discover valve automation - texpetrol
TRANSCRIPT
LEDEEN | MAXTORQUE | DYNATORQUE
VALVE AUTOMATIONDISCOVER
Any valve. Any application.Best-fit valve automation solutions.
2
Cameron brings together the
expertise and technology of the
world’s premier brands into one
single, industry-leading entity.
Cameron’s Valves & Measurement
business segment is a leading
provider of valves, measurement,
and valve automation systems
to the global energy and
industrial markets.
1
Cameron’s valve automation portfolio includes power actuation and manual gear technologies that
complement the operational excellence of Cameron’s manufactured valve brands, as well as third-party
valve products. Engineered to deliver solutions across the entire industry, Cameron’s Valve Automation
team offers a single, comprehensive 6D valve automation portfolio – for any valve in any application.
AcTUATORs AND cONTROL sYsTEMs
Cameron’s LEDEEN® brand offers a full line of power actuators and control systems to meet the most
challenging applications across all markets.
HigH-PERfORMANcE WORM gEAR OPERATORs
Cameron’s MAXTORQUE™ brand provides for the high-performance engineered gear solutions and valve
accessory needs of the onshore and offshore production, unconventional and shale, subsea, transmission
and storage, and LNG markets around the globe.
MANUAL gEAR OPERATORs AND VALVE AccEssORiEs
Cameron’s DYNATORQUE™ brand supports the valve operation, safety, and testing needs of the valve
industry with innovative engineering and rapid delivery.
Comprehensive valve automation solutions for the global energy and industrial markets.
2
Built on years of engineering expertise and a history of valve-neutral proven performance, Cameron’s valve
automation brands deliver solutions with local support to the global valve market.
Cameron’s Valve Automation Brands
LEDEEN | Actuators, control systems
Cameron’s LEDEEN portfolio of actuators and control systems has
represented excellence since 1948, and continues to deliver customer-
focused solutions to all markets and applications.
MAXTORQUE | High-Performance Worm gear Operators
Cameron’s MAXTORQUE line of high-performance gear solutions and valve
accessories help reduce workload and provide high-torque capabilities to
some of the harshest environments in the industry.
DYNATORQUE | gear Operators, Valve Accessories
Cameron’s DYNATORQUE manual gear operators and valve accessories
provide single-source solutions from an innovative engineering team and
state-of-the-art US manufacturing.
3
From
Highly Customized
Specialty Applications to
Daily Service, High-Cycle
Gear Solutions
QuickTurnaround
HighQuality
GlobalSupport
Gear SolutionsfROM HigHLY cUsTOMizED, cRiTicAL APPLicATiON TO DAiLY sERVicE, HigH-cYcLE gEAR sOLUTiONs
Cameron provides world-class, industry-leading manual and motorized gear solutions to the
global valve market. Relying on sound engineering principles and best practices, the portfolio of
MAXTORQUE and DYNATORQUE gears delivers customer-driven responses to all markets and
applications involving significant volumes of high-specification valves, valve automation options,
and aftermarket services.
4
High-Performance Engineered gear Operators
MAXTORQUE
MULTisTART TEcHNOLOgY: DOUbLE-ENVELOPiNg WORM gEAR
Standard worm gears maintain 1.23 to 2.98 teeth in contact.
The multistart technology that MAXTORQUE gears utilize
provides for 6 to 13 teeth in contact, reducing the amount
of work required to operate the gear by up to 75%.
EfficiENcY, DURAbiLiTY, QUALiTY
Cameron’s MAXTORQUE™ gears feature patented
AutoLock® technology that allows for high-
performance worm gear solutions with the self-
locking characteristics of conventional gearboxes.
This means up to a 75% reduction in the workload
required to operate a valve, leading to an improved
HSE profile and worker efficiency on manual valves
and smaller actuators on motorized valves.
Multistart
MAXTORQUE High-Performance Engineered Gear
for more information: [email protected]/MAXTORQUE
PORTfOLiO: HigH-PERfORMANcE WORM gEAR OPERATORs
• Manual
• Motorized/Process Control
• Specialty and Custom
• Ultra-Large
• Subsea
PORTfOLiO: VALVE AccEssORiEs
• Declutch and Manual Overrides
• Temperature Compensators
• Dual-Input Gears
• High-Thrust Spur Gears
• Subsea Accessories
5
Manual gear Operators and Valve Accessories
DYNATORQUEAcTUATOR-TO-VALVE DiREcT iNTERfAcE MOUNTiNg
All DYNATORQUE automated valve accessories, manual
overrides, partial-stroke test devices, and valve locking
devices utilize a direct interface mounting concept; the
DYNATORQUE product fits between the actuator and
the valve. The actuator-valve driver and the top and
bottom of the DYNATORQUE device can be machined
to custom fit your valve and actuator combination.
Cameron’s DYNATORQUE automated valve accessories
can be provided as a component of a new automated
valve or easily field-retrofit to an existing valve and
actuator package.
DELiVERiNg cUsTOMER-fOcUsED sOLUTiONs – RAPiDLY AND EcONOMicALLY
For years, Cameron’s DYNATORQUE brand has
been recognized as an innovator in manufacturing
technology, with commitments to quality and
design that result in a trustworthy and solid
product portfolio. The DYNATORQUE product line
is a customer-driven solution for both standard
and customized gears and valve accessories.
DYNATORQUE D-Stop Direct-Mounted
to a LEDEEN Pneumatic Actuator PORTfOLiO: AUTOMATED VALVE AccEssORiEs
• Manual Overrides
• D-Stop™ Mechanical Partial-Stroke Test Device
• D-Lock™ Automated Valve Lock Device
PORTfOLiO: MANUAL gEAR OPERATORs
• Worm Gear Operators
• Multi-Turn Bevel Gear Operators
PORTfOLiO: VALVE AccEssORiEs
• Ground Position Indicators
• Handwheels
• Locking Accessories
for more information: [email protected]/DYNATORQUE
6
Actuators and control solutions
LEDEENsOLiD ENgiNEERiNg PRiNciPLEs, fiELD-PROVEN EXPERiENcE, cUsTOMER-cONfiDENT sOLUTiONs
Cameron’s LEDEEN actuator and control solutions have been consistently providing exceptional valve
automation performance to the oil and gas industry for more than 60 years. There is no shortcut or
substitution for valuable product knowledge obtained through years of successful operations
in the brutal environmental conditions of desert, arctic, offshore, and subsea applications. Relying
on extensive global experience and applying it during the evaluation of every requirement is a
commitment to best practices that every customer benefits from when working with Cameron.
Direct Gas ActuatorGas-Over-Oil ActuatorHydraulic Actuator
Pneumatic Actuator
for more information: [email protected]/LEDEEN
7
sERiEs TORQUE OUTPUTs PREssURE RANgEs TEMPERATURE RANgE
PNEUMATic
GS Series, SY Series5,700,000 in-lb(644,000 N·m)
40 to 175 psig(3 to 12 barg)
-22° F to 212° F(-30° C to 100° C)
Low temperature options to -50° F (-30° C)
VA Series9700 in-lb(1100 N·m)
40 to 175 psig(3 to 12 barg)
HYDRAULic GS Series, SY Series5,700,000 in-lb(644,000 N·m)
145 to 3000 psig(10 to 207 barg)
HYDRAULic sUbsEA
Deepwater Series (Water depth > 500 ft [152 m])
3,600,000 in-lb(400,000 N·m)
150 to 3000 psig(10 to 207 barg)
Shallow-Water Series (Water depth ≤ 500 ft [152 m])
5,700,000 in-lb(644,000 N·m)
150 to 3000 psig(10 to 207 barg)
cOMPAcT HYDRAULic
HS Series*340,000 in-lb(38,500 N·m)
145 to 3000 psig(10 to 207 barg)
gAs-OVER-OiL GS Series, SY Series5,700,000 in-lb(644,000 N·m)
145 to 1500 psig(10 to 104 barg)
DiREcT gAs GS Series, SY Series5,700,000 in-lb(644,000 N·m)
145 to 1500 psig(10 to 104 barg)
QUARTER-TURN cORE PRODUcTs
sERiEs THRUsT OUTPUTs PREssURE RANgEs TEMPERATURE RANgE
PNEUMATic LP Series4,400,000 lb(19,500,000 N)
40 to 175 psig(3 to 12 barg)
-22° F to 212° F(-30° C to 100° C)
Low temperature options to -50° F (-30° C)
HYDRAULic LH Series4,400,000 lb(19,500,000 N)
145 to 3000 psig(10 to 207 barg)
sUbsEA Mytilus Series4,400,000 lb(19,500,000 N)
150 to 3000 psig(10 to 207 barg)
gAs-OVER-OiL LG Series4,400,000 lb(19,500,000 N)
145 to 1500 psig(10 to 104 barg)
DiREcT gAs LD Series4,400,000 lb(19,500,000 N)
145 to 1500 psig(10 to 104 barg)
LiNEAR cORE PRODUcTs
Control Systems and Accessory Products
• Low-Pressure Pneumatic Controls
• Hydraulic Self-Contained Controls
• High-Pressure Gas Controls
• Hydraulic Power Units
• Electronic Linebreaks
• Position-Monitoring SwitchesSelf-Contained Control System
*Only sold on Cameron valves.
8
Manufacturing Excellence
gLObALLY sOURcED AND DELiVERED AcTUATiON
LEDEEN actuators and control systems are engineered and manufactured in Cameron’s Voghera, Italy,
facility. Including in-house hyperbaric testing, 17 test benches, and design and engineering capabilities,
the facility is equipped to handle any request for any application.
Cameron’s Ville Platte, La., USA rapid response center helps support the need for quick turnaround
valve and valve automation products, taking advantage of Cameron’s full suite of engineering, testing,
and logistical support while offering an independently managed rapid response business for a variety
of applications and challenges.
LEDEEN – Manufactured in Voghera, italy
Rapid Response service – Located in Ville Platte, La., UsA
Quality Certifications
• ATEX 94/9/EC
• ISO 9001:2008
• PED 97/23/EC H
• GOST-R
• RTN
sTATE-Of-THE-ART UsA gEAR MANUfAcTURiNg
Designed, engineered, and manufactured in the US, Cameron’s portfolio of gears provides a quality
solution for manual valve operation. Based on years of expertise and knowledge in the valve industry,
Cameron is able to provide turnkey solutions for all markets and applications.
MAXTORQUE – Manufactured in Limerick, Maine, UsA
Quality Certifications
• ATEX 94/9/EC
• PC/PLC Cycle Testing and Qualification
• IP 68 Rating
• AWWA Compliant
DYNATORQUE – Manufactured in Muskegon, Mich., UsA
Quality Certifications
• ISO 9001:2008
9
CAMSERV Services for Actuation and ValvesWE BUILD IT. WE BACK IT.
Cameron’s CAMSERV site management mitigates the risk of project delays by identifying issues in the construction process prior to valve installation to ensure valve integrity.
sTARTUP AND cOMMissiONiNg
Our experts understand that each project is unique. That’s why Cameron’s
CAMSERV™ services help facilitate commissioning and startup activities.
• Integrated solutions, onsite or at our global service centers
• Increased equipment and product performance
• The shortest possible trouble-free startup for your critical assets
sPARE PARTs AND AssET MANAgEMENT
Cameron offers the assets and expertise to cover all aspects of
valve management.
• Full inventory of quality exact OEM parts and spares
• Complete asset risk and criticality assessments
• Comprehensive inventory of your assets, including a complete recommended spare valves and parts list
OPERATiONAL sUPPORT
Cameron’s ability to address valve requirements in the field is a reflection of
our commitment to life-of-asset support.
• Innovative asset management solutions
• Trouble-free installation, startup, and operations
• Support from commission to operation – extending through all phases of a valve’s life cycle
• Extensive inventory of spare valves and parts
10
3250 Briarpark Drive, Suite 300
Houston, TX 77042
USA
Tel 281 499 8511
For more information:
www.c-a-m.com/valveautomation
Learn more about LEDEEN actuators:
www.c-a-m.com/ledeen
Learn more about MAXTORQUE gears:
www.c-a-m.com/maxtorque
Learn more about DYNATORQUE gears and accessories:
www.c-a-m.com/dynatorque
©2013 Cameron I LEDEEN is a registered trademark of Cameron. MAXTORQUE, DYNATORQUE, D-Stop, D-Lock, and CAMSERV are trademarks of Cameron. | SWP 1.5M 12/13 AD01233V
HsE Policy statement
At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed.HEA
LTH
SA
FETY
A
ND ENVIRONMENTAL EX
CELLEN
CE
CAMERON