double containment system industrial piping system
TRANSCRIPT
DOUBLE CONTAINMENT SYSTEM
INDUSTRIAL PIPING SYSTEM
• Installation Methods
• Supply Range
• Leak detection
outside pipe(cover pipe)
spacers
PEHDPP
PVDFECTFE
PEHDPP
PVDFECTFE
monitored space room
inside pipe(containment pipe)
• Application Range and References
DOUBLE CONTAINMENT PIPING SYSTEM
INSTALLATION METHODSINDUSTRIAL PIPING SYSTEM
• Piping for transport of dangerous chemicals and waste water
Underground Installation Above ground Imstallation
• Transport pipelines for dangerous and corrosive medias through ground water protection areas
- in industrial plants
- in the chemical industry
- in the pharmaceutical industry
- in the semi conductor Fabs
- in the PV Fabs
• Waste Water Piping system Pharmaceutical and Biotech Industry
• Waster Water and Waste chemical Piping in Industry (Petrochemical plants, Aerospace industry, etc.)
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION PROCEDURES
• SIMULTANOUS - WELDING
• STAGGERED - WELDING
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
Method 1: Simultaneous welding (butt welding)
butt welding seam outside pipe
inside pipe
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
• SIMULTANOUS - WELDING
1. Control the offset at the inside pipe and afterwards planing the inside and outside pipe
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
2. Preheating of the jointing area
• SIMULTANOUS - WELDING:• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
3.Welding of the inside & outside pipe
• SIMULTANOUS - WELDING• Installation
Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
Method 2: Cascade welding (butt welding)
butt welding seam outside pipe
inside pipe
10 - 15 cm
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
• STAGGERED - WELDING
1. Welding of the inside pipe
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
2. Welding of the outside pipe with a splitted heating element
• STAGGERED - WELDING
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
3. Control of the welding beat at the outside pipe
• STAGGERED - WELDING• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
butt welding seam
outside pipe
inside pipe
10 - 15 cm
sliding socket hot gas welding seam
Method 3: Joining of the outside pipe with sliding socket• Installation
Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
butt welding seam
outside pipe
inside pipe
10 - 15 cm
electric socket
Method 4: Welding of the outside pipe by means of electric socket
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
SYSTEM FEATURES
• STAGGERED – WELDING
• SIMULTANOUS – WELDING
In principal no control of The inside pipe welding seam possible
Control of the inside welding seam possible
Less time spent for a welding ( low installing costs)
Outside and inside pipe out of the same material
Difficult installation of theleak detection cable
Higher time expenditure per welding (higher installing costs)
Outside and inside pipes can be a different material
Easier installation of theleak detection cable
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
SUPPLY RANGEINDUSTRIAL PIPING SYSTEM
SUPPLY RANGE
SIMULTANOUS - WELDING
PEHD/PEHDPP/PP
STAGGERED - WELDING
PEHD/PPPEHD/PVDFPP/PVDF
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
PEHD/PEHD – PP/PP
FOR SIMULTANOUS – WELD INSTALLATIONS
90 – 32 SDR 17-11 110 - 63 SDR 33-11
160 - 90 SDR 33-17160 - 90 SDR 33-11
STANDARD
200 - 110 SDR 33-17200 - 110 SDR 33-11
280 - 160 SDR 33-11
315 - 200 SDR 33-11355 - 250 SDR 33-11
STANDARD
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
DOUBLE CONTAINMENT FITTINGS FOR SIMULTANOUS – WELD INSTALLATIONS
BENDS 90° BENDS 45° TEES
REDUCERS END CAPS SPIDER-CLIP DISC-CLIP
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
DOUBLE CONTAINMENT – „DOG BONES“ FOR
SIMULTANOUS – WELD INSTALLATIONS
TYP I
TYP I-A with connection to single pipe
TYP II with outside shoulder
TYP II-Awith outside shoulder andwith connection to single pipe
Standard design without “CUTOUT”
Variant C: with “CUTOUT”
DB - with connectionfor leakage control
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
DIMENSIONS FOR STAGGERED – WELDING
90 – 32 SDR 17-21
125 – 63 SDR 17-21
160 – 90 SDR 17-33
200 – 110 SDR 17-33
280 – 160 SDR 17-33
STANDARD PE/PVDF
90 – 32 SDR 17-11
125 – 63 SDR 17-11
160 – 90 SDR 17-11
200 – 110 SDR 17-11
280 – 160 SDR 17-11
STANDARD PE/PP
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
DOUBLE CONTAINMENT FITTINGS
FOR STAGGERED – WELDING
SPIDER-CLIP
BENDS 90° BENDS 45° TEES
REDUCTION E-SOCKET
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
DOUBLE CONTAINMENT – „DOG BONES“ FOR
STAGGERED – WELDING
Standard design without “CUTOUT”
Variant C: with “CUTOUT”
Dog bone TYP III
Dog bone TYP III-Awith connection to single pipe
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
DOUBLE CONTAINMENT SPECIAL FITTINGS
OUTSIDE CONTROLLED VALVE
ACCES TEE
LATERALSTEEREDUCED
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
SPECIAL FITTINGOUTSIDE CONTROLLED BALL VALVE
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
SUPPLY RANGE
Inside and outside pipe are fixed againstthe surrounded area
Inside and outside pipe are fixed againstthe surrounde area
Inside and outside pipe arefixed together
1. RIGIDE SYSTEM WITHOUT POSSIBILITY OF HEAT EXPANSION
2. RIGIDE SYSTEM WITH HINDERED HEAT EXPANSION
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
3. FLEXIBLE SYSTEM
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
INSTALLATION METHODS
Result of a NOT very well installed piping system !• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
STRESS ANALYSES SOFTWARE
1. input data 2. calculation 3. result• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
PRESSURE TEST
P inside
P=0
Pressure test on the internal pipe
P outside
P=P outside
Pressure test on the outside pipe
It is necessary that the inner pipe remains under pressure
during testing of the outer pipe to prevent collapsing of
the carrier pipe.
The internal pipe has to be tested first. Upon successful completion of the inner pipe test the outer pipe can be
tested.
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
LEAK DETECTION METHODSINDUSTRIAL PIPING SYSTEM
LEAK DETECTION METHODS
• LEAKAGE SENSOR
• VISUAL LEAKAGE CONTROL
• LEAK DETECTION CABLE
NEW – INTELLIGENT - SYSTEMNEW – INTELLIGENT - SYSTEM
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
LEAK DETECTION METHODS
LEAKAGE SENSOR example for underground installation
DF 1000i DF 1030i DF 1030i DF 1037i
NEW – INTELLIGENT - SYSTEMNEW – INTELLIGENT - SYSTEM
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
LEAK DETECTION METHODS
• LEAKAGE SENSOR example for above gound installation
DF 1000i
DF 1010i
DF 1010i
DF 1017i
NEW – INTELLIGENT - NEW – INTELLIGENT - SYSTEMSYSTEM
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
INDUSTRIAL PIPING SYSTEM
APPLICATION RANGE AND REFERENCES
Project: Boeing/USA
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
Project: CNC PP/PP
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
Project: ABBOTT LABS ECTFE/PP
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
Project: brewery Zipf / Zipf PEHD/PEHD
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
Project: PWN Andijk PEHD/PEHD
VINK_NL
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
Project: CORUS BV PEHD/PVDF
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
Project: Petrochemica de Venezuela PP/ECTFE 250/160 & 315/200 • Installation
Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
References in the PV IndustryReferences in the PV Industry
• Global Solar, AZ• Evergreen Solar, MA & MI• Suniva, GA• Hemlock Solar, MI• Heliovolt, TX • Sunpower, Phillipines• Conergy / Germany• First Solar/Malaysia• Wacker/Germany• Suntech/China
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCES
References in the Industry
USAUSA AT&T/Macungie PA, Bell Labs/Naperville IL, Cessna Air/Wichita KS, Dupont/Niagara Falls NY, Ford Motor Company/Detroit MI, General Motors/Trenton NJ, IBM/Austin TX, Motorola/Chandler AZ, Texas Instruments/Dallas TX, Boeing/Seattle
EUROPE EUROPE Frauenhofer Institut/Germany, Voest Alpine/Austria, Flockton/GB, Philips/The Netherlands, Ciba Geigy/Switzerland
ASIAASIA Sharp/Japan, Samsung/Korea, Tech/Singapore Posco Hüls/Korea, Silterra Malaysia, IMFS Singapore
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
APPLICATION RANGE AND REFERENCESReferences in the Pharmaceutical Industry:References in the Pharmaceutical Industry:
PROJEKT DIMENSION PRESSURE RATE MATERIAL
Novartis 355/250 - 250/160 - 160/110 PN 4 / PN 4 PPH/PPH
Yamanouchi 315/225 - 250/160 - 160/110 PN 3,2 / PN 6 PPH/PPH
Leo Laborities 160/110 PN 6 / PN 6 PPH/PPH
Abbott Ireland 315/200 - 250/160 - 160/110 PN 3,2 / PN 6 PPH/PPH
Pharmacia & Upjohn 355/250 - 315/200 - 250/160 - 160/110 PN 3,2 / PN 6 PPR/PPR
Warner Lambert Export Ltd. 355/280 - 315/200 - 250/160 - 160/110 PN 3,2 / PN 6 PPR/PPR
Pfizers 500/355 - 450/315 - 355/250 - 250/160 - 160/110 PN 3,2 / PN4 PPR/PPR
SIFA 160/110 - 110/63 PN 3,2 / PN 6 PPH/PPH
Schering 110/63 PN 10 / PN 10 PPH/PPH
110/50 PN 16 / PN 10 PVDF/PVDF
Uniklinik Jena 110/63 - 160/110 PN 3,2 / PN 6 PEHD/PEHD
Further customers: Johnson & Johnson, Wyeth, Glaxo ..
• Installation Methods
• Supply Range
• Leak detection
• Application Range and References
AGRU Kunststofftechnik GmbHIng.-Pesendorfer-Str. 31
A-4540 Bad HallAustria / EU
www.agru.at
T +43 (0) 7258 790 - 0F +43 (0) 7258 3863E [email protected]
Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!
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