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Building technology lecture : doors and windows finishes

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  • BUILDING TECHNOLOGY I

  • 1. GLASS

    Glass is a hard, brittle, chemically inert substance produced by

    fusing silica together with a flux and a stabilizer into a mass that

    cools to a rigid condition without crystallization. It is used in

    building construction in various forms.

    Foamed or cellular glass is used as rigid, vapor proof

    thermal insulation.

    Glass fibers are used in textiles and for material

    reinforcement. In spun form, glass fibers form

    glass wool, which is used for acoustical and

    thermal insulation.

    Glass block is used to control light transmission,

    glare, and solar radiation.

    Glass, however, is used most commonly to glaze

    the window, sash and skylight openings of

    buildings.

  • 1. GLASS

    The three major types of flat glass are the following:

    Sheet glass is fabricated by drawing the molten glass from a

    furnace (drawn glass), or by forming a cylinder, dividing it

    lengthwise, and flattening it (cylinder glass). The fire-

    polished surfaces are not perfectly parallel, resulting in some

    distortion of vision. To minimize this distortion, glass should

    be glazed with the wave distortion running horizontally.

    Plate glass is formed by rolling molten glass into a plate that

    is subsequently ground and polished after cooling. Plate

    glass provides virtually clear, undistorted vision.

    Float glass is manufactured by pouring molten glass onto a

    surface of molten tin and allowing it to cool slowly. The

    resulting flat, parallel surfaces minimize distortion and

    eliminate the need for grinding and polishing. Float glass is

    the successor to plate glass and accounts for the majority of

    flat-glass production.

  • Other types of glass include the following:

    Annealed glass is cooled slowly to relieve internal

    stresses.

    Heat-strengthened glass is annealed glass that is

    partially tempered by a process of reheating and sudden

    cooling. Heat-strengthened glass has about twice the

    strength of annealed glass of the same thickness.

    Tempered glass is annealed glass that is reheated to just

    below the softening point and then rapidly cooled to induce

    compressive stresses in the surfaces and edges of the

    glass and tensile stresses in the interior. Tempered glass

    has three to five times the resistance of annealed glass to

    impact and thermal stresses but cannot be altered after

    fabrication. When fractured, it breaks into relatively

    harmless pebble-sized particles.

    Laminated or safety glass consists of two or more plies of

    flat glass bonded under heat and pressure to interlayers of

    polyvinyl butyral resin that retains the fragments if the

    glass is broken. Security glass is laminated glass that has

    exceptional tensile and impact strength.

    1. GLASS

  • Wired glass is flat or patterned glass having a square or

    diamond wire mesh embedded within it to prevent shattering

    in the event of breakage or excessive heat. Wired glass is

    considered a safety glazing material and may be used to

    glaze fire doors and windows.

    Patterned glass has a linear or geometric surface pattern

    formed in the rolling process to obscure vision or to diffuse

    light.

    Obscure glass has one or both sides acid-etched or

    sandblasted to obscure vision. Either process weakens the

    glass and makes it difficult to clean.

    Spandrel glass is an opaque glass for concealing the

    structural elements in curtain wall construction, produced by

    fusing a ceramic frit to the interior surface of tempered or

    heat-strengthened glass.

    Insulating glass is a glass unit consisting of two or more

    sheets of glass separated by a hermetically sealed air space

    to provide thermal insulation and restrict condensation; glass

    1. GLASS

  • Tinted or heat-absorbing glass has a chemical admixture

    to absorb a portion of the radiant heat and visible light that

    strike it. Iron oxide gives the glass a pale blue-green tint;

    cobalt oxide and nickel impart a grayish tint; selenium

    infuses a bronze tint.

    1. GLASS

    Reflective glass has a thin, translucent metallic

    coating to reflect a portion of the light and radiant

    heat that strike it. The coating may be applied to

    one surface of single glazing, in between the

    plies of laminated glass, or to the exterior or

    interior surfaces of insulating glass.

  • Low-emissivity (low-e) glass

    transmits visible light while

    selectively reflecting the lo9nger

    wavelengths of radiant heat,

    produced by depositing a low-e

    coating either on the glass itself or

    over a transparent plastic film

    suspended in the sealed air space

    of insulating glass.

    1. GLASS

  • 1. GLASS

    3.30

    4.80

    6.35

    8.00

    (1830 x 3050)

    (1830 x 3050)

    (1830 x 3050)

    (1830 x 3050)

    72 x 120

    72 x 120

    72 x 120

    72 x 120

    (6.4)

    (9.5)

    (12.7)

    (15.9)

    3/8

    5/8

    (2) 1/8 float

    Heavy float

    Laminated Glass

    3.50

    3.50

    2.82

    3.50

    4.45

    (1525 x 3660)

    (1525 x 3660)

    (1370 x 3050)

    (1525 x 3660)

    (1525 x 3660)

    60 x 144

    60 x 144

    54 x 120

    60 x 144

    60 x 144

    (6.4)

    (6.4)

    (5.6)

    (6.4)

    (9.5)

    7/32

    3/8

    Polished-mesh

    Patterned-

    mesh

    Parallel wires

    Wired Glass

    1.60

    2.40

    (1525 x 3355)

    (1525 x 3355)

    60 x 132

    60 x 132

    (3.2)

    (5.6)

    1/8

    7/32

    Various

    patterns

    Patterned Glass

    4.10

    4.92

    6.54

    8.17

    9.18

    11.45

    (3150 x 5080)

    (3150 x 5080)

    (3050 x 5080)

    (3050 x 5080)

    (2920 x 5080)

    (2920 x 5080)

    124 x 200

    124 x 200

    120 x 200

    120 x 200

    115 x 200

    115 x 200

    (7.9)

    (9.5)

    (12.7)

    (15.9)

    (19.1)

    (22.2)

    5/16

    3/8

    5/8

    7/8

    Glazing Heavy Float or

    Plate

    3.28

    1.64

    3.28

    (7 m2)

    (1880 x 3050)

    (3250 x 5180)

    75 sf

    74 x 120

    128 x 204

    (6.4)

    (3.2)

    (6.4)

    1/8

    Mirror

    Glazing

    Float or Plate

    1.22

    1.63

    (1525 x 1525)

    (1525 x 2030)

    60 x 60

    60 x 80

    (2.4)

    (3.2)

    SS 3/32

    DS 1/8

    AA, A, B Sheet Glass

    psf* (mm) inches (mm) inch

    * Verify maximum sizes with

    glass manufacturer

    be tempered, except for

    patterned or wired glass;

    tempered glass can also be

    incorporated into insulating or

    laminated glass units

    * Reflective coatings may be

    applied to float, plate,

    tempered, laminated or

    insulating glass

    Weight Maximum Area Nominal Thickness Type Glass Product

    *1 psf = 47.88 Pa

  • 2.40

    3.20

    3.27

    3.27

    4.90

    4.90

    6.54

    6.54

    (0.9 m2)

    (2.2 m2)

    (2.0 m2)

    (2.0 m2)

    (3.2 m2)

    (3.8 m2)

    (4.6 m2)

    (6.5 m2)

    10 sf

    24 sf

    22 sf

    22 sf

    34 sf

    42 sf

    50 sf

    70 sf

    (9.5)

    (11.1)

    (12.7)

    (19.1)

    (15.9)

    (22.2)

    (19.1)

    (25.4)

    3/8

    7/16

    5/8

    7/8

    1

    Glass edge units

    3/16 air space

    3/16 air space

    Metal edge units

    air space

    air space

    air space

    air space

    air space

    air space

    Insulating Glass

    (2) 3/32 sheets

    (2) 1/8 sheets

    (2) 1/8

    Sheet, plate or float

    (2) 3/16

    Plate or float

    (2)

    Plate or float

    1.64

    2.45

    3.27

    4.90

    6.54

    1.64

    2.45

    3.27

    4.90

    6.54

    (3 m2)

    (3050 x 3660)

    (3250 x 5180)

    (3150 x 5080)

    (3050 x 5080)

    (3 m2)

    (3050 x 3660)

    (3250 x 5180)

    (3150 x 5080)

    (3050 x 5080)

    35 sf

    120 x 144

    128 x 204

    124 x 200

    120 x 200

    35 sf

    120 x 144

    128 x 204

    124 x 200

    120 x 200

    (3.2)

    (4.8)

    (6.4)

    (9.5)

    (12.7)

    (3.2)

    (4.8)

    (6.4)

    (9.5)

    (12.7)

    1/8

    3/16

    3/8

    1/8

    3/16

    3/8

    1/2

    Bronze

    Gray

    Tinted Glassd

    psf* (mm) inches (mm) inch

    Weight Maximum Area Nominal Thickness Type Glass Product

    * Solar energy transmission

    reduced 35% to 75%

    Visible light transmission

    reduced 32% to 72%

    * R-value = 1.61

    * R-value = 1.61

    * R-value = 1.72

    * R-value = 2.04

    * R-values for units w/

    -e

    coating:

    e = 0.20, R = 3.13

    e = 0.40, R = 2.63

    e = 0.60, R = 2.33

    1. GLASS

    *1 psf = 47.88 Pa

  • 2. HARDWARE

    2.01 NAILS

    Nails are straight, slender pieces of metal having one end pointed

    and the other enlarged and flattened for hammering into wood or

    other building materials as a fastener.

    Nails are usually of mild steel, but may also be of aluminum,

    copper, bras, zinc or stainless less.

    Tempered, high-carbon steel nails are used for greater

    strength in masonry applications.

    The type of metal used should be compatible with the

    materials being secured to avoid loss of holding power and

    prevent staining of the materials.

    Material

    Nail lengths are designated by the term penny (d).

    Nail length should be about 3 x thickness of the material

    being secured

    Large diameter nails are used for heavy work while lighter

    nails are used for finish work; thinner nails are used for

    hardwood rather than for softwood.

    Length and

    Diameter of

    the Shank

  • 2. HARDWARE

    For greater gripping strength, nail shafts may be serrated,

    barbed, threaded, fluted or twisted.

    Nail shafts may be cement-coated fro greater resistance

    to withdrawal, or be zinc-coated for corrosion resistance.

    Form of the

    Shank

    Flat heads provide the largest amount of contact area and

    are used when exposure of the heads is acceptable.

    The heads of finish nails are only slightly larger than the

    shaft and may be tapered or cupped.

    Double-headed nails are used for easy removal in

    temporary construction and concrete formwork

    Nail Heads

    Most nails have diamond-shaped points.

    Sharp-pointed nails have greater holding strength but

    may tend split some woods; blunt points should be

    used for easily split woods.

    Nail Points

    2.01 NAILS

  • Pneumatic nailers and

    staplers, driven by a

    compressor, are capable of

    fastening materials to wood,

    steel or concrete.

    Powder-driven fasteners

    use gunpowder charges to

    drive a variety of studs into

    concrete or steel.

    Power-Driven

    Fasteners

    2.01 NAILS

    2. HARDWARE

  • 2. HARDWARE

    2.02 SCREWS

    Screws are metal fasteners having tapered, helically threaded

    shanks and slotted heads, designed to be driven into wood or the

    like by turning, as with a screwdriver. Because of their threaded

    shafts, screws have greater holding power than nails, and are

    more easily removable. The more threads they have per inch,

    the greater their gripping strength. Screws are classified by use,

    type of head, material, length and diameter.

    Material: steel, brass, aluminum, bronze,

    stainless steel

    Diameters: up to 24 gauge

  • The length of a wood screw

    the combined thickness of the boards being joined, with to 2/3

    Fine-

    threaded screws are generally used for hardwoods while

    coarse-threaded ones are used for softwoods.

    Holes for screws should be predrilled and be equal to the base

    diameter of the threads. Some screws, such as self-tapping

    and drywall screws, are designed to tap corresponding female

    threads as they are driven.

    2. HARDWARE

    2.02 SCREWS

  • 2. HARDWARE

    2.03 BOLTS

    Bolts are threaded metal pins or rods, usually having a head at

    one end, designed to be inserted through holes in assembled

    parts and secured by a mating nut. Carriage bolts are used

    where the head may be inaccessible to the placement of a nut or

    where an exceptionally long bolt would be needed to penetrate a

    joint fully.

    (75 to 760)

    1-

  • 2. HARDWARE

    2.03 BOLTS

    Washers are perforated disks of metal, rubber or plastic

    used under the head of a nut or bolt or at a joint to distribute

    pressure, prevent leakage, relieve friction or insulate

    incompatible materials.

    Lock washers are specially constructed to prevent a nut

    from shaking loose

    Load-indicating washers have small projections that are

    progressively flattened as a bolt is tightened, the gap

    between the head or nut and the washer indicating the

    tension in the bolt.

  • 2. HARDWARE

    2.03 BOLTS Expansion bolts are anchor bolts having a

    split casing that expands mechanically to

    engage the sides of a hole drilled in

    masonry or concrete.

    Molly is a trademark for a brand of

    expansion bolt having a split, sleevelike

    sheath threaded so that turning the bolt

    draws the ends of the sheath together and

    spreads the sides to engage a hole drilled

    in masonry or the inner surface of a hollow

    wall.

    Expansions shields are lead or plastic

    sleeves inserted into a predrilled hole and

    expanded by driving a bolt or screw into it.

    Toggle bolts are used to fasten materials to

    plaster, gypsum board and other thin wall

    materials. They have two hinged wings that

    close against a spring when passing through

    a predrilled hole and open as they emerge

    to engage the inner surface of a hollow wall.