dosh-sirim ppe approval certification & · pdf filedosh-sirim ppe approval certification...

Presenter;Azmi Musa

SIRIM QAS INTERNATIONAL SDN. BHD.

DOSH-SIRIM PPE APPROVAL CERTIFICATION & TESTING

PRESENTATION CONTENT

• About SIRIM QAS INTERNATIONAL• Personal Protective Equipment (PPE)• Standards for PPE• Route to DOSH-SIRIM PPE Approval • Testing (SIRIM QAS INTERNATIONAL

In-house test facilities)• Advantage of DOSH-SIRIM PPE Approval

Certification Scheme

• Established in 1996 as a wholly-owned subsidiary of SIRIMBerhad

• SIRIM BERHAD is a wholly-owned company of the MalaysianGovernment under the Ministry of Finance Incorporated

• Have been providing conformity assessment servicessince the 1970s when these services were provided as adivision of SIRIM

• Malaysian based, international accreditation and recognitionfor Quality Management System, Product Certification andTesting Services.

• Local and international clients in countries such as P.R.China,Thailand, Singapore, Brunei, Indonesia, Vietnam,Myanmar, Korea, Philippines, Taiwan, Japan, India, SriLanka, Australia, New Zealand, Germany, UAE and Spain.

About SIRIM QAS INTERNATIONAL

About SIRIM QAS INTERNATIONALur Services

CERTIFICATION

• Management System Certification

• Product Certification

• Personnel Certification

TESTING

• Product compliance testing to standards, regulatory requirements and specifications

INSPECTION

• Engineering Inspection

• Inspection on behalf of other CBs

• Other 3rd party inspections

Our Services

Personal Protective Equipment (PPE)

• The personal protective equipment (PPE) is any equipment which is intended to be worn or held by a person at work which protects him/her against one or more risks to health or safety and any additional accessory designed to meet that objective.

• The principle of PPE in prevention of injuries is to avoid contact between the hazards and the external or internal parts of the body that is to be protected. PPE can be categorized according to the risk and parts of the body to be protected.


• i. Head protection (e.g. Safety helmets, Bumb caps)


• ii. Sight protection (e.g. Safety googles, Welding shield)


• iii. Respiratory/ Breathing protection (e.g. disposable mask)


• iv. Hand protection ( e.g. Safety Gloves)


• v. Body protection ( e.g. Protective Clothing, Body Harness, Fall Arrester)


• vi. Feet protection (Safety Boots, Occupational Shoes)


• vii. Hearing protection (e.g. earmuff, earplug)

Standards for PPE

• Standard for each product can be found in Appendix 1 and Appendix 2.

• However, importer/manufacturer is allowed to use other suitable standards as long as the requirements meet the intended purpose to ensure safety of the user.

• The standard shall be accepted by DOSH

APPENDIX 1

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APPENDIX 2

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Route to DOSH-SIRIM PPE Approval

ENQUIRY

• Information supplied to client• Feasibility for certification (standard & testing facilities) examined• Submission of Product Certification Questionnaire form & Quotation

issued

APPLICATION

• Submission of complete Product Certification Application forms• Product descriptions – components, materials, drawings, suppliers’

certificates• Product details – brand, model, type, rating, size• Other applicable forms (Declaration of obtaining SIRIM license for the

purpose of relevant authority approval)

EVALUATION OF

DOCUMENT

• Product design evaluation against standard• Manufacturer’s quality system document evaluation


FACTORY AUDIT AND SAMPLING

• Inspection conducted to examine product details, QC plan adequacy, test equipment adequacy and calibration, quality system and record-keeping system

• Samples selection and testing

INITIAL TYPE

TESTING

• Type Testing in SIRIM QAS International lab (Type Testing to be witnessed by DOSH officer) OR

• Type Testing at factory lab or 3rd party lab or an accredited lab to ISO/IEC 17025 supervised by SIRIM Tester and to be witnessed by DOSH Officer

• Any 3rd part lab or an accredited lab shall AGREE to allow Type Testing to be supervised by SIRIM Tester and to be witnessed by DOSH Officer

APPROVAL PROCESS

& LICENCE

• Certification Report preparation and recommendation to Certification Panel• Approval by Certification Panel• The license issued by SIRIM QAS International will be used by the Manufacturers /

Importers for approval from DOSH

DOSH APPROVAL

• Apply for DOSH Approval (Refer to Route to DOSH Approval)• Addition of new model – similar to Initial Type Test• (for DOSH Approval: Test Report No. to be reflected in the SIRIM Product

Certification Licence)


SURVEILLANCE &

RE-EVALUATIONTESTING

• Planned inspections and re-tests conducted to monitor continuing compliance

• Re-evaluation test for models in license every 5 years

APPLICATION for

SIRIM LABEL

• SIRIM Label will be approved for 3 months production quantity

RENEWAL

• Approval for renewal after satisfactory surveillance audit, re-evaluation test and payment of fees.

APPLY FOR DOSH

APPROVAL(Applicant)

• Document to be submitted;• 1) Full Type Test Report• 2) Product Certification License• Approval for each model

LIST UNDER DOSH

APPROVED PPE

(DOSH)

• Validity = 5 years (according to validity of test report = 5 years)• SIRIM will notify DOSH if there is any withdrawal or

termination of license

PRODUCT ON THE MARKET

(Licensee/Importer)

• Products shall bear SIRIM Label on the product/packaging (Point of Sale)

RENEWAL OF DOSH

APPROVAL(Licensee/Importer)

• Upon expiry of DOSH approval and Valid Type Test Report/Product Certification Licensee


Requirement of PPE Approval for existing SIRIM licensee under the

DOSH-SIRIM PPE APPROVAL Scheme

• EXISTING SIRIM LICENSEE WITH VALID TYPE TEST REPORT (WITHIN 5 YEARS)

• THE TYPE TEST REPORT WILL BE VALIDATED BY DOSH THROUGH VERIFICATION OF TEST DURING SURVEILLANCE PROGGRAMME

• VALIDITY OF APPROVAL IS BASED ON THE REMAINING YEARS FROM THE PPE APPROVAL APPLICATION DATE TO THE DATE OF TYPE TEST REPORT

SIRIM IN HOUSE TEST FACILITIES FOR PPEs

• Universal Tensile Machine (UTM)– Compression Test– Tensile Test– Tear Strength Test– Upper/outsole Bond

Strength Test– Interlayer Bond

Strength– Retention System

Strength Test• Impact Test for Toe

Cap of Safety Footwear• Impact Test for Safety

Helmet

• Penetration Test• Stiffness Test• Temperature &

Humidity Chamber• Abrasion Test• Flexing Test• Water Absorption &

Desorption Test• Flame Resistance Test• Corrosion Test• Artificial Ageing Test• pH Test

TEST EQUIPMENT:

SIRIM IN HOUSE TEST FACILITIES FOR PPE

INDUSTRIAL SAFETY HELMET• MS 183: 2001 Specification for Industrial Safety Helmet• EN 395:1995 Specification for Industrial Safety Helmets

SAFETY FOOTWEAR• MS ISO 20345:2008 Personal Protective Equipment – Safety

Footwear

OCCUPATIONAL FOOTWEAR• MS ISO 20346:2008 Personal Protective Equipment –

Ocupational Footwear

INDUSTRIAL SAFETY HELMET

MS 183:2001 & EN 395:1995• Clause 5 Performance Requirements

– Clause 5.1.1 Shock absorption– Clause 5.1.2 Resistance to penetration– Clause 5.1.3 Flame resistance– Clause 5.1.4 Chin strap anchorages– Clause 5.1.5 Stiffness test*

*Note: this clause is an optional test in EN 395


SAFETY FOOTWEAR

• MS ISO 20345:2008– Design : 2 clauses– Whole footwear : 9 clauses– Upper : 9 clauses– Vamp Lining : 5 clauses– Quarter Lining : 5 clauses– Tongue : 3 clauses– Insole & Insock : 6 clauses– Outsole : 7 clauses

Note: all test above differ accordance to type of material and design


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MS ISO/IEC 17025 TESTING

SIRIM QAS INTERNATIONAL LABORATORY ARE ACCREDITED UNDER SAMM SCHEME BY THE DEPARTMENT OF STANDARDS MALAYSIA (DSM)

ACCREDITATION


ADVANTAGES OF DOSH-SIRIM PPE APPROVAL CERTIFICATION SCHEME

TO THE CONSUMER / PURCHASER• Certified products provide the user an assurance for

safety and reliability.

• Provides more choice of safe and quality products (among certified products).

• Provides an avenue for customer complaints and facilitates further investigation.

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ADVANTAGES OF DOSH-SIRIM PPE APPROVALCERTIFICATION SCHEME

TO THE MANUFACTURER• Certified products enjoy the benefits of protection

against competition from substandard products and misrepresentation.

• The DOSH-SIRIM PPE APPROVAL SCHEME Certification Mark on a product is an excellent marketing tool.

• Products bearing the Product Certification/Safety Mark enhances the reputation of manufacturer and thus, extends market and facilitates acceptance locally and internationally.

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ADVANTAGES OF DOSH-SIRIM PPE APPROVALCERTIFICATION SCHEME

TO THE REGULATORY/ACCEPTANCE AUTHORITY• Certification and Testing body provides reliability tools in

discharging functions and supporting technical infrastructure.

• Overall enhancement of quality and safety in industry and for consumer protection.

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Contact DetailsSIRIM QAS International DOSH

PRODUCT CERTIFICATION;1) Nor Hafeza Osmane-mail = [email protected]

2) Md Adha Rahmate-mail = [email protected]

1) Muhamad Hapiz Bin Abdullahe-mail = [email protected]) Rohaizad bin Mohd Daude-mail = [email protected]

PRODUCT TESTING;1) Azmi Musae-mail = [email protected]

2) Muhammad Tashrif Shah HelmySyamza

e-mail = [email protected]

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