Industrial Cleaning and Conditioning Systems

D O C T O R I N G , C L E A N I N G , F I L T R A T I O N

Innovative solutionsfor tough cleaningproblems.

KADANT SOLUTIONS DIVISION

Genesis™ Modular Shower Family

2

Single-tube shower

Double-tube shower

Overview

Features

• Modular shower design

• Components are interchangeable – imperial and metric

• Simple slide bearing design with alignment keys

• Full coverage stainless steel brushes

• 316 stainless steel construction

• User-friendly brush rotator and blowdown valve arrangement for keeping nozzles clean

Benefits

• Globally available spare parts

• Upgrade from stationary to oscillating

• Low maintenance costs

• Uniform distribution of shower water

Genesis™ Stationary Showers

3

Overview

Applications

• Roll and doctor lubrication

• Conveyor and belt cleaning

• Product knock-off

• Cylinder cleaning

• Chemical cleaning

Stationary shower without brush Available with internal brushes for nozzle cleaning

Complete internal shower pipe cleaning Auto-brush rotator

Genesis™ Oscillating Showers

4

Genesis shower with EMO III™ oscillator side mount and auto-brush rotator

Double-tube oscillating shower Genesis shower with Genesis oscillator installation on belt filter

Complete internal shower pipe cleaning

Overview

Applications

• High-pressure belt press fabric cleaning

• High-pressure cylinder cleaning

• High-impact roll cleaning

• Drilled vacuum roll cleaning

• Conveyor belt cleaning

• Sludge press cleaning

Industrial Showering Applications

5

Belt press Belt press cleaning trial results

ConditionedSludge/Polymer Sludge Inlet

Gravity Zone

Belt WashStation

High-Pressure Zone

Low-Pressure(Wedge) Zone

Belt WashStation Dewatered Sludge

Fruit juice pressDeltaFormer™ for non-wovens

Typical belt press cleaning

5

Oscillator Systems

6

Crank-arm oscillation pattern (not recommended)

EMO III oscillation pattern

EMO III oscillator with panel Genesis oscillator with smart motor

Thermography showing poor crank-arm oscillation

Improved Cleaning and Conditioning for Better Moisture Profile Management and Enhanced Cleaning EfficiencyThe low frequency (low speed), instantly reversing EMO III or Genesis Ultra electro-mechanical oscillators are designed and proven to provide optimal fluid distribution for cleaning and conditioning machine fabrics. Conventional piston drive and crank-arm oscillators operate at fast speeds with excessive dwell at stroke reversal. This produces non-uniform fabric cleaning and wear, vividly illustrated by the shower pattern photo shown above. Kadant’s minimal dwell and precisely controlled oscillators consistently provide uniform shower coverage. Optimal fabric cleaning contributes to optimum machine performance for improved web profile, surface finish, and density.

Industrial Nozzles

7

NozzlePressure

PSI 20 40 60 80 100 125 150 200 250 300 400 600 800 1000

BAR 1.5 3.0 4.0 6.0 7.0 9.0 10.0 14.0 17.0 21.0 28.0 41.0 55.0 69.0

Orificein/mm

FanAngle

Nozzle Flow: Gallons Per Minute/Liters Per Minute

0.028”0.71 mm

Jet0.0640.242

0.0900.341

0.1100.416

0.1280.484

0.1430.541

0.1600.604

0.1750.662

0.2020.765

0.2260.855

0.2470.935

0.2851.08

0.3491.32

0.4031.53

0.4511.71

0.033”0.84 mm

0.0890.337

0.1250.473

0.1530.579

0.1770.669

0.1980.749

0.2220.840

0.2430.920

0.2801.06

0.3131.19

0.3431.30

0.3961.50

0.4851.84

0.5602.12

0.6262.37

0.040”1.0 mm

0.1300.492

0.1840.696

0.2250.851

0.2600.984

0.2911.10

0.3261.23

0.3561.35

0.4121.56

0.4601.74

0.5041.91

0.5822.20

0.7132.70

0.8233.12

0.9203.48

0.055”1.4 mm

0.2460.931

0.3481.32

0.4261.61

0.4921.86

0.5502.08

0.6152.33

0.6742.55

0.7782.94

0.8703.29

0.9533.61

1.104.16

1.355.11

1.565.91

1.746.59

0.070”1.8 mm

0.3991.51

0.5642.13

0.6902.61

0.7973.02

0.8913.37

0.9993.78

1.094.13

1.264.77

1.145.34

1.545.83

1.786.74

2.188.25

2.529.54

2.8210.67

0.094”2.4 mm

0.7142.70

1.013.83

1.244.69

1.435.41

1.606.06

1.796.76

1.967.42

2.268.55

2.539.58

2.7710.48

3.1912.07

3.9114.80

4.5217.11

5.0519.11

0.125”3.2 mm

1.274.81

1.806.81

2.208.33

2.549.61

2.8410.75

3.1812.02

3.4813.17

4.0215.22

4.4916.99

4.9218.62

5.6921.54

6.9626.34

8.0430.43

8.9934.03

0.055”1.4 mm

30°0.271.02

0.381.44

0.461.74

0.542.04

0.602.27

0.672.54

0.732.76

0.853.22

0.953.60

1.043.94

0.094”2.39 mm

0.853.22

1.204.54

1.475.56

1.706.43

1.907.19

2.128.02

2.338.82

2.6910.18

3.0011.36

3.2912.45

0.125”3.18 mm

1.435.41

2.027.65

2.489.39

2.8610.83

3.2012.11

3.5813.55

3.9214.84

4.5317.15

5.0619.15

5.5420.97

0.156”3.96 mm

2.318.74

3.2712.38

4.0015.14

4.6217.49

5.1719.57

5.7821.88

6.3323.96

7.3127.67

8.1730.92

8.9533.88

0.188”4.78 mm

3.3512.68

4.7417.94

5.8121.99

6.7125.40

7.5028.39

8.3931.76

9.1934.78

10.6140.16

11.8644.89

12.9949.17

0.055”1.4 mm

45°0.381.44

0.542.04

0.662.50

0.762.88

0.853.22

0.953.60

1.043.94

1.204.54

1.345.07

1.475.56

0.070”1.78 mm

0.521.97

0.742.80

0.913.44

1.053.97

1.174.43

1.314.96

1.445.45

1.666.28

1.867.04

2.037.68

0.094”2.39 mm

0.853.22

1.204.54

1.475.56

1.706.43

1.907.19

2.128.02

2.338.82

2.6910.18

3.0011.36

3.2912.45

0.125”3.18 mm

1.626.13

2.298.67

2.8010.60

3.2412.26

3.6213.70

4.0515.33

4.4316.77

5.1219.39

5.7221.65

6.2723.73

0.055”1.4 mm

60°0.401.51

0.572.16

0.702.65

0.803.03

0.903.41

1.013.82

1.104.16

1.274.81

1.425.37

1.565.90

0.094”2.39 mm

0.893.37

1.264.77

1.555.87

1.796.78

2.007.57

2.248.48

2.459.27

2.8310.71

3.1611.96

3.4613.10

0.125”3.18 mm

1.525.75

2.158.14

2.639.95

3.0411.51

3.4012.87

3.8014.38

4.1615.75

4.8118.21

5.3820.36

5.8922.29

0.156”3.96 mm

2.248.48

3.1611.96

3.8714.65

4.4716.92

5.0018.93

5.5921.16

6.1223.16

7.0726.76

7.9129.94

8.6632.78

www.kadant.com Kadant is a global supplier of high-value, critical components and engineered systems used in process industries worldwide.

KADANT SOLUTIONS DIVISION 35 Sword StreetAuburn, MA 01501 USA

Tel: +1 508-791-8171Email: info@kadant.com

Industrial Cleaning & Conditioning Systems--3001 (US) 05/2019 Replaces All Previous Versions© 2019 Kadant Solutions Division

Filtration Products

Inline Duo-Filter

Typical recycled water system

ErGo™ Auto-Backwashing Filter

Model 4000 Gravity Strainer

Kadant provides a variety of filtration products to complement its shower systems. Proper filtration of water used for showering is critical to remove dirt, rust, scale, and recycled water contaminants to ensure consistent water quality. Kadant also has expertise in the recycling of process water that can save energy and reduce effluent.