dl mps901a manual

7/31/2019 DL MPS901A Manual

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DL-MPS901A Flexible Manufacturing

System

Training Instructions

Dolang Technology Equipment Co., Ltd.


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Contents

Chapter One DL-MPS901A flexible manufacturing system brief

introduction ............................................................................................2

Chapter Two DL-MPS901A flexible manufacturing system main

components introduction and application.............................................4

Section 1 Sensor ........................................................................................................................4

1.1 Sensor introduction......................................................................................................4

1.2 Common sensor introduction ......................................................................................5

Section 2 PLC .........................................................................................................................11

Section 3 Pneumatic Technology ............................................................................................42

3.3 Pneumatic actuator ....................................................................................................44Section 4 Motor.......................................................................................................................57

Chapter Three Station Introduction....................................................58

Section 1 Distribution Station .................................................................................................58

1.1 Components Contents................................................................................................58

1.2 Module Contents .......................................................................................................59

1.3 Working Contents......................................................................................................61

1.4 Training Subjects.......................................................................................................62

Section 2 Testing Station.........................................................................................................64


2.2 Module Contents .......................................................................................................65

Section 3 Processing Station ...................................................................................................72

3.2 Module Contents ...................................................................................................73

3.3 Working Contents .................................................................................................76


Section 4 Handling Station......................................................................................................78


4.2 Module contents ........................................................................................................79

4.3 Working order............................................................................................................814.4 Training Subjects.......................................................................................................81

Section 5 Buffering Station .....................................................................................................82


5.2 Module Contents ...................................................................................................83

5.3 Working Contents....................................................................................................85


Section 6 Pressing station........................................................................................................89

6.1 Component contents ..................................................................................................89

6.2 Module Content.........................................................................................................90

6.3 Working Contents......................................................................................................92


Section 7 AS/RS Station..........................................................................................................94

7.1 Component Contents .................................................................................................95


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DL-MPS901A flexible manufacturing system

http://dolang.cn TEL86-531-8758 6166 FAX86-531-8756 0072 1

7.2 Module contents ........................................................................................................95

7.3 Working Contents .................................................................................................97


Section 8 Robot Station...........................................................................................................99

8.1 Component Contents .................................................................................................998.2 Module Contents .....................................................................................................100

8.3 Working Contents....................................................................................................102

8.4 Training Subjects.....................................................................................................103

Section 9 Sorting Station.......................................................................................................104

9.1 Components Contents..............................................................................................104

9.2 Module Contents ...................................................................................................105

9.3 Working contents.....................................................................................................109

9.4 Training Subjects.....................................................................................................109

Chapter Four Operation Instruction ................................................ 111


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Chapter One DL-MPS901A flexible manufacturing system brief

introduction

1. Describes

DL-MPS901A flexible manufacturing system is composed of distribution station and testing

station, processing station, handling station, buffering station, robot station, press station,

AS/RS station, sorting station. Each station of this system is installed aluminum board with

groove, each station is easy to connect together and form to an automatic processing line. In

the station is composed of all sorts of modular form, it is easy to build, remove and

maintenance between each module, it can be combined at will between each workstation.

2. Working Principle

The workpiece in the bunker according to the order supply, chuck send the workpiece

material from distribution station to the testing station.

Sensor detect workpiece color and the material,improve cylinder (rodless cylinders) rise,

height measurement cylinder drop, after photoelectric sensor measured the work piece height,

height measurement cylinder rise, ascension cylinder decline.

After optical fiber sensor confirms workpiece of reach turntable, turntable rotated 45 degrees

send the workpiece to the corresponding processing position, drilling processing module

machining diameter. Then turntable rotate workpiece to another position, this position judge

whether the workpiece drilling qualified, testing cylinder, testing inner diameter,if cylinder

forward to the end which shows processing is normal, or it is defective.

After completed the work of the processing station, works of handing station begin.

Buffering station is composed of two buffer cylinders in the left and right direction and a

double belt conveyor institution. When supply power to buffering station, the belt conveyor is

transmission and put the tray down on the top of the belt conveyor, when tray operate at the

Distribution AS/RS

Buffering

Processing

Testing

Handling

Sorting

Press

Robot


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top of the right buffer cylinder, and right buffer cylinder detect tray, brake withdraw, right

buffer cylinder decline in position, the belt transmission will continue to send tray to left

buffer area, then left buffer cylinder test to tray, brake withdraw, belt transmission stop, left

buffer cylinder rise in position, waiting handing station bring the workpiece, testing the tray

has work, belt transmission start, send workpiece in the tray to right buffer area.

Robot from the buffering station grab workpiece, place workpiece fixed on the processing

station.

From robots we get material signal and OK signal (when work independent, use start button

instead of), according to the material X, Y axis move, the Z axis rise, and prepare to up the

tray, the Y axis rise to up the tray, the Z axis fall to start move, waiting the signal that the

robot take the materials, put empty tray in its place waiting for the next signal.

From robots we get material signal and OK signal (when work independent, use start button

instead of), the workpiece cover was delivered to pressure tank, Using hydraulic converter do

pressure homework for workpiece cover, Use the cylinder and the cylinder to slot the

workpiece push to another slot

3. Knowledge points

The application of the test switch

The application of various sensors

The application of Pneumatic and hydraulic components

PLC application

The application of automatic warehouse management

the application of Two dimention designated take things

Pneumatic circuit wiring and electrical wiring

Assembly and disassembly of mechanical parts and pneumatic part

System fault diagnosis and maintenance

Notes: This book had said 1 # station is distribution station, 2 # station is testing station, 3#

station is processing station, 4# station is handing station, 5# station is buffering station,6 #

station is pressing station, 7 # station is AS/RS station,8 # station is robot station, 9 # station

is sorting station.


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Chapter Two DL-MPS901A flexible manufacturing system main

components introduction and application

In automatic line usually use sensor technology, motor technology, pneumatic technology,

control technology, servo drive technology, communication technology, just like the person

sensory system, sports system, the brain and nervous system. Here DL-MPS901A flexible

manufacturing system as the carrier to expound the above key technology . It is the so-called

"preceded the things, you will have to have the its machines".

PLC is like the brain; software is like central nervous of the brain; Photoelectric sensors,

capacitance sensor, inductance sensor like people's eyes; Magnetic switch like people's touchsense;Motor and belt is like the legs; Robotic device as man's hands and arms;

Electromagnetic valve set is like people's muscle; communication bus is like the nervous

system;

Section 1 Sensor

1.1 Sensor introduction

1. Classification of sensor

At present sensor has no a unified classification method, but more commonly used has the

following three:

(1) according to the classification of the sensor physical quantities, it can be divided into

displacement, force, speed, temperature,flow, and the gas components,etc sensors;

(2) according to the classification of sensor work principle, can be divided into resistor,

capacitor, inductor, voltage, hall, photoelectricity, optical grating sensor and thermocouple,

etc sensors ;

(3) according to the nature classification of the sensor output signal , can be divided into:

output is the switch quantity (" 1 "and" 0 "or" on "and" off "switches type sensor;) Output is

simulation type sensor; The output is the digital sensor of pulse or code.

2.Common sensor diagram

Photoelectric sensor Inductance sensor Capacitor sensor


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Optical fiber sensor Magnetic switch

1.2 Common sensor introduction

1.2.1 Magnetic switch and application

a. Magnetic switch introduction

Magnetic type approximate switch (in short the magnetic switch) is a non-contact positiondetection switch, this kind of non-contact position detection do not wear and damage

detection object content, the response speed is high. The commonly approximate switch on

production line also has induction type, static capacity type, photoelectric type,etc

approximate switch. Induction type approximate switch used the existence of test metal

objects, static capacitive proximity switch type used the existence of detection metal and

non-metallic objects, magnetic switch used the existence of test magnet; Installations method

have wire leads type, connectors type, connectors relay type; According to the requirements

of the installation place environment, approximate switch can choose shielding type and

non- shielding type.

When magnetic material close to magnetic switch sensor, the sensor act and output switch

signals. In practical applications, in the tested object (such as the piston and cylinder piston

rod) installed on the magnetic material, and in the both end of the outside cylinder cylinder

install a magnetic type approximate switch, it can use the two sensors to mark two limit

position of cylinder sports respectively.

Brown line

Blue line

Tongue

reed

switch

Magnetic switch internal circuit diagram

In order to prevent damage the magnetic switch because of wrong connections, usually in the

use of magnetic switch, all series connect the current limiting resistor and the protection

diodes. So even though lead wire polarity reversed, magnetic switch also will not burned,

only the magnetic switch can't work normally.b.The application example of magnetic switch in the DL-MPS901A flexible manufacturing

system


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The figure shows the automatic storage station magnetic switch detection magnet.

c. Installation and debugging of magnetic switch

In the automatic control of production line, can use this signal judge cylinder motion state or

the location, to determine whether the workpiece was launched or whether the cylinder

returned.

1Electrical wiring and inspection

We emphasis on consider the influence which the sensor's size, position, installation way,

wiring craft, cable length and work around environmental factors to sensor work. .

In magnetic switch settings are LED, to display the sensor signal state, for when debugging

and running monitor to observe. When the cylinder piston close, proximity switch output toact, output "1" signal, LED bright; When there is no cylinder piston close, proximity switch

output do not move, output "0" signal, the LED not bright.

2Installation and adjustment of magnetic switch in the cylinder

When magnetic switch and cylinder used together, if not installed reasonable, may make the

cylinder action is not correct. When the cylinder piston move to the magnetic switch, and

close to a distance, magnetic switch has a "perception", switch will act, usually call this

distance is "detection distance".

When install the magnetic switch on the cylinder, the first is put the magnetic switch installed

on the cylinder, the installation position of the magnetic switch adjusted according to therequirements of the control object , the adjustment method is simple, as long as after the

magnetic switch arrives the specified position, with a screwdriver tighten screw (or nut),

magnetic switch usually used to test the position of the cylinder piston, if detect other types

of workpiece position, such as a light color plastic workpiece would then choose other kinds

of sensors, such as photoelectric switch.

1.2.2 Optical fiber photoelectric proximity switch and application

a. Optical fiber photoelectric proximity switch profile

Structure: fiber photoelectric switch is composed of optical testing head and optical fiber

amplifier, fiber amplifiers and optical testing head is the two parts of the separation, the endpart of optical testing head is divided into two optical fiber, when using, inserted the two

optical fiber hole of amplifier respectively . The output of the optical fiber photoelectric

magnet Magnetic switch


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switches connected to the PLC. Optical fiber photoelectric switch is also a kind of optical

fiber sensors, optical fiber sensors sensing part does not have the circuit is connected, do not

produce heat, only using a few light, these characteristics make optical fiber sensor become

ideal choice in the dangerous environment . Optical fiber sensor can also be used for the key

production equipment's long-term high reliability and stability monitoring. Compared withthe traditional sensors, optical fiber sensors have the following advantages:

anti-electromagnetic interference, working in the bad environment, the transmission distance,

long service life, in addition, the head of the optical fiber has smaller volume, so can be

installed in the small place. Optical fiber amplifier according to the need to hold. For example,

electric spark fireworks in the production process may cause an explosion and fire, and light

will not become fire sources, not cause an explosion and fire, so the fiber optical detection

head set in dangerous places, will put amplifier unit set up in the dangerous places to use.

Optical fiber sensor is composed of optical testing head and fiber optic amplifiers , amplifiers

and optical testing head is the two parts of separation . Optical fiber sensor classified sensor

type and the light-transmission type . The sensor is based on optical fiber itself as sensitivecomponents, make optical fiber both have the role of feelings and passed tested information.

The light-transmission type is to be measured through the output terminal light signal

processing by the light signal input optical fiber which modulate by tested objects , the work

principle of light-transmission type optical fiber sensor is similar to photoelectric sensors'.

b. The application example of optical fiber photoelectric switch in the DL-MPS901A

flexible manufacturing system.

Silo is a cylindrical organic glass tube,c in the lower end of the silo has a fiber optic sensor, todetect whether has the workpiece.

1Electrical and mechanical installation

In the installation process, first fix the fiber optical detection head, put the fiber amplifiers

install in guide rail, and then two optical fiber that at the end of optical testing respectively

inserted into the two optical fiber hole of amplifier, when you wiring, please pay attention to

judge polarity and signal output power line according to the connection wire color.

Sensitivity adjustment

Optical fiber photoelectric switch is applied more and more in the production line application,

but in some application place where there is more dust, and easy access to organic solvent

and need higher performance, actually can choose some other sensors instead, such as

capacitive switch, electricity eddy proximity switch.

Optical fiber sensor


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1.2.3 Photoelectric switch and application

a .Photoelectric switch introduction

Photoelectric switches usually use in some situations that environment condition is very good

and no dust pollution. The photoelectric switch almost has no effect on tested objects when itis working. Therefore, it is widely used in production line. Using the tiny beam, amplifier

built-in type diffuse photoelectric switches. Diffuse photoelectric proximity switch is working

which use the reflected light that use light to illuminate the tested objects , because the

reflected light is diffuse light , so it is called the diffuse photoelectric switch. It consists of

light (launch light) and photosensitive components (receive light) , light emitter and light

receiver are on the same side. When is is working, light emitter always emission testing light,

and if proximity switch within a certain distance ahead did not appear object, there is no light

is reflected to the receiver, photoelectric switches are in normal state and not move; And if

proximity switch within a certain distance ahead appear objects, as long as the reflected light

enough strength, the receiver receive enough diffuse light and will make proximity switch actand change the output state .

Besides has diffuse type photoelectric switches in the production line, also have cast type

(DuiShe type) and regression model (mirror reflection), all composed of emitting light source

and photosensitive components that accept the light, if Cast light is covered or reflected

because of the difference of detection object , the amount of light that arrive receiver part will

change. The receiver part will detect this change, and convert to electrical signals, running

output. According to properties, installation of tested object in the production line.

b. The application example of photoelectric switch in the DL-MPS901A flexible

manufacturing system

In this production line, return type optoelectronic switch uses the test that workpieces are put

full in the classification station slippery slot.

1 Electrical and mechanical installation

The photoelectric switch has power source polarity and output reverse connect protection

function. Photoelectric switch has self diagnosis function, when the environment change

(temperature, voltage, dust) redundant that was set meet the requirements, the stable indicatorlight display (if redundant is enough, the light bright,). When the receiver's photosensitive

components receive effective light signal, the transistor that control output will conduct,

light projectorRe ression reflex late


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One side of

sensor

Detection

body

Electricity eddy proximity switch to belong to one of the inductance sensor, is position sensorwhich has switch quantity output and use the eddy current effect to make. it consists of LC

high frequency oscillators and amplification processing circuit, when using metal objects to

close to this oscillation induction head that can produce electromagnetic field, make the

object internal generate electricity eddy current. The eddy current react on proximity switch,

make proximity switch oscillation capacity attenuate, internal circuit parameters change, thus

identify whether has metal objects close to it, and then control switch's lead or broken. The

project that can test by this proximity switch must be metal objects. No matter what kinds of

proximity sensors, when using must be pay attention to tested object's materials, shape, size,

and movement speed, and other factors.

During the sensor install and choose to use, have to seriously consider detection distance,setting distance, ensure the sensor reliable action of the production line.

P

Capacitance andinductance

Blue VBrown V

Black signal lineBlack signal line

Blue Vn( V

Brown V Blue

V


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Electrical symbols of the sensors pictured above.

1.2.5 Application of sensors in the DL-MPS901A flexible manufacturing system

This picture is testing station in DL-MPS901A flexible manufacturing system, using the

sensor test components materials and state

This picture is the sensor test that used in the buffering station

The more knowledge of the sensor, please refer to the relevant books. Applicable occasion ofeach sensor is different with requirements ,detection distance, installation way, output

interface electrical characteristics are different, this needs to consider comprehensively in the

installation and debugging with execution structure, the controller, etc.

Section 2 PLC

2.1 PLC Introduction

2.1.1 PLC structure and function of various parts.

PLCEnglish called Programmable Controllershort of PCBut because the PC easy confuse

with Personal Computer (Personal Computer) , so people still used to use PLC as

Capacityhotoelectric se

Inductive

Inductive sensor

Capacity sensor

Photoelectric sensor

Inductive sensor


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programmable controller's abbreviations. It is a electronic system device of digital computing

operations that a microprocessor as core, specially designed for the industrial field application,

it uses programmable memory, in its internal storage to perform the logic operation, sequence

control, regular/count and arithmetic operation instructions, and through the digital or analog

input, output interface, control the various types of machinery or the production process. PLCis product that microcomputer technique combine with traditional relay contact control

techniques, it overcomes the complex wiring, lower reliability, high power consumption , the

poor universality and flexibility in the mechanical contacts relay contact control system,

make full use of the advantages of the microprocessor, and take care the skills and habits of

site electrical operation maintenance personnel, especially PLC programming, don't need a

special computer programming language knowledge, but using a set of simple instruction

form based on relay ladder diagram, make the user programming visual, intuitive and easy to

learn; The commissioning and check wrong is also very convenient. After users bought PLC

that what they need, just according to the hint of introduction book, do a small amount of

wiring and simple user programming work, you can be flexible and convenient appliedPLC to the production practice.

1. PLC structure and function of various parts

There are various types of PLC, function and command system are also different, but the

structure and the working principle is the same, usually is composed of main machine,

input/output interface, power supply expand device interface and external devices interface

and so on. PLC hardware system structure as below:

1) Main machine

The main machine includes the central processing unit (CPU), system program memory and

the user program and data storage. The CPU is the core of PLC, it used to run the user

program, monitoring input/output interface state, make logical judgment and data processing,

that means read input variables, completing various operating that the user instructions rules,

and send the results to the output terminal, and respond to external device (such as computer,

printer, etc) request and do various internal judgment, etc. PLC internal memory has two

kinds, one kind is system program memory, it main storage system management, monitoring

program and the program that do compile processing to user's program, the system program

has been fixed by manufacturer, users can not change; Another kind is the user program and

data storage, main storage application program that the user compile and all kinds oftemporary data and intermediate results.

2) Input/output (I/O) interface


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The I/O interface PLC and input/output devices connected components. Input interface accept

input device (such as buttons, sensors, contacts and stroke switch, etc) control signals. Output

interface is main machine modification, debugging program and PLC monitor work state.

Through the special cable wire connect to PLC and computer, and use special software to do

computer programming and monitoring.3) Input/output expansion unit

The I/O expansion interface use for connect expand unit of expand external input/output

terminal to the basic unit (namely main machine) together.

4) External device interface

The interface can connect printer, bar code scanner, inverter and other external equipment to

main machine, and to complete the corresponding operation.

The experiment device providing main machine model are Siemens S7-300

312-1AE13-OAB0. Input points is 8, output points is eight.

2. PLC working principle

PLC is using the "order scanning, continuous cycle" way to work. That is when the PLCoperating, CPU according to the program storage in user memory that the user according to

control requirements compiled, according to command step serial number (or address date)

do periodic cycle scanning, if no jump instruction, then from the first instruction began

executing user program according to the sequence, until the program end. And then returned

to the first instruction start the next round of the new scanning. During every scanning

process, also must finish sampling to the input signal and refresh work to output state, etc.

PLC scan cycle must have input sampling, program execution and output refresh three stages.

PLC in the input sampling stages: first read into input terminal hige state or enter data that

storage temporary in the input latches by scanning mode according to the order, and writethem in the corresponding input status register, which is refresh input. Then close input ports,

into the program execution stage.

PLC in program execution stage: according to user program instructions stored order

scanning executes every instruction, after the corresponding operation and treatment, the

results were wrote output state register, all the content in the output state registers changes

along with the program execution.

Output refresh stage: when all the instruction execution, the hige state of output state register

in the output refresh stage sent to output latches, and through a certain way (broken

appliances, transistors or thyristor) output, drive the corresponding output devices work.

PLC programmingProgramming components

PLC is used in the software programming to achieve control requirements. When

programming uses all kinds of programming components, they can provide countless move

closes and move off contacts. Programming components is refers to the input registers, output

registers, bit memory, timer, clock, general-purpose registers, data register and special

function memory, etc.

The role of these memories PLC internal is similar to role of relay that using in the relay

contact control system, also have "coil" and "triggers", but they are not "hard" relay, is

storage units of PLC memory. When the logic state is "1" in the unit, means the

corresponding relay coil get electricity, its move close contacts closed, move break contacts

disconnect. So, these internal relay are called "soft" relay.


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2) Programming language

The programming is that users according to the control object requirements, use

programming language provided by PLC manufacturers, describe the process of a control .

Ladder diagram language and instructions statement table language is the most commonly

used PLC programming language, and both of them always used joint .a. Ladder diagram language

Ladder diagram is a graphic language that demonstrates from relay contact control circuit

diagram. It is lent the move close, broken contacts, move coil and series and parallel terms

and symbols that similar to a relay, according to the control requirements, connect and into

graphics that show a logical relationship between PLC input and output , straightforward and

easy to understand.

In the ladder diagram always use graphic symbols to show PLC

programming components' move close and dynamic broken contact; Use ( ) show their

coil. Ladder-diagram programming's types use graphic symbols and labeled letters or severalto distinguish. Contacts and coils consisted independent circuit called network, use

programming software generated ladder diagram and statement to show there are network

numbers in the table program, allow taking network as unit to comment ladder diagram.

Ladder diagram design should pay attention to the following three points:

The ladder diagram according to from left to right and top to bottom to order. Each logical

lines (or says cascade) started in left bus, and then the contact's series, and parallel connection,

and the last is the coil.

Each step of the ladder diagram flows is not the physical current , but "concept current",

from left to right, its both ends not have power . The "concept current" is used to describevisually the coil through conditions that should meet in the user program execution.

Input registers uses to receive external input signal, but not drive by PLC other internal

relay touch points. Therefore, ladder diagram only appears input register contacts, and don't

appear the coil. Output registers are output program execution results to the external output

devices, and when the ladder diagram output registers coil to electricity, then there is signal

output, but not direct drive output devices, and through the relay, transistors or thyristor of

output interface to realize. Output register contacts also can be used by internal programming

b. Command statements table

Command statements table is a language that uses mnemonic runes to compile PLC program,

it is similar to the computer assembly language, but easy to learn and to understand thanassembly language, some instruction program is composed of instruction statement tables. An

instruction is composed of step sequence, instruction language and function device numbers

three parts.

2.2 Basic directive introduction

1 Bit logical instruction

1.1 Bit logical instruction overview

Introductions

Bit logical instruction processes two numbers, "1" and "0". The two digital form thefoundation of the binary Numbers system.

The two figure "1" and "0" called the binary number or binary. In the contacts and coil field,


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"1" means the action or electricity, "0" means no action or not powered.

Bit logical instructions scanning signals state 1 and 0, and according to the Boolean logic

combine. In these combinations born results 1 or 0, called "logic operation results (RLO)".

Boolean logic applied in the following basic instructions:

A "and" AN "and not"

O "or"

ON "or not"

X "exclusive or"

XN "exclusive or not"

O "before and after or"

You can use the following instruction nested expression:

A (" and "operation nested began

AN (" and not "operation nested began

O (" or "operation nested began ON (" or not "operation nested began

X (" exclusive or "operation nested began

XN (" exclusive or not "operation nested began

You can use the following instructions to end a Boolean logic string:

= assignment

R reset

S setting

You can use the following one of instructions, change the logic operation results (RLO) :

NOT RLO not SET RLO setting (= 1)

CLR RLO clear (= 0)

SAVE put the RLO deposited in the BR registers

Other instructions response to positive edge and negative edge:

FN negative edge

FP positive edge

1.2 A "and"

Format

A

Address data type storage area< Bit > BOOL I, Q, M, L, D, T, C

Introductions

Use "and" instructions can check whether the signal state of be addressed was for "1", and

will examine the results and logic operation result (RLO) and do "and" operation.

Use "and" instructions, also can use the following address, direct check the status word: = = 0,

< > 0, > 0,

< 0, > = 0, < = 0, OV, OS, UO, BR.

Status word

BR CC 1 CC 0 OV OS OR STA RLO/FC

1.3 AN "and not"

Format


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N

Address data type storage area

BOOL IQMLDTC

Introductions

Use "and not" instructions can check whether the signal state of be addressed was for "0", andwill examine the results and logic operation result (RLO) and do "and" operation.

Use "and not" instructions, also can use the following address, direct check the status word: =

= 0, < > 0, > 0,

< 0, > = 0, < = 0, OV, OS, UO, BR.

Status word

BR CC 1 CC 0 OV OS OR STA RLO /FC

1.4 O "Or"

Format

0

Address data type storage area BOOL IQMLDTC

Introductions

Use "or" instructions can check whether the signal state of be addressed was for "1", and will

examine the results and logic operation result (RLO) and do "or" operation.

Use "or" instructions, also can use the following address, direct check the status word: ==0

0>0=00

=0


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unpaired seized address is "1,"

The logic operation results for each other is "1".

Use "or not" instructions, also can use the following address, direct check the status word: =

=00>0

=0


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1.12 ON or not operation nested began

Format

ON(

Introductions

ON(or notoperation nested begancan stored RLO and OR bit and a instruction code innesting stacks. Up to seven nesting stacks input items.

1.13 X exclusive or operation nested began

Format

X(

Introductions

X(exclusive oroperation nested begancan stored RLO and OR bit and a instruction code

in nesting stacks. Up to seven nesting stacks input items.

1.14 XNexclusive or notoperation nested begin

FormatXN(

Introductions

XN(exclusive or notoperation nested begincan stored RLO and OR bit and a instruction

code in nesting stacks. Up to seven nesting stacks input items.

1.15 Nested close

Format

)

Introductions

Use )

nested close

orders

can delete a input item from nesting stacks, reset OR bit,according to the instruction code, make RLO that the stack input items contains relate to the

current RLO, and assign result to RLO. If instruction code is "AND (AND)" OR "AND NOT

(with not)", it also includes OR bit.

Use the statement of parentheses combination:

U (" and "operation nested began

UN (" and not "operation nested began

O (" or "operation nested began

ON (" or not "operation nested began

X (" exclusive or "operation nested began

XN (" exclusive or not "operation nested began

2.3 STEP7 V5.4 Programming Software Applications

2.3.1 Overview

Open Computer> Desktop > S7tgtopx Application Program >

S7tgtopx .

As shown in figure is found and opened S7tgtopx software.


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Programming software interface:

Click on the new f iles to create a new folder, and named 11

2.3.2 Build hardware configuration

1, Click on Insert menu >Station > Simatic 300 Station insert 300 station. As

below:

2, Then double-click the "Hardware" hardware icon, into the hardware configuration screen,

on the right figure box found 300 installation guide Rail, click open the "+" icon of " Simatic

300" find "Rack-300" -> "Rail" , hold this figure to the left margin, as below:


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3, the picture after insert guide rail is as follows:

2.3.3 Set up the path of the editor file

First should be set file path, all user documents access in this path.

Hypothesis D: \ PLC * set to file access path.

Operation steps:

Firstly, open Windows interface into "my computer", select D dish, create a new folder, named

for [PLC1] confirmation, and then into the programming software.


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2.3.4 Edit document right entry and access

4, Insert 300 host model in the guide rail NO. 2 slot : first click open the "+" icon of "Simatic

300" and find "CPU312"-> "6 ES7 312-1-1AE13 OAB0" module-> insert the corresponding

version V2.6

Double click "6ES7 312 1AE13-0AB0" iconso CPU312 will be inserted into the guide rail,

as shown in figure:

5,Then establish input and output module in the guide rail, insert input/output module inNO.4 slots , the "+" icon of "Simatic 300" finds "SM300" -> "DI/DO-300" -> "SM323 DI8 /

DO8 X.D C24V / 0.5 A" double click this icon establish input/output hardware configuration.


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After build all hardware configurations, and then build MPI address

6, Double click CPU312 in the NO.2. Pop up the following drawing:


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Then click propertiescan change MPI address and Baud ratesystem default address is 2,

Baud rateis 187.5, as below:

1,Assumefirst time program design: first open programming software, click on "engineering

> submenu < create new engineering > or click on the common toolbar pop-up [engineering

make] dialog box, for choose model. After finish file editing and save: click on the"

engineering > submenu < save as engineering for >, pop-up [save as engineering for] dialog

box,

This can enter the programming picture.

2.3.5 Programming

1, How to establish a programming screen, back to the hardware configuration initial screen asthe chart:


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Double click CPU 312diagram, find Blocks, then double click this block, showOB1.

Then double-click on the block, into the programming interface, as below:

2, After the data block established, began to programming:

3,In programming interface mouth, find the "View" change the program mode, change "STL"programming mode to "LAD" program mode, as below


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4,Write the programming that you need, and save

5, programming download

Find a root of Siemens 300 MPI programming cable, choose to download hardware into the

CPU , and then download programming into the CPU, switch gear to "RUN" , such PLC can

be used.

2.3.6 The document preservation

1, Choose the driver of the engineering, after input the engineering name, click save.

2, open the existing file: first click programming software, in the main menu < engineering

> ,choose < open engineering > pop up [open engineering ] dialog box, select the correct

drive, file types and file name, click on the "ok" button to enter edit program before.

2.3.7 The document editing program

When right into the programming system, the edit of document programming can be used

two edit state form:

1Instructions table edit

2) ladder diagram edit


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1, Instructions table edit programming

Instruction tableedit statecan let you use instructions table form edit the general

procedure.

Now input a program for example:

2, ladder diagram edit

2.3.9 communication set

1, set communication mouth parameter

First set MPI address and Baud rate, also can through the MPI cable directly to find the

address.

2.3.9 The running and debugging of the program

1, Program running

When the program is written to the PLC,it will be running in PLC. First the PLC in RUN state

(use hand dial the PLC "RUN/STOP",switch to "RUN" file, then through input switch of theexperiment system to give PLC input commond signal, observe PLC output indicator light,

verify whether to conform to the circuit logical relationship of edit programming, if there is a

problem, but also through the debugging tool that S7tgtopx software provides to determine and

solve problems.

2.3.10 log out system

After finish program debug and before log out system, you should approve program name, then

save it.then close GX DEVELOPER all application submenu graph, exit system.

2.4 S7-200 Programming software application


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S7-200 Programming system using introduction

This chapter describes how to build a S7-200 programming system, it includes:

A set of S7-200 CPU

A set of PC or programming console equipped with STEP 7-Micro/Win32

A root of connection cables (PC/PPI)

Installation of V4.0 STEP 7 MicroWIN SP6 software

First Unzip the software package

, then double-click icon installS7-200

software,

As shown in figure 3-5, click "ok" do the next step installation, then appear as shown in

figure 3-6 shows picture, click "Next" to continue to install,

Appear icon as shown in figure 3 -7, and then click "Yes" do the next step installation, appear

shows icon as shown in figure 3-8, choose installation path, general install into C tray, build a

SIMES folder, click

continue to install.

Figure 3-5


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Figure 3-6

Figure 3-7


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Figure 3-8

Figure 3-9


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Figure 3-10

Figure 3-11


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Figure 3-12

After click , appear the following figure, as shown in figure 3 - 13, figure 3 - 14

and figure 3-15 software was complete installed, restart your computer.

Figure 3-13


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Figure 3-14

Figure 3-15

After software installation is complete,then open the desktop icons as shown in figure 3-16,

double click V4.0 STEP 7 MicroWIN SP6, appear picture in figure 3-17


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Figure 3-16

Find the toolbar , modify the General in the Options, as shown in figure 3-18

and figure 3-19 shows, modify the shows language to Chinese, click "OK", and then

close the programming interface, reopened programming software appear Chinese

interface as shown in figure 3-20 shows, and then build a new construction, can write

programs.

Figure 3-17


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Figure 3-18

Figure 3-19


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Figure 3-20

programming cable (PC/PPI cable)

A head is 9 core D type male port, a head is 9 core D type female port, Insert the port PORT1

or PORT0 of PLC into male head, insert serial (RS232 port) of computer into female port,

please don't inserted cable with charge, otherwise it will cause the damage of the COM port.

Other functions as shown in the S7-200 Chinese system manual

2.5 Touch Screen Control

2.5.1 TPC_PLC Wiring


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After complete equipment debugging, Before start communication testing of mcgsTpc and

the actual equipment, first we need to verify communication wiring of TPC and PLC

equipment, and in the equipment window change the "serial port" of "universal serial port

father equipment" to the TPC corresponding serial number that been choosed, to ensure the

next step communication test smoothly. Choose RS232 MPI cables and touch

screen-communication.

2.5.2 Download engineering communication test

After confirm and correct do McGsTpc and PLC communication wiring, Engineering can be

downloaded into the TPC and do practical communication test. The specific procedure as

follows:First connect the USB programming line: insert the USB flat port into the computer USB port,

the micro interface port was inserted into the USB2 port of TPC.

Click on the download button in the toolbar, do download configuration. Choose "machine

operation", connection mode ,then to choose "USB communication", and then click

"communication test" button, after communication test become normal, click "engineering

download".


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After download, you can start operation engineering in the TPC7062K and do the

communication test of practical and equipment.

2.5.3 Mainstream PLC wiring picture

1.TPCDL01 wiring pictureSiemens S7200PPI

2.TPCDL02 wiring pictureSiemens S7300MPI

2.6 Industrial Control Network -

DL-MPS901A flexible manufacturing system mainly forms is PROBUS-DP network.

The PROFIBUS DP communication link introduction between S7300 and S7-200


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Through DP cable connect 200PLC and S7300PLCrealize DP communication of 200PLC

and S7300PLC.

S7-300 and S7-200 through the EM277 do PROFIBUS DP communication, need to do

S7-300 station configuration in the STEP7, in S7-200 system do not need do configuration

and programming to communication, only need to make up and store the communication data

in V storage area and correspond to hardware I/O address of S7-300 configuration EM277

slave station. Insert a S7-300 station:

Select the menu Option in the STEP7 hardware configuration windowInstall new GSD,

import SIEM089D. GSD files, install EM277 slave station configuration files, as the below

diagram:


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There is GSD file of EM277 in the SIMATIC folder:

After Import GSD file, you can find EM277 slave station in the right equipment choice list,

PROFIBUS DP Additional Field Devices PLC SIMATIC EM277, and according

to your communication bytes, choose a kind of method of communication, in this example,

choose the way of 8 bytes into / 8 bytes out, the following graph:


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According to DIP SWITCH on the EM277 to set station address of above EM277 slave

station, as the chart:


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After configure hardware configuration of the system, download the hardware information

into S7-300 PLC:

After download S7-300 hardware, switch EM277 DIP SWITCH to the same with the setting

value of above hardware configuration, in the S7-200, write program and store the

exchange data in VB0-VB15, corresponding S7-300 PQB0-PQB7 and PIB0-PIB7, open the

variables list in the STEP7, and monitor STEP7 MicroWin40 state table, their data exchange

results as below:


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Note: VB0-VB7 is the date that wrote from S7-300 to S7-200, VB8-VB15 is read values

from S7-300 to S7-200. DIP SWITCH position in the EM277 must be same with S7-300

configuration address value.

Each newsletter address mapping table in the delivery U disk

Section 3 Pneumatic Technology

3.1 Pneumatic technology brief introduction

In the DL-MPS901A flexible manufacturing systems, installed a lot of pneumatic

components, including air pump, gas processor, flow control valves, two-way electric control

valves, one-way electric control valve, the converge-wires, cylinder. Among them cylinder


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use the thin shape cylinders, fingers cylinders, pen type cylinder, rotating cylinder, rodless

cylinders, etc.

In the DL-MPS901A flexible manufacturing system, common use part pneumatic

components graph:

Rotating cylinder Double-acting cylinder with proximity switch Single-acting cylinder

The vacuum valve with chuck 5/2 way double-acting gas control reversing valves 3/2 way

one-way gas control valve

Air treatment Gas liquid converter

3.2 The Characteristics of Pneumatic Device

A pneumatic device is composed of the actuators that generate straight lines and rotation

action through compressed air, the valve of control actuator action, and the energy

components that provide the energy for pneumatic device.

Pneumatic, hydraulic and electrical are used in the operation medium of the industrial site.

Through the analysis of advantage condition and disadvantage condition of effective

operation medium, decided to an effective operating medium.


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3.3 pneumatic actuator

Pneumatic actuator produces straight lines and rotation through the compressed air. The

pneumatic actuator is composed of cylinder that produces line action, the device that

produces the rotation. Cylinders including the single-acting cylinder, it use compressed air

produce one way action, the double-acting cylinder, it use compressed air to produce two way

action. Rotating device include concussion device, it limits rotation angle, pneumatic motor

with limited rotation angle.

3.3.1The single-acting cylinder

Piston the single-acting cylinder

The single-acting cylinder through the use of compressed air produce one way action, and

using a built-in spring and external force to produce other direction action. In the return

process, built-in spring is not strong enough for load, can only finish the cylinder back. In

return action, because spring force only equivalent to compressed air pressure 0.3-0.5

KGF/cm2, so if loading act on cylinder, cylinder cannot back.

Figure 3.1 Control principle of single-acting cylinder

The biggest stroke of the single-acting cylinder with built-in spring is within 100 mm. Due to

the bigger the volume of the cylinder, the longer the compressed air emissions time and spring

return response time, the biggest diameter was also limited to maximum 50 mm.

The single-acting cylinder need simple lines between the valve and cylinder, and consumes

half compressed air of double-acting cylinder.

The single-acting cylinder is mainly used for clamping, injection, extrusion and up and down,

do not need powerful force to return.


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Figure 3.2 Structure of piston single-acting cylinder

3.3.2 Double-acting cylinder

Double-acting cylinder use compressed air cylinder produce back and forward actions. Not

different with the single-acting cylinder, the use of double-acting cylinder no specific

condition, therefore, double-acting cylinder has been widely used.

Although double-acting cylinder is no limit on their stroke, considering the piston rod bending,

their stroke in general set within 2000 mm. Inner size scope of double- acting cylinder

between 4 mm-320 mm.

Figure 3.3 structure of double-acting cylinder

Double-acting cylinder mainly used items operation, including transportation, conversion,

clamping and injection.

Rodless cylinders


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There is no piston rod in the rodless cylinders, outside of the air tube, cylinder move with the

piston. Rodless cylinders have two different types: one is use permanent magnet, another use

tube aperture (forming wedge between the sheet) to move follower. In magnetic rodless

cylinders, strong magnetic force of follower may make internal and external magnet fault

movement, and air may be leakage in the gap in the tube aperture rodless cylinders,.Figure 3.4 is rodless cylinder, its magnetic make follower move with piston. Form strong

magnetic the outside and inside of cylinder barrel.

Figure 3.4 Rodless cylinder

3.3.3 Pneumatic rotating device

Swing device

Swing device has limited rotation angle, between the two places has intermittent movement

swinging. Swing device has two kinds of type: rack and pinion, blade

1. Rack and pinion rotating cylinder

A rack and pinion rotating cylinder use rack and pinion device mechanically convert linear

action of a double-acting cylinder to rotating action. The piston rod nc-copy theory driving

gear converts linear action of the piston rod to gear rotation action.

Although in some commercial rack and pinion rotating cylinder, the rotation angle can be up

to 720 degrees, but in the market, rotation angle mainly is 180 degrees. The stroke of piston

rod adjusts rotation angle through a rotating button.

Rack gear rotating cylinder quite expensive, need more installation space, but it has more

softening movement and the longer service life relative to the cylinder blade rotation


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Figure 3.5 Rack and pinion rotating cylinder

2. Blade cylinder

Blade cylinder uses compressed air direct rotating blades. Compressed air accessories that

installed in the cylinder limit the rotation angle. Rotating angle can be effectively to 300

degrees, but mainly in the market is 180 degrees.

Because of simple structure, low cost cylinder, little installation space, but because its brittle

structure, only small size cylinder within 50 mm diameter is effective.

Figure 3.6 Blade rotating cylinder

4.4 Pneumatic control valves

Pneumatic control system is composed of signal components, control components and

actuators. As a signal and control component, valve influence the operation sequence and

state of actuators.

Actuator itself can't work. In the bus, drive control a stem behind the wheel to open or close

automatic door. The action of cylinder and valve is consistent, the state of valve through the

pole to operate, to close and open the door. Valve only use for signals, including the

operation of stem, control direction, speed, and the force of actuator.


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Through the valve can control start, stop, direction, flow rate and fluid pressure. Rotary

piston, ball valve and plug valve is common form of valve, and in the international mainly

used in industrial settings. According to the function, valve can be classified into four groups:

Direction control valve or pass valve

Flow control valve

one-way valve

Pressure control valve

3.4.1 Structure and operation principle of direction control valve

Direction control valves can be divided to lifting direction valve and slide valve on the

structure. Based on how to seal, lifting direction valve is divided into ball seat valve and

board seat valve.

Lifting direction valve use a ball center, board or vertebral closed or open port. Through a

flexible seat to seal, can increase service life, to block the foreign material or dust enter, and

to promote the operation reliability. On the other hand, because of the complex structure, to

create enough strong operating force against reset spring force and compressed air force, so

the price is very high.

Slide valve use slide of spools open or close port. Not like lifting direction valve need to

resist reaction of compressed air, slide valve structure is simple, small. Because it move

successively in valve body, the valve can't be sealed up, reduce the service life, and easy to

receive damage of foreign material or dust.

Ball seat valve

Because of its simple structure and small size, the price of ball seat valve is low. The built-in

spring will push ball to seat place, to cut off the air flow that from supply line P to operation

line A. Press the piston to separate ball and seat, in order to make the compressed air from P

terminal into the operation terminal A. The pressure on the piston need strong enough to

block spring reaction and force that compressed air promote to the ball. When the piston rod

is released, the spring pushes the ball and makes the valve back to the initial position. The

ball seat structure can only applied in small size valve, and the normal size is 1/8 inches.

Disc seat valve


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Disc seat valve is tight, and have high reliable operation. Because of cross parts of the air,

even in short distances can get it fully, the reaction time is short. The lifting valve has the

self-cleaning function; it can clear dust in the compressed air. It is not affected by the outside

subjects and greatly increases the reliability of operation, and increase the service life. On the

other hand, complex structure makes its price increased, and need more driving force.

Slide valve

Compare with lifting valve, slide is cheap than the lifting valve, and structure is simple, only

need small operation force. Because a line axis slide in the valve body, seal of valve is not

strict, thus, decrease the service life, and easily damaged by the foreign material.

If supply end P and vent R exchange function mutual, and a NC type slide valve can be used

as NO type slide valve. If R as the compressed air supply end , P as vent hole, the valve can

be used as a NO type valve.

Lifting valve can't convert from NC type valve into NO type valve.

Figure 4.1 Slide valve3/2 way valve

3.4.2 Direction control valve application

Direction control valve is a basic valve, it control beginning, stop and direction of airflow

through control cylinder.

Direction control of a single acting cylinder

Figure 4.2 show the circuit diagram of back and forward action that control a single-acting

cylinder. Using 3/2 way valve control a single acting cylinder. After press the button on the

3/2 way valve (1.2) and electromagnetic valve P communicate with A, single-acting cylinder

move forward. When loosen button, the built-in spring reset to the normal position of valve,


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and air of single-acting cylinder was vent out through the vent R, make cylinder move

backward.

If 1.0 cylinder is small or the distance between cylinder and control valve is short, cylinder

can directly be control by hand valve, as shown in figure 4.2 shows. The bigger cylinder

requires controlled by a bigger 1.2 valve.

Big flow manual valve can be difficult to find and search. If the distance between the cylinder

and the valve is far, after operation cylinder move backward, and when the valve has been

returned to normal position, the 1.0 cylinder need to spend a long time to drop the compressed

air. So the cylinder backward action needs longer response time. If that's the case, we will

introduce a institutions that direct control, as shown in figure 3.12.

Figure 4.2 single-acting cylinder control

Indirect control of single-acting cylinder

Figure 4.3 shows other circuit diagrams that control the single-acting cylinder. And the

difference with indirect control circuit that figure 4.2 describes is indirect control circuit use

1.2 manual control valves make 1.4 valve control the cylinder.

Because 1.0 cylinder is generally located on the machine's operation, the distance between

1.0 cylinder and 1.2 valve is very long. If the distance is long between 1.0 cylinder and 1.2

manual operation valve, the direct control structure is disadvantage to longer cycle time,

because gas consumption increase, return reaction time of air cylinder increase.

On the other hand, the indirect control structure that described in figure 3.12 is 1.4 valve near

cylinder installed, avoid the problems within direct control structure.


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Figure 4.3 Indirection control of single-acting cylinder

Direction control of double-acting cylinder

Use 4/2 way valve or 5/2 way valve, has two operating lines, to control double-acting cylinder.

Press the button on the valve, connect P and A, and B and R make double-acting cylinder

forward. When loosen button, build-in spring make valve reset to the initial position, connect

P and B, A and R make cylinder back

4/2 way valve and 5/2 way valve have the same function and results. The two operations lines

A and B on the 4/2 way valve are vent hole R to blow off the gas, and A in the 5/2 way valve

deflated through R, B put gas through S. Most 5/2 way valve are sliding type, and most 4/2

way valve are lifting type.

Because of its simple structure, low price advantage, 5/2 way valve was widely used in the

industrial area.

Figure 4.4 Double-acting cylinder controls

Indirection control of double-acting cylinder

Figure 4.5 shows circuit diagram of indirect control double-acting cylinder. Similar to indirect

control of the single-acting cylinder, indirect control of the double-acting through the valve as

the main valve (or total valve), make the cylinder move as the need speed, and use small


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valve (1.2 and 1.3) provide control signal.

Figure 4.5 Indirection control of double-acting cylinder

3.5 Flow Control Valve

Flow control valve control the flow speed. Hydraulic or pneumatic equipment control fluid

speed to adjust to the speed of actuator.

Pneumatic valve that Influent actuator speed including 2-way flow control valves, one-way

throttle valve and quick-discharge air valve. Although in science only 2-way flow control

valve is called the flow control valves, and one-way throttle valve and quick-discharge air

valve was classified as one-way valve, we will classify all the valves that impact speed as

flow control valves.

Two-way flow control valve

A 2-way flow control valve control the air quantity into the two directions

Noted that if the valve is installed between cylinder and direction control valve, the valve will

influent the speed of the cylinder back and forward.

Figure 5.4 shows structure of 2-way flow control valve.

Figure 5.4 2-way flow control valve

One-way throttle valve


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One-way throttle valve will connect 2-way fluid valve and check valve together. Check valve

only make one way air flow, to control flow velocity of a direction. When the gas into the

direction of the test valve closed, the velocity is adjustable, and when gas into the check valve

opened direction, velocity can not be adjusted, because the across parts size of check valve is

greater than the control flow valves, and make the air flow through the check valve.

This valve is mainly used to control the speed of the pneumatic actuators, known as the speed

control valves. Figure 5.2 shows structure of a one-way throttle valve

Figure 5.2 one-way throttle valves

The valve has two control structures: inlet throttle control and its control will supply gas to

cylinder, Deflated throttling control, and its control gas deflated from the cylinder.

Inlet throttle speed control

Figure 5.3 show inlet throttle circuit diagram, Can adjust the air amount of supply cylinder

and to control the forward speed of cylinder.

Open 1.1 direction control valves, make 1.0 cylinder forward. Cylinder forward speed can be

adjusted through 1.02 speed control valves, speed control valves can control the air amount of

supply cylinder.

Back speed of cylinder is not adjustable, because the supply gas could not be controlled, when

the cylinder back, the gas on the piston rod on can free emission through the one-way valve.

In order to adjust the cylinder back speed, need to install another speed control valves to

control gas of supply piston rod.


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If exert force in the same direction of cylinder action, inlet throttling control structure has no

effect. The structure is rarely used, because the change rates of load rise and fall in a wide

range.

Figure 5.3 inlet throttling speed control

Deflated throttling speed control

Figure 5.4 shows deflated throttling circuit diagram, it adjusts gas amount from cylinder

expulsion, to control the forward speed of cylinder. And the compressed air is a lot of

supplied to the piston end; the gas that total piston end expulsed can be adjusted through the

speed control valves, to control the cylinder forward speed.

When cylinder acting, maintain stress that role in the piston and on the piston rod, and

compared with the inlet throttling control structure, can obviously control speed. Deflate

throttling speed control structure mostly used in the pneumatic device. Need to install another

speed control valve in the piston to control the cylinder back speed.

Figure 5.4 Deflate speed control

Quick-discharge air valve


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Quick-discharge air valve is mainly used to increase speed of the cylinder. Figure 5.5 shows

the structure and operation principle of quick-discharge air valve. Supply the A end of

compressed air flow valve in the P end. When P end loses pressure, the gas in A end rapidly

be put off through deflate hole, and installed together with cylinder, the valve simplified and

shorten the put gas path, and thereby reducing the reaction. Rapid deflated increases the speed

of the cylinder.

Figure 5.5 rapid deflated valve

Pressure sequence valve

The operation principle of pressure sequence valve and the pressure reducing valve is the

same. If pressure of compressed air role in the Z end to the spring setting pressure, the valve

will send a output signal to A.

This valve is mainly used for particular pressure to convert control position that pneumatic

control pneumatic. Figure 5.6 shows the structure and operation principle of pressure

sequence valve.

Figure 5.6 pressure sequence valve


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Pressure sequence valves are 3/2 way that compressed air signal control through the spring

pressure simple external control. This valve is used in the limit switch environment, alternate

limit switches to test whether cylinder finishes back and forward movement.

Figure 5.7 is the application that use pressure sequence valve testing whether the order

finished the forward movement.

1.1 valve change direction by 1.2 valve, make the cylinder forward. Set the operation

pressure of the 1.3 pressure sequence valve higher than cylinder forward pressure, so that

when the 1.0cylinder finished forward movement, operate 1.3 valve.

The order of the cylinder pressure valve control position limit switch control as reliable, so it

is recommended for use in the special device inside.

The position of the pressure sequence valve control cylinder are not reliable than limit switch

control, so it is recommended for use in the special device.

Figure 5.7 use pressure sequence valve test position

3.6 Brief introduction of one-way control valves and two-way control valveThe difference between dual electronic control and single electric solenoid valves is that, for

single electric solenoid valves, when no electric control signal, valve heart in the role of

spring will be reset, and for double electric solenoid valves, there is no electric control signal

in both ends, the position of the valve heart is depend on the electric control signal before.

Note that the two electric control signal of dual electronic control cannot are "1" at the same

time, that is, in the control process not allowed two wire get the electricity at the same time,


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otherwise, they can cause electromagnetic coils burned down, and of course, in this case the

position of the valve heart is uncertain

3.7 Exchange and install solenoid valves

If there is electromagnetic valve damage, need to replace a solenoid valve, can according to

the following steps install solenoid valves:

cut off air source, use screwdriver remove solenoid valves that have been damaged

Insert electric control joint to solenoid valves

Insert pneumatic tube into the fast connection of solenoid valve.

connect to air source, debugging with the hand control switch, inspect cylinder action

situation.

Section 4 Motor

4.1 Use the of DC motor

In the DL-MPS901A flexible manufacturing system, we mainly use DC gear motor, use main

axis drive ball screw transmission structure of motor, do clockwise or counter clockwise

rotation.


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Chapter Three Station Introduction

Section 1 Distribution Station

1. Technical parameter

1, Electric control cabinet main circuit power supply: single phase AC220V 10% 50Hz.

2, Electric control cabinet control circuit power suppliy: DC24V

3, Temperature-1040; environment humidity 90%25

4, Overall dimension: 750mm750mm1000mm

5, Air pressure: 0.4~0.6Mpa

6, Whole machine capacity: 1KVA

2. Working principle

Module station of the workpiece supplied according to the order in the silo is the first station

of the whole system also is the most basic modules in the whole works.

1.1 Components Contents

Distribution module


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Rotating transmission module

Figure 1.1 Distribution station

1.2 Module Contents

1.2.1 Distribution module

Storage workpiece in silo

The workpiece of optical fiber sensors sense and store

Distribution cylinder pushes workpiece in the silo out according to order, after the first silo

finished, the second silo continue

Main components

Double acting cylinder (flow regulator,

With proximity sensors)

The workpiece induction: optical fiber sensor

Proximity sensor

5/3 way single acting solenoid valves


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Figure 2.1 Distribution module and pneumatic circuit

1.2.2 Rotating transmission module

Rotary cylinder and vacuum generator, combined chuck together transmitte the workpiece

out.

Vacuum generator and chuck transmiss the workpiece from distribution module to the next

station.

Main Components

Rotating cylinder

Proximity sensors of attached to the cylinder

Vacuum induction pressure sensor

Cylinder speed controller (flow regulator)

Rotary cylinder: 5/3 way solenoid valves

Vacuum generator: 5/2 way solenoid valves


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Figure 2.2 Rotating transmission module

Figure 2.3 Rotating transmission module pneumatic circuits

Rotating cylinder uses 5/2 way solenoid valve.

The vacuum system is composed of rotating cylinder, 5/2 way solenoid valve, rapid exhaust

valve and pressure sensor.

1.3 Working Contents

1.3.1 Order requirements

Begin condition

There are workpiece in the distribution module silo (optical fiber sensor induction)

All transmission mechanism initial state

Begin condition

Distribution cylinder retract

Rotating cylinder turn to silo direction (left)

Vacuum chuckRotated actuator


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Vacuum generator closed

There are workpiece in the silo

Working order

Rotating cylinder turn to the next direction (right)

Silo sense and move

Distribution cylinder forward

Vacuum generator begin to act


Distribution cylinder retract

Rotating cylinder turn to the next direction (right)

Vacuum generator closed


System initialization

1.4 Training Subjects

Training subject 1

Subject Debugging Mitsubishi PLC (hardware)

Aim Debugging Mitsubishi PLC

Training contents:FX series)NPN connection

Training subject 2

Subject Debugging Mitsubishi PLC (software)

Aim Debugging Mitsubishi PLC

Training contents Install GX Develop and make new program, set CPU type and

communication terminal, and then test all the connection.

Training subject 3

Subject PLC wiring

Aim Refer to I/O table and connection figure finish PLC wiring.


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Training contents Reference the wiring diagram and the I/O distribution table complete

PLC NPN wiring and testing all terminal.

Training subject 4

Subject: The motor turning/reverse control

Aim Master method that control motors turning and reverses

Training contents Use two signal control motors turning and reverse. Think again what

circumstance will appear if both sides signal exist side by side, and draw the appropriate

circuit diagram.

Training subject 5

Subject Replace silo control

Aim: Replace silo

Training contents Every time press the start button silo 1, silo 2, silo 3 according to the

order in place. Need to confirm whether the distribution cylinder is in indented state.

Training subject 6

Subject: Material feeding action control

Aim: Finish material feeding action

Training contents Press the start button material feeding cylinder forward to finish

material action, then silo confirmed its position.

Training subject 7

Subject Transmission action control

Aim: After the material feeding end, do transmission action

Training contents Press the start button, first identify the workpiece position and then do

transmission action.

Action steps: begin button => sensor position confirm => adsorption & rotary cylinder silo

direction => adsorption workpiece => cylinder indented & rotary cylinder transmission

direction => adsorption stop


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Section 2 Testing Station

1. Technical parameter

1, Electric control cabinet main circuit power supplies: single phase AC220V10% 50Hz

2, Electric control cabinet control circuit power supplies: DC24V

3, Temperature: -1040 ; Humidity: 90% 25

4Dimension750mm750mm950mm

5Air pressure0.4~0.6Mpa

6Capacity1KVA

2. Working principle

Testing induction sensor of metal, the optical fiber sensor using reflect principle test and

capacitance sensor that inspect whether has workpiece test workpiece color and texture, and

then using photoelectric sensor judge height of three workpiece.

2.1 Components Contents

Lifting module

Transmission belt convery module

Figure 1.1 Testing station

dl mps901a manual

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