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DISPERMAT LABORATORY AND PILOT PLANTPRODUCT OVERVIEW 2012/13

VMA‒GETZMANN GMBHEuelerhammerstr. 13 51580 ReichshofGermany

Tel +49 2296 - 8030Fax +49 2296 - 80333 [email protected] Technical modifications reserved.

DISPERMAT for Laboratory and Pilot Plant

IndexDissolverDISPERMAT LC

DISPERMAT CV

DISPERMAT CN

DISPERMAT CA

DISPERMAT AE

DISPERMAT DS

Explosion proof DissolverDISPERMAT AE-EX

Vacuum dissolverDISPERMAT VL

DISPERMAT VE

Dissolver for high viscosity productsDISPERMAT LH

DISPERMAT CD-C

8

9

10

11

12 ‒ 13

14 ‒ 15

16 ‒ 17

18

19

20

21

StirrerDISPERMAT R

Coil CoatingsDISPERMAT CC

AccessoriesModular dispersing

and milling systems

Dispersing‒, milling‒

and stirring tools

Containers

Bead millsDISPERMAT SL

22

23

24 ‒ 27

28

29

30 ‒ 33

01

02

03

04

05

06

07

08

Product volumes are based on medium viscosity. The actual volume may differdepending on the flow behaviour, the density and the viscosity of the product.

3

Since the foundation of the company the name VMA‒Getzmann has been synonymous with the production of high‒quality and innovative dispersion systems. The integration of progressive technology with functional design as well as high quality, are characteristic of our products.

Of course our dispersion systems are equipped with integrated safety devices according to EC machinery directive 2006/42/EG.

VMA‒GETZMANNResearch, development, production and service in one factory

4

Our experience ‒ your advantage

Please visit us in our excellently equipped laboratory and pilot plant for a personal product demonstration with your own products. Our skilled engineers will be pleased to show you the impressing range of services of our patented dispersing and grinding systems DISPERMAT and TORUSMILL.

+49 2296 - 8030 • [email protected]

Innovative dispersion and fine grinding systems for laboratory, pilot plant and production made in Germany

5

For VMA‒GETZMANN the professional development and research in the development of new formulations and quality control in laboratories around the world is our assignment. This is where the request to our innovative dispersion systems and to our own quality demand arise.

6

Know‒How and finest quality for your products

In addition to our laboratory, we have also an extensively equipped pilot plant for customer trials.

Here we have a variety of the latest production equipment available to upscale with larger quantities.

You are interested in our high quality and innovative dispersion and fine grinding systems for the production area?

Please contact us! We will be pleased to send you our production catalogue.

+49 2296 – 8030 • www.vma-getzmann.com

7

12500 rpm

DISPERMAT®

• Adaptive turn sensitive speed adjustment

• Digital speed indication• Timer function with digital display

of the pre–selected time as well as the elapsed time

DISPERMAT LC30 – LC75

The DISPERMAT LC is an universal dissolver for laboratory and pilot plant and due to its huge power range capable for small as well as larger product quantities.

LC ‒ technology

DISPERMAT LCThe new economy class upto 4 kW

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

LC30 0.3 0 – 20000 0.4 0.05 – 1LC55 0.55 0 – 20000 0.6 0.05 ‒ 3LC75 0.75 0 – 20000 0.8 0.05 – 5LC110-12 1.1 0 ‒ 12000 1.8 0.25 – 10 LC110-6 1.1 0 ‒ 6000 3.6 0.5 – 15 LC220-12 2.2 0 ‒ 12000 3.6 0.25 – 15 LC220-6 2.2 0 ‒ 6000 7.2 0.5 – 30LC300 3 0 ‒ 6000 10 1.5 ‒ 30 LC400 4 0 ‒ 6000 13.7 1.5 ‒ 40

DISSOLVER 01

DISPERMAT LC110 ‒ LC4008

Start

Stop 0/1

+

-

+

Standby

Speed-

t

n2

T / Md%

t0 / t1

18.200 rpm

40°C15 min

DISPERMAT®

• Adaptive turn sensitive speed adjustment

• Digital display of speed and torque• Timer function with display of the

pre‒selected time as well as the elapsed time

• Adjustment to a second speed by the timer

• Connection for PT100 with digital display of the product temperature

CV ‒ technology

In the basic configuration the powerful DISPERMAT CV can be used for product quantaties from 50 ml upto 10 litres. With modular accessories the DISPERMAT is applicable for further tasks in dispersion, stirring and milling.

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

CV3 0.75 0 – 20000 0.8 0.05 – 5CV4 1.5 0 – 20000 1.5 0.05 – 10

DISPERMAT CV3

DISPERMAT CVThe well‒proven reliable all‒rounder in the laboratory

DISPERMAT CV4 9

10582 rpm

Ha 89 40°C

DISPERMAT®

• Variable speed adjustment• Digital display of speed, torque, timer

and product temperature• electrical height adjustment• Control for the innovative height

adjustment system (Ha, H1, H2)

DISPERMAT CN50 – CN80 with basket mill TML

Due to its electrical height adjustment the DISPERMAT CN is a very user‒friendly all‒rounder for laboratory and pilot plant.

The most powerful version with 7.5 kW can even be used for small production.

CN ‒ technology

DISPERMAT CNThe all‒rounder for laboratory and pilot plant upto 7.5 kW

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

CN10 1.1 0 – 11000 1.8 0.25 – 10 CN20 2.2 0 – 11000 3.6 0.25 – 15 CN30 1.1 0 – 5500 3.6 0.5 – 15 CN40 2.2 0 – 5500 7.2 0.5 – 30CN50 3 0 ‒ 6000 10 1.5 ‒ 30 CN60 4 0 ‒ 6000 13.7 1.5 ‒ 40 CN70 2.2 0 ‒ 3000 15 5 ‒ 55 CN80 4 0 ‒ 3000 26.5 5 ‒ 100 CN90 5.5 0 ‒ 3000 37 10 ‒ 120 CN100 7.5 0 ‒ 3000 50 10 ‒ 150

DISSOLVER 01

DISPERMAT CN10 ‒ CN40 DISPERMAT CN90 ‒ CN10010

DISPERMAT®

• Graphic display with indication of speed, torque, power, product temperature, timer, periphical speed and position of the dispersion tool

• Data recording with graphical indication

• Switch‒off function for parameters as temperature, speed, power, etc.

• 100 individual PRESET configurations• Data interface to WINDISP‒Pro

Software

C ‒ technology

The DISPERMAT CA are compact dissolvers with a very user‒friendly operation due to its electrical height adjustment.

The process control of the C‒technology allows the DISPERMAT CA a perfect control of all operated dispersion and milling processes. The process parameters as well as the documented data can be stored and used again with the software WINDISP‒Pro.

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

CA20 0.55 0 – 20000 0.5 0.05 – 3 CA40 1.5 0 – 20000 1.5 0.05 – 8 CA60 2.5 0 – 20000 2.5 0.05 – 12

DISPERMAT CA20 ‒ CA60

DISPERMAT CAQuiet high‒power dissolver for repeatable dispersion results

11

DISPERMAT®

• Graphic displayindications for speed, torque, power, product temperature, timer , peripheral speed and position of the dispersion tool

• Repeatability dispersion method: constant speed and constant power input for for an optimal repeatability

• Data recordingrecording of the process parameters with graphical indication

• Switch‒off parametersSwitch‒off function for temperature, speed, torque and power

• Database100 individual PRESET configurations for H1, H2, speed, timer, switch‒off parameters etc.

• Power compensationcalibration of the net power

• Height measurementadjustable work range for different container sizes

• WINDISP‒ProData interface to WINDISP‒Pro software for documentation, analyses, research and development and quality control

C ‒ technology

Powerful dissolver upto 7.5 kW with extensive process control

The popular and innovative DISPERMAT AEfor laboratory, pilot plant and production are now available with a drive power upto 7.5 kW.

The central control of the machine take place at its comfortable build‒on control case. Here the electrical height adjustment as well as the complete control of dispersion processes can be controlled. Due to its process control the DISPERMAT allows an extensive control of all dispersion and milling processes. Process parameters as well as the recorded data can be stored and used again with the software WINDISP‒Pro.

The pilot plant and production dissolver DISPERMAT from a drive power of 3 kW are now equipped with one of the ergonomical stands of the BK‒series. These functional and robust stands are equipped with an integrated safety device and a high‒quality, wear‒resistant linear guides for electrical height adjustment. The stands are available in a table and a floor version.

The central clamping system is height adjustable and allows the application of the versatile adaptable accessories.

DISSOLVER 01

DISPERMAT AE

12

DISPERMAT AE07 – AE10

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

AE01 0.55 0 – 10000 1 0.5 – 6

AE02 0.55 0 – 6000 1.8 0.5 – 7

AE03 1.1 0 – 10000 2 0.5 – 11

AE04 2.2 0 – 10000 4 0.25 – 20

AE05 1.1 0 – 6000 3.7 0.5 – 15

AE06 2.2 0 – 6000 7.4 0.5 – 30

AE07 3 0 ‒ 6000 10 1.5 ‒ 30

AE08 4 0 ‒ 6000 13.7 1.5 ‒ 40

AE09 2.2 0 ‒ 3000 15 5 ‒ 55

AE10 4 0 ‒ 3000 26.5 5 ‒ 100

AE11 5.5 0 ‒ 3000 37 10 ‒ 120

AE12 7.5 0 ‒ 3000 50 10 ‒ 150

DISPERMAT AE11 ‒ AE12

DISPERMAT AE01 ‒ AE06 13

C ‒ technologyInnovated design with integrated power electronics

DISPERMAT DSTechnological lead in a new design.Top–quality for research and development.

The DISPERMAT DS is an innovative dispersing instrument with the latest technology and functional design.With the DISPERMAT DS the dispersing and grinding processes are performed with utmost control. The compact instrument contains the drive motor, the electrical height adjustment of the drive motor, the power electronic, the control panel andthe electrical height adjustable centralcontainer clamping system.

With the DISPERMAT DS trials with the dissolver disc as well as with different milling systems like the APS or TML device can be carried out.

For permanent storage of the experimental date the PC‒Software WINDISP‒Pro is available. Via a bidirectional interface not only the control data can be stored but also additional functions like temperature dispersion can be carried out.

Further functions like data export, comparison of two dispersion curves, marker, data base and so on enable an effective development.

DISSOLVER 01

• Graphic displayindications for speed, torque, power, product temperature, timer , peripheral speed and position of the dispersion tool




• Database100 individual PRESET configurations for H1, H2, speed, timer, switch‒off parameters etc.


• Height measurementadjustable work range for different container sizes


14

Easy changeable dispersion and milling systems

Integrated power electronics: no separate control box necessary

Easy removeable work tray made of stainless steel

Electrical height adjustment

Control panel made of stainless steel: splash‒protected and solvent‒resistant keys

Electrical height adjustment of the

central clamping system

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

DS 1.5 0 – 20000 1.5 0.05 – 8 15

START / STOP SPEED

2800 rpm

START

POWER ERROR READY

DISPERMAT®

DISPERMAT®

• Variable speed adjustment• Digital indication of the speed• Explosion‒proof according to ATEX• Electrical height adjustment

For every task the suitable process control

The dissolver DISPERMAT AE-EX is available with C-EX or M-EX control.

x3

High‒grade design stands with powerful drives from 0.55 upto 7.5 kW

Premium design stands BK2 andBK3 with electrical height adjustment aresetting a new standard in the power rangeof 0.55 upto 7.5 kW.

Functional design and very robust engineering combined with the M-EX and C-EX control technologies makes the DISPERMAT AE-EX to an all‒rounder in explosive areas.

These functional and robust stands are equipped with an integrated safety device and a high‒quality, wear‒resistant linear guides for electrical height adjustment.

The central clamping system is height adjustable.

DISPERMAT AE-EX The all‒rounder for explosive areas upto zone 0 according to product directive 94/9/EG ATEX

EXPLOSION PROOF DISSOLVER

02





Software

16

The addition of the TML,CDS,APS or RS converts the DISPERMAT AE-EX either into a basket mill, into a vacuum dissolver, into a closed batch bead mill or into a homogenizer. The ASC converts the DISPERMAT AE-EX even into a dissolver for very high viscosity and non-flowing substances.

Flexible. Powerful. Innovative.

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

AE01-EX 0.55 0 – 10000 1 0.5 – 6 AE02-EX 0.55 0 – 6000 1.8 0.5 – 7 AE03-EX 1.1 0 – 10000 2 0.5 – 11 AE04-EX 2.2 0 – 10000 4 0.25 – 20 AE05-EX 1.1 0 – 6000 3.7 0.5 – 15 AE06-EX 2.2 0 – 6000 7.4 0.5 – 30 AE07-EX 3 0 ‒ 6000 10 1.5 ‒ 30 AE08-EX 4 0 ‒ 6000 13.7 1.5 ‒ 40 AE09-EX 2.2 0 ‒ 3000 15 5 ‒ 55 AE10-EX 4 0 ‒ 3000 26.5 5 ‒ 100 AE11-EX 5.5 0 ‒ 3000 37 10 ‒ 120 AE12-EX 7.5 0 ‒ 3000 50 10 ‒ 150

DISPERMAT AE11-EX – AE12-EXDISPERMAT AE01-EX ‒ AE10-EX

17

DISPERMAT®

The DISPERMAT VL is a vacuum dissolver for laboratory and pilot plant operation. It is ideal for R&D work as well as for production of larger batches. The DISPERMAT VL is very easy to use. The stand has an electric height adjustment; the vacuum container is securely mounted on the base plate by a quick release fixture. The position of the milling tool can be adjusted also during the dispersion process.

The DISPERMAT VL is also available in explosion‒proof version according to ATEX.

DISPERMAT VLDispersion under vacuum with double‒walled vacuum containers

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

VL1–VL5 2.2 0 – 6000 7.4 0.3 – 4

VL10 4 0 – 6000 13.7 4 – 7

VL15 4 0 – 6000 13.7 5 – 12

VL25 4 0 – 3000 27 10 – 20

VL45 4 0 – 3000 27 15 – 35

VL60 4 0 – 3000 27 20 – 40

The vacuum dissolvers DISPERMAT VL and DISPERMAT VE are available with different control technologies.

VACUUMDISSOLVER

03

DISPERMAT VL1 ‒ VL5

DISPERMAT VL10 ‒ VL60





Software

C and C-EX ‒ technology

18

START / STOP SPEED

2800 rpm

START

POWER ERROR READY

DISPERMAT®

The DISPERMAT VE is a special dissolver for laboratory use as well as useable for dispersing larger product quantities. This DISPERMAT VE is unique due to the fact that vacuum operation can be executed with any container, not necessarily with a vacuum container.

Thus, the containers can be single or double walled and it is also possible without any problem to use thin‒walled disposable containers. The position of the milling tool can be adjusted also during the dispersion process.

The DISPERMAT VE is also available in explosion‒proof version according to ATEX.

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

VE3 2.2 0 – 6000 7.4 0.1 – 2.5

VE10 2.2 0 – 6000 7.4 0.2 – 7

VE25 4 0 – 6000 13.7 2 – 20

VE100 15 0 – 3000 98 4 – 70

DISPERMAT VE25

DISPERMAT VEDispersion under vacuum with various containers in a vacuum box

DISPERMAT VE3 ‒ VE10 DISPERMAT VE100

M-EX ‒ technology

• Variable speed adjustment• Digital indication of the speed• Explosion‒proof according to ATEX• Electrical height adjustment

19

The DISPERMAT LH dispersion system consists of a high‒speed laboratory dissolver and an integrated three‒blade butterfly stirrer. Through the interaction of the two dispersion processes, substances with high viscosity and higher yield point can be mixed. Powder products can also be dispersed into highly viscous and non‒flowing substances.

Precisely engineered dispersion tools ensure that the entire substance is involved in the dispersion process.

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

LH5 2.2 0 – 1500 15 2 – 4

LH10 3 0 – 1500 20 4 – 7

DISPERMAT LHDissolver with integrated butterfly stirrer for dispersing of non‒flowing substances under vacuum

Areas of application:

DISPERMAT®

DISSOLVER FOR HIGH VISCOSITY PRODUCTS

04

• Printing inks • Fillers • Putty • Sealants • Glues • Pastes • Gels and creams

C ‒ technology

20

The DISPERMAT CD-C achieves excellent dispersion results by means of the intelligent combination of 5 independent motion parameters:

1. Variable speed

2. The dispersion container is driven in the opposite direction to the dispersion tool.

3. The dispersion impeller oscillates vertically between two selected positions.

4. The dispersion container can be positioned off centre during the dispersion process. This positions the dissolver shaft centrally or eccentrically.

5. A spring loaded scraper system moves product away from the container wall, ensuring a complete dispersion with no ”dead areas”.

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

CD-C1 1.1 0 – 10000 2 0.5 – 2.5

CD-C3 2.2 0 – 6000 7.4 2 – 8

DISPERMAT CD-CDissolver for dispersing high viscosity substances

1

3

24

5





Software

21

The DISPERMAT R are powerful stirrers equipped with elctrical height adjustment and the comfortable CN‒technology.

These very user‒friendly stirrers have an enormous torque and can be used for universal applications.

DISPERMAT®

typePower

kWSpeedrpm

TorqueNm

Product volumelitre

R11 1.1 0 – 2000 10 0.5 – 20

R21 2.2 0 – 2000 20 0.5 – 40

R12 1.1 0 – 500 40 0.5 – 65

R13-EX 0.25 0 – 1200 6 0.5 – 10

R15-EX 0.55 0 – 600 14 0.5 – 20

DISPERMAT RStirrers for laboratory and pilot plant with the comfortable CN‒technology

10582 rpm

Ha 89 40°C

DISPERMAT®

DISPERMAT R13-EX

STIRRER05

Explosion‒proofed stirrer for laboratory and pilot plant according to ATEX.

R-EX – control:

• Infinitely variable speed control

• On/off‒switch

x3

DISPERMAT R13-EX

CN ‒ technology

• Variable speed adjustment• Digital display of speed, torque, timer

and product temperature• electrical height adjustment• Control for the innovative height

adjustment system (Ha, H1, H2)

22

During the coating of steel or aluminium strips in high speed coil coating machines the liquid coatings (varnishes) are stressed to an extremely high degree. Therefore it is absolutely essential to test the mechanical hardness of these varnishes in the laboratory first. During the test the coating is poured into a small container and subjected to very high shear conditions (up to 64.000 rpm). These conditions are created by the contrarotating high speed propellers.

After the test the coating is applied to a test panel and baked at different temperatures. The subsequent testing of the surface shows whether the coating meets the required quality standards.

DISPERMAT®

typePower

kWSpeedrpm

Shearing actions per minute

Product volumelitre

CC 0.135 0 – 16000 64000 0.05 – 1

DISPERMAT CCCoil–Coatings testing device for up to 64.000 shears per minute

• Variable speed adjustment• Display of speed• On/off‒switch

CC ‒ technology

COIL‒COATINGS06

EIN / AUS

23

ACCESSORIES07

APS systemtype

Product volumeml

Container capacity, ml

Milling beads approx.ml

Recommended DISPERMAT® Dissolvertype

APS 30 8 – 12 30 12 LC30 – LC110-12 │ CV │ CN10 – CN20 │ CA │ AE01 │ DS │ AE01-EX

APS 50 10 – 20 50 20 LC30 – LC110-12 │ CV │ CN10 – CN20 │ CA │ AE01 │ DS │ AE01-EX

APS 125 30 – 50 125 50 LC30 – LC220-6 │ CV │ CN10 – CN40 │ CA │ AE01 – AE06 │ DS │ AE01-EX – AE06-EX

APS 250 50 – 100 250 100 LC30 – LC220-6 │ CV │ CN10 – CN40 │ CA │ AE01 – AE06 │ DS │ AE01-EX – AE06-EX

APS 500 100 – 200 500 200 LC55 – LC400 │ CV │ CN10 – CN60 │ CA │ AE01 – AE08 │ DS │ AE01-EX – AE08-EX

APS 1000 200 – 500 1000 400 LC75 – LC400 │ CV │ CN10 – CN80 │ CA40 – CA60 │ AE01 – AE10 │ DS │ AE01-EX – AE10-EX

APS 3000 500 – 1500 3000 1200 LC220-12 – LC400 │ CN20, CN40 – CN100 │ AE04, AE06 – AE12 │ AE04-EX, AE06-EX – AE12-EX

APS 5000 1500 – 2000 5000 2000 LC300 – LC400 │ CN50 – CN100 │ AE06 – AE12 │ AE06-EX – AE12-EX

APS 7000 2000 – 3500 7000 2800 CN80 – CN100 │ AE10 – AE12 │ AE10-EX – AE12-EX

APS Milling System

In combination with a milling system APS the laboratory dissolver DISPERMAT changes into a closed, discontinuously operating bead mill. The system is easily adapted to the corresponding

dissolver via the dissolver shaft or the adapter flange. The DISPERMAT can be used as a dissolver as well as a bead mill.

On completion of the dispersion process, the sieve sealing plug is removed and the millbase is discharged from the milling container with the assistance of compressed air, leaving the beads behind.

The sliding cover is lowered to seal the milling container. The millbase is then dispersed.

Optional: Nano, ceramic , pressure and vacuum version


24

The addition of the TML converts the DISPERMAT into a closed basket milling system. Basket mills are extremely efficient grinding systems where a grinding basket is lowered into the millbase for dispersion. The rotating milling tool agitates the beads inside the basket which disperses the millbase.

The dissolver disc, the basket and the patented pumping wheel generate effective circulation of the millbase, helping to provide excellent dispersion results in a short period of time.

TML Basket Milling System

Intense circulation of the product is generated with the dissolver disc and integrated pump wheel.

When the milling process is complete, the grinding basket is raised. Any product remaining in the basket is centrifuged out by briefly running the milling and dissolver disc.

TML systemtype

Product volumelitre

Container capacitylitre

Milling chamberml


TML 05 0.25 – 0.4 0.5 43LC55 – LC110-12, LC220-12 │ CV │ CN10 – CN20 │ CA │ AE01, AE03 – AE04DS │ AE01-EX, AE03-EX – AE04-EX

TML 1 0.5 – 3 1, 2, 3, 5 65LC110-12 – LC220-6 │ CV4 │ CN10 – CN40 │ CA40 – CA60 │ AE02 – AE06DS │ AE02-EX – AE06-EX

TML 5 2.5 – 12 5, 7, 10, 15 185 LC220-12 – LC400 │ CN20 – CN100 │ AE04 – AE12 │ AE04-EX – AE012-EX

TML 10 3.5 – 25 7, 10, 20, 30 390 LC400 │ CN60 – CN100 │ AE08 – AE12 │ AE08-EX – AE012-EX

TML 50 15 – 50 30, 50, 70 2100 CN90 – CN100 │ AE11 – AE12 │ AE11-EX – AE012-EX

Optional: Nano, ceramic and vacuum version

Modular Dispersing and Grinding Systems.

25

07

CDS systemtype

Product volumelitre

Container capacitylitre

Container sizeØ x height, mm


CDS 250 0.2 0.25 65 x 85 LC30 – LC220-6 │ CV │ CN10 – CN40 │ CA │ AE01 – AE06 │ DS │ AE01-EX – AE06-EX

CDS 500 0.4 0.5 80 x 100 LC30 – LC220-6 │ CV │ CN10 – CN40 │ CA │ AE01 – AE06 │ DS │ AE01-EX – AE06-EX

CDS 1000 0.8 1 100 x 130 LC30 – LC220-6 │ CV │ CN10 – CN40 │ CA │ AE01 – AE06 │ DS │ AE01-EX – AE06-EX

CDS 2000 1.6 2 120 x 180 LC75 – LC220-6 │ CV │ CN10 – CN40 │ CA │ AE01 – AE06 │ DS │ AE01-EX – AE06-EX

CDS 3000 2.4 3 140 x 200 LC110-12 – LC400 │ CV4 │ CN10 – CN80 │ CA │ AE01 – AE10 │ DS │ AE01-EX – AE10-EX

CDS 5000 4 5 180 x 200 LC110-12 – LC400 │ CN │ CA │ AE │ DS │ AE-EX

CDS 10000 8 10 240 x 240 LC110-12 – LC400 │ CN │ CA40 – CA60 │ AE │ DS │ AE-EX

CDS 20000 16 20 280 x 280 LC110-12 – LC400 │ CN │ CA60 │ AE03 – AE12 │ AE03-EX – AE12-EX

CDS 25000 20 25 320 x 320 LC220-6 – LC400 │ CN40 – CN100 │ AE06 – AE12 │ AE06-EX – AE12-EX

CDS Vacuum Dispersion System

The CDS dispersion system enables the dispersion process to be carried out in single walled containers, in a closed system under vacuum. The single walled containers are placed into the container holder and secured in place.

The liquid and powder components are added and the glass cover lowered into place. The actual dispersion process can then be carried out under vacuum.

After pre‒mixing, the dispersion starts under vacuum. The dispersion process can be continuously monitored through the glass cover.

The single walled container is placed in the single or double walled container holder and the liquid and powder components are added.

Optional: Single or double walled container holder


ACCESSORIES

26

SR Rotor–Stator Dispersion System

ASC Scraper System for high viscosity products

In order to guarantee a perfect dispersion even with very high viscosity and non‒flowing substances, very often a scraper system is absolutely essential. With the scraper system ASC the scraper arm is not guided in a circle within the container as usual but the firmly clamped container is rotating and the scraper arm stands still. The handling is very easy: the scraper system ASC is simply pushed into the stand and fixed with the central container clamping system.

SR systemtype

Product volumelitre


SR 06-01 0.1 – 5 LC30

SR 03-01 0.1 – 5 LC55 – LC75 │ CV3

SR 04-01 0.1 – 10LC110-12 – LC400 │ CV4 │ CN10 – CN60CA │ AE01 – AE06 │ DS │ AE01-EX – AE06-EX

SR 05-01 0.1 – 10CN70 – CN80 │ AE07 – AE10AE07-EX – AE10-EX

ASC systemtype

Product volumelitre


ASC 500 0.35LC110-12 – LC220-6

CV4

CN10 – CN40

CA

AE01 – AE06

DS

AE01-EX – AE06-EX

ASC 1000 0.7

ASC 2000 1.4

ASC 3000 2.1

ASC 5000 3.5

The SR rotor‒stator system is a dispersion system for batch processing low viscosity products. The bearing free stator is an ideal flow breaker. It prevents rotation of the product and provides input of mechanical energy in a very concentrated area.

Modular Dispersing and Grinding Systems.

27

07

Dispersion tools

Lightweight stainless steel dispersion impellers with 5 mm hole:20, 25, 30, 40, 50, 60 mm Ø

Heavy duty stainless steel dispersion impellers with 5 mm hole:30, 40, 50, 60 mm Ø

Heavy duty stainless steel dispersion impellers with hub and external screw 5 mm: 70, 80, 90 mm Ø

Heavy duty stainless steel dispersion impellers with hub and female thread M8:70, 80, 90, 100, 125, 150 mm Ø

Heavy duty stainless steel dispersion impellers with 16 mm hole:175, 200, 225, 250, 280, 300, 325, 350, mm Ø

Lightweight stainless steel propeller blades with 5 mm hole:50, 70, 100 mm Ø

Heavy duty stainless steel propeller blades female thread M5:40, 55, 80, 90, 105, 125 mm Ø

Stainless steel Butterfly tool with female thread M5 for container sizes: 0.125, 0.25, 0.5, 1, 2, 3, 5

Milling tool, hard casted steel, with external screw 5 mm:

Teflon single milling impeller: 20, 30, 45, 60, 75, 90 mm Ø

Ceramic double milling impeller:32, 45, 60, 70, 100 mm Ø

Triple milling impellers, available in stainless steel, polyamide or ceramic.

Polyamide double milling impeller:28, 32, 45, 60, 70, 80, 100, 130, 150 mm Ø

Grind–gages:Grind–gage 25 0 ‒ 25 μ (Micro)Grind–gage 50 0 ‒ 50 μ (Micro)Grind–gage 100 0 ‒ 100 μ (Micro)

MICRO 28 mm ØMINI 40 mm ØMC25 60 mm Ø

ACCESSORIES

28

Single and double wall dispersion containers

Container volume Inside Ø x height

125 ml 5 x 7 cm250 ml 6.5 x 8.5 cm500 ml 8 x 11 cm1 litre 10 x 13 cm2 litres 12 x 18 cm3 litres 14 x 20 cm5 litres 18 x 20 cm


30 ml 3 x 4 cm50 ml 4 x 5 cm

125 ml 5 x 7 cm250 ml 6.5 x 8.5 cm500 ml 8 x 11 cm1 litre 10 x 13 cm2 litres 12 x 18 cm3 litres 14 x 20 cm5 litres 18 x 20 cm

10 litres 24 x 24 cm15 litres 28 x 28 cm25 litres 32 x 32 cm35 litres 36 x 36 cm50 litres 40 x 40 cm65 litres 44 x 44 cm


5 litres 18 x 20 cm10 litres 24 x 24 cm15 litres 28 x 28 cm25 litres 32 x 32 cm35 litres 36 x 36 cm50 litres 40 x 40 cm65 litres 44 x 44 cm

Stainless steel double wall dispersion containers

Stainless steel single wall dispersion containers

20 litres 27 x 37.5 cm25 litres 30 x 37.5 cm30 litres 30 x 44 cm50 litres 35 x 44 cm75 litres 40 x 60 cm

100 litres 45 x 67 cm

Stainless steel single wall dispersion containers with carrying shackle

10 litres 24 x 26 cm15 litres 27 x 30 cm

Stainless steel single wall dispersion containers with carrying handles

Stainless steel double wall dispersion containers with drain valve

Furthermore we manufacture customized single and double walled containers made of stainless steel.

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BEAD MILLS08

DISPERMAT SL and DISPERMAT SL‒nanoHorizontal bead mills for repeatable fine grinding for laboratory and pilot plant

Fine grinding in pass and circulation procedure with milling beads of 0,1 mm.

DISPERMAT SL laboratory and pilot plant mills are closed, horizontal bead mills with high output and extremely low dead volumes in the mill base inlet and outlet pipes. During the dispersion process, the product is fed through the horizontal milling chamber and continuously dispersed. The DISPERMAT SL bead mill can be used for the pass as well as for the re‒circulation process. After dispersion, the integrated air pressure system presses the remaining mill base out of the milling chamber which allows an complete recovery of the dispersed material.

Due to minimised dead volumes even the smallest quantities can be dispersed with high yield. Thus, the DISPERMAT SL is an ideal tool for research, development and quality control. Also, larger quantities can be processed within a very short period of time. In order to minimise the product loss, the mill base is transported directly from the supply vessel into the milling chamber. The dispersed product passes through the mill base separation (dynamic gap) and is recovered either in a vessel (pass method) or flows back into the supply vessel (re‒circulation method).

Wet milling from 50 ml to 50 l

• Quick and cost‒effective of new formulations due to exact repeatability of dispersions.

• Quick and reliable transfer of laboratory development into production because of quantitative knowledge of the required mechanical power input.

• Quality control and assurance of production. • Efficient control of incoming raw materials by measuring product

properties relevant for the application.

The multi‒purpose bead mill DISPERMAT SL:

• One‒pass‒procedure and continuous pass procedure • Circulation procedure with integrated pumping‒ and stirring system• Dispersion of flowing and non‒flowing products• High mechanical power input permits processing of difficult to disperse

products.

• Nano: DISPERMAT SL‒nano for 0,1 mm grinding beads

• Stainless steel: complete body made of stainless steel

• Milling chamber and Milling rotors: Stainless steel, Hard metal, ceramic (zirconium oxide or silicium carbide)

• Explosion‒proof according to ATEX

• Customized version on demand

Options:

30

x3 x3

DISPERMAT SL- M

DISPERMAT SL-C in stainless steel DISPERMAT SL-M EX DISPERMAT SL-C EX 31

08

C and C-EX ‒ technology

For every task the suitable technology.Available control technologies for bead mills DISPERMAT SL and DISPERMAT SL‒nano

START / STOP SPEED

2800 rpm

START

POWER ERROR READY

DISPERMAT®

M ‒ technology

M-EX ‒ technology

• Graphic displayindications for speed, torque, product temperature, timer and speed in % of max. speed

5000

2.25

46

rpm

Nm

°C

50.0

20

%

min

PumpPressure

Scraper

Pump

PumpPressure

5000750

46

rpmW°C

20.62.25

m/sNm

Scraper

Pump

• Graphic displayindications for speed, torque, power, product temperature, timer and peripheral speed




• Database100 individual PRESET configurations for speed, timer, switch‒off parameters etc.



• Variable speed adjustment• Digital indication of the speed• Explosion‒proof according to ATEX

BEAD MILLS

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DISPERMAT SL‒nano

Customized special design

DISPERMAT®

typePower

kWSpeedrpm

Milling chamberlitre

Product volumelitre

SL5 1.1 0 – 6000 0.05 0.05 – 0.5

SL12 1.1 0 – 6000 0.125 0.5 – 0.75

SL25 2.2 0 – 6000 0.25 0.2 –2.5

SL50 3 0 – 6000 0.5 0.5 – 10

SL100 3 0 – 3000 1 1 – 20

SL200 4 0 – 3000 2 2 – 50

DISPERMAT SL and DISPERMAT SL‒nano

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dispermat laboratory and pilot plant product …lumaquin.com/biblioteca/archivos/2012 - lab pilot...

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