MAKE UP LINES

DOUGH DIVIDING & ROUNDING

Made in Germany Product Quality

ARTISAN ROLL LINE (ARL) Page 6-7

DOUGH PORTIONING AND INPUT Page 4-5

SPECIAL ROLL LINE I (SRL) Page 8-9

ABSETZUNG

INDIVIDUAL ROLL LINE (IRL)) Page 14-15

ÜBERSICHT

Dough Portioning and Input

A uniform dough in-feed is the most important element for product quality during production. Whether it’s pre-portioning hoppers, dough elevating conveyors, tub lifters or dough input conveyors in a variety of designs, bmTEC has the right solution ready for you.

ARTISAN ROLL LINE (ARL)

The make up line ARL is perfectly combined with the Rheon V4 Stress Free® Twin Divider. Depending on your requirements, this line can be combined to pro-duce either buns or rolls or for bread preparation. Production can be switched with just a few touches.

BREZEN ROLL LINE (BRL) Page 12-13

SPECIAL ROLL LINE I (SRL)

The make up line SRL is paired with the Rheon V4 Stress Free® Divider with Cross Roller. The possibili-ties it offers extend across a wide range of products. Everything from round rolls, long rolls and small ba-guettes to regular baguettes and traditional square bakery products can be made. This make up line is characterised by its total modularity and can be assem-bled in any combination you desire.

BREZEN ROLL LINE (BRL)

The BRL production line showcases the combination options for pretzel production and can include a lye application unit, an intermediate proofer, an air condi-tioning cell, a freezer, and the pre-packing stage. Our developments, products, and partner companies ena-ble the design and planning of this type of production line. Pretzel preparation can be manual or performed automatically with a pretzel twister.

INDIVIDUAL ROLL LINE (IRL)

The INDIVIDUAL ROLL LINE is a way of automating cur-rent production steps. In the example shown, pretzel rolls (known as ‘lye chestnuts’ in German because of their resemblance to chestnuts once baked) are strewn with lye, cut, and then finally panned. This is just one example of how automation can be achieved with the smallest of changes, as while considerably improving operational efficiency.

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SPECIAL ROLL LINE II (SRL) Page 10-11

SPECIAL ROLL LINE II (SRL)

There are several options when it comes to extend-ing the Special Roll Line. Shape, length, and pattern can be combined as desired thanks to its modularity. These modules allow you to develop a variety of prod-ucts. And even if the SRL has already been set up, you can easily extend it at a later date.

LYE APPLICATION LINE WITH LOADING ROBOT Page 16-17

Loading Robot (LR) for Oven Trays and Lye Application Unit BL MULTI TALENT with Cutting Belt

The lye application line where the products are auto-matically lifted from the peelboard, dashed with lye and set on trays.

TRAY UNLOADING ROBOT Page 18-19

Tray Unloading Robot

The tray unloading robot makes working with frozen dough pieces, among other things, considerably ea-sier. The idea is to loosen the quick-frozen dough pieces from the baking tray and automatically transfer them into their packaging.

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OVERVIEWOVERVIEW

DOUGH DIVIDING AND SUPPLY DOUGH DIVIDING AND SUPPLY

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• Dough volume on the conveyor belt: approx. 250 kg

• Power supply: 230 V

• Minimum tip height: 2,250 mm

• Frame in stainless steel on fixed feet, which must be anchored

to the floor

• Side guide rails and hopper collar lined with

anti-stick film

• The tub can be tipped into the dough hopper by hand

Dough Input ConveyorThe dough input conveyor ensures careful transport of the dough to the volumetric divider. The hygienic design prevents unneces-sary contamination and ensures quick and easy cleaning. Addi-tionally parts such as the band scrapers can be removed easily and cleaned separately.

• Capacity of up to 400 kg

• Pre-portioning with plastic star rollers

• Star roller oiling

• Oiling of hopper (optional)

• Hopper either made of plastic or stainless steel

• Frame made of stainless steel

• Mobile frame (optional)

Pre-Portioning HoppersThe pre-portioning hopper facilitates the uniform in-feed of larg-er quantities of dough into the divider or onto the dough band former.

The hopper can be supplied with a foil coating or in stainless steel or plastic depending on the customer's requirements and the dough quality to be processed.

Pre-portioning hoppers with star rollers

• Load capacity: up to 50 kg

• Suitable for almost all current dough tubs

• Frame in stainless steel with base plate

• Stable stainless steel construction with toothed belt drive for

maintenance-free operation

• Optimal structural alignment with the fill level

• Automatic tipping via integrated fill-level sensor

Tub-LifterThe tub-lifter is designed to be fitted directly on to the volumetric divider or the head machine.

Tub-lifter

• Hopper volume approx. 240 kg

• Portioning into approx. 10 kg portions

• Star roller oiling

• Power supply: 230 V

• Suitable for all current dough tubs

• Frame in stainless steel either on fixed feet or moveable

• Top edge of the feed hopper 2,000 mm

Dough Pre-Portioner for TubsThe dough pre-portioner was designed to enable easy pre-por-tioning of your dough into tubs. The hygienic design of the dough portioner prevents unnecessary contamination and ensures quick and easy cleaning. Additionally parts such as the hopper films can be removed easily and cleaned separately.

Dough pre-portioner for tubs

• Hopper capacity of up to 200 kg

• Pre-portioning of portions of approx. 10 kg

• Top edge of hopper approx. 1,400 mm off the ground

• Gentle portioning thanks to star rollers made of plastic

• Plastic hopper

• Mobile

This dough pre-portioner with a transfer belt is designed for pre-portioning quantities of approx. 10 kg. Other portion weights are possible after testing.

Dough elevating conveyor with pre-portioning hopper

Dough input conveyor/close-up of the conveyor belt

Dough Elevating Conveyor

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MAKE UP LINESARTISAN ROLL LINE (ARL)

Make up Line for small baked products and bread preparation

FeaturesARTISAN ROLL LINE (ARL)

• Rheon V4 Stress Free® Twin Divider

• Construction of the modules as desired

• Panning units for sheets such as, forexample, 60x40 cm, 58x78 cm, 60x80 cm; other sizes available upon request

• SOFT ROLL SYSTEM SRS rounding unit5-pocket

• Seeding unit BEFT 300 or 600 for manual seeding

• Work table for bread preparation

Work tableSeeding unit

BEFT 300 or 600

<<< BREAD PREPARATION

Rounding unit (SRS)

Panning units

Rheon V4 Stress Free® Twin Divider

Cross panning unit

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MAKE UP LINESSPECIAL ROLL LINE I (SRL)

Panning units

FeaturesSPECIAL ROLL LINE I (SRL)

• Rheon V4 Stress Free® Divider with Cross Roller

• Construction of the modules as desired

• Elevator tipper

• Dough input conveyor with up to approx. 250 kg load capacity

• Spreading band for the different pieces for panning

• Stamping band for marking the products with a variety of designs (logo, heart, diamond or others upon request)

• Double-sided seeding for automatic seeding with water bath and cleaning trolley

• Panning units for sheets such as, for example, 60x40 cm, 58x78 cm, 60x80 cm; other sizes available upon request

Double-sided seeding with seeding material re-circulator

Stamping band module

Rheon V4 Stress Free® Divider with

Cross Roller

Dough input conveyor

Elevator tipper

Spreading band

Make up Line for a variety of square products

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MAKE UP LINESSPECIAL ROLL LINE II (SRL)

Make up Line for Krusti Products

Krustis/baguette module

FeaturesSPECIAL ROLL LINE II (SRL)

• Rheon V4 Stress Free® Divider with Cross Roller

• Elevator tipper

• Dough input conveyor with load capacity up to approx. 300 kg

• Spreading band for the different pieces for panning

• Krustis and baguette unit – modulefor a variety of products

• Single-sided seeding for the automaticseeding with water bath incl. cleaning trolley

• Panning units for sheets such as, for example, 60x40 cm, 58x78 cm, 60x80 cm; other sizes available upon request

Spreading bandDouble-sided seeding with

seeding material re-circulator

Panning units

Dough input conveyor

Elevator tipper

Rheon V4 Stress Free® Divider with

Cross Roller

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MAKE UP LINESBREZEN ROLL LINE (BRL)

Make up Line for traditional pretzels and other pretzel products

Divider and rounder

Intermediate proofer

Pretzel twister

Pretzel twister

Final proofer

Housing forfinal proofer

Seeding unit

Freezer

FeaturesBREZEN ROLL LINE (BRL)

Processing and preparation of traditional pretzels, pretzel rolls and pretzel sticks.

• Divider and rounder

• Intermediate proofer or relaxation unit

• Pretzel twister with an output of approx. 1,500 to 2,000 pieces per hour

• Final proofer with housing

• Seeding unit

• Panning units for peel boards

• Freezer in-feed

• Transfer to packing

• Manual or automated packing

• Optional ultrasonic cutting of the bakery

products possible

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MAKE UP LINESINDIVIDUAL LINE – INDIVIDUAL ROLL LINE (IRL)

Individual Line designed according to the customer's wishes

FeaturesINDIVIDUAL ROLL LINE (IRL)

Processing and preparation of a variety of requirements

• Lye application with four lye attachments

• Stamping module for cutting the pieces into smaller ones (for example pretzel rolls)

• Panning units for sheets such as, forexample, 60x40 cm, 58x78 cm, 60x80 cm; other sizes available upon request

This line type is available on a request-only basis and is tailored to the customer's specific requests.

Lye application unitPanning units Stamping band module

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Equipment Features:

LOADING ROBOT (LR) with LIFTING UNIT (AE)

• Automatic removal of the peel boards and automatic lifting of the dough pieces

• Automatic transfer of the dough pieces to the Lye application

• Performance is dependent upon the oven rack dimensions and/or on the number of peel boards

Lye application unit BL MULTI-TALENT SEMI AUTOMATIC. incl. cutting belt• Lye unit with 4 lye curtains

• For cleaning purposes, the lye unit can be removed

• Conveyor belt can be folded up for cleaning

• Drip off section

• Final turning device for pretzel rolls

• Intermediate band for cutting the pretzels

• Outfeed slides for transferring products onto trays

• Trays 78 x 58 or 98 x 58 cm

• Machine operated with buttons

INDIVIDUAL ROLL LINIE with loading robot (LR) for oven trays with lye application BL MULTI TALENT with cutting belt

Lye application unit BL MULTI TALENT Semi Automatic incl. cutting belt

Oven tray loader and lifter for moving the dough pieces to the lye application unit

MAKE UP LINESINDIVIDUAL LINE – INDIVIDUAL ROLL LINE (IRL)

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MAKE UP LINESTRAY UNLOADING ROBOT

Tray Unloading Robotfor frozen/quick-frozen dough pieces

Equipment Features:

Tray Unloading Robotfor deep-frozen dough pieces

• Space for a standard oven rack

• Robot for unloading the oven rack

• Vibration mechanism for emptying the baking trays

ADDITIONAL/OPTIONAL FEATURES:

• Docking device for the oven rack

• Lifting carriage and grippers with linearguidance

• Unloading device with vibrating productloosener and tipper

• Outfeed slide with pneumatically-operateddoor

• Holder for plastic troughs

• Low-maintenance toothed-belt drive for height adjustment

• Complete unit is moveable

TRAYS:

780 x 580 mm coated780 x 980 mm coated

Products: Pretzels, pretzel bread sticks, rolls

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Operator‘s side

Empty crate stacks

Full crate stacks

Footprint for label printer

Shelf for film stack

Oven racks

Control cabinet

The specialist for modular systems,make up lines, pre-portioning hoppers,

lifting systems, moistening units,seeding units, frying/baking,

and lye application units.

bmTEC is a registered trademark of bmTEC GmbHAll named products and brand names are trademarks or

registered trademarks of the respective owner.

Subject to technical changes | State: 10/2016

bmTEC GmbH • Am Kornfeld 3a • D–83562 RechtmehringFon: +49 (0) 80 76 - 88 88-0 • Fax: +49 (0) 80 76 - 88 88-10

info@bmtec.de • www.bmtec.de