direct plating neopact seleo cp plus
DESCRIPTION
Direct Plating Neopact Seleo CP Plus. Direct Plating Application Guide. Neopact Main Industry Requirements. Reliability TCT 500 – 1000 cycles Thermal shock 3 – 9 x 288°C Functionality Control systems e.g. engine, braking, climate Communication / navigation Entertainment systems Cost - PowerPoint PPT PresentationTRANSCRIPT
Proprietary and Confidential
Direct PlatingNeopactSeleo CP Plus
Proprietary and Confidential
Direct PlatingApplication Guide
Segment Application / Build-up Technology
Direct Plating Technology
Recommended Process
HDI, MLB
Advanced Materials
(PTFE, BT, High Tg FR4, PI, Ceramic…)
Organo/Pd Colloid Neopact
Standard & Advanced Materials
(High Tg FR4, halogen free, …)
Conductive Polymer Seleo CP Plus
MLB, DSStandard Materials
(Low – mid Tg FR4)
Conductive Polymer Seleo CP Plus
Proprietary and Confidential
Automotive
Reliability TCT 500 – 1000 cycles Thermal shock 3 – 9 x 288°C
Functionality Control systems e.g. engine, braking, climate Communication / navigation Entertainment systems
Cost Costs of raw materials OEM demands for lower cost
Environment RoHS / EU regulations Recycling regulations Waste water restrictions
Industry
NeopactMain Industry Requirements
Proprietary and Confidential
NeopactBackground
Market release more than 18 years ago
Direct metallization process for flex material and MLB production such as back panels for end- market like automotive and industry
High Pd adsorption of conductor on all types of laminates for good conductivity
Conductor Neopact Pd activator type A Pd activator type B
400ppm Pd 90ppm Pd 250ppm Pd
Magnification 315000x
Proprietary and Confidential
NeopactFeatures & Benefits
Tin- free Pd colloidal activation system
Highly versatile, reliable application for different technologies
Suitable for ALL base materials (PTFE / Flex)
Applicable as vertical and horizontal process
Good adhesion of acid copper on surfaces with low roughness
All customer requirements fulfilled
IPC-TM-650IPC-A-600FPerfag 3 BBosch K8 (Automotive)
MIL P-55110 MIL P-55110 D MIL P-50884 SN 57030
Proprietary and Confidential
Temp(°C)
Time(min) Process Baths
35 2 Etch Cleaner based on SPS or Etch Cleaner Securiganth C
50 5 Conditioner Neopact UX
30 2 Selector Neopact AB or Securiganth Etch Cleaner
20 1 Pre Dip Neopact
50 5 Conductor Neopact
25 1.5 Post Dip NeopactEtch Cleaner
Conditioner
Selector
Pre Dip
Conductor
Post Dip
Acid Cu Plating
NeopactProcess Sequence – Vertical Process
Proprietary and Confidential
PIC 170
DuPont Pyralux AP
Rogers R4350Tg > 280ºC
Isola DE117Tg = 170ºC
NeopactTypical Results – Base Materials
Proprietary and Confidential
FR4Ø 4mil
depth 65µm
RCCØ 4mil
depth 65µm
NeopactTypical Results – BMV
Proprietary and Confidential
Horizontal Vertical Total
No. of lines 16 28 44
Total capacity 2.000.000 m² 300.000 m² 2.300.000 m²
Europe 11 26 37
Japan 2 1 3
China 2 0 2
Taiwan 1 0 1
RoW 0 0 0
Neopact is a well established production proven process for several applications and end-user markets
Status 03/2010
NeopactReferences
Proprietary and ConfidentialProprietary and Confidential
Seleo CP Plus
Proprietary and Confidential
Direct Plating process (alternative to electroless copper) for MLB and HDI manufacturing
Based on a conductive polymer as conductive layer
Very GREEN and short process with only 4 active process steps
Seleo CP Plus – The Plus for your green conscience
What is Seleo CP Plus?
Proprietary and Confidential
Environmentally friendly Very short & simple process Low chemistry usage per m² cut board Low generation of waste water Low consumption of fresh water No usage of harmful chemicals as e.g. formaldehyde, cyanide
Economical advantages No dependence on Pd price Low space requirement Reduced investment costs Low running costs (chemistry / fresh water / waste water)
Technical benefits Selective process with excellent reliability BMV & direct pattern plating capable Horizontal & vertical application possible Robust conductive layer – 2 time holding time possible Copper particle free production
Pd
CN– HCHO
Why use Seleo CP Plus?Features and Benefits
Atotech’s Solutions MLB Production using Advanced Basematerials Saint Petersburg, May 2013, JPO
Proprietary and Confidential
Etch Cleaner
Adhesion Promoter
Conditioner
Polyconduct
Metallization (E’lytic Cu)
MnO2 + 2 + 4H+ + Mn2+ + 2 H2OS S
SMnO2
Seleo CP Plus Process Description
Proprietary and Confidential
Seleo CP Plus reduces the risk of a gap developing in the conductive layer near to inner layers which can occur if non selective direct plating processes are used which require etching to clean innerlayers (e.g. carbon/graphite and some conductive palladium processes)
Etching
gap In the conductive layer
Seleo CP Plus A Truly Selective Process
Proprietary and Confidential
Calculation Basis: Uniplate Seleo CP (UTS-s, 1.5m/min), Triple Rinses
18.1 m
10.8 m
E’less Copper
1
2
3
4
5
6
Etch Cleaner(optional)
Conditioner
Adhesion Promoter
Polyconduct
Cleaner
Etch Cleaner
Pre Dip
Activator
Reducer
E’less Copper
Seleo CP Plus
3x
3x
3x
1x + 2x
3x
1
2
3
4
3x
3x
1x + 3x
3x
Reduced line length
2 less active modules
1 less cascade rinse
Horizontal Process Comparison Footprint
Proprietary and Confidential
Environmental BenefitsTotal Chemistry & Water Consumption
9618
4487 4700
228
12208
1380
0 25 4 2 0 0425313821140 1158
0
2000
4000
6000
8000
10000
12000
14000
City water
DI wate
r
Soft wate
r
Oxidan
t
Inorganic Acid
Organic
Complexant
Inorganic Bas
e
Metal C
omponent /
Salt
Reducing Agen
t
g/m
² c.b
.
E'less Cu
Seleo CP Plus
Uniplate (UTS-s, 1.5m/min), Triple Rinses
60% less chemistry consumed28% less fresh water consumed (5.2kg/m²)
- 69% - 100%- 31% - 82% - 97% - 90%
+ 27%
- 100% - 100%- 93%
Proprietary and Confidential
Environmental BenefitsTotal Wastewater Generated Rinses & Active Modules
74087820
1464 1362908
327
9940
2414
1293
46 0 830
2000
4000
6000
8000
10000
12000
Rinse WaterAcidic/Alkaline
Rinse WaterComplex
Conc. Oxidizing Conc. Complex Conc. Alcaline Conc. Acidic
g/m
² c.b
.
E'less CuSeleo CP Plus
Uniplate (UTS-s, 1.5m/min), Triple Rinses
- 75%
- 69%
- 12% - 97% - 100%
+ 34%
29% less generated wastewater (5.5kg/m²)
Proprietary and Confidential
Reliability – SST
Solder shock test, up to 9x at 288ºC, passed !
Solder Shock Test & ICD Performance
Hole diameter 1.0mm9x @ 288°C (ISOLA E-Cu 114)
Hole diameter 1.0mm6x @ 288°C (acc. IPC-TM-650 #2.6.7.1)
Proprietary and Confidential
Reliability – TCT
Ø 1.0mm ML 1.7mm (Panasonic R1566)1000 cycles TCT and soldering
Ø 1.0mm ML 2.4mm (ISOLA IS 400) 1000 cycles TCT and soldering
Temperature Cycle Test 1000 cycles & ICD Performance
Temperature cycle test, up to 1000cycles and soldering, passed !
Proprietary and Confidential
Reliability – IST
Interconnect stress test, up to 2000 cycles, passed !
Interconnect Stress Test & ICD PerformancePost interconnect (power circuit)
Hole diameter 1.0mm2000 cycles IST (Shengyi S1000)
Proprietary and Confidential
ReliabilitySeleo CP Plus Summary
Specifications Base Material
Solder Shock Test (SST)
solder float
9x288°C, 10s ISOLA E-CU 114, IS 405
6x288°C, 10s ISOLA E-CU 114, IS 405
6x228°C, 10s PI- Flex
3x288°C, 10s HITACHI CHEMICAL MCL-BE-67G(H)
solder dip
8x288°C, 10sSHENGY SYL-S1000, SYL-1141KF, SYL-1170 // MICA-HR01, HR33, 22B, 22B5, HR02 // HITACHI CHEMICAL MCL-BE-67G // Nan Ya Anti-CAF R1766G // PANASONIC R1566W
6x288°C, 10s TUC TU662 // ISOLA IS 402 , IS 420
5x288°C, 10s HITACHI CHEMICAL MCL-BE-67G(H) // PANASONIC R1566W // ISOLA FR-370 Turbo, NELCO N4000-13 , N4000-6
Temperature Cycle Test
(TCT)
-40°C (10’) - +125°C (10’)
200 cycles and 3x reflow as pre-cond. ISOLA IS402
500 cycles ISOLA IS402, IS405
1000 cycles and soldering 1x288°C, 10s
ISOLA IS400 // PANASONIC R1566W
-40°C (15’) - +125°C (15’) 500 cycles
SHENGY SYL-S1000, SYL-1141KF, SYL-1170 // MICA-HR01, HR33, 22B, 22B5, HR02 // HITACHI CHEMICAL MCL-BE-67G // Nan Ya Anti-CAF R1766G // PANASONIC R1566W
Interconnect Stress Test
(IST)
800 cycles 3x reflow as pre-cond. ISOLA IS402
1000 cycles - ISOLA IS402
2000 cycles - SHENGY SYL-S1000
Proprietary and Confidential
Customer ExperiencesHorizontal / Panel Plating
16 layers 3.2mm / 0.65mm AR 1:5 6 layers 1.6mm / 0.9mm AR 1:1.8 2.0mm / 0.11mm AR 1:18
layers8 1.6mm / 0.2mm AR 1:8
Seleo CP Plus and smooth leveling down the hole
4 layers 1.6mm / 1.1mm AR 1:1.5
Proprietary and Confidential
Customer ExperiencesHorizontal / Full Pattern Plating
Atotech’s Solutions MLB Production using Advanced Basematerials Saint Petersburg, May 2013, JPO
6 layers 1.6mm / 0.35mm AR 1:4.6
6 layers 1.6mm/0.7mm AR 1:2.3 10 layers 1.6mm / 0.3mm AR 1:5.3
detail
4 layers 1.6mm / 0.3mm AR 1:5.3
Compatible with Direct Imaging
Proprietary and Confidential
Customer ExperiencesHorizontal / Mechanical Drilled BV
µ
250µm / 250µm
400µm / 500µm1.0mm / 1.2mm
90µm / 100µm
90µm / 100µm
300µm / 300µm
Panel & Pattern Plating
Proprietary and Confidential
Customer ExperiencesHorizontal / Laser Drilled BMV
Large Window
2 A/dm², 10 minutes , 4µm Copper
100 / 75 µm µm
1.0 / 1.2mm
100 / 75µm
100 / 75 µm
Inpulse 2HF
100 / 75µm 100 / 75µm 100 / 75µm
100 / 75 µm
Proprietary and Confidential
Customer Experiences Horizontal Qualification Results
4 layer 6 layer 8 layer
10 layer 12 layer 1 week, 3 shifts13380 panels ~1915 p./day 4335 m² ~620 m²/day
Thickness: 1.0 2.4 mmDrill dia: 0.25 ~4.0 mm Aspect ratio: 1:10MLB: 2 12 layerBasematerial: Tg 130 Tg 170
Proprietary and Confidential
Customer ExperiencesBase Material Compatibility
Supplier Material Tg [°C] Lead free processible
Halogen free
RoHS compliance Resin Type Flame retardant/Filler
FR 25N 190 yes yes yes woven fiberglass reinforced ceramic fillerDiClad 522/725 300 yes flourine yes woven Glass/Teflon no fillerPyralux AP8525 220 yes yes yes Polyimide no fillerPyralux AP8525R 220 yes yes yes Polyimide no filler
EMC EM 320(5) 150 yes yes Yes FR4MCL-BE-67G(H) 150 no yes yes FR4 NO: halogen, antimony, or red phosphorusGIA 671N 220 yes yes yes Polyimide No flow prepregDE 104 135 no bromine yes dicy no fillerIS 402 140 no bromine yes Tetrafunctunal epoxy no fillerIS 400 145 no bromine yes phenolic inorganic fillerDE 114 150 no bromine yes difunctional epoxy no fillerDE 156 155 yes Yes yes modified epoxy P, Al, Cl, Si, OIS 410 180 yes bromine yes phenolic , multifunctional epoy resin inorganic fillerIS 420 170 yes no yes Epoxy- polyfunctional Epoxy Br / inorganicFR-370 TURBO 175 yes no yes FR4G 200 185 yes no yes BT + Epoxy BrIS 620i 220 yes no yes BT + Epoxy Br / NoIS 640 220 yes no yes Epoxy No fillerP 96 260 yes no yes Polyimide + Epoxy Br/ CaIS 415 200/220 yes no yes FR4 BrIT 140 140 yes bromine yes dicy no fillerIT 158 160 yes yes yes Tetra functional epoxy no fillerIT 180 180 yes yes yes mulitfunctional epoxy Al2O3 fillerIT 200 DB S 200 yes yes yes multifunctional epoxy no filler1650 C 135 no bromine yes dicy no fillerMC 100 EX 137 no bromine yes dicy, phenolic no fillerAnticaf- R 1766 G 140 yes yes yes Difunctional Epoxy resin no fillerR 1566 148 yes yes yes Epoxy Al, P, Ca, Si, MgR 1566 W 153 yes yes yes FR4 P/ inorganicHR 02 170 yes no yes Phenolic cured system inorganic fillerH 01 > 170 "yes" bromine yes Phenolic cured (Dicy Free) system no filler22 not available not available not available not available not available not available22 B5 not available not available not available not available not available not availableHR 33 not available not available not available not available not available not availableN 4000-6 175 yes yes Yes FR4N 4000-13 210 yes bromine yes enhanced multifunctional resin no fillerN 7000 250 yes Halogen free yes Polyimide no fillerRO 3000 300 yes flourine yes ceramic-filled PTFE ceramic filler
RO 4003 C >280 yes yes yes glass-reinforced hydrocarbon/ceramic laminates
ceramic filler
RO 4350 >280 yes yes yes glass-reinforced hydrocarbon/ceramic laminates
ceramic filler
R/flex 1000 >220 yes yes Polyimide Buthyral PhenolicS 1155 135 yes yes yes epoxy no fillerS 1000 170 yes bromine yes epoxy no fillerS 1170 175 yes no yes FR4S 1141 150-170 yes bromine yes epoxy no fillerRF 35 315 yes flourine yes PTFE coated woven glass fabric no fillerTLC-32 315 yes flourine yes PTFE coated woven glass fabric no fillerNP 140 TL 140 no bromine yes dicy, phenolic no filler
CEM3 125-130 optional bromine yes glas woven core and two layer of FR4 dicy epoxy
no filler
TUC Tu 662 150 yes no yes FR4
Mica
Nelco
Rogers
Shengyi
Taconic
Technolam
Arlon
DuPont
Hitachi Chemical
Isola
ITEQ
Matsushita
All material tested or produced with standard Seleo CP Plus process parameter
Proprietary and Confidential
Customer Reference Horizontal Lines Seleo CP Plus (1)
Customer Country End Market Acid Copper Conversion/Start Up
1 04/2008
Czech Republic Prototyping, Industrial/Medical, Defensive Pattern Plating, Copper Strike Competitor
2
07/2008Hungary Consumer, Communications, Computing Pattern Plating Seleo CP
3 04/2009
Italy Consumer. Industrial/ Medical, IC Packaging, Communications, Automotive Pattern Plating Competitor
4 04/2009
China Communications, Automotive Copper Strike Seleo CP
5 05/2009 Israel Industrial/ Medical Pattern Plating,
Copper Strike Seleo CP
6
05/2009Italy
Consumer, Communications, Industrial/Medical, Defense/Aerospace,
Computing, AutomotiveCopper Strike Competitor
7 06/2009
Germany Industrial/ Medical Pattern Plating Competitor
8
10/2010China Communications, Computing, Consumer,
AutomotiveSemi Panel
Plating Compact CP
9 03/2011
ItalyIndustrial/Medical, Automotive,
Defense/Aerospace, Communications, Consumer, IC Packaging
Copper Strike Compact CP
10 04/2011
Spain Industrial/ Medical, Consumer, Automotive Pattern Plating Seleo CP Rebuilding
Proprietary and Confidential
Customer Reference Horizontal Lines Seleo CP Plus (2)
Customer Country End Market Acid Copper Conversion/Start Up
11 09/2011
Italy Communications, Computing, Consumer, Automotive Pattern Plating New Line / Competitor
12 10/2011
Germany Industrial/ Medical Pattern Plating, Copper Strike
New line UTS-XL / Competitor
13 11/2011 Germany
Consumer, Communications, Computing, Automotive, Industrial/Medical,
Defense/AerospaceCopper Strike Seleo CP
14 03/2012
China Communications, Computing, Consumer, Automotive
Semi Panel Plating CP Rebuilding
15 07/2012 Italy Communications, Industrial/Medical,
Consumer Pattern Plating Competitor
16 09/2012 Brazil Industrial/Medical, Automotive, Defense Pattern Plating New Line / Competitor
17
03/2013China Communications, Computing, Consumer,
AutomotiveSemi Panel
Plating Compact CP
18 03/2013
India Automotive, Industrial/Medical Copper Strike Seleo CP
Atotech’s Solutions MLB Production using Advanced Basematerials Saint Petersburg, May 2013, JPO
Proprietary and Confidential
Customer Reference Vertical Lines Seleo CP Plus (1)
Customer Country End Market Acid Copper Conversion/Start Up
1 06/2008 Slovakia Prototyping, Industrial/Medical
Copper Strike New Line PPT / Competitor
2 2011 UK Prototyping, Industrial/Medical Copper Strike Seleo CP
3 2012 Canada Industrial/Medical, Consumer,
Communications Pattern Plating Seleo CP
4 2012 Canada Industrial/Medical, Consumer,
Communications Pattern Plating Seleo CP
5 2012 Canada Industrial/Medical, Consumer,
Communications Pattern Plating Seleo CP
6 02/2011 Brazil Automotive, Consumer, Computing,
Communications Pattern Plating Competitor
7 04/2011 Brazil Automotive, Communications, Computing,
Industrial/Medical, Aerospace Pattern Plating Competitor
8 04/2011 Brazil Communications, Automotive,
Industrial/Medical Pattern Plating Competitor
9 10/2011 Brazil Automotive, Communications, Computing Pattern Plating Competitor
10 11/2011 Brazil Communications, Computing,
Industrial/Medical Pattern Plating Competitor
Proprietary and Confidential
Customer Reference Vertical Lines Seleo CP Plus (2)
Customer Country End Market Acid Copper Conversion/Start Up
11 03/2012 Brazil Communications, Computing, Industrial Pattern Plating Competitor
12 03/2012 Brazil Communications, Computing, Industrial Pattern Plating Competitor
13 11/2012 Czech Republic Industrial Panel Plating New Line PPT
14 01/2013 Brazil Industrial, Automotive, Computing,
Consumer Pattern Plating New Line Competitor
15 02/2013 Brazil Automotive, Industrial Pattern Plating Competitor
16 02/2013 Brazil Industrial, Automotive, Computing,
Consumer Pattern Plating Competitor
Proprietary and Confidential
OEM Reference
Thank you for your attention!
For more information contact :Jaime Peraza OrdazPMM Atotech EuropeMobile: +34 606 372 364Email: [email protected]
Tobias SponholzGlobal Assistant Product Manager BTT PTHMobile: +49 (0)173 - 628 64 80Email: [email protected]
Cyril ChampionProduct Marketing Manager EuropePTH-PP Mobil : +33 6 20 14 79 78Email: [email protected]