dongil steel
TRANSCRIPT
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8/10/2019 Dongil Steel
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DONG-IL STEEL's Low P.C. Wire and Strand have pioneered the nation's SOC Projects for the construction ofHigh Speed Railroads, Bridges, Railroad Sleepers, Atomic Furnaces, Harbors and Airports.
Low P.C products are also satisfied with ASTM A416, EN 10138-3, JIS G3536, and KS D 7002.Our high-quality P.C products are well-known to the domestic and overseas customers, thus meeting with theirneeds to full satisfaction.Through our perfect quality assurance, we follow up our full warranty service for all of our customers that makes
dong-il steel the No.1 producer in Korea.Furthermore, we are also proud of the largest 60" Closer in Asia that manufactures the big-size P.C Cable.
DONG-IL STEEL's P.C. Cable is mainly used for construction works at the jobsite relating to breakwater,retaining walls, and the ground base of port, waterway and dam.
LOW P.C. WIRE & STRAND
Standard
Symbol
Designation
Nominal
Tolerance
of Dia.
Difference
between
diameters
of core
wire and
side wire
BreakingLoad
YieldLoad
Elongation
RelaxationValue
1000h(B.L * 70%)
Max.
Nominal
cross-
Unitmass
Pitch
Diameter
(mm) KN(Min)
Kgf(Min
)
KN(Min)
Kgf(Min
)
(%)Min
sectionalarea
(Kg/Km)
No.
(mm) (mm) N L(mm)
(mm)
KS D 7002
(JIS G3536)
SWPC2
(SWPR2)
2.9mm2 WireStrand
2.9 0.3 -25.5
2.600
22.6
2.304
3.5 8.0 2.5 13.21 104
24~32
69.6~92.8
SWPD
3(SWPD
3)
2.9mm3 WireStrand
2.9 -38.2
3.895
33.8
3.446
3.5 8.0 2.5 19.82 156
24~32
69.6~92.8
SWPC7A
(SWPR7A)
7 WireStrand6.2mm
6.2+0.4 -
0.20.03min.
40.2
4.100
33.8
3.446
3.5 8.0 2.5 23.23 182
12~18
74.4~111.6
7 WireStrand7.9mm
7.9+0.4 -
0.20.04min.
64.7
6.597
54.9
5.598
3.5 8.0 2.5 37.42 293
12~18
94.8~142.2
7 WireStrand9.3mm
9.3+0.4 -
0.20.05min.
88.8
9.055
75.5
7.698
3.5 8.0 2.5 51.61 405
12~18
111.6~167.4
7 WireStrand10.8m
m
10.8+0.4 -
0.20.07min.
12012.236
10210.401
3.5 8.0 2.5 69.68 546
12~18
129.6~223.2
7 WireStrand12.4m
m
12.4+0.4 -
0.20.08min.
16016.315
13613.868
3.5 8.0 2.5 92.9 729
12~18
148.8~198.4
7 Wire 15.2 +0.4 - 0.08 240 24.4 204 20.8 3.5 8.0 2.5 138.7 1101 12~18
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Strand15.2m
m
0.2 min. 73 02182.4~273.6
SWPR7B
(SWPR7B)
7 WireStrand9.5mm
9.5+0.4 -
0.20.05min.
10210.401
86.8
8.851
3.5 8.0 2.5 54.84 432
12~18
114~171
7WireStrand11.1m
m
11.1+0.4 -
0.20.07min.
13814.072
11812.032
3.5 8.0 2.5 74.19 580
12~18
133.2~199.8
7 WireStrand12.7m
m
12.7+0.4 -
0.20.08min.
18318.660
15615.907
3.5 8.0 2.5 98.71 774
12~18
152.4~228.6
7 WireStrand15.2m
m
15.2+0.4 -
0.20.08min.
26126.614
22222.637
3.5 8.0 2.5 138.8 1101
12~18
182.4~273.6
Standard Grade
Nominal PermissibleVariationsin Diameter
Differencebetween
diameters ofcore wire and
side wire
BreakingStrength
Load at 1%Extension
Elongation(%)Min
R
(1
Diameter (Min) N Relaxation K Relaxation
(mm) (mm) (mm) KN Kgf KN Kgf KN Kgf 70
ASTMA416
Grade250
6.35 0.40 0.0254 0.0254 40.0 4.078 34.0 6,467 36.0 3,670 3.5
7.94 0.40 0.0381 0.0381 64.5 6.577 54.7 5,577 58.1 5,924 3.5
9.53 0.40 0.0508 0.0508 89.0 9.075 75.6 7,709 80.1 8,167 3.5
11.11 0.40 0.0635 0.0635 120.1 12.246 102.3 10,431 108.1 11,023 3.5
12.7 0.40 0.0672 0.0672 160.1 16,335 136.2 13,888 144.1 14,694 3.5
15.24 0.40 0.1016 0.1016 240.2 24,493 204.2 20,822 216.2 22,046 3.5
Grade270
9.53 +0.65, -0.15 0.0508 0.0508 102.3 10,431 87.0 8,871 92.1 9,391 3.5
11.11 +0.65, -0.15 0.0635 0.0635 137.9 14,061 117.2 11,951 124.1 12,654 3.5
12.7 +0.65, -0.15 0.0762 0.0762 183.7 18,732 156.1 15,917 165.3 16,855 3.5
15.24 +0.65, -0.15 0.1016 0.1016 260.7 26,584 221.5 22,586 234.6 23,922 3.5
Packing Specification of Low P.C Wire & Strand
Product Packing TypeDiameter
Inside Dia. Width Outside
Approx. Approx. Appro
in mm in mm in mm in
P.C Single Wire Coil 0.157 4.0 61.4 1560 11.8 300 81.1
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0.197 5.0 5 100 5
0.236 6.0
0.276 7.0
61.4
5
1560
100
11.8 30081.1
5
0.315 8.0
0.354 9.0
P.C 2 or 3 Wire Strand Coil
22.9
61.45
1560100
11.8 30081.15
32.9
1/4(13)
P.C 7 Wire Strand Reelless
1/4 6.2
31.5 800 29.5 750 47.2 3/8 9.5
7/16 11.1
1/2 12.5
31.5 800 29.5 750 51.2 1/2 12.7
0.6 15.2
0.6 15.7
PC Cable
ItemType F50T F70T F100T F130T F160T F200T
Unit 8.1mm*7 9.5mm*7 11.1mm*7 12.7mm*7 15.2mm*7 9.5mm
Nominal Dia. mm 24.3 28.5 33.3 38.1 45.6 47.5
Section Area mn 277.1 383.9 519.3 691 970.9 1042
Weight Kg/m 2.19 3.04 4.09 5.45 7.75 8.77
Breaking Load KN 49 70 95 126 155.6 190.5
Yield Point Load KN 43.2 61.5 83 110.4 136.8 166.9
UNBONDED P.C Strand
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Low P.C Strand and Galvanized P.C Strand are coated with High Density
Polyethylene(H.D.P.E) and Grease is filled inside, which provides thesuperb anti-corrosion
Nominal Diameter(mm)
Nominal Diameter of UnbondedP.C Strand (mm)
H.D.P.EThickness(mm)
GW
12.7mm 15.7 ~ 16.5 1.0 ~ 1.25
15.2mm 17.8 ~ 18.9 1.0 ~ 1.25
Term of Manufacturing ProcessPickling : This is a metal surface treatment used to remove impurities, such as rust and scale from Wire rod and coatwire surface to facilitate drawing.
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Patenting : This process is used to improve mechanical properties (Heat treatment to transform steel microstructure into fine one)Drawing : This process guarantees an required diameter and mechanical properties.Stranding : This process to strand the 2 or more wires as per the required application.Bluing : This process is used to improve the elasticity and fatigue limit of drawn steel wire.
Product Standad Certification No. Certification Authority Vie
Hard Drawn Steel Wire KS D 3510 928 KTR(Korea Testing and Reserch Institute)
Piano wire KS D 3556 6800 KTR(Korea Testing and Reserch Institute)
Cold Drawn Steel Bar KS D 3561 6801 KTR(Korea Testing and Reserch Institute)
Low P.C Wire & Strand KS D 7002 459 KTR(Korea Testing and Reserch Institute)
Gal. Wire & Strand KS D 7007 2953 KTR(Korea Testing and Reserch Institute)
Product Standad Certification No. Certification Authority Vie
Low P.C Wire & Strand JIS G 3536 CRKR09010 KTR(Korea Testing and Reserch Institute)
Certification Scope Certification No. Certification Authority View Certificate
ISO 9001 11174-2007-AQ-KOR-RvA DNV View
http://dongil-steel.co.kr/dongilsteel/sub_img/certificate/07.jpghttp://dongil-steel.co.kr/dongilsteel/sub_img/certificate/07.jpghttp://dongil-steel.co.kr/dongilsteel/sub_img/certificate/07.jpg