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  • 8/10/2019 Dongil Steel

    1/5

    DONG-IL STEEL's Low P.C. Wire and Strand have pioneered the nation's SOC Projects for the construction ofHigh Speed Railroads, Bridges, Railroad Sleepers, Atomic Furnaces, Harbors and Airports.

    Low P.C products are also satisfied with ASTM A416, EN 10138-3, JIS G3536, and KS D 7002.Our high-quality P.C products are well-known to the domestic and overseas customers, thus meeting with theirneeds to full satisfaction.Through our perfect quality assurance, we follow up our full warranty service for all of our customers that makes

    dong-il steel the No.1 producer in Korea.Furthermore, we are also proud of the largest 60" Closer in Asia that manufactures the big-size P.C Cable.

    DONG-IL STEEL's P.C. Cable is mainly used for construction works at the jobsite relating to breakwater,retaining walls, and the ground base of port, waterway and dam.

    LOW P.C. WIRE & STRAND

    Standard

    Symbol

    Designation

    Nominal

    Tolerance

    of Dia.

    Difference

    between

    diameters

    of core

    wire and

    side wire

    BreakingLoad

    YieldLoad

    Elongation

    RelaxationValue

    1000h(B.L * 70%)

    Max.

    Nominal

    cross-

    Unitmass

    Pitch

    Diameter

    (mm) KN(Min)

    Kgf(Min

    )

    KN(Min)

    Kgf(Min

    )

    (%)Min

    sectionalarea

    (Kg/Km)

    No.

    (mm) (mm) N L(mm)

    (mm)

    KS D 7002

    (JIS G3536)

    SWPC2

    (SWPR2)

    2.9mm2 WireStrand

    2.9 0.3 -25.5

    2.600

    22.6

    2.304

    3.5 8.0 2.5 13.21 104

    24~32

    69.6~92.8

    SWPD

    3(SWPD

    3)

    2.9mm3 WireStrand

    2.9 -38.2

    3.895

    33.8

    3.446

    3.5 8.0 2.5 19.82 156

    24~32

    69.6~92.8

    SWPC7A

    (SWPR7A)

    7 WireStrand6.2mm

    6.2+0.4 -

    0.20.03min.

    40.2

    4.100

    33.8

    3.446

    3.5 8.0 2.5 23.23 182

    12~18

    74.4~111.6

    7 WireStrand7.9mm

    7.9+0.4 -

    0.20.04min.

    64.7

    6.597

    54.9

    5.598

    3.5 8.0 2.5 37.42 293

    12~18

    94.8~142.2

    7 WireStrand9.3mm

    9.3+0.4 -

    0.20.05min.

    88.8

    9.055

    75.5

    7.698

    3.5 8.0 2.5 51.61 405

    12~18

    111.6~167.4

    7 WireStrand10.8m

    m

    10.8+0.4 -

    0.20.07min.

    12012.236

    10210.401

    3.5 8.0 2.5 69.68 546

    12~18

    129.6~223.2

    7 WireStrand12.4m

    m

    12.4+0.4 -

    0.20.08min.

    16016.315

    13613.868

    3.5 8.0 2.5 92.9 729

    12~18

    148.8~198.4

    7 Wire 15.2 +0.4 - 0.08 240 24.4 204 20.8 3.5 8.0 2.5 138.7 1101 12~18

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    Strand15.2m

    m

    0.2 min. 73 02182.4~273.6

    SWPR7B

    (SWPR7B)

    7 WireStrand9.5mm

    9.5+0.4 -

    0.20.05min.

    10210.401

    86.8

    8.851

    3.5 8.0 2.5 54.84 432

    12~18

    114~171

    7WireStrand11.1m

    m

    11.1+0.4 -

    0.20.07min.

    13814.072

    11812.032

    3.5 8.0 2.5 74.19 580

    12~18

    133.2~199.8

    7 WireStrand12.7m

    m

    12.7+0.4 -

    0.20.08min.

    18318.660

    15615.907

    3.5 8.0 2.5 98.71 774

    12~18

    152.4~228.6

    7 WireStrand15.2m

    m

    15.2+0.4 -

    0.20.08min.

    26126.614

    22222.637

    3.5 8.0 2.5 138.8 1101

    12~18

    182.4~273.6

    Standard Grade

    Nominal PermissibleVariationsin Diameter

    Differencebetween

    diameters ofcore wire and

    side wire

    BreakingStrength

    Load at 1%Extension

    Elongation(%)Min

    R

    (1

    Diameter (Min) N Relaxation K Relaxation

    (mm) (mm) (mm) KN Kgf KN Kgf KN Kgf 70

    ASTMA416

    Grade250

    6.35 0.40 0.0254 0.0254 40.0 4.078 34.0 6,467 36.0 3,670 3.5

    7.94 0.40 0.0381 0.0381 64.5 6.577 54.7 5,577 58.1 5,924 3.5

    9.53 0.40 0.0508 0.0508 89.0 9.075 75.6 7,709 80.1 8,167 3.5

    11.11 0.40 0.0635 0.0635 120.1 12.246 102.3 10,431 108.1 11,023 3.5

    12.7 0.40 0.0672 0.0672 160.1 16,335 136.2 13,888 144.1 14,694 3.5

    15.24 0.40 0.1016 0.1016 240.2 24,493 204.2 20,822 216.2 22,046 3.5

    Grade270

    9.53 +0.65, -0.15 0.0508 0.0508 102.3 10,431 87.0 8,871 92.1 9,391 3.5

    11.11 +0.65, -0.15 0.0635 0.0635 137.9 14,061 117.2 11,951 124.1 12,654 3.5

    12.7 +0.65, -0.15 0.0762 0.0762 183.7 18,732 156.1 15,917 165.3 16,855 3.5

    15.24 +0.65, -0.15 0.1016 0.1016 260.7 26,584 221.5 22,586 234.6 23,922 3.5

    Packing Specification of Low P.C Wire & Strand

    Product Packing TypeDiameter

    Inside Dia. Width Outside

    Approx. Approx. Appro

    in mm in mm in mm in

    P.C Single Wire Coil 0.157 4.0 61.4 1560 11.8 300 81.1

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    0.197 5.0 5 100 5

    0.236 6.0

    0.276 7.0

    61.4

    5

    1560

    100

    11.8 30081.1

    5

    0.315 8.0

    0.354 9.0

    P.C 2 or 3 Wire Strand Coil

    22.9

    61.45

    1560100

    11.8 30081.15

    32.9

    1/4(13)

    P.C 7 Wire Strand Reelless

    1/4 6.2

    31.5 800 29.5 750 47.2 3/8 9.5

    7/16 11.1

    1/2 12.5

    31.5 800 29.5 750 51.2 1/2 12.7

    0.6 15.2

    0.6 15.7

    PC Cable

    ItemType F50T F70T F100T F130T F160T F200T

    Unit 8.1mm*7 9.5mm*7 11.1mm*7 12.7mm*7 15.2mm*7 9.5mm

    Nominal Dia. mm 24.3 28.5 33.3 38.1 45.6 47.5

    Section Area mn 277.1 383.9 519.3 691 970.9 1042

    Weight Kg/m 2.19 3.04 4.09 5.45 7.75 8.77

    Breaking Load KN 49 70 95 126 155.6 190.5

    Yield Point Load KN 43.2 61.5 83 110.4 136.8 166.9

    UNBONDED P.C Strand

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    Low P.C Strand and Galvanized P.C Strand are coated with High Density

    Polyethylene(H.D.P.E) and Grease is filled inside, which provides thesuperb anti-corrosion

    Nominal Diameter(mm)

    Nominal Diameter of UnbondedP.C Strand (mm)

    H.D.P.EThickness(mm)

    GW

    12.7mm 15.7 ~ 16.5 1.0 ~ 1.25

    15.2mm 17.8 ~ 18.9 1.0 ~ 1.25

    Term of Manufacturing ProcessPickling : This is a metal surface treatment used to remove impurities, such as rust and scale from Wire rod and coatwire surface to facilitate drawing.

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    Patenting : This process is used to improve mechanical properties (Heat treatment to transform steel microstructure into fine one)Drawing : This process guarantees an required diameter and mechanical properties.Stranding : This process to strand the 2 or more wires as per the required application.Bluing : This process is used to improve the elasticity and fatigue limit of drawn steel wire.

    Product Standad Certification No. Certification Authority Vie

    Hard Drawn Steel Wire KS D 3510 928 KTR(Korea Testing and Reserch Institute)

    Piano wire KS D 3556 6800 KTR(Korea Testing and Reserch Institute)

    Cold Drawn Steel Bar KS D 3561 6801 KTR(Korea Testing and Reserch Institute)

    Low P.C Wire & Strand KS D 7002 459 KTR(Korea Testing and Reserch Institute)

    Gal. Wire & Strand KS D 7007 2953 KTR(Korea Testing and Reserch Institute)

    Product Standad Certification No. Certification Authority Vie

    Low P.C Wire & Strand JIS G 3536 CRKR09010 KTR(Korea Testing and Reserch Institute)

    Certification Scope Certification No. Certification Authority View Certificate

    ISO 9001 11174-2007-AQ-KOR-RvA DNV View

    http://dongil-steel.co.kr/dongilsteel/sub_img/certificate/07.jpghttp://dongil-steel.co.kr/dongilsteel/sub_img/certificate/07.jpghttp://dongil-steel.co.kr/dongilsteel/sub_img/certificate/07.jpg