M 10x1 14 39 18 8 1,5 14 17 M1B 4 6 8 1,5 M 16x1,5 M 12x1,5 17 41 18 12 2 17 19 M1B 6 8 10 1,5 M 18x1,5 M 14x1,5 19 46 21 12 2 19 22 M1B 8 10 12 1,75 M 20x1,5 M 16x1,5 21 49 22 12 2 22 24 M1B 10 12 15 2 M 22x1,5 M 18x1,5 23 54 24 12 2,5 24 27 M1B 12 16 18 2 M 26x1,5 M 22x1,5 27 56 25 14 3 27 32 M1B 16 20 22 2 M 30x1,5 M 26x1,5 31 63 29 16 3 32 36 M1B 20 25 28 2,5 M 36x2 M 33x2 39 71 34 18 3 41 41 M1B 25 32 35 2,5 M 45x2 M 42x2 49 76 36 20 3 50 50 M1B 32

40a 42 3 M 52x2 M 48x2 55 82 39 22 3 55 60 M1B 40a 40 44 3 M 56x2 M 48x2 55 83 40 22 3 60 65 M1B 40 50 57 4 M 68x2 M 60x2 68 92 44 24 3,5 70 75 M1B 50

J1B Series for pressures up to PN 100:

DN d1 s d3 d4 d7 L2 l2 i2 a2 s2 s3 Order ref. no.

4 6 1,25 M 14x1,5 M 10x1 14 39 18 8 1,5 14 17 J1B 4 6 8 1,5 M 16x1,5 M 12x1,5 17 41 18 12 2 17 19 J1B 6 8 10 1,5 M 18x1,5 M 14x1,5 19 46 21 12 2 19 22 J1B 8 10 13,5 1,75 M 22x1,5 M 16x1,5 21 57 25 12 2 24 27 J1B 10 12 17 2,5 M 24x1,5 M 20x1,5 25 58 27 14 2,5 27 30 J1B 12 16 21 2,5 M 30x2 M 27x2 32 67 31 16 3 32 36 J1B 16 20 27 3 M 36x2 M 33x2 39 73 36 18 3 41 41 J1B 20 25 34 3,5 M 45x2 M 42x2 49 76 36 20 3 50 50 J1B 25 32 42 3,5 M 52x2 M 48x2 55 84 40 22 3 55 60 J1B 32 40 49 4 M 60x2 M 56x2 64 92 44 24 3,5 65 70 J1B 40 50 60 5 M 72x2 M 60x2 68 97 46 24 3,5 75 80 J1B 50

Straight unions


Screw-in tube unions with metric thread M2B Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 M 12x1,5 17 45 20 12 2 17 19 M2B 3 4 8 2 M 16x1,5 M 14x1,5 19 46 21 12 2 19 22 M2B 4 6 10 2 M 18x1,5 M 16x1,5 21 47 22 12 2 22 22 M2B 6 8 12 2 M 20x1,5 M 18x1,5 23 51 24 12 2,5 24 24 M2B 8 10 13,5 1,75 M 22x1,5 M 20x1,5 25 58 27 14 2,5 27 27 M2B 10 12 16 2,5 M 24x1,5 M 22x1,5 27 58 27 14 3 27 30 M2B 12 16 20 2,5 M 30x2 M 27x2 32 67 31 16 3 32 36 M2B 16 20 25 2,5 M 36x2 M 33x2 39 77 36 18 3 41 46 M2B 20 25 30 3 M 42x2 M 42x2 49 84 40 20 3 50 50 M2B 25 32 38 3,5 M 52x2 M 48x2 55 93 43 22 3 55 60 M2B 32 40 44 4,25 M 56x2 M 56x2 64 102 47 24 3,5 65 65 M2B 40 50 57 6 M 68x2 M 60x2 68 109 49 24 3,5 70 80 M2B 50

J2B Series for pressures up to PN 250:


3 6 1,5 M 14x1,5 M 12x1,5 17 46 20 12 2 17 19 J2B 3 4 8 2 M 16x1,5 M 14x1,5 19 46 21 12 2 19 22 J2B 4 6 10 2 M 18x1,5 M 16x1,5 21 48 22 12 2 22 22 J2B 6 8 12 2 M 20x1,5 M 18x1,5 23 50 24 12 2,5 24 24 J2B 8 10 13,5 1,75 M 22x1,5 M 20x1,5 25 58 27 14 2,5 27 27 J2B 10 12 17 2,5 M 24x1,5 M 22x1,5 27 59 28 14 3 27 30 J2B 12 16 21 2,5 M 30x2 M 27x2 32 68 32 16 3 32 36 J2B 16 20 27 3,5 M 36x2 M 33x2 39 77 36 18 3 41 46 J2B 20 25 34 4,5 M 45x2 M 42x2 49 85 41 20 3 50 55 J2B 25 32 42 4 M 52x2 M 48x2 55 94 44 22 3 55 60 J2B 32 40 50 5,5 M 64x2 M 56x2 64 102 47 24 3,5 65 75 J2B 40

M3B Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 M 12x1,5 17 46 20 12 2 17 19 M3B 3 4 8 2 M 16x1,5 M 14x1,5 19 46 21 12 2 19 22 M3B 4 5 10 2,5 M 18x1,5 M 16x1,5 21 48 22 12 2 22 24 M3B 5 6 12 3 M 20x1,5 M 18x1,5 23 54 26 12 2,5 24 27 M3B 6 8 13,5 2,75 M 22x1,5 M 20x1,5 25 58 27 14 2,5 27 30 M3B 8 10 16 3 M 24x1,5 M 22x1,5 27 64 29 14 3 27 32 M3B 10 12 20 4 M 30x2 M 27x2 32 73 33 16 3 32 36 M3B 12 16 25 4,5 M 36x2 M 33x2 39 81 38 18 3 41 46 M3B 16 20 30 5 M 42x2 M 42x2 49 90 42 20 3 50 50 M3B 20

25a 35 5,5 M 48x2 M 48x2 55 96 45 22 3 55 55 M3B 25a 25 38 6 M 52x2 M 48x2 55 99 45 22 3 55 60 M3B 25 32 44 6,75 M 60x2 M 56x2 64 110 49 24 3,5 65 70 M3B 32

Straight unions


Screw-in tube unions with metric thread J3B Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 M 12x1,5 17 46 20 12 2 17 19 J3B 3 4 8 2 M 16x1,5 M 14x1,5 19 46 21 12 2 19 22 J3B 4 5 10 2,5 M 18x1,5 M 16x1,5 21 48 22 12 2 22 24 J3B 5 6 12 3 M 20x1,5 M 18x1,5 23 54 26 12 2,5 24 27 J3B 6 8 13,5 2,75 M 22x1,5 M 20x1,5 25 58 27 14 2,5 27 30 J3B 8 10 17 3 M 27x2 M 22x1,5 27 67 32 14 3 30 36 J3B 10 12 21 4 M 33x2 M 27x2 32 75 35 16 3 36 41 J3B 12 16 27 4,5 M 39x2 M 33x2 39 82 39 18 3 41 46 J3B 16 20 34 5,5 M 48x2 M 42x2 49 94 45 20 3 50 55 J3B 20 25 42 7 M 56x2 M 48x2 55 101 47 22 3 60 65 J3B 25 32 48 6,5 M 64x2 M 56x2 64 111 50 24 3,5 65 70 J3B 32




4 Screw-in stub (Series)-(DN)- 4 ___________________

Materials: see "Materials standards" page 4

Straight unions


Screw-in tube unions with Whitworth thread

M1B-G Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 G ⅛ A 14 39 18 8 1,5 14 17 M1B 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 41 18 12 2 19 19 M1B 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 46 21 12 2 19 22 M1B 8 G 10 12 1,75 M 20x1,5 G ⅜ A 22 49 22 12 2,5 22 24 M1B 10 G 12 15 2 M 22x1,5 G ½ A 26 54 25 14 3 27 27 M1B 12 G 16 18 2 M 26x1,5 G ½ A 26 56 25 14 3 27 32 M1B 16 G 20 22 2 M 30x1,5 G ¾ A 32 63 29 16 3 32 36 M1B 20 G 25 28 2,5 M 36x2 G 1 A 39 71 34 18 3 41 41 M1B 25 G 32 35 2,5 M 45x2 G 1 ¼ A 49 76 36 20 3 50 50 M1B 32 G

40a 42 3 M 52x2 G 1 ½ A 55 82 39 22 3 55 60 M1B 40a G 40 44 3 M 56x2 G 1 ½ A 55 83 40 22 3 60 65 M1B 40 G 50 57 4 M 68x2 G 2 A 68 92 44 24 3,5 70 75 M1B 50 G

J1B-G Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 G ⅛ A 14 39 18 8 1,5 14 17 J1B 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 41 18 12 2 19 19 J1B 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 46 21 12 2 19 22 J1B 8 G 10 13,5 1,75 M 22x1,5 G ⅜ A 22 57 26 12 2,5 24 27 J1B 10 G 12 17 2,5 M 24x1,5 G ½ A 26 58 27 14 3 27 30 J1B 12 G 16 21 2,5 M 30x2 G ¾ A 32 67 31 16 3 32 36 J1B 16 G 20 27 3 M 36x2 G 1 A 39 73 36 18 3 41 41 J1B 20 G 25 34 3,5 M 45x2 G 1 ¼ A 49 76 36 20 3 50 50 J1B 25 G 32 42 3,5 M 52x2 G 1 ½ A 55 84 40 22 3 55 60 J1B 32 G 40 49 4 M 60x2 G 1 ¾ A 62 92 44 24 3,5 65 70 J1B 40 G 50 60 5 M 72x2 G 2 A 68 97 46 24 3,5 75 80 J1B 50 G

Straight unions


Screw-in tube unions with Whitworth thread M2B-G Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 G ¼ A 18 46 21 12 2 19 19 M2B 3 G 4 8 2 M 16x1,5 G ¼ A 18 46 21 12 2 19 22 M2B 4 G 6 10 2 M 18x1,5 G ⅜ A 22 48 23 12 2,5 22 22 M2B 6 G 8 12 2 M 20x1,5 G ⅜ A 22 50 23 12 2,5 22 24 M2B 8 G 10 13,5 1,75 M 22x1,5 G ½ A 26 58 27 14 3 27 27 M2B 10 G 12 16 2,5 M 24x1,5 G ½ A 26 58 27 14 3 27 30 M2B 12 G 16 20 2,5 M 30x2 G ¾ A 32 67 31 16 3 32 36 M2B 16 G 20 25 2,5 M 36x2 G 1 A 39 77 36 18 3 41 46 M2B 20 G 25 30 3 M 42x2 G 1 ¼ A 49 84 40 20 3 50 50 M2B 25 G 32 38 3,5 M 52x2 G 1 ½ A 55 93 43 22 3 55 60 M2B 32 G 40 44 4,25 M 56x2 G 1 ¾ A 62 102 47 24 3,5 65 65 M2B 40 G 50 57 6 M 68x2 G 2 A 68 109 49 24 3,5 70 80 M2B 50 G

J2B-G Series for pressures up to PN 250:


3 6 1,5 M 14x1,5 G ¼ A 18 46 21 12 2 19 19 J2B 3 G 4 8 2 M 16x1,5 G ¼ A 18 46 21 12 2 19 22 J2B 4 G 6 10 2 M 18x1,5 G ⅜ A 22 48 23 12 2,5 22 22 J2B 6 G 8 12 2 M 20x1,5 G ⅜ A 22 50 23 12 2,5 22 24 J2B 8 G 10 13,5 1,75 M 22x1,5 G ½ A 26 58 27 14 3 27 27 J2B 10 G 12 17 2,5 M 24x1,5 G ½ A 26 59 28 14 3 27 30 J2B 12 G 16 21 2,5 M 30x2 G ¾ A 32 68 32 16 3 32 36 J2B 16 G 20 27 3,5 M 36x2 G 1 A 39 77 36 18 3 41 46 J2B 20 G 25 34 4,5 M 45x2 G 1 ¼ A 49 85 41 20 3 50 55 J2B 25 G 32 42 4 M 52x2 G 1 ½ A 55 94 44 22 3 55 60 J2B 32 G 40 50 5,5 M 64x2 G 1 ¾ A 62 102 47 24 3,5 65 75 J2B 40 G

M3B-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 46 21 12 2 19 19 M3B 3 G 4 8 2 M 16x1,5 G ¼ A 18 46 21 12 2 19 22 M3B 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 48 23 12 2,5 22 24 M3B 5 G 6 12 3 M 20x1,5 G ⅜ A 22 54 25 12 2,5 22 27 M3B 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 58 27 14 3 27 30 M3B 8 G 10 16 3 M 24x1,5 G ½ A 26 64 29 14 3 27 32 M3B 10 G 12 20 4 M 30x2 G ¾ A 32 73 33 16 3 32 36 M3B 12 G 16 25 4,5 M 36x2 G 1 A 39 81 38 18 3 41 46 M3B 16 G 20 30 5 M 42x2 G 1 ¼ A 49 90 42 20 3 50 50 M3B 20 G

25a 35 5,5 M 48x2 G 1 ½ A 55 96 45 22 3 55 55 M3B 25a G 25 38 6 M 52x2 G 1 ½ A 55 99 45 22 3 55 60 M3B 25 G 32 44 6,75 M 60x2 G 1 ¾ A 62 110 49 24 3,5 65 70 M3B 32 G

Straight unions


Screw-in tube unions with Whitworth thread J3B-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 46 21 12 2 19 19 J3B 3 G 4 8 2 M 16x1,5 G ¼ A 18 46 21 12 2 19 22 J3B 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 48 23 12 2,5 22 24 J3B 5 G 6 12 3 M 20x1,5 G ⅜ A 22 54 25 12 2,5 22 27 J3B 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 58 27 14 3 27 30 J3B 8 G 10 17 3 M 27x2 G ½ A 26 67 32 14 3 30 36 J3B 10 G 12 21 4 M 33x2 G ¾ A 32 75 35 16 3 36 41 J3B 12 G 16 27 4,5 M 39x2 G 1 A 39 82 39 18 3 41 46 J3B 16 G 20 34 5,5 M 48x2 G 1 ¼ A 49 94 45 20 3 50 55 J3B 20 G 25 42 7 M 56x2 G 1 ½ A 55 101 47 22 3 60 65 J3B 25 G 32 48 6,5 M 64x2 G 1 ¾ A 62 111 50 24 3,5 65 70 J3B 32 G






Straight unions


Screw-in tube unions with NPT thread

M1B-NPT Series for pressures up to PN 100:

DN d1 s d3 d4 L2 n1 i2 s2 s3 Order ref. no.

4 6 1,25 M 14x1,5 ⅛ NPT 47 26 10 14 17 M1B 4 NPT 6 8 1,5 M 16x1,5 ¼ NPT 55 32 15 19 19 M1B 6 NPT 8 10 1,5 M 18x1,5 ¼ NPT 59 34 15 19 22 M1B 8 NPT 10 12 1,75 M 20x1,5 ⅜ NPT 62 35 15 22 24 M1B 10 NPT 12 15 2 M 22x1,5 ½ NPT 71 42 20 27 27 M1B 12 NPT 16 18 2 M 26x1,5 ½ NPT 73 42 20 27 32 M1B 16 NPT 20 22 2 M 30x1,5 ¾ NPT 80 46 20 32 36 M1B 20 NPT 25 28 2,5 M 36x2 1 NPT 93 56 25 41 41 M1B 25 NPT 32 35 2,5 M 45x2 1 ¼ NPT 98 58 25,5 50 50 M1B 32 NPT

40a 42 3 M 52x2 1 ½ NPT 105 62 26 55 60 M1B 40a NPT 40 44 3 M 56x2 1 ½ NPT 106 63 26 60 65 M1B 40 NPT 50 57 4 M 68x2 2 NPT 115 67 27 70 75 M1B 50 NPT

J1B-NPT Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 ⅛ NPT 47 26 10 14 17 J1B 4 NPT 6 8 1,5 M 16x1,5 ¼ NPT 55 32 15 19 19 J1B 6 NPT 8 10 1,5 M 18x1,5 ¼ NPT 59 34 15 19 22 J1B 8 NPT 10 13,5 1,75 M 22x1,5 ⅜ NPT 71 40 15 24 27 J1B 10 NPT 12 17 2,5 M 24x1,5 ½ NPT 77 46 20 27 30 J1B 12 NPT 16 21 2,5 M 30x2 ¾ NPT 86 50 20 32 36 J1B 16 NPT 20 27 3 M 36x2 1 NPT 94 57 25 41 41 J1B 20 NPT 25 34 3,5 M 45x2 1 ¼ NPT 102 62 25,5 46 50 J1B 25 NPT 32 42 3,5 M 52x2 1 ½ NPT 109 65 26 55 60 J1B 32 NPT 40 49 4 M 60x2 2 NPT 119 71 27 65 70 J1B 40 NPT 50 60 5 M 72x2 2 NPT 124 73 27 75 80 J1B 50 NPT

Straight unions


Screw-in tube unions with NPT thread M2B-NPT Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 ¼ NPT 59 34 15 19 19 M2B 3 NPT 4 8 2 M 16x1,5 ¼ NPT 59 34 15 19 22 M2B 4 NPT 6 10 2 M 18x1,5 ⅜ NPT 60 35 15 22 22 M2B 6 NPT 8 12 2 M 20x1,5 ⅜ NPT 62 35 15 22 24 M2B 8 NPT 10 13,5 1,75 M 22x1,5 ½ NPT 75 44 20 27 27 M2B 10 NPT 12 16 2,5 M 24x1,5 ½ NPT 75 44 20 27 30 M2B 12 NPT 16 20 2,5 M 30x2 ¾ NPT 84 48 20 32 36 M2B 16 NPT 20 25 2,5 M 36x2 1 NPT 99 58 25 41 46 M2B 20 NPT 25 30 3 M 42x2 1 ¼ NPT 106 62 25,5 50 50 M2B 25 NPT 32 38 3,5 M 52x2 1 ½ NPT 116 66 26 55 60 M2B 32 NPT 40 44 4,25 M 56x2 2 NPT 126 71 27 65 65 M2B 40 NPT 50 57 6 M 68x2 2 NPT 133 73 27 70 80 M2B 50 NPT

J2B-NPT Series for pressures up to PN 250:


3 6 1,5 M 14x1,5 ¼ NPT 59 34 15 19 19 J2B 3 NPT 4 8 2 M 16x1,5 ¼ NPT 59 34 15 19 22 J2B 4 NPT 6 10 2 M 18x1,5 ⅜ NPT 60 35 15 22 22 J2B 6 NPT 8 12 2 M 20x1,5 ⅜ NPT 62 35 15 22 24 J2B 8 NPT 10 13,5 1,75 M 22x1,5 ½ NPT 75 44 20 27 27 J2B 10 NPT 12 17 2,5 M 24x1,5 ½ NPT 77 46 20 27 30 J2B 12 NPT 16 21 2,5 M 30x2 ¾ NPT 86 50 20 32 36 J2B 16 NPT 20 27 3,5 M 36x2 1 NPT 99 58 25 41 46 J2B 20 NPT 25 34 4,5 M 45x2 1 ¼ NPT 107 63 25,5 50 55 J2B 25 NPT 32 42 4 M 52x2 1 ½ NPT 118 66 26 55 60 J2B 32 NPT 40 50 5,5 M 64x2 2 NPT 129 73 27 65 75 J2B 40 NPT

M3B-NPT Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 ¼ NPT 59 34 15 19 19 M3B 3 NPT 4 8 2 M 16x1,5 ¼ NPT 59 34 15 19 22 M3B 4 NPT 5 10 2,5 M 18x1,5 ⅜ NPT 60 35 15 22 24 M3B 5 NPT 6 12 3 M 20x1,5 ⅜ NPT 66 37 15 22 27 M3B 6 NPT 8 13,5 2,75 M 22x1,5 ½ NPT 75 44 20 27 30 M3B 8 NPT 10 16 3 M 24x1,5 ½ NPT 81 46 20 27 32 M3B 10 NPT 12 20 4 M 30x2 ¾ NPT 90 50 20 32 36 M3B 12 NPT 16 25 4,5 M 36x2 1 NPT 103 60 25 41 46 M3B 16 NPT 20 30 5 M 42x2 1 ¼ NPT 112 64 25,5 50 50 M3B 20 NPT

25a 35 5,5 M 48x2 1 ½ NPT 119 68 26 55 55 M3B 25a NPT 25 38 6 M 52x2 1 ½ NPT 122 68 26 55 60 M3B 25 NPT 32 44 6,75 M 60x2 2 NPT 134 73 27 65 70 M3B 32 NPT

Straight unions


Screw-in tube unions with NPT thread J3B-NPT Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 ¼ NPT 59 34 15 19 19 J3B 3 NPT 4 8 2 M 16x1,5 ¼ NPT 59 34 15 19 22 J3B 4 NPT 5 10 2,5 M 18x1,5 ⅜ NPT 60 35 15 22 24 J3B 5 NPT 6 12 3 M 20x1,5 ⅜ NPT 66 37 15 22 27 J3B 6 NPT 8 13,5 2,75 M 22x1,5 ½ NPT 75 44 20 27 30 J3B 8 NPT 10 17 3 M 27x2 ½ NPT 87 52 20 30 36 J3B 10 NPT 12 21 4 M 33x2 ¾ NPT 95 55 20 36 41 J3B 12 NPT 16 27 4,5 M 39x2 1 NPT 107 64 25 41 46 J3B 16 NPT 20 34 5,5 M 48x2 1 ¼ NPT 119 70 25,5 50 55 J3B 20 NPT 25 42 7 M 56x2 1 ½ NPT 127 73 26 60 65 J3B 25 NPT 32 48 6,5 M 64x2 2 NPT 138 77 27 65 70 J3B 32 NPT




5 NPT Screw-in stub (Series)-(DN)- 5 NPT ___________________


Angle unions


Angle weld-on unions

M1AW Series for pressures up to PN 100:

DN d1 s d3 L3 l3 s3 Order ref. no.

4 6 1,25 M 14x1,5 42 21 17 M1AW 4 6 8 1,5 M 16x1,5 50 27 19 M1AW 6 8 10 1,5 M 18x1,5 52 27 22 M1AW 8 10 12 1,75 M 20x1,5 57 30 24 M1AW 10 12 15 2 M 22x1,5 60 31 27 M1AW 12 16 18 2 M 26x1,5 64 33 32 M1AW 16 20 22 2 M 30x1,5 68 35 36 M1AW 20 25 28 2,5 M 36x2 84 47 41 M1AW 25 32 35 2,5 M 45x2 94 54 50 M1AW 32

40a 42 3 M 52x2 105 62 60 M1AW 40a 40 44 3 M 56x2 111 68 65 M1AW 40 50 57 4 M 68x2 128 80 75 M1AW 50

M2AW Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 48 23 19 M2AW 3 4 8 2 M 16x1,5 52 27 22 M2AW 4 6 10 2 M 18x1,5 52 27 22 M2AW 6 8 12 2 M 20x1,5 56 29 24 M2AW 8 10 13,5 1,75 M 22x1,5 62 31 27 M2AW 10 12 16 2,5 M 24x1,5 64 33 30 M2AW 12 16 20 2,5 M 30x2 70 34 36 M2AW 16 20 25 2,5 M 36x2 89 48 46 M2AW 20 25 30 3 M 42x2 98 54 50 M2AW 25 32 38 3,5 M 52x2 112 62 60 M2AW 32 40 44 4,25 M 56x2 123 68 65 M2AW 40 50 57 6 M 68x2 140 80 80 M2AW 50

Angle unions


Angle weld-on unions M3AW Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 48 23 19 M3AW 3 4 8 2 M 16x1,5 52 27 22 M3AW 4 5 10 2,5 M 18x1,5 52 27 24 M3AW 5 6 12 3 M 20x1,5 59 30 27 M3AW 6 8 13,5 2,75 M 22x1,5 63 32 30 M3AW 8 10 16 3 M 24x1,5 68 33 32 M3AW 10 12 20 4 M 30x2 74 35 36 M3AW 12 16 25 4,5 M 36x2 92 49 46 M3AW 16 20 30 5 M 42x2 104 56 50 M3AW 20

25a 35 5,5 M 48x2 112 61 55 M3AW 25a 25 38 6 M 52x2 118 64 60 M3AW 25 32 44 6,75 M 60x2 134 73 70 M3AW 32

Pieces Component Designation Order ref. no. Standard mat. no.

2 1 Weld-on stub (Series)-(DN)- 1 _________________

2 2 Clamping nut (Series)-(DN)- 2 _________________

1 10 Angle (Series)-(DN)- 10 _________________


Angle unions


Angle screw-in unions with Whitworth thread

M1BW-G Series for pressures up to PN 100:

DN d1 s d3 d4 d7 L3 l3 l5 i2 a2 s3 Order ref. no.

4 6 1,25 M 14x1,5 G ⅛ A 14 42 21 16 8 1,5 17 M1BW 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 50 27 18 12 2 19 M1BW 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 52 27 18 12 2 22 M1BW 8 G

10 12 1,75 M 20x1,5 G ⅜ A 22 57 30 19 12 2,5 24 M1BW 10 G 12 15 2 M 22x1,5 G ½ A 26 60 31 20 14 3 27 M1BW 12 G 16 18 2 M 26x1,5 G ½ A 26 64 33 23 14 3 32 M1BW 16 G 20 22 2 M 30x1,5 G ¾ A 32 68 35 28 16 3 36 M1BW 20 G 25 28 2,5 M 36x2 G 1 A 39 84 47 36 18 3 41 M1BW 25 G 32 35 2,5 M 45x2 G 1 ¼ A 49 94 54 34 20 3 50 M1BW 32 G 40a 42 3 M 52x2 G 1 ½ A 55 105 62 40 22 3 60 M1BW 40a G 40 44 3 M 56x2 G 1 ½ A 55 111 68 46 22 3 65 M1BW 40 G 50 57 4 M 68x2 G 2 A 68 128 80 56 24 3,5 75 M1BW 50 G

M2BW-G Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 G ¼ A 18 48 23 13 12 2 19 M2BW 3 G 4 8 2 M 16x1,5 G ¼ A 18 52 27 19 12 2 22 M2BW 4 G 6 10 2 M 18x1,5 G ⅜ A 22 52 27 19 12 2,5 22 M2BW 6 G 8 12 2 M 20x1,5 G ⅜ A 22 56 29 21 12 2,5 24 M2BW 8 G

10 13,5 1,75 M 22x1,5 G ½ A 26 62 31 21 14 3 27 M2BW 10 G 12 16 2,5 M 24x1,5 G ½ A 26 64 33 25 14 3 30 M2BW 12 G 16 20 2,5 M 30x2 G ¾ A 32 70 34 29 16 3 36 M2BW 16 G 20 25 2,5 M 36x2 G 1 A 39 89 48 36 18 3 46 M2BW 20 G 25 30 3 M 42x2 G 1 ¼ A 49 98 54 34 20 3 50 M2BW 25 G 32 38 3,5 M 52x2 G 1 ½ A 55 112 62 40 22 3 60 M2BW 32 G 40 44 4,25 M 56x2 G 1 ¾ A 62 123 68 44 24 3,5 65 M2BW 40 G 50 57 6 M 68x2 G 2 A 68 140 80 56 24 3,5 80 M2BW 50 G

Angle unions


Angle screw-in unions with Whitworth thread M3BW-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 48 23 14 12 2 19 M3BW 3 G 4 8 2 M 16x1,5 G ¼ A 18 52 27 19 12 2 22 M3BW 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 52 27 19 12 2,5 24 M3BW 5 G 6 12 3 M 20x1,5 G ⅜ A 22 59 30 21 12 2,5 27 M3BW 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 63 32 21 14 3 30 M3BW 8 G

10 16 3 M 24x1,5 G ½ A 26 68 33 25 14 3 32 M3BW 10 G 12 20 4 M 30x2 G ¾ A 32 74 35 29 16 3 36 M3BW 12 G 16 25 4,5 M 36x2 G 1 A 39 92 49 36 18 3 46 M3BW 16 G 20 30 5 M 42x2 G 1 ¼ A 49 104 56 34 20 3 50 M3BW 20 G 25a 35 5,5 M 48x2 G 1 ½ A 55 112 61 37 22 3 55 M3BW 25a G 25 38 6 M 52x2 G 1 ½ A 55 118 64 40 22 3 60 M3BW 25 G 32 44 6,75 M 60x2 G 1 ¾ A 62 134 73 47 24 3,5 70 M3BW 32 G




12 Screw-in angle (Series)-(DN)- 12 ___________________


Angle unions


Throttlefree angle-swivel unions with Whitworth thread

SD1W-G Series for pressures up to PN 100:

DN d1 s d3 d4 d7 L3 l3 l5 i2 a2 s2 s3 s10 Order ref. no.

4 6 1,25 M 14x1,5 G ⅛ A 14 42 21 42 8 1,5 24 17 27 SD1W 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 50 27 44 12 2 27 19 30 SD1W 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 52 27 47,5 12 2 27 22 32 SD1W 8 G 10 12 1,75 M 20x1,5 G ⅜ A 22 57 30 52 12 2,5 32 24 36 SD1W 10 G 12 15 2 M 22x1,5 G ½ A 26 60 31 54 14 3 32 27 36 SD1W 12 G 16 18 2 M 26x1,5 G ½ A 26 64 33 61 14 3 41 32 41 SD1W 16 G 20 22 2 M 30x1,5 G ¾ A 32 69 35 71 16 3 46 36 46 SD1W 20 G 25 28 2,5 M 36x2 G 1 A 39 84 47 74 18 3 46 41 50 SD1W 25 G 32 35 2,5 M 45x2 G 1 ¼ A 49 94 54 78 20 3 55 50 60 SD1W 32 G

40a 42 3 M 52x2 G 1 ½ A 55 105 62 83 22 3 60 60 65 SD1W 40a G

SD2W-G Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 G ¼ A 18 49 23 43 12 2 24 19 27 SD2W 3 G 4 8 2 M 16x1,5 G ¼ A 18 53 27 43 12 2 24 22 27 SD2W 4 G 6 10 2 M 18x1,5 G ⅜ A 22 53 27 45 12 2,5 27 22 30 SD2W 6 G 8 12 2 M 20x1,5 G ⅜ A 22 57 29 51 12 2,5 30 24 32 SD2W 8 G 10 13,5 1,75 M 22x1,5 G ½ A 26 63 31 55 14 3 32 27 36 SD2W 10 G 12 16 2,5 M 24x1,5 G ½ A 26 65 33 61 14 3 36 30 41 SD2W 12 G 16 20 2,5 M 30x1,5 G ¾ A 32 71 34 70 16 3 41 36 46 SD2W 16 G 20 25 2,5 M 36x2 G 1 A 39 90 48 72 18 3 46 46 50 SD2W 20 G 25 30 3 M 42x2 G 1 ¼ A 49 98 53 80 20 3 50 50 55 SD2W 25 G 32 38 3,5 M 52x2 G 1 ½ A 55 112 61 86 22 3 60 60 65 SD2W 32 G

Angle unions


Throttlefree angle-swivel unions with Whitworth thread SD3W-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 48 23 44 12 2 24 19 27 SD3W 3 G 4 8 2 M 16x1,5 G ¼ A 18 52 27 44 12 2 24 22 27 SD3W 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 52 27 49 12 2,5 27 24 30 SD3W 5 G 6 12 3 M 20x1,5 G ⅜ A 22 59 30 50 12 2,5 27 27 30 SD3W 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 63 32 55 14 3 30 30 36 SD3W 8 G 10 16 3 M 24x1,5 G ½ A 26 68 33 58 14 3 32 32 36 SD3W 10 G 12 20 4 M 30x1,5 G ¾ A 32 74 35 69 16 3 36 36 41 SD3W 12 G 16 25 4,5 M 36x2 G 1 A 39 92 49 72 18 3 46 46 50 SD3W 16 G 20 30 5 M 42x2 G 1 ¼ A 49 104 56 79 20 3 50 50 55 SD3W 20 G

25a 35 5,5 M 48x2 G 1 ½ A 55 114 63 87 22 3 60 55 65 SD3W 25a G 25 38 6 M 52x2 G 1 ½ A 55 117 63 87 22 3 60 60 65 SD3W 25 G


1 Weld-on stub (M-Series)-(DN)- 1 ___________________

2 Clamping nut (M-Series)-(DN)- 2 ___________________

5 Screw-in stub (SD-Series)-(DN)- 5 ___________________

74 Angle-swivel piece (SD-Series)-(DN)- 74 ___________________


Tee and L-Unions


Tee weld-on unions

M1AT Series for pressures up to PN 100:

DN d1 s d3 L3 l3 L4 l4 s3 Order ref. no.

4 6 1,25 M 14x1,5 42 21 83 42 17 M1AT 4 6 8 1,5 M 16x1,5 50 27 99 54 19 M1AT 6 8 10 1,5 M 18x1,5 52 27 103 54 22 M1AT 8 10 12 1,75 M 20x1,5 57 30 113 60 24 M1AT 10 12 15 2 M 22x1,5 60 31 119 62 27 M1AT 12 16 18 2 M 26x1,5 64 33 127 66 32 M1AT 16 20 22 2 M 30x1,5 68 35 135 69 36 M1AT 20 25 28 2,5 M 36x2 84 47 167 94 41 M1AT 25 32 35 2,5 M 45x2 94 54 187 108 50 M1AT 32

40a 42 3 M 52x2 105 62 209 124 60 M1AT 40a 40 44 3 M 56x2 111 68 221 136 65 M1AT 40 50 57 4 M 68x2 128 80 255 160 75 M1AT 50

M2AT Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 48 23 96 46 19 M2AT 3 4 8 2 M 16x1,5 52 27 104 54 22 M2AT 4 6 10 2 M 18x1,5 52 27 104 54 22 M2AT 6 8 12 2 M 20x1,5 56 29 112 58 24 M2AT 8 10 13,5 1,75 M 22x1,5 62 31 124 62 27 M2AT 10 12 16 2,5 M 24x1,5 64 33 128 66 30 M2AT 12 16 20 2,5 M 30x2 70 34 140 68 36 M2AT 16 20 25 2,5 M 36x2 89 48 178 96 46 M2AT 20 25 30 3 M 42x2 98 54 196 108 50 M2AT 25 32 38 3,5 M 52x2 112 62 224 124 60 M2AT 32 40 44 4,25 M 56x2 123 68 246 136 65 M2AT 40 50 57 6 M 68x2 140 80 280 160 80 M2AT 50

Tee and L-Unions


Tee weld-on unions M3AT Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 48 23 96 46 19 M3AT 3 4 8 2 M 16x1,5 52 27 104 54 22 M3AT 4 5 10 2,5 M 18x1,5 52 27 104 54 24 M3AT 5 6 12 3 M 20x1,5 59 30 118 60 27 M3AT 6 8 13,5 2,75 M 22x1,5 63 32 126 64 30 M3AT 8 10 16 3 M 24x1,5 68 33 136 66 32 M3AT 10 12 20 4 M 30x2 74 35 148 70 36 M3AT 12 16 25 4,5 M 36x2 92 49 184 98 46 M3AT 16 20 30 5 M 42x2 104 56 208 112 50 M3AT 20

25a 35 5,5 M 48x2 112 61 224 122 55 M3AT 25a 25 38 6 M 52x2 118 64 236 128 60 M3AT 25 32 44 6,75 M 60x2 134 73 268 146 70 M3AT 32




1 20 Tee piece (Series)-(DN)- 20 _________________


Tee and L-Unions


Tee screw-in unions with Whitworth thread

M1BT-G Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 G ⅛ A 14 83 42 16 8 1,5 17 M1BT 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 99 54 18 12 2 19 M1BT 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 103 54 18 12 2 22 M1BT 8 G 10 12 1,75 M 20x1,5 G ⅜ A 22 113 60 19 12 2,5 24 M1BT 10 G 12 15 2 M 22x1,5 G ½ A 26 119 62 20 14 3 27 M1BT 12 G 16 18 2 M 26x1,5 G ½ A 26 127 66 23 14 3 32 M1BT 16 G 20 22 2 M 30x1,5 G ¾ A 32 135 69 28 16 3 36 M1BT 20 G 25 28 2,5 M 36x2 G 1 A 39 167 94 36 18 3 41 M1BT 25 G 32 35 2,5 M 45x2 G 1 ¼ A 49 187 108 34 20 3 50 M1BT 32 G

40a 42 3 M 52x2 G 1 ½ A 55 209 124 40 22 3 60 M1BT 40a G 40 44 3 M 56x2 G 1 ½ A 55 221 136 46 22 3 65 M1BT 40 G 50 57 4 M 68x2 G 2 A 68 255 160 56 24 3,5 75 M1BT 50 G

M2BT-G Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 G ¼ A 18 96 46 13 12 2 19 M2BT 3 G 4 8 2 M 16x1,5 G ¼ A 18 104 54 19 12 2 22 M2BT 4 G 6 10 2 M 18x1,5 G ⅜ A 22 104 54 19 12 2,5 22 M2BT 6 G 8 12 2 M 20x1,5 G ⅜ A 22 112 58 21 12 2,5 24 M2BT 8 G 10 13,5 1,75 M 22x1,5 G ½ A 26 124 62 21 14 3 27 M2BT 10 G 12 16 2,5 M 24x1,5 G ½ A 26 128 66 25 14 3 30 M2BT 12 G 16 20 2,5 M 30x2 G ¾ A 32 140 68 29 16 3 36 M2BT 16 G 20 25 2,5 M 36x2 G 1 A 39 178 96 36 18 3 46 M2BT 20 G 25 30 3 M 42x2 G 1 ¼ A 49 196 108 34 20 3 50 M2BT 25 G 32 38 3,5 M 52x2 G 1 ½ A 55 224 124 40 22 3 60 M2BT 32 G 40 44 4,25 M 56x2 G 1 ¾ A 62 246 136 44 24 3,5 65 M2BT 40 G 50 57 6 M 68x2 G 2 A 68 280 160 56 24 3,5 80 M2BT 50 G

Tee and L-Unions


Tee screw-in unions with Whitworth thread M3BT-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 96 46 14 12 2 19 M3BT 3 G 4 8 2 M 16x1,5 G ¼ A 18 104 54 19 12 2 22 M3BT 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 104 54 19 12 2,5 24 M3BT 5 G 6 12 3 M 20x1,5 G ⅜ A 22 118 60 21 12 2,5 27 M3BT 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 126 64 21 14 3 30 M3BT 8 G 10 16 3 M 24x1,5 G ½ A 26 136 66 25 14 3 32 M3BT 10 G 12 20 4 M 30x2 G ¾ A 32 148 70 29 16 3 36 M3BT 12 G 16 25 4,5 M 36x2 G 1 A 39 184 98 36 18 3 46 M3BT 16 G 20 30 5 M 42x2 G 1 ¼ A 49 208 112 34 20 3 50 M3BT 20 G

25a 35 5,5 M 48x2 G 1 ½ A 55 224 122 37 22 3 55 M3BT 25a G 25 38 6 M 52x2 G 1 ½ A 55 236 128 40 22 3 60 M3BT 25 G 32 44 6,75 M 60x2 G 1 ¾ A 62 268 146 47 24 3,5 70 M3BT 32 G


2 1 Weld-on stub (Series)-(DN)- 1 ________________

2 2 Clamping nut (Series)-(DN)- 2 ________________

1 22 Screw-in Tee piece (Series)-(DN)- 22 ________________


Tee and L-Unions


L-screw-in unions with Whitworth thread

M1BL-G Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 G ⅛ A 14 42 21 16 8 1,5 17 M1BL 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 50 27 18 12 2 19 M1BL 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 52 27 18 12 2 22 M1BL 8 G 10 12 1,75 M 20x1,5 G ⅜ A 22 57 30 19 12 2,5 24 M1BL 10 G 12 15 2 M 22x1,5 G ½ A 26 60 31 19 14 3 27 M1BL 12 G 16 18 2 M 26x1,5 G ½ A 26 64 33 23 14 3 32 M1BL 16 G 20 22 2 M 30x1,5 G ¾ A 32 68 35 28 16 3 36 M1BL 20 G 25 28 2,5 M 36x2 G 1 A 39 84 47 36 18 3 41 M1BL 25 G 32 35 2,5 M 45x2 G 1 ¼ A 49 94 54 34 20 3 50 M1BL 32 G

40a 42 3 M 52x2 G 1 ½ A 55 105 62 40 22 3 60 M1BL 40a G 40 44 3 M 56x2 G 1 ½ A 55 111 68 46 22 3 65 M1BL 40 G 50 57 4 M 68x2 G 2 A 68 128 80 56 24 3,5 75 M1BL 50 G

M2BL-G Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 G ¼ A 18 48 23 13 12 2 19 M2BL 3 G 4 8 2 M 16x1,5 G ¼ A 18 52 27 19 12 2 22 M2BL 4 G 6 10 2 M 18x1,5 G ⅜ A 22 52 27 19 12 2,5 22 M2BL 6 G 8 12 2 M 20x1,5 G ⅜ A 22 56 29 20 12 2,5 24 M2BL 8 G 10 13,5 1,75 M 22x1,5 G ½ A 26 62 31 21 14 3 27 M2BL 10 G 12 16 2,5 M 24x1,5 G ½ A 26 64 33 25 14 3 30 M2BL 12 G 16 20 2,5 M 30x2 G ¾ A 32 70 34 29 16 3 36 M2BL 16 G 20 25 2,5 M 36x2 G 1 A 39 89 48 36 18 3 46 M2BL 20 G 25 30 3 M 42x2 G 1 ¼ A 49 98 54 34 20 3 50 M2BL 25 G 32 38 3,5 M 52x2 G 1 ½ A 55 112 62 40 22 3 60 M2BL 32 G 40 44 4,25 M 56x2 G 1 ¾ A 62 123 68 44 24 3,5 65 M2BL 40 G 50 57 6 M 68x2 G 2 A 68 140 80 56 24 3,5 80 M2BL 50 G

Tee and L-Unions


L-screw-in unions with Whitworth thread M3BL-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 48 23 14 12 2 19 M3BL 3 G 4 8 2 M 16x1,5 G ¼ A 18 52 27 19 12 2 22 M3BL 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 52 27 19 12 2,5 24 M3BL 5 G 6 12 3 M 20x1,5 G ⅜ A 22 59 30 21 12 2,5 27 M3BL 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 63 32 21 14 3 30 M3BL 8 G 10 16 3 M 24x1,5 G ½ A 26 68 33 25 14 3 32 M3BL 10 G 12 20 4 M 30x2 G ¾ A 32 74 35 29 16 3 36 M3BL 12 G 16 25 4,5 M 36x2 G 1 A 39 92 49 36 18 3 46 M3BL 16 G 20 30 5 M 42x2 G 1 ¼ A 49 104 56 34 20 3 50 M3BL 20 G

25a 35 5,5 M 48x2 G 1 ½ A 55 112 61 37 22 3 55 M3BL 25a G 25 38 6 M 52x2 G 1 ½ A 55 118 64 40 22 3 60 M3BL 25 G 32 44 6,75 M 60x2 G 1 ¾ A 62 134 73 47 24 3,5 70 M3BL 32 G

Piece Component Designation Order ref. no. Standard mat. no.



1 26 Screw-in L piece (Series)-(DN)- 26 _________________


Tee and L-Unions


Throttlefree Tee swivel unions with Whitworth thread

SD1T-G Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 G ⅛ A 14 84 42 42 8 1,5 24 17 27 SD1T 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 100 54 44 12 2 27 19 30 SD1T 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 104 54 47,5 12 2 27 22 32 SD1T 8 G 10 12 1,75 M 20x1,5 G ⅜ A 22 114 60 52 12 2,5 32 24 36 SD1T 10 G 12 15 2 M 22x1,5 G ½ A 26 120 62 54 14 3 32 27 36 SD1T 12 G 16 18 2 M 26x1,5 G ½ A 26 128 66 61 14 3 41 32 41 SD1T 16 G 20 22 2 M 30x1,5 G ¾ A 32 138 70 71 16 3 46 36 46 SD1T 20 G 25 28 2,5 M 36x2 G 1 A 39 168 94 74 18 3 46 41 50 SD1T 25 G 32 35 2,5 M 45x2 G 1 ¼ A 49 188 108 78 20 3 55 50 60 SD1T 32 G

40a 42 3 M 52x2 G 1 ½ A 55 210 124 83 22 3 60 60 65 SD1T 40a G

SD2T-G Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 G ¼ A 18 98 46 43 12 2 24 19 27 SD2T 3 G 4 8 2 M 16x1,5 G ¼ A 18 106 54 43 12 2 24 22 27 SD2T 4 G 6 10 2 M 18x1,5 G ⅜ A 22 106 54 45 12 2,5 27 22 30 SD2T 6 G 8 12 2 M 20x1,5 G ⅜ A 22 114 58 51 12 2,5 30 24 32 SD2T 8 G 10 13,5 1,75 M 22x1,5 G ½ A 26 126 62 55 14 3 32 27 36 SD2T 10 G 12 16 2,5 M 24x1,5 G ½ A 26 130 66 61 14 3 36 30 41 SD2T 12 G 16 20 2,5 M 30x1,5 G ¾ A 32 142 68 70 16 3 41 36 46 SD2T 16 G 20 25 2,5 M 36x2 G 1 A 39 180 96 72 18 3 46 46 50 SD2T 20 G 25 30 3 M 42x2 G 1 ¼ A 49 196 106 80 20 3 50 50 55 SD2T 25 G 32 38 3,5 M 52x2 G 1 ½ A 55 224 122 86 22 3 60 60 65 SD2T 32 G

Tee and L-Unions


Throttlefree Tee swivel unions with Whitworth thread SD3T-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 96 46 44 12 2 24 19 27 SD3T 3 G 4 8 2 M 16x1,5 G ¼ A 18 104 54 44 12 2 24 22 27 SD3T 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 104 54 49 12 2,5 27 24 30 SD3T 5 G 6 12 3 M 20x1,5 G ⅜ A 22 118 60 50 12 2,5 27 27 30 SD3T 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 126 64 55 14 3 30 30 36 SD3T 8 G 10 16 3 M 24x1,5 G ½ A 26 136 66 58 14 3 32 32 36 SD3T 10 G 12 20 4 M 30x1,5 G ¾ A 32 148 70 69 16 3 36 36 41 SD3T 12 G 16 25 4,5 M 36x2 G 1 A 39 183 97 72 18 3 46 46 50 SD3T 16 G 20 30 5 M 42x2 G 1 ¼ A 49 208 112 79 20 3 50 50 55 SD3T 20 G

25a 35 5,5 M 48x2 G 1 ½ A 55 227 126 87 22 3 60 55 65 SD3T 25a G 25 38 6 M 52x2 G 1 ½ A 55 234 126 87 22 3 60 60 65 SD3T 25 G


2 1 Weld-on stub (M-Series)-(DN)- 1 __________________

2 2 Clamping nut (M-Series)-(DN)- 2 __________________

1 5 Screw-in stub (SD-Series)-(DN)- 5 __________________

1 75 Tee swivel piece (SD-Series)-(DN)- 75 __________________


Tee and L-Unions


Throttlefree L-swivel unions with Whitworth thread

SD1L-G Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 G ⅛ A 14 42 21 42 8 1,5 24 17 27 SD1L 4 G 6 8 1,5 M 16x1,5 G ¼ A 18 50 27 44 12 2 27 19 30 SD1L 6 G 8 10 1,5 M 18x1,5 G ¼ A 18 52 27 47,5 12 2 27 22 32 SD1L 8 G 10 12 1,75 M 20x1,5 G ⅜ A 22 57 30 52 12 2,5 32 24 36 SD1L 10 G 12 15 2 M 22x1,5 G ½ A 26 60 31 54 14 3 32 27 36 SD1L 12 G 16 18 2 M 26x1,5 G ½ A 26 64 33 61 14 3 41 32 41 SD1L 16 G 20 22 2 M 30x1,5 G ¾ A 32 69 35 71 16 3 46 36 46 SD1L 20 G 25 28 2,5 M 36x2 G 1 A 39 84 47 74 18 3 46 41 50 SD1L 25 G 32 35 2,5 M 45x2 G 1 ¼ A 49 94 54 78 20 3 55 50 60 SD1L 32 G

40a 42 3 M 52x2 G 1 ½ A 55 105 62 83 22 3 60 60 65 SD1L 40a G

SD2L-G Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 G ¼ A 18 49 23 43 12 2 24 19 27 SD2L 3 G 4 8 2 M 16x1,5 G ¼ A 18 53 27 43 12 2 24 22 27 SD2L 4 G 6 10 2 M 18x1,5 G ⅜ A 22 53 27 45 12 2,5 27 22 30 SD2L 6 G 8 12 2 M 20x1,5 G ⅜ A 22 57 29 51 12 2,5 30 24 32 SD2L 8 G 10 13,5 1,75 M 22x1,5 G ½ A 26 63 31 55 14 3 32 27 36 SD2L 10 G 12 16 2,5 M 24x1,5 G ½ A 26 65 33 61 14 3 36 30 41 SD2L 12 G 16 20 2,5 M 30x1,5 G ¾ A 32 71 34 70 16 3 41 36 46 SD2L 16 G 20 25 2,5 M 36x2 G 1 A 39 90 48 72 18 3 46 46 50 SD2L 20 G 25 30 3 M 42x2 G 1 ¼ A 49 98 53 80 20 3 50 50 55 SD2L 25 G 32 38 3,5 M 52x2 G 1 ½ A 55 112 61 86 22 3 60 60 65 SD2L 32 G

Tee and L-Unions


Throttlefree L-swivel unions with Whitworth thread SD3L-G Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 G ¼ A 18 48 23 44 12 2 24 19 27 SD3L 3 G 4 8 2 M 16x1,5 G ¼ A 18 52 27 44 12 2 24 22 27 SD3L 4 G 5 10 2,5 M 18x1,5 G ⅜ A 22 52 27 49 12 2,5 27 24 30 SD3L 5 G 6 12 3 M 20x1,5 G ⅜ A 22 59 30 50 12 2,5 27 27 30 SD3L 6 G 8 13,5 2,75 M 22x1,5 G ½ A 26 63 32 55 14 3 30 30 36 SD3L 8 G 10 16 3 M 24x1,5 G ½ A 26 68 33 58 14 3 32 32 36 SD3L 10 G 12 20 4 M 30x1,5 G ¾ A 32 74 35 69 16 3 36 36 41 SD3L 12 G 16 25 4,5 M 36x2 G 1 A 39 92 49 72 18 3 46 46 50 SD3L 16 G 20 30 5 M 42x2 G 1 ¼ A 49 104 56 79 20 3 50 50 55 SD3L 20 G

25a 35 5,5 M 48x2 G 1 ½ A 55 114 63 87 22 3 60 55 65 SD3L 25a G 25 38 6 M 52x2 G 1 ½ A 55 117 63 87 22 3 60 60 65 SD3L 25 G


2 1 Weld-on stub (M-Series)-(DN)- 1 __________________

2 2 Clamping nut (M-Series)-(DN)- 2 __________________

1 5 Screw-in stub (SD-Series)-(DN)- 5 __________________

1 76 L swivel piece (SD-Series)-(DN)- 76 __________________


Gauge connection unions


Gauge connection unions

M1M-G Series for pressures up to PN 100:

DN d1 s d3 d4 L10 l10 i5 s3 s8 Order ref. no.

4 6 1,25 M 14x1,5 G ½ 53 32 16 17 24 M1M 4 / 51 6 8 1,5 M 16x1,5 G ½ 55 32 16 19 24 M1M 6 / 51 8 10 1,5 M 18x1,5 G ½ 59 34 16 22 24 M1M 8 / 51 10 12 1,75 M 20x1,5 G ½ 61 34 16 24 24 M1M 10 / 51



3 6 1,5 M 14x1,5 G ½ 57 32 16 19 27 M2M 3 / 51 4 8 2 M 16x1,5 G ½ 57 32 16 22 27 M2M 4 / 51 6 10 2 M 18x1,5 G ½ 57 32 16 22 27 M2M 6 / 51 8 12 2 M 20x1,5 G ½ 61 34 16 24 27 M2M 8 / 51 10 13,5 1,75 M 22x1,5 G ½ 65 34 16 27 27 M2M 10 / 51



3 6 1,5 M 14x1,5 G ½ 57 32 16 19 27 M3M 3 / 51 4 8 2 M 16x1,5 G ½ 57 32 16 22 27 M3M 4 / 51 5 10 2,5 M 18x1,5 G ½ 57 32 16 24 30 M3M 5 / 51 6 12 3 M 20x1,5 G ½ 64 35 16 27 30 M3M 6 / 51 8 13,5 2,75 M 22x1,5 G ½ 66 35 16 30 30 M3M 8 / 51 10 16 3 M 24x1,5 G ½ 73 38 16 32 30 M3M 10 / 51




51 Gauge connection piece (Series)-(DN)- 51 ___________________


Blanking disks


Correct mounting of a blanking disk

DILO groove part Clamping nut Blanking disk

The blanking disk must be fitted in between the groove and tongue. The blanking disk is fixed by pressing the weld-on stub and the clamping nut.

DILO tongue part

Blanking disks


Blanking disks

M1 Series Component 8 for pressures up to PN 100: Blanking disks with boring: Please indicate the required boring diameter!

DN h3 Order ref. no. Standard mat. no. DN h3 d2 Order ref. no. Standard mat. no.

4 1,5 M1-4-8 _____________ 4 1,5 _______ M1-4-8-N1 _____________ 6 1,5 M1-6-8 _____________ 6 1,5 _______ M1-6-8-N1 _____________ 8 1,5 M1-8-8 _____________ 8 1,5 _______ M1-8-8-N1 _____________

10 1,5 M1-10-8 _____________ 10 1,5 _______ M1-10-8-N1 _____________ 12 1,5 M1-12-8 _____________ 12 1,5 _______ M1-12-8-N1 _____________ 16 1,5 M1-16-8 _____________ 16 1,5 _______ M1-16-8-N1 _____________ 20 2,0 M1-20-8 _____________ 20 2,0 _______ M1-20-8-N1 _____________ 25 2,0 M1-25-8 _____________ 25 2,0 _______ M1-25-8-N1 _____________ 32 2,2 M1-32-8 _____________ 32 2,2 _______ M1-32-8-N1 _____________ 40a 2,8 M1-40a-8 _____________ 40a 2,8 _______ M1-40a-8-N1 _____________ 40 3,0 M1-40-8 _____________ 40 3,0 _______ M1-40-8-N1 _____________ 50 3,5 M1-50-8 _____________ 50 3,5 _______ M1-50-8-N1 _____________

J1 Series Component 8 for pressures up to PN 100: Blanking disks with boring: Please indicate the required boring diameter!


4 1,5 J1-4-8 _____________ 4 1,5 _______ J1-4-8-N1 _____________ 6 1,5 J1-6-8 _____________ 6 1,5 _______ J1-6-8-N1 _____________ 8 1,5 J1-8-8 _____________ 8 1,5 _______ J1-8-8-N1 _____________ 10 2 J1-10-8 _____________ 10 2 _______ J1-10-8-N1 _____________ 12 2 J1-12-8 _____________ 12 2 _______ J1-12-8-N1 _____________ 16 2 J1-16-8 _____________ 16 2 _______ J1-16-8-N1 _____________ 20 2 J1-20-8 _____________ 20 2 _______ J1-20-8-N1 _____________ 25 2,2 J1-25-8 _____________ 25 2,2 _______ J1-25-8-N1 _____________ 32 3,5 J1-32-8 _____________ 32 3,5 _______ J1-32-8-N1 _____________ 40 3,5 J1-40-8 _____________ 40 3,5 _______ J1-40-8-N1 _____________ 50 3,5 J1-50-8 _____________ 50 3,5 _______ J1-50-8-N1 _____________

Blanking disks


Blanking disks M2 Series Component 8 for pressures up to PN 200: Blanking disks with boring: Please indicate the required boring diameter!


3 1,5 M2-3-8 _____________ 3 1,5 ______ M2-3-8-N1 _____________ 4 1,5 M2-4-8 _____________ 4 1,5 ______ M2-4-8-N1 _____________ 6 1,5 M2-6-8 _____________ 6 1,5 ______ M2-6-8-N1 _____________ 8 2 M2-8-8 _____________ 8 2 ______ M2-8-8-N1 _____________

10 2 M2-10-8 _____________ 10 2 ______ M2-10-8-N1 _____________ 12 2 M2-12-8 _____________ 12 2 ______ M2-12-8-N1 _____________ 16 2 M2-16-8 _____________ 16 2 ______ M2-16-8-N1 ______________20 2,5 M2-20-8 _____________ 20 2,5 ______ M2-20-8-N1 _____________ 25 3 M2-25-8 _____________ 25 3 ______ M2-25-8-N1 _____________ 32 3,5 M2-32-8 _____________ 32 3,5 ______ M2-32-8-N1 _____________ 40 3,9 M2-40-8 _____________ 40 3,9 ______ M2-40-8-N1 _____________ 50 4,7 M2-50-8 _____________ 50 4,7 ______ M2-50-8-N1 _____________

J2 Series Component 8 for pressures up to PN 250: Blanking disks with boring: Please indicate the required boring diameter!


3 1,5 J2-3-8 _____________ 3 1,5 ______ J2-3-8-N1 _____________ 4 1,5 J2-4-8 _____________ 4 1,5 ______ J2-4-8-N1 _____________ 6 1,5 J2-6-8 _____________ 6 1,5 ______ J2-6-8-N1 _____________ 8 2 J2-8-8 _____________ 8 2 ______ J2-8-8-N1 _____________

10 2 J2-10-8 _____________ 10 2 ______ J2-10-8-N1 _____________ 12 2 J2-12-8 _____________ 12 2 ______ J2-12-8-N1 _____________ 16 2 J2-16-8 _____________ 16 2 ______ J2-16-8-N1 ______________20 2,5 J2-20-8 _____________ 20 2,5 ______ J2-20-8-N1 _____________ 25 3 J2-25-8 _____________ 25 3 ______ J2-25-8-N1 _____________ 32 3,5 J2-32-8 _____________ 32 3,5 ______ J2-32-8-N1 _____________ 40 5 J2-40-8 _____________ 40 5 ______ J2-40-8-N1 _____________

M3 Series Component 8 for pressures up to PN 320: Blanking disks with boring: Please indicate the required boring diameter!


3 1,5 M3-3-8 _____________ 3 1,5 ______ M3-3-8-N1 _____________ 4 1,5 M3-4-8 _____________ 4 1,5 ______ M3-4-8-N1 _____________ 5 2 M3-5-8 _____________ 5 2 ______ M3-5-8-N1 _____________ 6 2,5 M3-6-8 _____________ 6 2,5 ______ M3-6-8-N1 _____________ 8 2,5 M3-8-8 _____________ 8 2,5 ______ M3-8-8-N1 _____________

10 3 M3-10-8 _____________ 10 3 ______ M3-10-8-N1 _____________ 12 3 M3-12-8 _____________ 12 3 ______ M3-12-8-N1 ______________16 3,5 M3-16-8 _____________ 16 3,5 ______ M3-16-8-N1 _____________ 20 4 M3-20-8 _____________ 20 4 ______ M3-20-8-N1 _____________ 25a 4,5 M3-25a-8 _____________ 25a 4,5 ______ M3-25a-8-N1 _____________ 25 4,5 M3-25-8 _____________ 25 4,5 ______ M3-25-8-N1 _____________ 32 5 M3-32-8 _____________ 32 5 ______ M3-32-8-N1 _____________

Blanking disks


Blanking disks J3 Series Component 8 for pressures up to PN 320: Blanking disks with boring: Please indicate the required boring diameter!


3 1,5 J3-3-8 _____________ 3 1,5 ______ J3-3-8-N1 _____________ 4 1,5 J3-4-8 _____________ 4 1,5 ______ J3-4-8-N1 _____________ 5 2 J3-5-8 _____________ 5 2 ______ J3-5-8-N1 _____________ 6 2,5 J3-6-8 _____________ 6 2,5 ______ J3-6-8-N1 _____________ 8 2,5 J3-8-8 _____________ 8 2,5 ______ J3-8-8-N1 _____________

10 3 J3-10-8 _____________ 10 3 ______ J3-10-8-N1 _____________ 12 3 J3-12-8 _____________ 12 3 ______ J3-12-8-N1 ______________16 3,5 J3-16-8 _____________ 16 3,5 ______ J3-16-8-N1 _____________ 20 4 J3-20-8 _____________ 20 4 ______ J3-20-8-N1 _____________ 25 4,5 J3-25-8 _____________ 25 4,5 ______ J3-25-8-N1 _____________ 32 5 J3-32-8 _____________ 32 5 ______ J3-32-8-N1 _____________

Material:


specification AISI

material specification DILO

material code letter

1.4571 X6CrNiMoTi17-12-2 316 Ti C

Manual blocking valves



M1HAV Series for pressures up to PN 100:

DN d1 s d3 l1 ~l2 s3 ~H Order ref. no.

6 8 1,5 M 16x1,5 92 137 19 158 M1-HAV-6 10 12 1,75 M 20x1,5 92 145 24 158 M1-HAV-10 16 18 2 M 26x1,5 130 191 32 216 M1-HAV-16 20 22 2 M 30x1,5 130 197 36 216 M1-HAV-20 25 28 2,5 M 36x2 180 253 41 234 M1-HAV-25 32 35 2,5 M 45x2 180 259 50 234 M1-HAV-32

J1HAV Series for pressures up to PN 100:


6 8 1,5 M 16x1,5 92 137 19 158 J1-HAV-6 10 13,5 1,75 M 22x1,5 92 154 27 158 J1-HAV-10 16 21 2,5 M 30x2 130 202 36 216 J1-HAV-16 20 27 3 M 36x2 130 204 41 216 J1-HAV-20 25 34 3,5 M 45x2 180 260 50 234 J1-HAV-25 32 42 3,5 M 52x2 180 268 60 234 J1-HAV-32

M2HAV Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 92 141 19 158 M2-HAV-3 6 10 2 M 18x1,5 92 141 22 158 M2-HAV-6 10 13,5 1,75 M 22x1,5 92 153 27 158 M2-HAV-10 16 20 2,5 M 30x2 130 201 36 216 M2-HAV-16



3 6 1,5 M 14x1,5 92 141 19 158 J2-HAV-3 6 10 2 M 18x1,5 92 141 22 158 J2-HAV-6 10 13,5 1,75 M 22x1,5 92 153 27 158 J2-HAV-10 16 21 2,5 M 30x2 130 202 36 216 J2-HAV-16



Manual blocking valves M3HAV Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 92 141 19 158 M3-HAV-3 6 12 3 M 20x1,5 92 149 27 158 M3-HAV-6 10 16 3 M 24x1,5 92 161 32 158 M3-HAV-10 16 25 4,5 M 36x2 130 215 46 234 M3-HAV-16



3 6 1,5 M 14x1,5 92 141 19 158 J3-HAV-3 6 12 3 M 20x1,5 92 149 27 158 J3-HAV-6 10 17 3 M 27x2 130 200 36 216 J3-HAV-10 16 27 4,5 M 39x2 130 216 46 216 J3-HAV-16

The manual blocking valves will be delivered completely with DILO connecting pieces. Pieces Component Designation Order ref. no. Standard mat. no.

2 1 Weld-on stub (Series)-(DN)- 1 __________________

2 2 Clamping nut (Series)-(DN)- 2 __________________

1 100 Manual blocking valve (Series)-(DN)- 100 __________________

Material:


specification AISI



1.0460 P250GH 1022 M A

1.4571 X6CrNiMoTi17-12-2 316 Ti C

Non-return valves


Non-return valves

M1RV Series for pressures up to PN 100:

DN d1 s d3 l1 l2 s3 s7 s9 Order ref. no.

4 6 1,25 M 14x1,5 57 98 17 27 24 M1-RV-4 6 8 1,5 M 16x1,5 57 102 19 27 24 M1-RV-6 8 10 1,5 M 18x1,5 61 110 22 27 24 M1-RV-8 10 12 1,75 M 20x1,5 61 114 24 27 24 M1-RV-10 12 15 2 M 22x1,5 64 121 27 30 27 M1-RV-12 16 18 2 M 26x1,5 65 126 32 36 30 M1-RV-16 20 22 2 M 30x1,5 76 143 36 46 41 M1-RV-20 25 28 2,5 M 36x2 84 157 41 50 46 M1-RV-25 32 35 2,5 M 45x2 91 170 50 60 55 M1-RV-32

J1RV Series for pressures up to PN 100:


4 6 1,25 M 14x1,5 57 98 17 27 24 J1-RV-4 6 8 1,5 M 16x1,5 57 102 19 27 24 J1-RV-6 8 10 1,5 M 18x1,5 61 110 22 27 24 J1-RV-8 10 13,5 1,75 M 22x1,5 68 130 27 30 24 J1-RV-10 12 17 2,5 M 24x1,5 68 130 30 30 24 J1-RV-12 16 21 2,5 M 30x2 80 152 36 41 36 J1-RV-16 20 27 3 M 36x2 80 154 41 46 41 J1-RV-20 25 34 3,5 M 45x2 91 171 50 60 55 J1-RV-25

Non-return valves


Non-return valves M2RV Series for pressures up to PN 200:


3 6 1,5 M 14x1,5 61 110 19 27 24 M2-RV-3 4 8 2 M 16x1,5 61 110 22 27 24 M2-RV-4 6 10 2 M 18x1,5 61 110 22 27 24 M2-RV-6 8 12 2 M 20x1,5 61 114 24 27 24 M2-RV-8 10 13,5 1,75 M 22x1,5 68 129 27 30 27 M2-RV-10 12 16 2,5 M 24x1,5 68 129 30 30 27 M2-RV-12 16 20 2,5 M 30x2 80 151 36 41 36 M2-RV-16 20 25 2,5 M 36x2 84 165 46 46 41 M2-RV-20 25 30 3 M 42x2 98 185 50 55 50 M2-RV-25

J2RV Series for pressures up to PN 250:


3 6 1,5 M 14x1,5 61 110 19 27 24 J2-RV-3 4 8 2 M 16x1,5 61 110 22 27 24 J2-RV-4 6 10 2 M 18x1,5 61 110 22 27 24 J2-RV-6 8 12 2 M 20x1,5 61 114 24 27 24 J2-RV-8 10 13,5 1,75 M 22x1,5 68 129 27 30 24 J2-RV-10 12 17 2,5 M 24x1,5 68 130 30 30 24 J2-RV-12 16 21 2,5 M 30x1,5 80 152 36 41 36 J2-RV-16 20 27 3,5 M 36x2 84 166 46 46 41 J2-RV-20 25 34 4,5 M 45x2 99 187 55 60 55 J2-RV-25

M3RV Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 61 110 19 27 24 M3-RV-3 4 8 2 M 16x1,5 61 110 22 27 24 M3-RV-4 5 10 2,5 M 18x1,5 61 110 24 27 24 M3-RV-5 6 12 3 M 20x1,5 61 118 27 27 24 M3-RV-6 8 13,5 2,75 M 22x1,5 68 129 30 30 27 M3-RV-8 10 16 3 M 24x1,5 68 137 32 30 27 M3-RV-10 12 20 4 M 30x2 84 163 36 41 36 M3-RV-12 16 25 4,5 M 36x2 88 173 46 46 41 M3-RV-16 20 30 5 M 42x2 102 197 50 55 50 M3-RV-20

25a 35 5,5 M 48x2 107 207 55 60 55 M3-RV-25a 25 38 6 M 52x2 107 213 60 60 55 M3-RV-25

Non-return valves


Non-return valves J3RV Series for pressures up to PN 320:


3 6 1,5 M 14x1,5 61 110 19 27 24 J3-RV-3 4 8 2 M 16x1,5 61 110 22 27 24 J3-RV-4 5 10 2,5 M 18x1,5 61 110 24 27 24 J3-RV-5 6 12 3 M 20x1,5 61 118 27 27 24 J3-RV-6 8 13,5 2,75 M 22x1,5 68 129 30 30 27 J3-RV-8 10 17 3 M 27x2 75 145 36 36 30 J3-RV-10 12 21 4 M 33x2 86 166 41 46 41 J3-RV-12 16 27 4,5 M 39x2 97 183 46 50 46 J3-RV-16 20 34 5,5 M 48x2 107 205 55 60 55 J3-RV-20

Temperature range: from -20°C to +70°C max. temperature (according to medium) sealing rubber: Perbunan response pressure: approx. 1 bar The non-return valves will be delivered completely with DILO connecting pieces. Pieces Component Designation Order ref. no. Standard mat. no.



1 70 Non-return valve (Series)-(DN)- 70 _________________

Material:


specification AISI



1.0460 P250GH 1022M A

1.4571 X6CrNiMoTi17-12-2 316 Ti C

High-pressure hoses


High-pressure hoses Suitable connecting unions, see respective unions

M1HDS Series for pressures up to PN 100:

DN d d25 d3 s3 Banding radius Order ref. no. for hose NL in mm

8 6,4 4 M 18x1,5 22 100 M1-HDS 8 1.0460 ___________ 10 7,9 5,5 M 20x1,5 24 115 M1-HDS 10 1.0460 ___________ 12 9,5 7 M 22x1,5 27 130 M1-HDS 12 1.0460 ___________ 16 12,7 10 M 26x1,5 32 180 M1-HDS 16 1.0460 ___________ 20 15,9 13 M 30x1,5 36 200 M1-HDS 20 1.0460 ___________ 25 19 15,5 M 36x2 41 240 M1-HDS 25 1.0460 ___________ 32 25,4 21 M 45x2 50 300 M1-HDS 32 1.0460 ___________

40a 31,8 27 M 52x2 60 420 M1-HDS 40a 1.0460 ___________ 40 38,1 32 M 56x2 65 560 M1-HDS 40 1.0460 ___________ 50 50,8 42 M 68x2 75 710 M1-HDS 50 1.0460 ___________

J1HDS Series for pressures up to PN 100:


8 6,4 4 M 18x1,5 22 100 J1-HDS 8 1.0460 ___________ 10 9,5 7 M 22x1,5 27 130 J1-HDS 10 1.0460 ___________ 12 12,7 10 M 24x1,5 30 180 J1-HDS 12 1.0460 ___________ 16 15,9 13 M 30x2 36 200 J1-HDS 16 1.0460 ___________ 20 19 15,5 M 36x2 41 140 J1-HDS 20 1.0460 ___________ 25 25,4 21 M 45x2 50 300 J1-HDS 25 1.0460 ___________ 32 31,8 27 M 52x2 60 420 J1-HDS 32 1.0460 ___________ 40 38,1 32 M 60x2 70 560 J1-HDS 40 1.0460 ___________ 50 50,8 42 M 72x2 80 710 J1-HDS 50 1.0460 ___________

High-pressure hoses


High-pressure hoses M2HDS Series for pressures up to PN 200:


6 6,4 4 M 18x1,5 22 100 M2-HDS 6 1.0460 ___________ 8 7,9 5,5 M 20x1,5 24 115 M2-HDS 8 1.0460 ___________ 10 9,5 7 M 22x1,5 27 130 M2-HDS 10 1.0460 ___________ 12 12,7 10 M 24x1,5 30 180 M2-HDS 12 1.0460 ___________ 16 15,9 13 M 30x2 36 200 M2-HDS 16 1.0460 ___________ 20 19 15,5 M 36x2 46 240 M2-HDS 20 1.0460 ___________ 25 25,4 21 M 42x2 50 350 M2-HDS 25 1.0460 ___________ 32 31,8 27 M 52x2 60 460 M2-HDS 32 1.0460 ___________ 40 38,1 32 M 56x2 65 560 M2-HDS 40 1.0460 ___________ 50 50,8 42 M 68x2 80 710 M2-HDS 50 1.0460 ___________

J2HDS Series for pressures up to PN 250:


6 6,4 4 M 18x1,5 22 100 J2-HDS 6 1.0460 ___________ 8 7,9 5,5 M 20x1,5 24 115 J2-HDS 8 1.0460 ___________ 10 9,5 7 M 22x1,5 27 130 J2-HDS 10 1.0460 ___________ 12 12,7 10 M 24x1,5 30 180 J2-HDS 12 1.0460 ___________ 16 15,9 13 M 30x2 36 200 J2-HDS 16 1.0460 ___________ 20* 19 15,5 M 36x2 46 240 J2-HDS 20 1.0460 ___________ 25 25,4 21 M 45x2 55 350 J2-HDS 25 1.0460 ___________ 32 31,8 27 M 52x2 60 460 J2-HDS 32 1.0460 ___________

40** 38,1 32 M 64x2 75 560 J2-HDS 40 1.0460 ___________

* 215 bar ** 200 bar

M3HDS Series for pressures up to PN 320:

DN d d25 d3 s3 Bending radius Order ref. no. for hose NL in mm

5 6,4 4 M 18x1,5 24 100 M3-HDS 5 1.0460 ___________ 6 7,9 5,5 M 20x1,5 27 115 M3-HDS 6 1.0460 ___________ 8 9,5 7 M 22x1,5 30 130 M3-HDS 8 1.0460 ___________ 10 12,7 10 M 24x1,5 32 190 M3-HDS 10 1.0460 ___________ 12 15,9 13 M 30x2 36 200 M3-HDS 12 1.0460 ___________ 16 19 15 M 36x2 46 280 M3-HDS 16 1.0460 ___________ 20 25,4 20 M 42x2 50 350 M3-HDS 20 1.0460 ___________

High-pressure hoses


High pressure hoses J3HDS Series for pressures up to PN 320:

DN d d25 d3 s3 Bending radius Order ref. no. for hose NL in mm

4 6,4 3 M 16x1,5 22 90 J3-HDS 4 1.0460 ___________ 5 6,4 4 M 18x1,5 24 100 J3-HDS 5 1.0460 ___________ 6 7,9 5,5 M 20x1,5 27 115 J3-HDS 6 1.0460 ___________ 8 9,5 7 M 22x1,5 30 130 J3-HDS 8 1.0460 ___________ 10 12,7 10 M 27x2 36 190 J3-HDS 10 1.0460 ___________ 12 15,9 13 M 33x2 41 200 J3-HDS 12 1.0460 ___________ 16 19 15 M 39x2 46 280 J3-HDS 16 1.0460 ___________ 20 25,4 21 M 48x2 55 350 J3-HDS 20 1.0460 ___________

Range of application and temperature from -40°C to +100°C according to the medium used (see 853/856) All hoses are vacuum-tight. Only suitable for liquids. Materials and composition The hoses consist of an internal layer made of synthetic rubber which is oil- and waterproof and of an external rubber layer which is oil- and weatherproof. Nipple material Standard 1.0460 Special version made of 1.4571 possible The hose fitting is made in pressnipple form. Application only for liquids

Superheated steam unions


Superheated steam weld-on unions up to 500°C operating temperature

MH1A Series for pressures up to PN 100:


3 6 1,5 M 16x1,5 6 53 28 10 17 22 MH1A 3 4 8 2 M 18x1,5 8 58 33 14 19 22 MH1A 4 6 10 2 M 20x1,5 10 64 37 17 22 24 MH1A 6 8 12 2 M 22x1,5 12 71 40 17 24 27 MH1A 8 10 13,5 1,75 M 24x1,5 13,5 75 44 20 27 30 MH1A 10 12 16 2 M 30x2 16 84 48 20 32 36 MH1A 12 16 20 2 M 36x2 20 96 55 22 41 46 MH1A 16 20 25 2,5 M 42x2 25 106 62 26 46 50 MH1A 20 25 30 3 M 52x2 30 118 68 28 55 60 MH1A 25 32 38 3,5 M 56x2 38 129 74 31 60 65 MH1A 32 40 44 4,25 M 68x2 44 139 80 34 70 80 MH1A 40

JH1A Series for pressures up to PN 100:


3 6 1,5 M 16x1,5 6 53 28 10 17 22 JH1A 3 4 8 2 M 18x1,5 8 58 33 14 19 22 JH1A 4 6 10 2 M 20x1,5 10 64 37 17 22 24 JH1A 6 8 12 2 M 22x1,5 12 71 40 17 24 27 JH1A 8 10 13,5 1,75 M 24x1,5 13,5 75 44 20 27 30 JH1A 10 12 17 2,5 M 30x2 17 83 47 20 32 36 JH1A 12 16 21 2,5 M 36x2 21 96 55 22 41 46 JH1A 16 20 27 3 M 42x2 27 106 62 26 46 50 JH1A 20 25 34 4 M 52x2 34 118 68 28 55 60 JH1A 25 32 42 3,5 M 56x2 42 129 74 31 60 65 JH1A 32 40 48 4 M 68x2 48 141 81 34 70 80 JH1A 40



Superheated steam weld-on unions up to 500°C operating temperature Component Designation Order ref. no. Standard mat. no.




Material:


specification AISI



1.7335 13CrMo4-5 A 182 D



Superheated steam screw-in unions with metric thread up to 500°C operating temperature

MH1B Series for pressures up to PN 100:


3 6 1,5 M 16x1,5 M 14x1,5 19 46 21 12 2 19 22 MH1B 3 4 8 2 M 18x1,5 M 16x1,5 21 47 22 12 2 22 22 MH1B 4 6 10 2 M 20x1,5 M 18x1,5 23 51 24 12 2,5 24 24 MH1B 6 8 12 2 M 22x1,5 M 20x1,5 25 58 27 14 2,5 27 27 MH1B 8 10 13,5 1,75 M 24x1,5 M 22x1,5 27 58 27 14 3 27 30 MH1B 10 12 16 2 M 30x2 M 27x2 32 67 31 16 3 32 36 MH1B 12 16 20 2 M 36x2 M 33x2 39 77 36 18 3 41 46 MH1B 16 20 25 2,5 M 42x2 M 42x2 49 84 40 20 3 50 50 MH1B 20 25 30 3 M 52x2 M 48x2 55 93 43 22 3 55 60 MH1B 25 32 38 3,5 M 56x2 M 56x2 64 103 48 24 3,5 65 65 MH1B 32 40 44 4,25 M 68x2 M 60x2 68 109 50 24 3,5 70 80 MH1B 40

JH1B Series for pressures up to PN 100:


3 6 1,5 M 16x1,5 M 14x1,5 19 46 21 12 2 19 22 JH1B 3 4 8 2 M 18x1,5 M 16x1,5 21 47 22 12 2 22 22 JH1B 4 6 10 2 M 20x1,5 M 18x1,5 23 51 24 12 2,5 24 24 JH1B 6 8 12 2 M 22x1,5 M 20x1,5 25 58 27 14 2,5 27 27 JH1B 8 10 13,5 1,75 M 24x1,5 M 22x1,5 27 58 27 14 3 27 30 JH1B 10 12 17 2,5 M 30x2 M 27x2 32 67 31 16 3 32 36 JH1B 12 16 21 2,5 M 36x2 M 33x2 39 77 36 18 3 41 46 JH1B 16 20 27 3 M 42x2 M 42x2 49 84 40 20 3 50 50 JH1B 20 25 34 4 M 52x2 M 48x2 55 93 43 22 3 55 60 JH1B 25 32 42 3,5 M 56x2 M 56x2 64 103 48 24 3,5 65 65 JH1B 32 40 48 4 M 68x2 M 60x2 68 110 50 24 3,5 70 80 JH1B 40



Superheated steam screw-in unions with metric thread up to 500°C operating temperature Component Designation Order ref. no. Standard mat. no.




Material:


specification AISI



1.7335 13CrMo4-5 A 182 D



Superheated steam screw-in unions with Whitworth thread up to 500°C operating temperature

MH1B-G Series for pressures up to PN 100:


3 6 1,5 M 16x1,5 G ¼ A 18 46 21 12 2 19 22 MH1B 3 G 4 8 2 M 18x1,5 G ⅜ A 22 48 23 12 2,5 22 22 MH1B 4 G 6 10 2 M 20x1,5 G ⅜ A 22 51 24 12 2,5 24 24 MH1B 6 G 8 12 2 M 22x1,5 G ½ A 26 58 27 14 3 27 27 MH1B 8 G 10 13,5 1,75 M 24x1,5 G ½ A 26 58 27 14 3 27 30 MH1B 10 G 12 16 2 M 30x2 G ¾ A 32 67 31 16 3 32 36 MH1B 12 G 16 20 2 M 36x2 G 1 A 39 77 36 18 3 41 46 MH1B 16 G 20 25 2,5 M 42x2 G 1 ¼ A 49 84 40 20 3 50 50 MH1B 20 G 25 30 3 M 52x2 G 1 ½ A 55 93 43 22 3 55 60 MH1B 25 G 32 38 3,5 M 56x2 G 1 ¾ A 62 103 48 24 3,5 65 65 MH1B 32 G 40 44 4,25 M 68x2 G 2 A 68 109 50 24 3,5 70 80 MH1B 40 G

JH1B-G Series for pressures up to PN 100:


3 6 1,5 M 16x1,5 G ¼ A 18 46 21 12 2 19 22 JH1B 3 G 4 8 2 M 18x1,5 G ⅜ A 22 48 23 12 2 22 22 JH1B 4 G 6 10 2 M 20x1,5 G ⅜ A 22 51 24 12 2,5 24 24 JH1B 6 G 8 12 2 M 22x1,5 G ½ A 26 58 27 14 2,5 27 27 JH1B 8 G 10 13,5 1,75 M 24x1,5 G ½ A 26 58 27 14 3 27 30 JH1B 10 G 12 17 2,5 M 30x2 G ¾ A 32 67 31 16 3 32 36 JH1B 12 G 16 21 2,5 M 36x2 G 1 A 39 77 36 18 3 41 46 JH1B 16 G 20 27 3 M 42x2 G 1 ¼ A 49 84 40 20 3 50 50 JH1B 20 G 25 34 4 M 52x2 G 1 ½ A 55 93 43 22 3 55 60 JH1B 25 G 32 42 3,5 M 56x2 G 1 ¾ A 62 103 48 24 3,5 65 65 JH1B 32 G 40 48 4 M 68x2 G 2 A 68 110 50 24 3,5 70 80 JH1B 40 G



Superheated steam screw-in unions with Whitworth thread up to 500°C operating temperature Component Designation Order ref. no. Standard mat. no.




Material:


specification AISI



1.7335 13CrMo4-5 A 182 D



Blanking disks up to 500°C operating temperature

MH1 Series Component 8 for pressures up to PN 100: Blanking disks with boring: Please indicate the required boring diameter!


3 1,5 MH1-3-8 _____________ 3 1,5 _______ MH1-3-8-N1 ____________ 4 1,5 MH1-4-8 _____________ 4 1,5 _______ MH1-4-8-N1 ____________ 6 2 MH1-6-8 _____________ 6 2 _______ MH1-6-8-N1 ____________ 8 2 MH1-8-8 _____________ 8 2 _______ MH1-8-8-N1 ____________

10 2 MH1-10-8 _____________ 10 2 _______ MH1-10-8-N1 ____________ 12 2 MH1-12-8 _____________ 12 2 _______ MH1-12-8-N1 ____________ 16 2,5 MH1-16-8 _____________ 16 2,5 _______ MH1-16-8-N1 ____________ 20 3 MH1-20-8 _____________ 20 3 _______ MH1-20-8-N1 ____________ 25 3,5 MH1-25-8 _____________ 25 3,5 _______ MH1-25-8-N1 ____________ 32 3,9 MH1-32-8 _____________ 32 3,9 _______ MH1-32-8-N1 ___________ 40 4,7 MH1-40-8 _____________ 40 4,7 _______ MH1-40-8-N1 ____________

JH1 Series Component 8 for pressures up to PN 100: Blanking disks with boring: Please indicate the required boring diameter!


3 1,5 JH1-3-8 _____________ 3 1,5 _______ JH1-3-8-N1 ____________ 4 1,5 JH1-4-8 _____________ 4 1,5 _______ JH1-4-8-N1 ____________ 6 2 JH1-6-8 _____________ 6 2 _______ JH1-6-8-N1 ____________ 8 2 JH1-8-8 _____________ 8 2 _______ JH1-8-8-N1 ____________

10 2 JH1-10-8 _____________ 10 2 _______ JH1-10-8-N1 ____________ 12 2 JH1-12-8 _____________ 12 2 _______ JH1-12-8-N1 ____________ 16 2,5 JH1-16-8 _____________ 16 2,5 _______ JH1-16-8-N1 ____________ 20 3 JH1-20-8 _____________ 20 3 _______ JH1-20-8-N1 ____________ 25 3,5 JH1-25-8 _____________ 25 3,5 _______ JH1-25-8-N1 ____________ 32 3,9 JH1-32-8 _____________ 32 3,9 _______ JH1-32-8-N1 ____________ 40 4,7 JH1-40-8 _____________ 40 4,7 _______ JH1-40-8-N1 ____________



Blanking disks up to 500°C operating temperature Material:


specification AISI



1.4922 X20CrMoV11-1 --- Q



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