do not scale - if in doubt ask ! access shafts...code en. 12285-1 :2018, class 'a', type...

1
Parts List DRG./PART NUMBER OPERA CODE QTY DESCRIPTION ITEM 2 Shell Plate : 6 Thk 1 1 Shell Plate : 6 Thk 2 2 Shell Plate : 6 Thk 3 01060 2 Dished Head, Inner : 2500mm Outside Diameter, 6 thk 4 01061 1 Dished Head, Comp : 2488mm Outside Diameter, 6 thk 5 02024 1 Skin Plate : 4 Thk 6 01062 2 Dished Head, Skin : 2514mm Outside Diameter, 5 thk 7 02027 2 Skin Plate : 4 Thk 8 02026 1 Skin Plate : 4 Thk 9 02026 1 Skin Plate : 4 Thk 10 VARIES Stiffening Ring, 2488 Dia x 10 THK 15 S460-009 32002 2 Paint Spigot (SHS 120 x 10 thk, 110 LG) 16.1 S330-010 13010 8 Paint Spigot : Stiffener 16.2 S330-009 13009 2 Paint Spigot : Backing Plate 16.3 30017 2 24" Manway Assembly, 32 hole, c/w nut caps 17 S370-003 31100 1 1026 OD, Lower Access Shaft, 2500 Dia. Tanks 18 1 M10 Earth Lug Assembly 20 S460-011 2 Fill Box Assembly, 2500 Dia 21 1 3/4" BSP, Full Socket & Sq. Head Plug 21.2 S330-007 13007 4 Lifting Lug, Profile (12 thk) 22 S330-008 13008 2 Backing Plate : plate 500 dia x 6 thk 23 S240-016 76345 1 Nameplate : En.12285-1, Adhesive backed 24 S370-007 31005 1 Lower Access Shaft, 2500 Dia 25 REVISION H DRAWING No. S370-213 PLOT SCALE THIRD ANGLE PROJECTION DESCRIPTION COOKSON AND ZINN, JOB No. ITEM No. CLIENT PURCHASE ORDER No. CLIENT COOKSON AND ZINN (PTL) Ltd. Tolerances and levels of acceptance for manuals/specials. See Cookson And Zinn (PTL) Ltd. Q.A. Documentation, available on request. COPYRIGHT Cookson And Zinn (PTL) Limited CONFIDENTIAL This drawing is the property of Cookson And Zinn (PTL) Limited and is the subject to return upon request. The drawing includes confidential proprietary information and is loaned in confidence with the understanding that it is not to be copied or reproduced without express permission, and that it will not be used adversely to Cookson And Zinn (PTL) Limited. All patent rights are reserved. COOKSON AND ZINN (PTL) LIMITED STATION ROAD WORKS, POND-HALL ROAD, HADLEIGH, IPSWICH, SUFFOLK, IP7 5PN TEL: (01473) 825200 FAX: (01473) 824164 Web: www.czltd.com Email: [email protected] DO NOT SCALE - IF IN DOUBT ASK ! REV. DESCRIPTION OF CHANGE DRAWN BY SIGN DATE SIGN DATE SIGN DATE CHECKED BY APPROVED BY O FOR APPROVAL J.DEAVES 09.05.2001 E Converted to Inventor J.Kerr 15.07.2008 F Bolt Torque Added J.Deaves 26.08.2008 G 40K LIMIT WAS 45K J.Deaves 20.04.2010 H 2018 Code updates J.Deaves 09.01.2019 50 LG x 200 3 FILLET (MIN) SPACING SA'8' WELD PROC. SA'8' WELD PROCEDURE SA 8 JOGGLED SHELL PLATE TO DISHED HEAD INNER HEAD ENCLOSING END ONLY WP-'B' INNER SKIN INNER HEAD INNER SKIN COMPARTMENT CIRCUMFERENTIALLY WELDED COMPARTMENT TO INNER SKIN SA'8' INNER SHELL PLATE OUTER HEAD INTERSTITIAL OUTER (SKIN) HEAD SPACE OUTER SKIN INTERSTITIAL SPACE 6 CFW INTERSTITIAL SKIN PLATES SPACE SKIN OVERLAP INNER SHELL OVERLAP 40 min. 'SPOT' WELDS AROUND CIRCUMFERENCE INTERSTITIAL SPACE ACHIEVED BY T A N L I N E B DOUBLE SIDED BUTT WELD SF. BUTT WELDED DISHED END W.P SA8, SA27A, SA26, SS14 C DOUBLE SIDED BUTT WELD LONGITUDINAL & CIRCUMFERENTIAL W.P. SA8, SA27A, SA26, SS12/14 J a b t API OR BSP SOCKET COUPLINGS & NOZZLE NECK PENETRATIONS INSIDE t+10 W.P MA37/39, TMA8/9, SS19/20 3 0 L ON G I TUD I N AL W E L D S E A M I N N E R TAN K 3 0 L O N G I TUD I N AL W E L D S E AM I N N E R TA NK 53 SKIN OPENING CONSTRUCTION CODE EN. 12285-1 :2018, CLASS 'A', TYPE 'D' MANWAY BOLTING TORQUE 135 KN MATERIAL SPECIFICATION DISHED HEADS BS. EN 10025 S235 JR SHELL & SKIN PLATE BS. EN 10025 S275 JR MANHOLE, NECK FLANGE & COVER BS. EN 10025 S275 JR LIFTING LUGS BS. EN 10025 S275 JR STIFFENING RING BS. EN 10025 S275 JR ANCILLARY ITEMS BS. EN 10025 S275 JR BOLTING EN. 20898-1 (4.6) OR BETTER NAMEPLATE ALUMINIUM, SEE DETAIL MANHOLE GASKET OIL RESISTANT RUBBER 3MM THICK MATERIAL CERTIFICATION EN. 10204 (DIN. 50049 3.1 B) MATERIAL THICKNESS (MINIMUM) INNER DISHED HEADS (S1) 6mm INNER SHELL PLATE (S1) 6mm OUTER SKIN PLATE (S3) 4mm OUTER DISHED HEADS (S4) 5mm (ACTUAL USED 6mm) COMPARTMENT DISHED HEADS (S5) 6mm SHELL PLATE LENGTH 7833mm SKIN PLATE LENGTH 6740mm EXTERNAL FINISH SURFACE PREPARATION GRIT BLAST, SA 2.5 COATING TYPE ENDOPRENE POLYURETHANE, SOLVENT FREE COATING THICKNESS 800 micron (0.8mm) TEST 6000 volt, SPARK TEST TESTING INNER TANK 0.3 BAR (AIR) INTERSTITIAL SPACE 0.3 BAR (AIR) LOOSE ITEMS CALIBRATION TABLE IN LITRES, EVERY 10mm OF DEPTH GENERAL NOTES 1. MANWAY FLANGE BOLT HOLES TO STRADDLE TANK'S CENTRE-LINES 2. MANWAY BOLTS TO BE PROTECTED WITH PLASTIC CAPS 3. NO PART OF THE COMPARTMENT SHALL BE MORE THAN 10 METRES FROM A MANHOLE (7.9) 4. WELDING PROCEDURES SHALL BE IN ACCORDANCE WITH EN 288-1 EN288-2, EN 288-3 AND WELDERS QUALIFICATIONS SHALL BE IN ACCORDANCE WITH EN 287-1 5. SHOWN WEIGHTS INCLUDE LEAK DETECTION FLUID COMPARTMENT 'A' (NORMALLY LARGER OF COMPARTMENTS) COMPARTMENT 'B' 2 5 0 0 ( D 1 ) O U T S I D E D I A M E T E R I N N E R T A N K OVERALL LENGTH OVERALL LENGTH OF INNER TANK (Lo) B1% Lc 35 (H1) 40 MIN. OVERLAP TAN - TAN LENGTH (Lz) 2 5 1 4 O U T S I D E D I A M E T E R , O U T E R S K I N H E A D R2 5 0 0 (R1) I N NE R R 9 5 (R2) INN E R R250 0 ( R 1) C OMPARTMENT R9 5 (R2 ) COMPARTM EN T R2500 (R3 ) O UTER R9 5 (R4) OUT E R S T I F F E N I N G R I N G CZ HANDLING LUGS CZ HANDLING LUGS SITE LIFT ONLY SITE LIFT ONLY WP-'C' WP-'B' WP-'J' SQUARE ACCESS SHAFT ( 970mm SQUARE ) CIRCULAR ACCESS SHAFT ( 1026mm OUTSIDE DIAMETER ) ACCESS SHAFTS CLIENT TO SPECIFY LIFTING LUG DETAIL NOTE - 4 OFF LUGS REQUIRED FOR TANKS OF 40,000 LITRE OR GREATER (BACKING PLATE, CENTRE LUGS ONLY) RHS 120x120x10 THK LONGITUDINAL CENTRE LINE END BOSS/PAINT SPIGOT 10 THK 1 0 0 6 100(250) 2 0 FLUID AND VAPOUR OPENING AT TOP AND BOTTOM OF REINFORCEMENT RINGS REINFORCEMENT RING DETAIL Nominal Volume m3 (20) (25) (30) (35) (40) (45) (50) (30)20) (55) (60) (40)20) (65) (70) No. of Compartments 1 1 1 1 1 1 1 2 1 1 2 1 1 Actual Volume Litres 20202 25254 30305 35356 40408 45454 50506 (30,253)20,253) 55557 60608 (40,304)203,04) 65659 70706 Safe Working Volume Litres 19400 24250 29100 33950 38800 43650 48500 (29,100)19,400) 53350 58200 (38,800)19,400) 63050 67900 Barrel Length mm 3658 4697 5736 6775 7814 8852 9891 9891 10930 11969 11969 13008 14046 Tan/Tan Length (Lz) mm 3738 4777 5816 6855 7894 8932 9971 9971 11010 12049 12049 13088 14126 Overall Length of Inner (Lo) mm 4489 5528 6567 7606 8645 9683 10722 10722 11761 12800 12800 13839 14877 Total Overall Length mm 4756 5795 6834 7873 8912 9950 10988 10989 12028 13067 13067 14105 15144 No. of Stiffening Rings - - - - 1 1 1 - 1 2 - 2 2 Total Weight Empty kg 3884 4626 5328 6068 6844 7543 8285 8600 8986 9800 10041 10505 11206 Length of Compartment (mm) Number of Ring Lc 7800 0 7800 < Lc 11700 1 11700 < Lc 15600 2 15600 < Lc 3 DOUBLE SKIN TANK RANGE 2500 DIAMETER EN. 12285-1: 2018 CLASS 'A', TYPE 'D' 10 8 9 8 6 16 1 3 1 3 2 16.1 16.3 15 3 8 3 15 7 DETAIL OF NAMEPLATE DETAIL OF INTERSTITIAL FILL PIPE 1 FLANGE GASKET COVER 32 HOLES - 18 EQUI-SPACED ON 680 P.C.D FITTED WITH M16x50 LG HEX. HEAD BOLTS c/w NUTS AND WASHERS (Kp) 1 2 1 4 T H I C K ( S 6 ) M I N . A F T E R M A C H I N I N G F R O M 1 5 P L A T E 3 T H K 1 2 1 4 T H I C K ( S 6 ) M I N . A F T E R M A C H I N I N G F R O M 1 5 P L A T E 6 (S7) 1 0 0 N10 60 N10 GASKET 720 OD 620 ID 32 HOLES 18 680 PCD 9 3 21.2 OUTER SHELL INNER SHELL INTERSTITIAL SPACE 17 18 17 22 23 22 P95 200 1 0 0 12 THK 22 23 BACKING PLATE: 500 ROLLED TO MATCH TANK DIA, 2500 850 (MINIMUM) 200 200 FROM MANHOLE 18 17 17 24 DETAIL OF MANWAY WP-'J' 25 25 18 CFW 4 7 18 25 21 5 4 7 7 5 1 0 0 B B B C 720 (D3) 600 (D2) F 21.2 21 21.2 21 G G

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Page 1: DO NOT SCALE - IF IN DOUBT ASK ! ACCESS SHAFTS...CODE EN. 12285-1 :2018, CLASS 'A', TYPE 'D' MANWAY BOLTING TORQUE 135 KN MATERIAL SPECIFICATION DISHED HEADS BS. EN 10025 S235 JR

E ( 1 : 4 )

F ( 1 : 4 )

G ( 1 : 4 )

H-H ( 1 : 15 )J-J ( 1 : 15 )

K ( 1 : 3 )

L ( 1 : 3 )

W ( 1 : 2 )

CC-CC ( 1 : 2 )

DD-DD ( 1 : 2 )

EE-EE ( 1 : 15 )

FF ( 0.13 : 1 )

GG ( 1 : 10 )

HH ( 1 : 10 )

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Parts List

DRG./PART NUMBEROPERA CODEQTYDESCRIPTIONITEM

2Shell Plate : 6 Thk1

1Shell Plate : 6 Thk2

2Shell Plate : 6 Thk3

010602Dished Head, Inner : 2500mm Outside Diameter, 6 thk4

010611Dished Head, Comp : 2488mm Outside Diameter, 6 thk5

020241Skin Plate : 4 Thk6

010622Dished Head, Skin : 2514mm Outside Diameter, 5 thk7

020272Skin Plate : 4 Thk8

020261Skin Plate : 4 Thk9

020261Skin Plate : 4 Thk10

VARIESStiffening Ring, 2488 Dia x 10 THK15

S460-009320022Paint Spigot (SHS 120 x 10 thk, 110 LG)16.1

S330-010130108Paint Spigot : Stiffener16.2

S330-009130092Paint Spigot : Backing Plate16.3

30017224" Manway Assembly, 32 hole, c/w nut caps17

S370-0033110011026 OD, Lower Access Shaft, 2500 Dia. Tanks18

1M10 Earth Lug Assembly20

S460-011 2Fill Box Assembly, 2500 Dia21

13/4" BSP, Full Socket & Sq. Head Plug21.2

S330-007130074Lifting Lug, Profile (12 thk)22

S330-008130082Backing Plate : plate 500 dia x 6 thk23

S240-016763451Nameplate : En.12285-1, Adhesive backed24

S370-007310051Lower Access Shaft, 2500 Dia25

CC CC

DD DD

EE

EE

FF

GG

HH

REVISION

H

DRAWING No.

S370-213

PLOT SCALE

THIRD ANGLE

PROJECTION

DESCRIPTION

COOKSON AND ZINN, JOB No.

ITEM No.CLIENT PURCHASE ORDER No.

CLIENT

COOKSON AND ZINN (PTL) Ltd.

Tolerances and levels of acceptance for manuals/specials.

See Cookson And Zinn (PTL) Ltd. Q.A. Documentation, available on request.

COPYRIGHT Cookson And Zinn (PTL) Limited CONFIDENTIAL

This drawing is the property of Cookson And Zinn (PTL) Limited and is

the subject to return upon request. The drawing includes confidential

proprietary information and is loaned in confidence with the understanding

that it is not to be copied or reproduced without express permission, and

that it will not be used adversely to Cookson And Zinn (PTL) Limited.

All patent rights are reserved.

COOKSON AND ZINN (PTL) LIMITED

STATION ROAD WORKS, POND-HALL ROAD,

HADLEIGH, IPSWICH, SUFFOLK, IP7 5PN

TEL: (01473) 825200 FAX: (01473) 824164

Web: www.czltd.com Email: [email protected]

DO NOT SCALE - IF IN DOUBT ASK !

REV. DESCRIPTION OF CHANGE

DRAWN BY

SIGN DATE SIGN DATE SIGN DATE

CHECKED BY APPROVED BY

O FOR APPROVAL

J.DEAVES

09.05.2001

E Converted to Inventor

J.Kerr

15.07.2008

F

Bolt Torque Added

J.Deaves

26.08.2008

G 40K LIMIT WAS 45K

J.Deaves

20.04.2010

H

2018 Code updates

J.Deaves

09.01.2019

50 LG x 200

3 FILLET (MIN)

SPACING

SA'8'

WELD PROC.

SA'8'

WELD PROCEDURE SA 8

JOGGLED SHELL PLATE TO DISHED HEAD

INNER HEAD

ENCLOSING END ONLY

WP-'B'

INNER SKIN

INNER HEAD

INNER SKIN

COMPARTMENT

CIRCUMFERENTIALLY WELDED

COMPARTMENT

TO INNER SKIN

SA'8'

INNER SHELL PLATE

OUTER HEAD

INTERSTITIAL

OUTER (SKIN) HEAD

SPACE

OUTER SKIN

INTERSTITIAL SPACE

6 CFW

INTERSTITIAL

SKIN PLATES

SPACE

SKIN OVERLAP

INNER SHELL

OVERLAP

40 min.

'SPOT' WELDS AROUND CIRCUMFERENCE

INTERSTITIAL SPACE ACHIEVED BY

TAN

LINE

B

DOUBLE SIDED BUTT WELD

SF.

BUTT WELDED DISHED END

W.P SA8, SA27A, SA26, SS14

C

DOUBLE SIDED BUTT WELD

LONGITUDINAL & CIRCUMFERENTIAL

W.P. SA8, SA27A, SA26, SS12/14

J

a

b

t

API OR BSP SOCKET

COUPLINGS & NOZZLE NECK PENETRATIONS

INSIDE

t+10

W.P MA37/39, TMA8/9, SS19/20

3

0

°

L

O

N

G

I

T

U

D

I

N

A

L

W

E

L

D

S

E

A

M

I

N

N

E

R

T

A

N

K

3

0

°

L

O

N

G

I

T

U

D

I

N

A

L

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E

L

D

S

E

A

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53° SKIN OPENING

CONSTRUCTION

CODE EN. 12285-1 :2018, CLASS 'A', TYPE 'D'

MANWAY BOLTING TORQUE 135 KN

MATERIAL SPECIFICATION

DISHED HEADS BS. EN 10025 S235 JR

SHELL & SKIN PLATE BS. EN 10025 S275 JR

MANHOLE, NECK FLANGE & COVER BS. EN 10025 S275 JR

LIFTING LUGS BS. EN 10025 S275 JR

STIFFENING RING BS. EN 10025 S275 JR

ANCILLARY ITEMS BS. EN 10025 S275 JR

BOLTING EN. 20898-1 (4.6) OR BETTER

NAMEPLATE ALUMINIUM, SEE DETAIL

MANHOLE GASKET OIL RESISTANT RUBBER 3MM THICK

MATERIAL CERTIFICATION EN. 10204 (DIN. 50049 3.1 B)

MATERIAL THICKNESS (MINIMUM)

INNER DISHED HEADS (S1) 6mm

INNER SHELL PLATE (S1) 6mm

OUTER SKIN PLATE (S3) 4mm

OUTER DISHED HEADS (S4) 5mm (ACTUAL USED 6mm)

COMPARTMENT DISHED HEADS (S5) 6mm

SHELL PLATE LENGTH 7833mm

SKIN PLATE LENGTH 6740mm

EXTERNAL FINISH

SURFACE PREPARATION GRIT BLAST, SA 2.5

COATING TYPE ENDOPRENE POLYURETHANE, SOLVENT FREE

COATING THICKNESS 800 micron (0.8mm)

TEST 6000 volt, SPARK TEST

TESTING

INNER TANK 0.3 BAR (AIR)

INTERSTITIAL SPACE 0.3 BAR (AIR)

LOOSE ITEMS

CALIBRATION TABLE IN LITRES, EVERY 10mm OF DEPTH

GENERAL NOTES

1. MANWAY FLANGE BOLT HOLES TO STRADDLE TANK'S CENTRE-LINES

2. MANWAY BOLTS TO BE PROTECTED WITH PLASTIC CAPS

3. NO PART OF THE COMPARTMENT SHALL BE MORE THAN 10 METRES

FROM A MANHOLE (7.9)

4. WELDING PROCEDURES SHALL BE IN ACCORDANCE WITH EN 288-1

EN288-2, EN 288-3 AND WELDERS QUALIFICATIONS SHALL BE IN

ACCORDANCE WITH EN 287-1

5. SHOWN WEIGHTS INCLUDE LEAK DETECTION FLUID

COMPARTMENT 'A'

(NORMALLY LARGER OF COMPARTMENTS)

COMPARTMENT 'B'

2500 (D

1) O

UTSID

E D

IAM

ETER

IN

NER

TAN

K

OVERALL LENGTH

OVERALL LENGTH OF INNER TANK (Lo) 1%

Lc

35 (H1)40 MIN. OVERLAP

TAN - TAN LENGTH (Lz)

2514 O

UTSID

E D

IAM

ETER

, O

UTER

SKIN

H

EAD

R

2

5

0

0

(

R

1

)

I

N

N

E

R

R

9

5

(

R

2

)

I

N

N

E

R

R

2

5

0

0

(

R

1

)

C

O

M

P

A

R

T

M

E

N

T

R

9

5

(

R

2

)

C

O

M

P

A

R

T

M

E

N

T

R

2

5

0

0

(

R

3

)

O

U

T

E

R

R

9

5

(

R

4

)

O

U

T

E

R

STIFFEN

IN

G R

IN

G

CZ HANDLING

LUGS

CZ HANDLING

LUGS

SITE LIFT

ONLY

SITE LIFT

ONLY

WP-'C'

WP-'B'

WP-'J'

SQUARE ACCESS SHAFT

( 970mm SQUARE )

CIRCULAR ACCESS SHAFT

( 1026mm OUTSIDE DIAMETER )

ACCESS SHAFTS

CLIENT TO SPECIFY

LIFTING LUG DETAIL

NOTE - 4 OFF LUGS REQUIRED FOR TANKS OF 40,000 LITRE

OR GREATER (BACKING PLATE, CENTRE LUGS ONLY)

RHS 120x120x10 THK

LONGITUDINAL

CENTRE LINE

END BOSS/PAINT SPIGOT

10 THK

100

6100(250)

20

FLUID AND VAPOUR OPENING AT TOP AND BOTTOM

OF REINFORCEMENT RINGS

REINFORCEMENT RING DETAIL

Nominal Volume m3

(20) (25) (30) (35) (40) (45) (50) (30)20) (55) (60) (40)20) (65) (70)

No. of Compartments

1 1 1 1 1 1 1 2 1 1 2 1 1

Actual Volume Litres 20202 25254 30305 35356 40408 45454 50506

(30,253)20,253)

55557 60608

(40,304)203,04)

65659 70706

Safe Working Volume

Litres 19400 24250 29100 33950 38800 43650 48500

(29,100)19,400)

53350 58200

(38,800)19,400)

63050 67900

Barrel Length mm

3658 4697 5736 6775 7814 8852 9891 9891 10930 11969 11969 13008 14046

Tan/Tan Length (Lz) mm

3738 4777 5816 6855 7894 8932 9971 9971 11010 12049 12049 13088 14126

Overall Length of Inner (Lo) mm

4489 5528 6567 7606 8645 9683 10722 10722 11761 12800 12800 13839 14877

Total Overall Length mm

4756 5795 6834 7873 8912 9950 10988 10989 12028 13067 13067 14105 15144

No. of Stiffening Rings

- - - -

1 1 1-

1 2

-

2 2

Total Weight Empty kg

3884 4626 5328 6068 6844 7543 8285 8600 8986 9800 10041 10505 11206

Length of Compartment (mm) Number of Ring

Lc ≤ 7800 0

7800 < Lc ≤ 11700 1

11700 < Lc ≤ 15600 2

15600 < Lc 3

DOUBLE SKIN TANK RANGE

Ø2500 DIAMETER

EN. 12285-1: 2018 CLASS 'A', TYPE 'D'

10

8

9

8

6

16

1

3 1

3

2

16.1

16.3

15

38

3

15

7

DETAIL OF NAMEPLATE

DETAIL OF INTERSTITIAL FILL PIPE

1

FLANGE

GASKET

COVER

32 HOLES - Ø18 EQUI-SPACED

ON 680 P.C.D FITTED WITH M16x50 LG

HEX. HEAD BOLTS c/w NUTS AND WASHERS

(Kp)

12

14 TH

ICK (S6)

M

IN

.

AFTER M

ACH

IN

IN

G

FR

OM

15 PLATE

3 TH

K

12

14 TH

ICK (S6)

M

IN

.

AFTER M

ACH

IN

IN

G

FR

OM

15 PLATE

6 (S7)

100

N10

60

N10

GASKET

720 OD

620 ID

32 HOLES

Ø18

680 PCD

9

3

21.2

OUTER SHELL

INNER SHELL

INTERSTITIAL SPACE

17

18

17

22

23

22

9

5

200

100

12 THK

22

23

BACKING PLATE:

Ø500 ROLLED TO MATCH

TANK DIA, Ø2500

850 (MINIMUM)

200

200FROM MANHOLE

18

17

17

24

DETAIL OF MANWAY

WP-'J'

25

25

18

CFW

4

7

18

25

21

5

4

7

75

100

B

B

B

C

720 (D3)

Ø600 (D2)

F

21.22121.2 21

G

G