disclaimer: customer is responsible for proper …

PARTS LIST

QTYPART NUMBERDESCRIPTIONITEM

1A010212" BRAKE EXTENSION ROD W/ BUSHING INSTALLED AND END MACHINED1

1C0452COMPRESSION COIL SPRING #C48-125-384 (JONES) 12"LG2

1C0456QUADRING BUNA #2263

1W105412" LONG BRAKE EXTENSION TUBE W/ MOUNTING PLATES4

OF

1

3

SHEET:

SCALE:

.XXX = +/- .031

.XX = +/- .06

11176

PROJECT NO:

ANGLES = +/- 1°

B-SIZE: 1/2

D-SIZE: 1/X

FRACTIONS = +/- 1/16

F

REV:

TOLERANCE UNLESS OTHERWISE STATED:

EXTENSION KIT

TITLE:

12" LONG DISKBRAKE CHAMBER

DRAWING(PART) NO:

K0590-12

Nixa, MO. USA

www.cushcorp.com

PHONE: 417-724-1239

A-SIZE: NTS

APP

CHK

7/16/2018

N/A

DWALKER

CUSH CORP.

WITHOUT WRITTEN CONSENT OF

WILL BE MADE TO A THIRD PARTY

DISCLOSURE OF THIS INFORMATION

RECIPIENT AGREES THAT NO

CONFIDENTIAL BASIS. THE

SUBMITTED ONLY ON A

PROPERTY OF CUSH CORP AND IS

HEREIN IS THE INTELLECTUAL

ALL OF THE INFORMATION SHOWN

MATERIAL:

CHECKED:

DRAFTSMAN:

WEIGHT:

APPCHKBYDATEREVISION DESCRIPTION

REVDCN#

RELEASED:

4.75

(6.25)

.70

(2.50)

12.065

11.915

( )

1

2

4

3

NOTES:

ASSEMBLY NOTE:

1. LUBRICATE W/ ANTI-SEIZE ON INSIDE OF HOUSING 4" DEEP FROM CHAMBER SIDE, NO CONTACT WITH

SEALING SURFACES

2. PAINT SPRING (C0452) W/ BLACK SPRAY PAINT AND LET DRY BEFORE ASSEMBLY

SHIPPING NOTE:

3. PACK 1 QUADRING (C0456) IN A BAG, OR BULK PACKAGE PER ORDER

QC NOTE:

4. SEE WI-6620_K0590-12 & WI-6520 (REF WI-6622)

5. QC TO CHECK AND RECORD DATA IN WIX-6620-K0590-12

QUAD RING IN BRAKE

CALIPER HOUSING FOR

SEALING.

D.1

UPDATED TOLERANCES PER Cpk STUDY7/19/18

DJW

EADDED 2x C0720

8/8/18DJW

F

ADDED SHEET 3, REMOVED 1 QUADRING AND BOTH GASKETS8/14/18

DJW

DISCLAIMER: CUSTOMER IS RESPONSIBLE FOR PROPERSEALING AGAINST WATER INTRUSION FROM DISC BRAKEEXTENSION TUBE TO CALIPER AND TO BRAKE CHAMBER.CUSH ASSUMES NO WARRANTY LIABILITY FROM WATER

INTRUSION INTO DISC BRAKE CALIPER HOUSING.PER revF SHEET 3 SUGGESTION

SECTION A-A

SCALE 1 / 1

A

A

REV:

F

ANGLES = +/- 1°


A-SIZE: NTS

SCALE:

B-SIZE: 1/2

D-SIZE: 1/X

2

SHEET:

EXTENSION KIT

REVISION DESCRIPTION



.XXX = +/- .031

.XX = +/- .06

TITLE:

3

PROJECT NO:

11176

OF

DRAWING(PART) NO:

PHONE: 417-724-1239

DATE

APP

CHK

www.cushcorp.com

K0590-12

Nixa, MO. USA

REVDCN#

7/16/2018

N/A

DWALKER

CHECKED:

DRAFTSMAN:

RELEASED:

MATERIAL:

WEIGHT:

CUSH CORP.









SUBMITTED ONLY ON A

BY APPCHK

12.065

11.915

FACE-FACE (Q2 ON W1054)

(12.09)

Q1

1. QC CHECK TO PUSH INNER PIN

SO END STICKS OUT 2.7"

2. IF PASS Q1 TEST APPLY CUSH

SERIAL TAG & LOG IN QC BOOK

(.59)

(.63)

(.59)

(.50)

(.14)

(.13)

D.1


DJW

EADDED 2x C0720

8/8/18DJW

F


DJW

DISCLAIMER: CUSTOMER IS RESPONSIBLE FOR PROPERSEALING AGAINST WATER INTRUSION FROM DISC BRAKEEXTENSION TUBE TO CALIPER AND TO BRAKE CHAMBER.CUSH ASSUMES NO WARRANTY LIABILITY FROM WATER

INTRUSION INTO DISC BRAKE CALIPER HOUSING.PER revF SHEET 3 SUGGESTION

OF

3

SHEET:

SCALE:

11176

D-SIZE: 1/X

PROJECT NO:

ANGLES = +/- 1°

B-SIZE: 1/2

A-SIZE: NTS


EXTENSION KIT


TITLE:

REVISION DESCRIPTION

DRAWING(PART) NO:

K0590-12

DATE

Nixa, MO. USA

www.cushcorp.com

PHONE: 417-724-1239

CHK APP


.XX = +/- .06

APP

CHK

.XXX = +/- .031

3

REV:

F

REVDCN#

7/16/2018

N/A

DWALKER

CHECKED:

DRAFTSMAN:

RELEASED:

MATERIAL:

WEIGHT:

CUSH CORP.





SUBMITTED ONLY ON A





BY

ORING TURNED

OFF FOR VISIBILITY

1/4" BEAD IN

STEP TO SEAL

AGAINST QUADRING

IN CALIPER HOUSING

1/8" BEAD

AROUND

HOLE FOR

SEALING

THIS IS

CALIPER SIDE

1/8" BEAD IN

STEP TO SEAL

AGAINST CHAMBER

SEAL

FOR SEALING EXTENSION TUBE USE PERMATEX “THE RIGHT STUFF” (#85224)1. ALL MATING FACES SHOULD BE CLEANED AND DRIED (BRAKE EXTENSION TUBE, CALIPER MOUNT, AND BRAKE CHAMBER)2. USE A 1/8”-1/4” CONTINUOUS BEAD AS SHOWN ABOVE3. ASSEMBLE PARTS WITHIN 5 MINUTESREAD AND FOLLOW DIRECTIONS ON CAN FOR PROPER INSTALLATION.VIEW TECHNICAL DATA SHEET FOR MORE INSTRUCTIONS AND NOTES https://www.permatex.com/tech-documents-results/?doc_num=85224

CUSH RECOMMENED SEALING NOTESDISCLAIMER: CUSTOMER IS RESPONSIBLE FOR PROPER SEALING AGAINST WATER

INTRUSION FROM DISC BRAKE EXTENSION TUBE TO CALIPER AND TO BRAKE CHAMBER.CUSH ASSUMES NO WARRANTY LIABILITY FROM WATER INTRUSION INTO DISC BRAKE

CALIPER HOUSING.PER revF SHEET 3 SUGGESTION

THIS IS

CHAMBER SIDE

^ STEP 1: 1/4" BEAD IN STEP (CALIPER SIDE)^ STEP 2: 1/8" BEAD AROUND HOLE (CALIPER SIDE)

< REF OF SQUISH PATTERN

(CALIPER SIDE)

v STEP 1: 1/8" BEAD IN STEP (CAHMEBR SIDE)

v REF OF SQUISH PATTERN (CHAMBER SIDE)

D.1


DJW

EADDED 2x C0720

8/8/18DJW

F


DJW

disclaimer: customer is responsible for proper …

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