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    Residual Current Circuit Breakers

    (RCCB)

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    siem

    Name:Mayank T.mahajan

    Sub:RCCB branch:mechanical

    Div:2nd

    College:siem

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    What is a RCCB?

    A residual Current Circuit Breaker or else a ResidualCurrent Device is an electrical wiring device thatdisconnects a circuit whenever it detects that the flow ofcurrent is not balanced between the phase ("hot")

    conductor and the neutral conductor.In our day to day life this device is called the trip

    switch and it could be considered as the most importantpart of the home wiring system in security aspects.

    RCCBs are designed to act or disconnect

    very quickly and is the fastest reacting mechanismamong the current circuit breakers.

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    References

    EE 101 course material

    www.howstuffworks.com

    www.wikipedia.com

    www.crabtree.com

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    Our special thanks to

    Mr.amit patel

    Mrs.saloni patel

    Faculty of electrical department

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    Domestic and industrial use Residual Current Circuit Breaker. Available in 2 Pole

    and 4 Pole . Prevents shocks caused by earth leakage which could be fatal.

    .

    2 pole

    Used for Single phase electrical connections, mostly for domestic purposes.

    4 pole

    Used for three phase electrical connections, for industrial and commercial

    purposes.

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    Use of special magnetic materials for the toroidal core

    balance transformer and a specially developed highly

    sensitive miniature relay ensure positive detection of

    earth leakage currents as low as 30mA in less than 40

    milli seconds thereby acting as a life saver. All theRCCB's are protected from nuisance tripping against

    transit voltages (lighting, line disturbances...) and

    transient currents (from high capacitive circuits).

    l STOP SHOCK RCCB's are housed in high quality

    thermoplastic insulating material. The materials used

    are fire retardant, anti tracking, non-hygroscopic,impact resistant and can withstand high

    temperatures.

    meterials

    Mechanism components are made of plastics which

    are of high-quality, high-strength, low inertia and self

    lubricating properties. This results in a very fast

    opening action of the device under fault conditions.

    Though the moving components of the mechanism

    are made of plastics for friction free and smooth

    operation, load bearing parts of mechanism are made

    of high-strength steel thus the combination resulting in

    making the mechanism more sturdy.

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    RCCB's, relay draws the energy from the residual

    current which it needs to trip the RCCB that's why it

    can still operate normally if the mains voltage drops or

    if the neutral wire is interrupted, even a relatively longperiod of over voltage resulting form a fault current in

    the mains can't destroy RCCB or interfere with its

    normal operation.

    RCCB's are provided with an ARC

    chamberconsisting of arc-chute. The arc chute

    quenches the

    arc faster, which further increases electrical

    contacts

    life.

    Apart from suitability to

    copper cables the terminals

    are suitable for aluminum

    cables from 1 to 25 sq mm.RCCB can be easily

    mounted on a

    standard DIN Rail of 35

    mm. Furthermore, operation

    of the RCCB is independent

    of mounting position.

    Supply connections can be

    terminated either from top

    or bottom.

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    Extra protection In the event of direct contact

    Zone physiological effects

    Fire Protection

    To provide extra protection in the event of direct contact with an (unearthed)live part, extremely sensitive RCCB's with a rated residual operating current

    of 30 mA or less (I = 30 mA) are used instead of more conventional RCCB's ?n

    with higher residual operating fault currents.

    This extra protection is necessary if:

    l The insulation of totally insulated devices or their loads are damaged.

    l The earth wire is interrupted

    l The earth wire and live wire are transposed (accidentally thus rendering line

    the body of a protection class I device).

    l A component which is live in normal operation is touched during repair

    work.

    In view of this increased range of protection, an RCCB or RCCB/MCB with

    I = 30 mA is must - by law in some European countries - to be used when ?n

    installing machinery of equipment in areas with particularly high accident

    risk.

    l Socket-outlet power circuits in rooms with bath or shower.

    l Caravans, boats and yachts and their power supply on camping or berthing

    sites

    l Electrical appliances in rooms used for medical purposes.

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    1Usually no reaction effects.

    2 Usually no harmful physiological effects.

    3 Usually no organic damage to be expected. Likelihood of muscular

    contraction and difficulty of breathing reversible disturbance of formationand conduction of impulses in the heart and transient cardiac arrest

    without

    ventricular fibrillation increase with current magnitude and time.

    4 In addition to the effects of zone 3, increasing with magnitude and time

    pathy physiological effects such as cardiac arrest, breathing arrest and

    heavy burns may occur.

    Even relatively insensitive RCCB's (I = 300

    mA) can be used to provide ?n

    effective protection against fire caused byearth-Ieakage faults.With a residual

    current = 300 mA, the electrical energy

    released at the location of the earth

    fault is not sufficient to ignite normal

    building materials.With larger residual

    currents, the RCCB switches off the circuitin less than 200 milliseconds, thus

    limiting the amount of energy released to a

    harmless level.

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    Additional Protection Against Pulsating Fault Currents

    Precautions forinstallations

    Fault finding when RCCB trips

    While the tripping of residual current circuit breakers with pure alternatingfault currents was usual and adequate in the past,

    these can only be used conditionally in modern electrical installations.

    With light controls, speed controls etc. pulsating

    forms of current increasingly occur also as fault currents as a result of the

    use of electronic components. In order to tackle

    such pulsating direct fault currents which tend to zero or almost zerowithin every period of the mains frequency at least for

    half a period, 'A' type of RCCB's are suitable. Type A is more sensitive

    than AC type. It covers all requirements of AC type

    plus it is pulse current sensitive.

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    Manufacturing process : EXTRUSION, LAMINATED/ROLLING, DIE COMPACTED

    Issues-Limitations

    A residual current circuit breaker can improve the safety of an electrical system but cannotremove all risk of electric shock or fire. In particular, an RCD will not detect overload conditions,

    phase to neutral short circuits orphase-to-phase short circuits. Some sort of over-current

    protection (fuse orcircuit breaker) must be employed to guard against these occurrences.

    Combined RCD/circuit breaker units are available, and these combine the functions of an RCD

    with those of a conventional circuit breaker, responding appropriately to fault currents and

    overload conditions. These are known as RCBOs, and are available in 1, 2, 3 and 4 pole

    configurations. RCBOs will typically have separate circuits for detecting current imbalance

    (RCD function) and for detecting overload current (circuit breaker function); however the devicefor interrupting the flow of current will be common to both functions.

    An RCD will help to protect against electric shock where current flows through a person from a

    phase (live / line / hot) to earth. It cannot protect against electric shock where current flows

    through a person from phase to neutral or phase to phase, for example where a finger touches

    both live and neutral contacts in a light fitting. It is virtually impossible to provide electrical

    protection against such shocks as there is no way for a device to differentiate between current

    flow causing an electrical shock to a person and normal current flow through an appliance.

    Protection against electrical shock of this nature must be through mechanical means (guards or

    covers to protect against accidental contact) and procedure (e.g. switching off power before

    undertaking maintenance).