division tool shop - czas.cz
TRANSCRIPT
Division Tool shop
Presentation
www.czas.cz
1919 Founded under the name Jihočeská zbrojovka
1923 Original production – small arms
1930 Production of bicycles
1931 Production of chains
1934 Production of tools
1935 Production of motorcycles
1954 Production of castings
1981 Production of turbochargers
1988 Production of gearboxes for Škoda-VW passenger cars
1993 Privatisation of the company – ČZ Strakonice, a.s.
1995 Joint Venture ČZ-TURBO-GAZ, Inc. in Russia
1999 Production of forklift trucks DESTA
2004 Takeover by principal shareholder ČZ a.s.
History of ČZ a.s.
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General Meeting
Administrative BoardStatutory Director and
Chairman of the Administrative Board
ČZ Řetězy, s.r.o. ČZ Gastro, s.r.o. ČZ-TURBO-GAZ, Inc.
Commercial DirectorFinance Director Technical Director Production Director
ČZ Strojírna, s.r.o.
Tool ShopDivision
Iron Foundry Division
AUTODivision
TURBODivision
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Al-Foundry Division
Organization chart
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History of Division Tool shop
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✓ 8000 m2 of production area
✓ Modern PC equipment and
machinery – e.g. a hardening line
▪ Thanks to long term tradition thetool production was gradually usedfor production of weapons, bicycles,motorcycles, chains and variousautomotive industry branches as forexample production of moulds forgearbox castings and turbochargers.
▪ The Tool shop division employs at thepresent 170 highly qualifiedemployees with a long timeprofessional experience.
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Tool shop
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✓ 8000 m2 of production area
✓ 170 employees
✓ max. tool weight: 25 tons
✓ max. tool dimensions: 1600x1600mm
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▪ Injection moulds for aluminum, zinc and magnesium castings
▪ Pattern equipment and cores for production of grey and ductile cast iron
▪ Fixtures for drilling and clamping, gauges
▪ Trimming and pressing tools, cutting tools
✓ Incl. development, design and tests
▪ Precision spare parts, repairs, modifications
▪ Drop forging tools
▪ Injection moulds for plastics (Prepreg, SMC, rubber)
Production program – moulds and tools
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Production program – spare parts
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SPARE PARTS FOR:
▪ moulds
▪ cores, ejectors, casting chambers
▪ Trimming tools
▪ Machining tools
▪ Other products according to
customer´s drawings
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Production program - tools
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The main representatives of our machines:
Technical possibilities
Operation Maximal dimensions
▪ Lathe 400 x 695 mm
▪ Peripheral grinding 420 x 1 000 mm
▪ Flat grinding 500 x 2 000 mm
▪ Milling 3D 1 600 x 1 600 mm
▪ Milling 5D 1 800 x 2 000 x 1 100 mm
▪ Wire cut machining 350 x 1000 mm
▪ EDM 1 600 x 1 000 mm
▪ Gun drilling 1 200 mm, 3-24 mm
▪ 3D measuring 1500 x 800 x 700 mm
▪ CNC lathe
▪ Column type milling machine
▪ Radial drilling machine
▪ Optical measuring machine GOM
▪ 3D measuring machine
▪ Centre grinder
▪ Spotting press
▪ EDM machine
▪ Bridge type drilling machine
▪ Coordinate drilling machine
▪ Wire cut machine
▪ CNC machining center
▪ Gun drilling machine
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Materials & Suppliers
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▪ Frames:
▪ Steel blocks: 1.2312 / Voestalpine CZ (ex Böhler Uddeholm)
▪ Cast steel: GGG50 / Slévárna Kuřim CZ
▪ Inserts: special material DIEVAR / Voestalpine CZ (ex Böhler Uddeholm)
▪ Casting chambers: material 1.2343 / Schmolz+Bickenbach (CZ)
▪ Bellows: material 1.2343 / JKZ Bučovice (CZ)
▪ Hardening & Nitriding:
▪ Cementing, hardening and refinement – in-house hardening shop
▪ Special hardening & nitriding are performed externally : Voestalpine (CZ)
▪ Coatings: VUHŽ (Nanocomp), SHM (Alwin, Vanadin), Oerlikon (Formera, Balinitfutura nano), Ionbond CZ
▪ Pressure tests of tempering circuits
▪ Normalized parts: Meusburger, DME, Hasco, Parker, Eichler, KJ-tech, Comprex, KNP
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Software equipment
▪ Just send us a drawing or a 3D model of the casting in the following data format and everything else will be arranged by us!
CAD VERZE INTERFACE
✓ CATIA V5 20 Catpart, model, igs
✓ Creo 4.0 prt, stp, igs
✓ VariCAD dxf, igs, dwb
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Compression mould
Pressing mould
Low pressure mould
Trimming
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Lathe tool
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Control tool
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Design of SMC moulds
Casting simulation
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Other tools
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COMPLETE RANGE OF TOOLS FOR:
▪ Machining
▪ Leakage
▪ Assembly
▪ Manipulation
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Gauges
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atypical – non-standard gauges:
▪ Calibers
▪ Rings
▪ Gauges
▪ 3D masters
▪ Specials
▪ incl. calibration
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Cooperation #1
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We also offer:
▪ Deep drilling (. 4-35 up to max. length 1500mm)
▪ Peripheral grinding, flat grinding, hole grinding, screw grinding
▪ Production and grinding of special tools
▪ Heat treatment
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Cooperation #2
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CUSTOM HARDENING SHOP
▪ Hardening
▪ Annealing
▪ Cementing
▪ Refinement
▪ Hardening line SOLO – Solotherm203 60/110
▪ Storey annealing furnace up to 700°C
▪ Leveling and sand blasting
INJECTION OF PLASTICS
▪ Mould proposals and design
▪ Mould sampling
▪ Casting production, incl. the drying of the granulate
▪ Subassembly and assembly of parts
▪ Labelling of parts
Press Demag Plastik GroupErgotech Extra 200 - 600
Insert production
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Certificates
▪ ČZ a.s., Division Tool shop is certified according to:
✓ ISO 9001:2015
✓ ISO 14001:2016
✓ Safe Enterprise
▪ In case of the customer´s interest ČZ a.s. , Division Tool shop arranges the tools service during their lifetime.
▪ The major target of ČZ a.s. Division Tool shop is the satisfied the customer, the permanent modernization and improvement of the production technologies
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References
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✓ Aisin Europe Manufacturing
✓ Aisan Industry Czech
✓ Aluprogress Strakonice
✓ ALW INDUSTRY Czech
✓ BISO – Keibel
✓ BONTAZ CENTRE Czech
✓ DYTRON EUROPE Czech
✓ DURA Automotive Czech
✓ Faurecia Automotive
✓ HDO Germany
✓ IBV HUNGÁRIA
✓ JTEKT Czech
✓ JOPP Automotive Czech
✓ Motor Jikov Group
✓ RAVAK
✓ ŠKODA AUTO
✓ ŠKODA MACHINE TOOLS
✓ OKAYA EUROPE GmbH
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Address
▪ Company headquarters:
ČZ a.s.
Praha 5, Sluneční náměstí č. p. 2540/5
PSČ: 158 00
IČO: 25181432
Company is registered in the Commercial register at
Prague's city court
▪ Production Plant:
ČZ a.s.
Division Tool shop
Tovární 202
CZ-386 15 Strakonice
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Contact
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▪ Leader of Commercial DepartmentJaroslav Křivanec, MBA
Tel.: +420 383 342 327 / +420 702 271 725
E-mail: [email protected]
✓ Tool Shop – Sales Department
Jana RubákováTel.: +420 383 342 154 / +420 602 124 094E-mail: [email protected]