dosya12
TRANSCRIPT
-
7/30/2019 dosya12
1/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 1
Seminar at Company Tepkar06.11.2000 in Istanbul
Wacker Silicones for Detergent Industry
D.I. Ernst Innertsberger, S-F-C-T2
-
7/30/2019 dosya12
2/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 2
Silicones as Foam Control Agents
...are used over 40 years in many industries e.g. in textile,
leather, paints and others as so called defoamers, antifoam
agents etc....
...since the phosphate-reduduction or elimination in detergents
(during the 80-ies) Silicones became more and more polular and
have been established as very useful ....
Foam Control Agents in Detergents.
-
7/30/2019 dosya12
3/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 3
Why are foam control agents necessary in the Detergent
Industry?
Detergents contain beside other raw materials:
Builder substances: e.g.Zeolite, Phosphates
Bleching agents: Perborates, Percarbonates
S u r f a c t a n t s : nonionic and anionic types
they are important for the cleaning effect and ....
they creat/cause remarkable volumes of foam....
Foam must be controlled
to avoide overfoaming and
guarante enough mechanical treatment of the cloths.....this means....
Sud suppressors: are essential ingredients
-
7/30/2019 dosya12
4/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 4
Which Types of Sud suppressors or Foam Control Agents are
mainly used in the Detergent Industry?
Soaps:
Old established foam control agent
Advantage: Cheap, dosage level: 1 - 4 %
Too high levels cause problems ( > 4 %)
Function depends from the water hardness (-> Ca-Soaps) Function depends from the washing temperature
Silicones:
Established, low dosage sufficient: 0,1 - 0,3 % as active matter
Work undependent from the water hardness
Work undependent from the temperature
Can be combined with other types like soaps or paraffines
Physiological friendly; eliminated by adsorption to the waste water sludge
-
7/30/2019 dosya12
5/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 5
4 Inserted pictures to the following topics will follow
Different washing machines; much foam in European washing systems due the
high turbulence.
Antifoam Mechanism: Silicones spread on the lamella, shift tthe organic
surfactants beside and make the lamella thinner and less stable. Solid particles in
the defoamer destroy the foam or accelerate the foam collapsing...Physical model...
Types/Classification of Silicone Defoamers:
Fluids alone work only in organic systems; For wwater based foams the
Compounds are the basic products, they can be formulated to emulsions and
powders or self-dispersing products....
The big challenge between activity and compatibility - the main criteria to select a
defoamer: What does the customer system require in respect of
compatibility, dispersibility, stability....
About above: See next 4 slides.
-
7/30/2019 dosya12
6/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 6
4 slides will be inserted
Washing systems: page 6a
Mechanism of defoaming: page 6b
Classification of defoamers: page 6c
Challange between activity and compatibility: page d
-
7/30/2019 dosya12
7/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 7
Main Defoamer Compounds
Antifoam Agent S 132 (20.000 cps)
Key product for manufacturing of AF-Powders and Emulsions
Use for structured Liquids Detergents and Gels
Sometimes used for direct spraying onto detergents
Easy to dispers, no spotting tendency
Antifoam Agent S 124 (3000 cps)
Low viscous Compound for multi-purpose use
easy to handle
slurry deaeration
Antifoam Agent S 167 (400 cps)
Low viscous, water free, good dispersible defoamer for LDs
Good compatible with many LDs and cleaners
-
7/30/2019 dosya12
8/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 8
Main Antifoam Emulsions
Antifoam Emulsion SE 36
high efficient emulsion, viscous
designed for none structured Liquid Detergents
used in many LD-types
Antifoam Emulsion SE 39
highly efficient, low viscous
used in strong foaming surfactant formulations
approved for LD-types, manly strutured
approval for rinse cycle softener production as processing aid
used as slurry deaerating aid
-
7/30/2019 dosya12
9/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 9
Main Wacker Antifoam Powders for Powder Detergents
Antifoam Powder ASP 15
organic/anorganic based carrier, neutral
established at many companies in Europe and some in USA
certain request for dish washing formulations (in USA)
Antifoam Powder ASP 16
based on washing active substances
bead structured
good free flowing properties
well balanced foam profiles good storage behaviours
dosage 1 - 2 %
-
7/30/2019 dosya12
10/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 10
Test Methods at Wacker to serve the Detergent Market with
Silicone Defoamers
Foam Profile measuring in foam height recording washing
machines
Measuring of detergetns without and with defoamers
accordings customers demand (dosage, gardness, load..)
preselection of AF-Powders, type, dosage
storage tests, stability/activity beforre and after storage
-
7/30/2019 dosya12
11/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 11
Insert of 3 slids:
Washing machines for foam measuring: 11 a
Foam profiles of ASP 16 at 90, 60, 40 C: 11 b
Foam profiles of ASP 16 after climatic storage: 11 c
-
7/30/2019 dosya12
12/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 12
Compatibility Tests
Made on liquid formulations, e.g.
Liquid Detergents
Cleaners
Others
Check of the fit of a defoamer to the customers product
by gentle inserting
after storage
according a compatibilty matrix
made in respect of the observed effect like
unchanged, slightly turbide, turbide, flocculation
separation o the top, sedimentation etc.
Make a compatibility matrix: See 12 a
-
7/30/2019 dosya12
13/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 13
Additional activity tests of different liquid formulations
Precheck of the fuctionality
in a circulation system, which seems to become later an EN-Norm tocheck the foamability of surfactants
...at Wacker combined with Contifoam
an electronic foam-height recording system
...test of the foamability without or with defoamers
3 typical test modes are mainly used....
-
7/30/2019 dosya12
14/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 14
3 slides are inserted (before):
Circulation apparatus with Contifoam foam height recording system: 13 a
Established Contifoam modes: 13 b
Examples with different surfactants: 13 c
-
7/30/2019 dosya12
15/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 15
Silicones-Applications beside Defoaming
General interest in Fabric Care Effects beside washing
Introduction of fiber treatement during main wash is difficult:
competence between cleaning and adsorption is high
Trials to offer fabric care effects like...
easy ironing
softening
good rewetting
... during or with the rinse cycle process/products.
The project/process is ongoing
first aspects of progress can be shown
-
7/30/2019 dosya12
16/16
TEPKAR - SEMINAR
Consumer Care
S-F-C-T2
Innertsberger
TEPCAR2.ppt TEPKAR - SEMINAR 6.11.2000 16
Easy Ironing
Produkt Easy Ironing Rewetting Softening
Powersoft DF30*
++ ++ -
Wetsoft CTW ++ ++ -
CT 34 E - + ++
HeBa 162* ++ + -
* experimental status