dixon air king

16
VALVES Air King dixonvalve.com • Customer Service: 877.963.4966 NUFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACTU

Upload: lytuyen

Post on 11-Jan-2017

233 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Dixon Air King

VALVES

Air King

dixonvalve.com • Customer Service: 877.963.4966

MA

NU

FAC

TUR

ING

• Q

UA

LITY

• SE

RVIC

E • M

AN

UFA

CTU

RIN

G •

QU

ALI

TY •

SERV

ICE

• MA

NU

FAC

TUR

ING

• Q

UA

LITY

• SE

RVIC

E • M

AN

UFA

CTU

RIN

Page 2: Dixon Air King

877-963-4966 • dixonvalve.com2

SERVICE - Dixon Air King couplings are recommended for use on air lines for virtually any type of pneumatic equipment. The maximum recommended working pressure for Dixon Air King uni-versal couplings is 150 PSI or less at ambient temperature (70° F).

FEATURES - Dixon Air King fittings have a universal head which is identical for all parts (hose ends, male NPT and female NPT) within the 1/4" to 1" range. This enables any two fittings (within that range) to be directly connected regardless of hose shank or threaded size. Dixon Air King couplings with interlocking ferrule also have the standard Air King universal head. This enables any of the Air King with ferrule couplings to connect directly to any other Air King coupling within the 1/4" - 1" range. The ferrule comes attached to the fitting for easy installation. The ferrules can be swaged or crimped depending on your coupling installation equipment. Swaging and crimping dimensions are provided on page 9 of this brochure.

CONNECTION - Connections are made by pushing two heads together and turning one quarter turn in a clockwise direction. When this is done and the heads have seated properly, the small holes through the flange on the side of each coupling head will line up. An Air King Safety Clip should be inserted at this point to assure the Air King couplings will not become accidentally disconnected. If a Safety Clip is not available, insert a cotter pin or wire type retainer through the holes. The fitting is now ready to be put into service.

DISCONNECTION - Remove the safety clip, cotter pin or wire. Press the heads firmly together and turn them counterclockwise. The heads will then separate. NEVER attempt to disconnect any hose while pressure is in the line.

INTERCHANGE - Although Air King couplings may interchange with other manufacturers’ fittings, we do not recommend their use with other products. Not all locking heads are made to the same standards as Dixon Air King. Use with other brands of fittings may create an unsafe condition, due to poor design or worn equipment.

Air King meets pressure requirements as specifiedin A-A-59553 commerical item description superseding Mil Spec. WWC-633D.

Dixon’s couplings and reten-tion devices are designed to work safely for their intended use. The selection of the proper hose, coupling, and retention devices; and the proper application of the coupling to the hose are of utmost importance.

Users must consider the size, temperature, applica-tion, media, pressure, and hose and coupling manu-facturer’s recommendations when selecting the proper hose assembly components. Dixon recommends that all hose assemblies be tested in accordance with the As-sociation of Rubber Product Manufacturers' recommen-dations and be inspected regularly (before each use), to ensure that they are not damaged or have become loose.

Where safety devices are integral to the coupling, they must be working and uti-lized. The use of supplemen-tary safety devices, such as safety clips and King Cable safety cables, are recom-mended. If any problem is detected, couplings must be removed from service im-mediately.

Dixon is always available for consultation concerning the couplings and accessories we sell. We will suggest the appropriate fittings, test those applications when necessary, and train distribu-tors in assembly procedures. We strongly recommend that distributors and end users make use of these services.

Dixon can be contacted at 877-963-4966.

SAFETY

The use of an Air King Safety Clip, cotter pin, or wire type retainer is necessary to assure "Air King" Universal Couplings will not become accidentally disconnected. This guarantees the fittings are properly connected as a safety clip or pin will not go through the holes in the mating flanges until the couplings are locked in place. Only one Air King Safety Clip or wire type retainer is required for each Air King Universal Coupling Assembly.

Synthetic cord Lanyards (not pictured) are available separately for fastening the Safety Clip to the locking head (see page 10).

The Importance of Whip HoseThe constant vibration created by air tools, like air drills and pavement breakers, is destructive to air hose couplings, especially the quick-acting type. To provide a safer working enviroment, connect one end of a 3’ to 10’ length of air hose to the tool using Dixon’s No. 3500 Steel Nipple. This nipple is designed to specifically handle vibration applications. Connect the other end of hose to the air supply using the standard quick-acting coupling. The Whip Hose should remain permanently connected to the tool.

Page 3: Dixon Air King

877-963-4966 • dixonvalve.com 3

A

CB

D ENPT

A

CB

D

NPT

• Female NPT thread with hex for a wrench• Available in iron, brass or 316 stainless steel (1/4" not available in stainless steel)• Available in sizes 1/4" to 1"

All dimensions are nominal.

Female NPT Ends

• Male NPT thread with hex for a wrench• Available in iron, brass or 316 stainless steel (1/4" not available in stainless steel)• Available in sizes 1/4" to 1"

Male NPT Ends

All dimensions are nominal.

Dimensions

Size

1/4"3/8"1/2"3/4"1"

A B C D

2-1/2"2-1/2"2-1/2"2-1/2"2-1/2"

2-9/16"2-9/16"2-11/16"2-13/16"2-7/8"

1"1"

1-1/8"1-3/8"1-1/2"

7/16"7/16"1/2"9/16"5/8"

E

5/8"5/8"

13/16"7/8"7/8"

NPT

1/4"3/8"1/2"3/4"1"

Dimensions

Size

3/8"1/2"5/8"3/4"1"

A B C D

2-1/2"2-1/2"2-1/2"2-1/2"2-1/2"

2-7/16"2-7/16"2-7/16"2-1/2"2-1/16"

1-1/8"1-1/8"1-1/8"1-7/16"1-5/8"

3/8"3/8"3/8"3/8"3/8"

NPT

1/4"3/8"1/2"3/4"1"

-----RAMBRAM2RAM7RAM12

AMB1AMBAM2AM7AM12

Size

1/4"3/8"1/2"3/4"1"

Part #

ABB1ABBAB2 ¹AB7 ¹AB12 ¹

Part # Part #

Iron Brass

316 Stainless

Steelpkgqty2525505050

pkgqty2525505050

-----RAMCRAM3RAM8RAM13

AMC1AMCAM3AM8AM13

Size

1/4"3/8"1/2"3/4"1"

Part #

ABC1ABCAB3 ¹AB8 ¹AB13 ¹

Part # Part #

Iron Brass

316 Stainless

Steelpkgqty2525505050

pkgqty2525505050

¹ Global Investment Cast

¹ Global Investment Cast

brass shown

brass shown

Page 4: Dixon Air King

Dixon Valve & Coupling Company, 800-355-19914

3-3/4"

4-9/32"

5/16"

120°

5/16"

2-1/2"

2-1/2"

• Blank end fittings have no outlet and are used to block the line at any coupling point. • The end opposite the coupling head is flat, with an eye for a chain to secure the fitting when not in use.• Available in iron, brass and 316 stainless steel

All dimensions are nominal.

Blank Ends

• Triple connection consists of three universal coupling heads in a Y form that provides an extra outlet when connected to the line.• Available in iron or brass

Triple Connections

AM10

Part #

AB10 ¹

Part #

Malleable Iron Brass

opt. qty

25

pkgqty25

All dimensions are nominal.

RAM0AM0

Part #

AB0 ¹

Part # Part #

Iron Brass

316Stainless

Steel

opt. qty

25

pkgqty25

¹ Global Investment Cast

¹ Global Investment Cast

brass shown

Page 5: Dixon Air King

877-963-4966 • dixonvalve.com 5

A

B

C

D

A

B

C

D

• Shanks are long and deeply corrugated• Available in iron,brass or 316 stainless steel (5/8" not available in stainless steel) • Available in sizes 3/8" to 1"

All dimensions are nominal.

Hose Ends

DimensionsSize3/8"1/2"5/8"3/4"1"

A B C D2-1/2"2-1/2"2-1/2"2-1/2"2-1/2"

3-1/2"3-7/16"4-1/4"

3-15/16"4-25/32"

1-11/16"1-5/8"2-7/16"2-1/8"

2-13/16"

7/16"17/32"11/16"25/32"1-1/16"

All dimensions are nominal.

Air King Clamps

• Air King clamps should be used on all Air King shank fittings. Clamp fingers engage behind the universal head to anchor the coupling to the hose. The ridges on the underside provide additional retention. • Available in plated iron or carbon steel depending on clamp in sizes 3/8" to 1"

Dimensions

Size3/8"1/2"3/41"1"

A B C D9/16"11/16"7/8"7/8"1"

1-11/16"2-1/16"2-13/16"2-19/32"3-1/32"

1-7/16"1-17/32"1-21/32"1-15/16"2-1/4"

3/16"5/32"1/8"9/32"5/32"

¹ Recommended torque rating in ft. lbs. ² Can be used with AM6 and AM11

44/64"1"

1-8/64"1-20/64"1-32/64"

Size

3/8"1/2"3/4"1"1"

Hose O.D.’s

CD 3

A4A9 3

A10 3²A14

Part #Torque¹

66212121

Opt.Qty

10050505050

56/64"1-12/64"1-20/64"1-32/64"1-52/64"

To:From:

RAMHRAM1 ---RAM6RAM11

AMH ¹AM1AM5AM6AM11

Size

3/8"1/2"5/8"3/4"1"

Part #

ABHAB1 ¹AB5AB6 ¹AB11 ¹

Part # Part #

Iron Brass

316 Stainless

Steelpkgqty2550505050

pkgqty2550505050

¹ Global Investment Cast

³ Global Investment Cast

Page 6: Dixon Air King

877-963-4966 • dixonvalve.com6

Global Air King

1/2"3/4"1"

Size Part #GAM2GAM7GAM12

Male NPT Ends

Female NPT Ends

Ferrules

Triple Connection

Blank End

Hose Ends

1/2"3/4"1"

Size Part #GAM3GAM8GAM13

1/2"3/4"1"

Size Part #GAM1GAM6GAM11

--Size Part #

GAM0

--Size Part #

GAM10

1/2"

3/4"

1"

Size Part #CCF0906CCF1120CCF1149CCF1190CCF1218CCF1246CCF1438CCF1469CCF1500CCF1531

• Plated steel

• Plated steel

• Plated steel

• Plated steel

• Plated steel

Ferrule I.D.0.9061.1201.1491.1901.2181.2461.4381.4691.5001.531

• Zinc plated carbon steel• Lightweight• Can be crimped or swaged• Offers streamlined appearance with maximum retention• For crimp reccomendations, see page 11

Page 7: Dixon Air King

877-963-4966 • dixonvalve.com 7

• Heavy duty• Oversized

• Same size for all coupling sizes• Sold only in bags of 25

• Same size for all coupling sizes

The use of an Air King Safety Clip or wire type retainer is necessary to assure Air King Universal Couplings will not become accidentally disconnected. This guarantees the fittings are properly connected as the pin will not go

through holes in mating flanges until the couplings are locked in place. Only one Air King Safety Clip or wire type retainer is required for each Air King Universal Coupling.

Air King Safety Pins, Clips, Lanyards and Washers

• Same size for all coupling sizes.• Synthetic cord• Sold only in bags of 25

• Rubber temperature range: -20° F to 160° F• Neoprene temperature range: -20° F to 190° F • Neoprene is oil resistant.• Same size for all coupling sizes• Sold only in bags of 50

.058

.091

Wire Diameter

Air King Safety Pins

Part #

AKSP1AKSP25

Rubber Neoprene

Description

Washers

Part #

AWR4AWS6

• Breaking strength:160 lbs.• 304 stainless• Overall length: 7" from eye to eye

Lanyards

Part #

ACL8

Stainless Safety Lanyard

Part #

LR7

Standard Safety Clips

AC1

Wire Diameter Part #

.080

Stainless Steel Clips

AC7

Wire Diameter Part #

.072

Page 8: Dixon Air King

877-963-4966 • dixonvalve.com8

Not to be used for steam service.NOTE: Safety clips are same size for both 2-lug and 4-lug Universal Couplings. See page 7.Use safety clips on all Universal Coupling applications.

• Rated to 150 PSI• Use with Boss Clamps (see below)

Boss Clamps

Air King 4-Lug Quick Acting Couplings

* 4 gripping fingers.** Torque applies to plated iron and stainless steel clamps.¹ Not to be used with: GF81, GB26, WF81, B26, R6F81, RGB26, BFG81, BGB26, RWF81, RB26

4-Bolt Type2 Gripping Fingers

4-Bolt Type4 Gripping Fingers*

Stainless Steel Brass

1-32/64"1-44/64"1-50/64"1-56/64"2-8/64"1-52/64"2"2"2-4/64"2-12/64"2-24/64"2-36/64"2-16/64"2-22/64"2-32/64"2-32/64"2-48/64"2-48/64"3-6/64"

HoseI.D.Size1-1/4"1-1/4"1-1/4"1-1/4"1-1/4"1-1/2"1-1/2"1-1/2"1-1/2"1-1/2"1-1/2"1-1/2"

2"2"2"2"2"2"2"

Hose O.D.’s

1-50/64"1-56/64"2-6/64"2-4/64"2-24/64"2"2-14/64"2-8/64"2-16/64"2-24/64"2-36/64"2-48/64"2-32/64"2-34/64"2-48/64"2-50/64"3-4/64"3-4/64"3-28/64"

To:From:BU18187*BU19206*B19BU22B22212*225*BU24B24B25250* ¹BU28275* ¹BU29B29306* ¹B30

Part #

Plated Iron

opt.qty

1010102010101010101010101010101010105

--------RB19--------RBU24RB24--------RBU29RB29----

Part # Torque**

40214021404040214040404040604060606060

--------BB19--------BBU24----------BBU29------

Part # Torque**

--------28--------28----------40------

Female NPT Ends

Hose Ends

• The bolts used in the Boss interlocking clamps are not standard bolts. They vary from standard bolts in their length, diameter, overall thread length and material hardness. These bolts can be retorqued, but it is not recommended that the bolts or clamps be reused, as they are designed for a single bend only. Dixon recommends using only factory supplied replacement bolts.• Torque values for clamps are based on dry bolts. The use of lubricant on bolts will adversely effect clamp performance.• Do not lubricate nuts and bolts.• Recommended torque rating in ft. lbs.

Size Part #

AM18AM23AM28

AB18AB23AB28

AB16AB21AB26

Part #

252520

252510

opt. qty

1-1/4"1-1/2"

2"

Iron Brass

AM16AM21AM26

1-1/4"1-1/2"

2"

Washer available, see page 7

Page 9: Dixon Air King

877-963-4966 • dixonvalve.com 9

A

B

Type of oil to useUse any petroleum-base, non-detergent light weight oil (SAE 10/150SSU) which will readily break up into a mist, i.e., Mo-bil DTE light or comparable oil. Do not use any synthetic oil or oils containing additives or solvents.

Converts a single supply source to a dual outlet.

All dimensions are nominal.

Air King with Ferrules

• Rated to 150 PSI working pressure• Available in iron and stainless steel• Carbon steel ferrules• Exclusive interlocking ferrule can be crimped or swaged depending on your coupling installation equipment (for crimp or swage diameter recommendations see page 10).

Dimensions

Size

1/2"3/4"1"

A B

2-1/2"2-1/2"2-1/2"

3-7/16"3-15/16"4-25/32"

54/64"1-4/64"1-18/64"1-30/64"

Size

1/2"3/4"1"1"

OD Range

-----RAM6WF----------

Part #

1-2/64"1-22/64"1-34/64"1-46/64"

To:From: StainlessMalleableAM1WFAM6WFAM11WF-1AM11WF

Compressor "Y"

In-Line LubricatorsDesigned to protect portable or stationary air tools by efficiently oiling the tool mechanisms. Each time an air tool is oper-ated, a fine mist of oil is injected into it along with the air from the compressor. Installation is recommended within 25 feet of the tool to be lubricated. Refer to the arrow for proper air flow direction. Transparent sight disc allows visual inspection of oil level. Oil flow is regulated by screwdriver screw adjustment. Not recommended for constant flowapplications. Minimum flow rate is 30 SCFM.

1.4 fluid ozs.3.7 fluid ozs.11.0 fluid ozs.16.0 fluid ozs.

NPTSize

1/2"3/4"3/4"1"

OilCapacity

PL300PL400PL400LPL500

Part #

500 PSI200 PSI300 PSI250 PSI

Max. Working Pressure @ 70° F

30 SCFM70 SCFM70 SCFM100 SCFM

Air Flowat 70 PSI

Female NPT Inlet (1)

1" 3/4" Y10075

Part #Male NPT Outlet (2)

Page 10: Dixon Air King

877-963-4966 • dixonvalve.com10

The chart at the right is only a guide. It will not apply to every coupling situation. In some instances alternative dies and crimping dimensions must be employed to ensure safety. Ex-perience has shown that variances in the construction of similar hoses and couplings may cause some assemblies to react differently when crimped. It is not un-common to find hose with an outer diameter that fluctuates from one end to the other or from production lot to production lot. These inconsisten-cies coupled with the inherent differences between textile or wire braid, hard or soft wall, the presence or absence of an internal spiral wire and the differences in hose coverings make it dif-ficult to establish hard and fast rules. There-fore, its imperative that hose dimensions are accurately mea-sured, assemblies are tested, and documen-tation is maintained.

Air King Recommendation GuideDie

Part #1-3/16 x 29/321-3/16 x 15/16

1-3/16 x 31/32

1-3/16 x 1

1-3/16 x 1-1/32

1-3/16 x 1-1/16

1-3/16 x 1-3/321-1/2 x 1-5/32

1-1/2 x 1-3/16

1-1/2 x 1-7/32

1-1/2 x 1-1/4

1-1/2 x 1-9/32

1-1/2 x 1-5/16

1-1/2 x 1-11/32

1-1/2 x 1-3/8

1-1/2 x 1-13/321-11/16 x 1-3/8

1-11/16 x 1-13/32

1-11/16 x 1-7/16

1-11/16 x 1-15/32

1-11/16 x 1-1/2

1-11/16 x 1-17/321-7/8 x 1-17/321-7/8 x 1-9/16

1-7/8 x 1-19/32

1-7/8 x 1-5/8

1-7/8 x 1-21/32

1-7/8 x 1-11/16

1-7/8 x 1-23/32

1-7/8 x 1-3/4

54/6455/6456/6457/6458/6459/6460/6461/6462/6463/64

11-1/641-2/641-4/641-5/641-6/641-7/641-8/641-9/641-10/641-11/641-12/641-13/641-14/641-15/641-16/641-17/641-18/641-19/641-20/641-21/641-22/641-18/641-19/641-20/641-21/641-22/641-23/641-24/641-25/641-26/641-27/641-28/641-29/641-30/641-31/641-32/641-33/641-34/641-35/641-36/641-37/641-38/641-39/641-40/641-41/641-42/641-43/641-44/641-45/641-46/64

0.9060.937

0.968

1.000

1.031

1.062

1.0931.156

1.187

1.218

1.250

1.281

1.312

1.343

1.375

1.4061.375

1.406

1.437

1.468

1.500

1.5311.5311.562

1.593

1.625

1.656

1.687

1.718

1.750

18.3%13.2%16.9%12.1%15.5%11.1%14.4%17.2%13.4%16.1%12.7%15.3%12.0%13.4%17.3%11.9%15.8%11.2%14.6%17.5%13.0%16.2%12.3%15.1%11.5%14.4%16.9%13.5%15.9%12.6%15.0%12.1%16.7%20.5%15.0%18.6%13.7%17.5%12.8%16.1%11.5%14.7%17.6%13.9%16.8%12.8%15.4%12.0%14.7%11.1%13.7%15.9%12.9%15.1%12.4%14.5%11.8%14.0%11.3%13.3%15.1%

CrimpDiameter

Part #Hose Size(ID)

1/2"

Crimped Length:

1-1/4"

3/4"

Crimped Length:

1-1/4"

1"

Crimped Length:

1-1/2"

AM1WF

FractionalHose OD

%Reduction

AM6WFand

RAM6WF

AM11WF-1

AM11WF

SwageDie Sizes

1&3/16D41&3/16D5

1&3/16D3

1&3/16D

1&3/16D2

1&3/16D1

1&3/16D61&1/2D6

1&1/2D7

1&1/2D5

1&1/2D4

1&1/2D3

1&1/2D2

1&1/2D

1&1/2D1

1&1/2D81&11/16D4

1&11/16D5

1&11/16D8

1&11/16D6

1&11/16D

1&11/16D21&7/8D81&7/8D5

1&7/8D6

1&7/8D7

1&7/8D1

1&7/8D

1&7/8D2

1&7/8D4

AM11WF and

AM11WF-1

Page 11: Dixon Air King

877-963-4966 • dixonvalve.com 11

Global Air King Crimp Recommendation Guide

GAM111"

1-25/641-26/641-27/641-28/641-29/641-30/641-31/641-32/64

1.3881.4001.4131.4251.4381.4501.4631.475

CCF1438CCF1438CCF1469CCF1469CCF1500CCF1500CCF1531CCF1531

2020202020202020

54/6455/6456/64

0.8400.8530.867

CCF0906CCF0906CCF0906

151515

GAM1½"

GAM6¾"

1-5/641-6/641-7/641-8/641-9/64

1-10/641-11/641-12/641-13/641-14/64

1.0821.0941.1071.1191.1221.1341.1471.1591.1821.194

CCF1120CCF1120CCF1149CCF1149CCF1190CCF1190CCF1218CCF1218CCF1246CCF1246

20202020202020202020

CrimpDiameterStem Part # Fractional

Hose OD%

ReductionFerrule Part #Hose Size

(ID)

Page 12: Dixon Air King

877-963-4966 • dixonvalve.com12

ASME Air Receiver Manifold

Service:• 7 gallon capacity provides air reserve needed for operation of tools• 200 PSI maximum working pressure for tank (Working pressure of

the system is limited to maximum working pressure of the components, i.e. 150 PSI for Air King)

Features:• all tank outlets have female NPT threads• portable - easy carry handles standard• solid base with mounting holes standard• approximate tank dimensions are 12" x 17"; 40" x 24" with frame• painted safety orange

Components:• spring-loaded safety shut-off valves (Cut-off Flow Rate 160-180 CFM at 90 PSI)• safety pop-off valve (200 PSI) to protect against over-pressurizing of tank• 0-300 PSI gauge• locking handle ball valves• drain valve provides for removal of accumulated oil and water

Codes and Standards:• built to ASME Code, National Board registered• conforms to OSHA Standards 1910.169 and 1926.306

* Drain cock not shown

PressuregaugeSafety pop-off

valve

Inlet port(1) 2" ground joint

Outlet ports(7) Air King

Protective frame

Brass Ball Valve (7)

OSHA Valve (7)

• Safely distributes compressed air to machines and tools.

Page 13: Dixon Air King

877-963-4966 • dixonvalve.com 13

40" 10-1/2"

23-1/4"

17" 12"

3/4" 1/2"

1/2"

2" 1"

1" 1"1"3

1 2

8

7 4, 5, 6 9, 10, 11

Three 1" holes located180° of this side

Dixon 1217AR-4AK Air Receiver Manifold Assembly with Air King Outlet Ports includes the following:

1217AR-4FR 7 Gallon ASME compressed air receiver tank and frame ONLY

Part # / locations Description

1217AR-4AK 7 Gallon ASME compressed air receiver manifold complete assembly with Air King

1217 Frame 1 protective framelocation 1 1 HB2F6M 3/4" male x 1/4" female hex bushing

1 GL345 0-300 PSI Gaugelocation 2 1 HB2F4M 1/2" male x 1/4" female Hex Bushing

1 SV200 safety pop-off valvelocation 3 1 GM28 2" male spud

1 B27SC wing nut caplocations4, 5, 6, 9,10, 11

6 HB1075G 1" male x 3/4" female bushings6 BCN75 3/4" brass hex nipples6 BBLV75 ball valves6 SCVS6 safety shut-off valves6 AM7 Air King universal couplings4 SE45100 45° street elbow (1 each in locations 4, 6, 9 and 11 only)

location 8 1 HB2F4M 1/2" male x 1/4" female hex bushing1 D04 1/4" drain cock

1217AR-4 ASME compressed air receiver

location 7 1 HB2075 2" male x 3/4" female bushing1 BCN75 3/4" brass hex nipple1 BBLV75 ball valve1 SCVS6 safety shut-off valve1 AM7 Air King universal coupling

1217AR-4PHL 7 Gallon ASME compressed air receiver manifold complete assembly with Dual Lock

ASME Air Receiver ManifoldBill of Materials

Page 14: Dixon Air King

877-963-4966 • dixonvalve.com14

When hose, couplings or clamps fail, or there is an accidental separation of the assembly, King Safety Cables minimize damage to equipment and injuries to operators. King safety cables reach across the hose fittings to provide standby safety for the hose. Spring-loaded loops in the cable ends open easily to pass over the couplings for a firm grip on the hose. Thoroughly tested with years of service. A positive safeguard for air hose connections - helps you meet today’s safety standards. The King safety cable must be installed in the extended position (no slack).

Note: Cables are shipped with safety restraint labels attached. Labels are not pictured.

• Hose-to-hose or hose-to-rigid outlet• King Cable is the low cost answer to eliminate injuries caused by broken air hose connections

• Highly resistant to rust and corrosion• No tools needed - Easy to install and remove

Features:

King Safety Cables

Hose End Tool End Hose End Hose End

WB1CWB1 with safety clip and lanyard

WSR1EWSR1E with stainless steel marine eye

King Safety Cable Options

Style WSR, for hose-to-tool service Style W, for hose-to-hose service

WSR1CWB1CWSR1E

WA2BWB1SS

DescriptionPart #

WSR1 with safety clip and lanyard used to lock Air King couplingsWB1 with safety clip and lanyard used to lock Air King couplingsWSR1 with stainless steel safety marine eye used to connectsafety cable to a bolt on toolWA2 with bronze/copper ferrule for special environmental conditionsWB1 made with 304 stainless steel cable and springs withbronze/copper ferrules for special environmental conditions

Cable

1/8"1/8"1/8"

1/4"1/8"

MaximumW P PSI

200200200

200200

WSR1WSR3WSR2WSR4

1/8"3/16"1/4"3/8"

1/2" to 1-1/4"1/2" to 2"

1-1/2" to 3"4"

20-1/4"28"38"44"

200200200200

MaximumW P PSICable Part # Hose I.D. Length

20-1/4"28"

38-1/4"44"

1/8"3/16"1/4"3/8"

1/2" to 1-1/4"1/2" to 2"

1-1/2" to 3"4"

200200200200

WB1WB3WA2WA4

MaximumW P PSICable Part # Hose I.D. Length

Page 15: Dixon Air King

877-963-4966 • dixonvalve.com 15

Standards - 29 CFR, 1915.131 (partial):(e) Before use, pneumatic tools shall be secured to the extension hose or whip by some positive means to prevent the tool from be-coming accidentally disconnected from the whip.

Standards - 29 CFR, 1926.302 (partial):(b)(1) Pneumatic power tools shall be secured to the hose or whip by some positive means to prevent the tool from becoming acciden-tally disconnected.

Standards - 29 CFR, 1926.603 (partial):(a)(9) Steam hose leading to a steam hammer or jet pipe shall be securely attached to the hammer with an adequate length of at least 1/4-inch diameter chain or cable to prevent whipping in the event the joint at the hammer is broken. Air hammer hoses shall be provided with the same protection as required for steam lines.(a)(10) Safety chains, or equivalent means, shall be provided for each hose connection to prevent the line from thrashing around in case the coupling becomes disconnected.

OSHA Regulations

Download a free QR-Code 2D barcode reader:mobile-barcodes.com/qr-code-software/

Scan Me with your smart phone to browse the Air section of the Dixon Valve website

Page 16: Dixon Air King

Dixon is recognized as the premier manufacturer and supplier of hose fittings and accessories spanning a wide range of industrial uses. Dixon’s range includes products for food, dairy processing, beverage and brewery, mobile tankers, mining, construction, chemical processing, petroleum, oilfields, refining and manufacturing.

© 2012 DVCC Printed in the USA AKGAK_0412_P5M

dixonvalve.com • Customer Service: 877.963.4966

800 High Street, Chestertown, MD 21620

Fax: 800.283.4966

Dixon Valve

Dixon Customer Service