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DIRECT ASSESSMENT TECHNIQUES FOR INTEGRITY MANAGEMENT OF UNDERGROUND PETROLEUM PIPELINES DET NORKE VERITAS (USA), Inc. Angel R. Kowalski John A. Beavers

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Page 1: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

DIRECT ASSESSMENT TECHNIQUES FOR INTEGRITY MANAGEMENT OF UNDERGROUND

PETROLEUM PIPELINES

DET NORKE VERITAS (USA), Inc.Angel R. Kowalski John A. Beavers

Page 2: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Outline

Pipeline Integrity• Pipeline Integrity Management• Integrity Assessment ToolsDirect Assessment• Pre-assessment• Indirect Inspection• Direct Examination• Post-assessmentSummary

Page 3: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pipeline Integrity• Pipeline Integrity Management• Differences between Natural Gas and Hazardous

Liquid Pipelines• Threats to Pipeline Integrity• Pipeline Integrity Assessment• Direct Assessment

Page 4: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pipeline Integrity Management (PIM)

• The Primary Goal of every Pipeline System Operator is to:– Provide safe and reliable delivery of the product to customers, without

adverse effects on employees, the public, customers, or the environment.

• An Effective Pipeline Integrity Management Program:– Provides information for an operator to effectively allocate resources

for an appropriate prevention, detection, and mitigation activities,– That will results in improved safety and a reduction in the number of

incidents

• Relates to a pipeline’s compliance with applicable regulations and standards

Page 5: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

US Pipelines Statistics

• The Department of Transportation, Office of Pipeline Safety post incident reports on their web page (http://primis.phmsa.dot.gov)– There are 321,000 miles gas transmission lines (onshore and

offshore)– There are 175,000 miles liquids pipelines (onshore and offshore)

• For the period 1/1/1991-12/31/2010:– 864 significant incidents (43 fatalities) onshore gas transmission– 2,681 significant incidents (40 fatalities) onshore liquid pipelines

• For the year 2010 (alone):– 52 significant incidents (10 fatalities) onshore gas transmission – 108 significant incidents (1 fatality) onshore liquid pipelines

Page 6: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Hazardous Liquid Pipelines Onshore

Page 7: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Gas Transmission Pipelines Onshore

Page 8: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Hazardous Liquid and Gas Transmission PIM

• Process used to ensure continued operation safely and meeting all applicable regulations

• PIM takes into consideration all relevant codes, standards, and regulations

• Liquid hazardous pipelines:• Standard: API 1160• US Regulation: 49CFR195, Subpart F Paragraph

195.452• Gas transmission pipelines:

• Standard: ASME B31.8S• US Regulation: 49CFR192, Subpart O

Page 9: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pipeline Integrity Threats

• Gas Pipeline incidents data has been analyzed and classified by the Pipeline Research Committee International (PRCI) into 22 root causes.

• One of the 22 causes was reported by operators as “unknown” (no root cause or causes were identified).

• The remaining 21 threats have been grouped into (9) categories of related failure types, and

• Delineated by three time-related defects types

Page 10: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Stable Threats

• Equipment– Gasket O-ring failure– Control/Relief

equipment malfunction

– Seal/pump packing failure

– Miscellaneous

• Manufacturing Related Defects- Defective pipe seam- Defective pipe

• Welding/Fabrication Related- Defective pipe girth weld- Defective fabrication weld- Wrinkle bend or buckle- Stripped threats/broken pipe/coupling

failure

Page 11: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Time Independent Threats

• Third Party/Mechanical Damage– Damage inflicted by first,

second , or third parties– Previously damaged pipe

(such as dents and or gauges)

– Vandalism

• Incorrect Operations

�Weather related and outside force- Cold weather- Lightning- Heavy rains or floods- Earth movements

Page 12: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Time Dependent Threats

• External Corrosion

• Internal corrosion

• Stress Corrosion Cracking

• Fatigue (not included)

Page 13: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pipeline Integrity Assessment

• Pipeline Integrity Assessment is a process that includes:

– Inspection of pipeline facilities,

– Evaluating the indications resulting from the inspections,

– Examining the pipe using a variety of techniques,

– Evaluating the results of the examination,

– Characterizing the evaluation by defect type and severity, and

– Determining the resulting integrity of the pipeline through analysis

Page 14: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pipeline Integrity Assessment Methods

• In-Line Inspection (Internal inspection)

• Pressure Test

• Direct Assessment

– ECDA

– ICDA – Dry Gas (DG), Liquid Petroleum (LP) and Wet Gas (WG)

– SCCDA

• Other Technology

Page 15: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

What is Direct Assessment?

• A method of assessing pipeline integrity.– Intended to be no less protective of public safety and

environment than ILI or Hydrotest.– SCCDA may not replace ILI or hydrotest in many cases

• From “direct examination.”– Bell hole inspections.

Page 16: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Direct Assessment Process

• Utilize existing technologies in an integrated

approach intended to map corrosion defects

• Utilize prediction modeling to determine “like

and similar”

• Use results to safely manage the pipeline

system

Page 17: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Direct Assessment Concept

• Technologies can be used as a diagnostic tool to assess pipeline integrity

• Defect growth models can be used to determine “safe” operating conditions and to determine re-assessment or inspection frequency

Page 18: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Direct Assessment Methodology

• Pre-assessment– Assembly and review of pipeline data

• Indirect Inspection– Location of Indications / Severity Classification

• Direct examination– Excavation, inspection, defect assessment

• Post-assessment– Validation, prioritize repairs, re-assessment intervals

Page 19: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pre-assessment

�Data Collection:- Pipe

- Construction

- Corrosion Control

- Soil / Environment

- Operational

Pipe Grade: API 5L X65

Nominal Diameter: 16-inch

Wall Thickness: 0.288 inch

Year of Installation: 1941

Average Depth of Cover: 4 feet

Number of Steel Casings: 5

Cross-country pipeline

Pipe Coating: Coal Tar Enamel

Cathodic Protection: Impressed Current

Years without CP: 5

CP Records Available: Yes, since 1946Topography: Mainly flat

Soil: Miamiam-Pewamo Product: Natural Gas

Temperature: 80 F

Pressure: 850 psig

Leak: None

Page 20: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pre-assessment Data DG-ICDA Essential Data

CATEGORY DATA TO COLLECT

Operating history Change in gas flow direction, type of service, removed taps, year of installation, etc. Has the line ever been used previously for crude oil or other liquid products?

Defined length Length between inputs/outputs.

Elevation profile Topographical data (e.g., USGS data), including consideration of pipeline depth of cover. Take care in instrument selection that sufficient accuracy and precision may be achieved.

Features with inclination Roads, rivers, drains, valves, drips, etc.

Diameter and wall thickness Nominal pipe diameter and wall thickness.

Pressure Typical minimum and maximum operating pressures.

Flow rate Flow rates—maximum and minimum flow rates at minimum and maximum operating pressures for all inlets and outlets. Significant periods of low/ no flow.

Temperature For example, ambient soil temperature up to 54 ˚C (130 ˚F) at compressor discharge unless a special environment exists (e.g., river crossing, aerial pipeline).

Water vapor Information about water vapor dew point.

Inputs/outputs Must identify all locations of current and historic inputs and outputs to the pipeline.

Page 21: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pre-assessment Data DG-ICDA Essential Data

– cont’d.CATEGORY DATA TO COLLECT

Corrosion inhibitor Information about injection, chemical type, and dose.

Upsets Frequency, nature of upset (intermittent or chronic), volume if known, and nature of liquid.

Type of dehydration Is dehydration carried out using glycols (yes/no)?

Hydrotest information Past presence of water, hydrotest water quality data.

Repair/maintenance data Presence of solids, anomalies; pipe section repair and replacement; prior inspections; NDE data. Any cleaning pig locations, frequencies, and dates. Analytical data of all removed sludge, liquids when cleaning pigs were employed or from liquid separators, hydrators, etc. and the analysis performed to determine the chemical properties and corrosivity, including the presence of bacteria, of the removed products.

Leaks/failures Locations and nature of leaks/ failures.

Gas quality Gas and liquid analyses, and any bacteria testing results for the pipeline and on shipper and delivery laterals. Relationship of gas analyses to pipe location.

Corrosion monitoring Corrosion monitoring data including type of monitoring [e.g., coupons, electric resistance (ER)/linear polarization resistance (LPR) probes], dates and relationship of monitoring to pipe location, corrosion rate recorded/ calculated, and accuracy of data. Any available non-destructive inspection results.

Flow coatings Existence and location(s) of internal coatings.

Other internal corrosion data As defined by the pipeline operator.

Page 22: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pre-assessment Results

• Feasibility of methodology to evaluate the impact of IC, EC and SCC on the integrity of pipeline

• SCC: Prioritize potentially susceptible segments and help select sites for excavations on those segments

• IC-DG: define sections between gas inputs where possibility of water entering the system exists.

Page 23: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pre-assessment Results – cont.

• IC-LP: Identify any parameter related to liquid petroleum constituents, flow patterns, operating conditions, or mitigative actions that may affect the location of corrosion initiation, corrosion mechanism, or anticipated corrosion rate

• EC: – Define sections with similar corrosion history– Define indirect inspection tools

Page 24: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Indirect InspectionsLine Location,

Station, Depth of Cover & Current

Attenuation

DCVG CIS GPS

Page 25: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Flow Modeling Principles –DG-ICDA

Max = 3864 mscf/hr, Avg = 1473 mscf/hr, Min = 494 mscf/hr, Mode = 1449 mscf/hr

• Gas flow and gravity drive liquid downstream• No liquid holdup at any gas velocity

Page 26: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Flow Modeling Principles DG-ICDA

• Gas flow drives liquid downstream• Gravity neutral• Liquid holdup only occurs with no gas flow

Zero Degree Inclination Angle (“completely” flat)

liquid

gas

Page 27: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Flow Modeling Principles DG-ICDA

• Gas flow drives liquid downstream• Gravity drives liquid upstream• Holdup depends on inclination and gas

velocity

Positive Inclination Angle

Page 28: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Critical Angle Versus VelocityZero to Vertical Inclination

0

5

10

15

20

25

30

35

40

45

50

- 5.0 10.0 15.0 20.0 25.0 30.0

Gas Velocity, ft/s

Incl

inat

ion

, deg

rees

Water Accumulates

Water Carries Through

GravityFlow

GravityFlow

8 inch pipe at 4.1 MPa (600 psi) and 15.5°C (60°F)

Page 29: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

DG-ICDA Example

• Example location showing where water may collect

Page 30: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Indirect Inspections

0

100

200

300

400

500

600

700

800

233+60 234+60 235+60 236+60 237+60 238+60 239+60 240+60 241+60 242+60 243+60

Station

Ele

vati

on

(ft

)

-20

-15

-10

-5

0

5

10

15

20

25

30

35

40

Incl

inat

ion

An

gle

(d

egre

e)

Topograhical Map Elevation GPS Elevation Critical AngleTopographical Map Inclination Angle GPS Inclination Angle

Page 31: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Data Alignment and Integration

Typical AC Current Attenuation Suvrey Result

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0+0

0

10+

00

20+

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40+

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100+

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170+

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180+

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190+

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200+

00

210+

00

220+

00

230+

00

240+

00

250+

00

STATION (feet)

AC

Cur

ren

t (d

Bm

A)

Typical AC Current Attenuation Suvrey Result

0.00

0100

0.00

2575

0.00

0993

0.00

3257

0.00

0005

0.00

2973

0.00

024

8

0.00

314

8

0.00

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7

0.0

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75

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0.00

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0021

81

0.00

0066

0.000000

0.002000

0.004000

0.006000

0.008000

0.010000

0.012000

0.014000

0.016000

0.018000

0.020000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Survey Section

Cu

rren

t A

tte

nuat

ion

dB

mA

/ f

oot

PIPELINE A SECTION 01 CIS

-1.300

-1.200

-1.100

-1.000

-0.900

-0.800

-0.700

-0.600

-0.500

-0.400

1880

+00

1885

+00

1890

+00

1895

+00

1900

+00

1905

+00

1910

+00

1915

+00

1920

+00

1925

+00

1930

+00

Station

Pip

e to

So

il P

ote

nti

al V

olt

CS

E

On Off -0,85V -1.2V

Survey Direction

Firs

t Ave

Hw

y 2

-1.500

-1.300

-1.100

-0.900

-0.700

-0.500

-0.300

Pip

e to

So

il P

ote

nti

al. V

olt

CS

E

0

50

100

150

1097

2+00

1098

7+00

1100

2+00

1101

7+00

1103

2+00

1104

7+00

Station (feet)

Pip

e D

epth

of

Co

ver.

Inch

100

1,000

10,000

100,000

So

il R

esis

tivi

ty.

Oh

m-c

m

0

25

50

75

100

DC

VG

Ind

icat

ion

%IR

0

20

40

60

80

100

Cu

rren

t A

tten

uat

ion

dB

mA

PIPELINE A. SECTION 1 ALIGNED DATA PLOT

Survey Direction

LINE A Section 1 START OF DAY WAVEFORM STATION 00+67

-1.300

-1.250

-1.200

-1.150

-1.100

-1.050

-1.0000 1 2 3 4 5 6 7 8 9 10

Time (seconds)

Pip

e to

So

il P

ote

nti

al V

olt

(C

SE

)

LINE A SECTION 1 STATIONARY DATA LOG TEST STATION AT STATION 44+31

-1.400

-1.200

-1.000

-0.800

-0.600

-0.400

8:00

:00

9:00

:00

10:

00:0

0

11:

00:0

0

12:

00:0

0

13:

00:0

0

14:

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Time of the Day

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ote

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olt

(C

SE

)

On Off

Page 32: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Direct Examination

Selection of Excavation Sites:

For SCCDA• Give higher priority to larger diameter pipe• Pipe with low fracture toughness or low tensile properties• Highest priority – Low frequency ERW seam weld pipe• Based on external coating – polyethylene tape higher• Prioritize older pipeline segmentsFor ECDA and ICDA• Prior corrosion history• Results of Indirect Inspection

Page 33: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Topography, Soil TypeTopography:

Soil- Type- Profile- Drainage

Soil Samples- Obtain at least four samples from each dig site

- One at each end of the dig- One at 3:00 or 9:00 o'clock location near pipe

- Photograph soil samples and describe texture and color- Record any odors- Gray-black color and rotten egg smell usually indicate anoxic conditions- Tan color usually indicates oxic conditions

Page 34: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Coating Evaluation• Coating Type: Asphalt, Coal Tar, FBE, Tape, Liquid Epoxy• Type of Damage: Wrinkles, holidays, cracks, blisters,

disbondment

Page 35: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pipe Surface Evaluation

• Pipe Surface Damage:– External Metal Loss:

• Type (morphology): General, localized, pitting, cracking• Measurements: Maximum depth, position, distance from reference point,

mapping, UT wall thicknessKey

= 1-50 = 51-100 = 101-200U/S -1' D/S 3'

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV0 Degrees 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13 10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 03 0 0 0 0 0 0 0 0 0 23 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 04 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 05 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 72 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 07 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 08 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 09 0 0 0 0 0 0 0 0 0 0 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 32 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 011 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 012 0 0 0 0 0 0 0 0 0 0 21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 013 0 0 0 0 0 0 13 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 11 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 014 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 015 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 016 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 16 17 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 017 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 018 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 019 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 020 0 0 0 0 0 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360 Degrees 151 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ref GW47260

Page 36: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Pipe Surface Evaluation• Pipe Surface Damage:

– Mechanical Damage:• Type: Dent, Gauge, Wrinkle, arc burn• Measurements: Maximum depth, position, distance from reference point,

mapping

Page 37: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

Post Assessment

• Analysis of data from Steps 1 to 3– Determine whether SCC mitigation is required– Calculate remaining strength (metal loss)– Define and prioritize remedial actions, if required– Conduct Root Cause Analysis– Define re-inspection interval– Evaluate effectiveness of DA approach– Feedback and continuous improvement

Page 38: Direct Assessment Techniques for Integrity Management of ... · Assessment • Pipeline Integrity Assessment is a process that includes: – Inspection of pipeline facilities, –

DA Summary

• Pipeline Mechanical Integrity Assessment Methodology Similar to ILI and Hydrotesting

• 4-Step Process

• Indentifies areas where corrosion may have occurred or is occurring

• Prioritizes sites based on likelihood of ongoing corrosion and threat to the pipeline mechanical integrity

• Root cause analyses are conducted and mitigation plans are developed