PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) Page 1 of 3
OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
BPCL REVAMP OF EXISTING REFORMER FEED PREPARATION UNIT
DOCUMENT TITLE:
MATERIAL REQUISITION FOR
COLUMN INTERNALS
TECHNIP DOCUMENT NUMBER:
0872-060-MR-0570-001
Owner: Bharat Petroleum Corporation Limited
Contractor: Technip
Location: BPCL, Mahul, Mumbai
B 03-Jul-2015 Issued for Inquiry AYA TJV RR/ NHB
A 23-Jun-2015 Issued for Inquiry AYA TJV RR/ NHB
Rev Date Document Status Prepared By Checked By Approved By
Th
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MATERIAL REQUISITION FOR COLUMN INTERNALS
TP : 0872-060-MR-0570-001
Date: 03-Jul-2015 Rev.: B
Page 2 of 3
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
RECORD OF REVISIONS
Rev. Date Revision Details
A 23-Jun-2015 Issued for Inquiry
B 03-Jul-2015 Issued for Inquiry
MATERIAL REQUISITION FOR COLUMN INTERNALS
TP : 0872-060-MR-0570-001
Date: 03-Jul-2015 Rev.: B
Page 3 of 3
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
EQUIPMENT: COLUMN INTERNALS
REQUISITION FOR INQUIRY
SUPPLIER:
This requisition is composed of the documents hereafter listed:
DESCRIPTION REFERENCE REV.
ATTACHMENT
INCLUSION
DATE
EXCLUSION
DATE
1. SCOPE OF SUPPLY
(Equipment/Bulk Material and associated documentation)
SCOPE OF SUPPLY COLUMN INTERNALS 0872-060-SR-0570-001 B 03/07/2015
2. DATASHEETS
2.1 PROCESS DATA SHEETS
PROCESS DATASHEET – NAPTHA SPLITTER-I
(60-C-101) 00872-060-PDS-0510-01 1 03/07/2015
PROCESS DATASHEET – NAPTHA SPLITTER-I PACKING (60-C-101)
00872-060-PDS-0570-01 1 03/07/2015
PROCESS DATASHEET – NAPTHA SPLITTER-II
(60-C-102) 00872-060-PDS-0510-02 1 03/07/2015
PROCESS DATASHEET – NAPTHA SPLITTER-II
PACKING (60-C-102) 00872-060-PDS-0570-02 1 03/07/2015
3. TECHNICAL SPECIFICATION
PARTICULAR TECHNICAL SPECIFICATION FOR COLUMN INTERNALS
0872-060-SP-0570-001 B 03/07/2015
ENGINEERING DESIGN BASIS FOR COLUMNS INTERNALS
0872-060-JSD-0570-001 A 23/06/2015
4. DRAWINGS
GENERAL ARRANGEMENT DRAWING FOR
NAPTHA SPLITTER-I EIL-BPCL-025 (Sh. 1 of 4) 5 23/06/2015
GENERAL ARRANGEMENT DRAWING FOR NAPTHA SPLITTER-II
EIL-BPCL-022 (Sh. 1 of 4) 6 23/06/2015
DETAIL OF TSR AND BOLTING BAR DETAIL FOR
NAPTHA SPLITTER-I EIL-BPCL-025 (Sh. 3 of 4) 3 23/06/2015
DETAIL OF TSR AND BOLTING BAR DETAIL FOR NAPTHA SPLITTER-II
EIL-BPCL-022 (Sh. 3 of 4) 3 23/06/2015
Notes:
Page 1 of 6
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
BPCL REVAMP OF EXISTING REFORMER FEED PREPARATION UNIT
DOCUMENT TITLE:
SCOPE OF SUPPLY COLUMN INTERNALS
TECHNIP DOCUMENT NUMBER:
0872-060-SR-0570-001
Owner: Bharat Petroleum Corporation Limited
Contractor: Technip
Location: BPCL, Mahul, Mumbai
B 03-Jul-2015 Issued for Inquiry AYA TJV RR/ NHB
A 23-Jun-2015 Issued for Inquiry AYA TJV RR/ NHB
Rev Date Document Status Prepared By Checked By Approved By
Th
e p
rese
nt
do
cum
en
t o
r d
raw
ing i
s p
rop
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y o
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HN
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, co
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SCOPE OF SUPPLY - COLUMN INTERNALS
TP : 0872-060-SR-0570-001
Date: 03-Jul-2015 Rev.: B
Page 2 of 6
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
RECORD OF REVISIONS
Rev. Date Revision Details
A 23-Jun-2015 Issued for Inquiry
B 03-Jul-2015 Issued for Inquiry
SCOPE OF SUPPLY - COLUMN INTERNALS
TP : 0872-060-SR-0570-001
Date: 03-Jul-2015 Rev.: B
Page 3 of 6
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
CONTENT
This supply is composed of two parts:
Part I – Equipment / Bulk Material Supply
Part II – Documents and Drawings Supply
SCOPE OF SUPPLY - COLUMN INTERNALS
TP : 0872-060-SR-0570-001
Date: 03-Jul-2015 Rev.: B
Page 4 of 6
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
PART I – EQUIPMENT / BULK MATERIAL SUPPLY
SR. NO. DESCRIPTION UNIT QUANTITY
1. Column 60-C-101 Internals (Naptha Splitter-I) LS 1
a. Structured packing (250Y or equivalent) Nos. 4
b. Partial draw off chimney tray with vortex breaker Nos. 1
c. Liquid distributor along with plate flange, gasket & bolting for
nozzles R & F
Nos. 2
d. Liquid distributor above bed 2# and bed 4# Nos. 2
e. Packing support grid Nos. 4
f. Hold down grid (if required) Nos. -
g. Collector tray ( if required) Nos. -
2. Column 60-C-102 Internals (Naptha Splitter-II) LS 1
a. Structured packing (Combination of 250Y & 350Y or equivalent) Nos. 2
b. Structured packing (350X or equivalent) Nos. 2
c. Liquid distributor along with plate flange, gasket & bolting for
nozzles R & F
Nos. 3
d. Liquid distributor above bed 2# and bed 4# Nos. 2
e. Packing support grid Nos. 4
f. Hold down grid (if required) Nos. -
g. Collector tray ( if required) Nos. -
3. Site supervision during installation of Internals for column 60-C-
101 and 60-C-102
LS 1
SCOPE OF SUPPLY - COLUMN INTERNALS
TP : 0872-060-SR-0570-001
Date: 03-Jul-2015 Rev.: B
Page 5 of 6
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
PART II – DOCUMENT AND DRAWINGS SUPPLY
Doc. Code
(1) Description
First issue Final
issue (5)
Issue
date
(2)
Purpose
(3)
Quantity
type
(4)
Quantity
type
(6)
A0001 List of Vendor Documents +2 W IFR E E
A0401 Vendor Data Book (VDB) (Mechanical Catalogue) WITH
DELIVERY IFR E 4C + 4CD
A0401A Vendor Data Book (VDB) Summary +2 M IFR E E
*A1003 Calculation Notes +4 W IFR E E
A1109 Detailed Drawings +8 W IFR E E
*A1110 Internals Support Drawing +4 W IFR E E
*A1111 Existing internals modification Drawing +4 W IFR E E
*A2001 General Arrangement Drawings +4 W IFR E E
A5002 Recommendations for Storage prior and after Erection 2M
BD IFI E E
A5003 List of Components to be Erected/Installed on Site 2M
BD IFR E E
A5004 List of Operations to be Implemented on Site 2M
BD IFR E E
A5007 List of Spare Parts for Erection, Commissioning &
Start-Up
2M
BD IFR E E
A5010 Procedure for Erection and Installation of the
Equipment
2M
BD IFR E E
A5014 Procedure of Preparation of Equipment for
Commissioning
2M
BD IFI E E
B1002 Fabrication and Quality Control Plan +1 M IFR E E
B1004 Inspection Book 1W
BD IFR E 4C + 4CD
B1103 Testing Procedures 3M
BD IFR E E
B1202 NDT Procedure +2 M IFR E E
B1304 Welding Book (Welding Map, Welding Procedure
Specification, Procedure Qualification Report) +2 M IFR E E
C1001 Engineering, Procurement, Manufacturing and Test
Schedule +4 W IFI E E
SCOPE OF SUPPLY - COLUMN INTERNALS
TP : 0872-060-SR-0570-001
Date: 03-Jul-2015 Rev.: B
Page 6 of 6
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
Doc. Code
(1) Description
First issue Final
issue (5)
Issue
date
(2)
Purpose
(3)
Quantity
type
(4)
Quantity
type
(6)
C1003 Sub-Vendors and Main Suppliers' List +6 W IFI E -
C1005 Unpriced Copy of Main Sub-Orders +8 W IFR E -
C1008 Recommendations for Protection during
Transportation
2M
BD IFI E -
C1011 Packing List (Including Preliminary packing list 6W
after P.O.)
2M
BD IFI E -
C1012 Shipping Documents, Transport Authorization 1W
BD IFI E -
C1013 Original Certificates of Equipment 2M
BD IFI E -
NOTES :
(1) * = Priority documents subject to penalization or term of payment
(2) ISSUE DATE : number of D = Days / W = Weeks / M = Months after purchase order effective date (unless
otherwise specified)
BD means Before Delivery AD means After Delivery AIR means After Information Reception
(3) PURPOSE : IFR = Issue for review and comments, INFO = Issue for information
(4) QUANTITY : per type TYPE : C = Copy T = Transparency P = Polyester M = Microfilm E =
Electronic file CD = CD ROM
(5) FINAL ISSUE : Document without comments (with document status = 3)
(6) Vendor shall also submit following documentation to PMT as part of final submission :
6.1 – Data, Calculations, Performance Reports, Test Reports, Technical Clarification : electronic copies in
native format
6.2 – Manufacturing Record Book : 3 sets bound volumes + 2 CD’s
6.3 – Drawings & Documents to be submitted to Statutory Authorities : 4 sets bound volumes
6.4 – Operation & Maintenance Manual : 3 sets bound volumes + 2 CD’s
Project N° Unit Document Code Serial N° Rev. Page
00872 060 PDS 0510 01 01 1/4
60-C-101 NAPHTHA SPLITTER-I
01 02.07.2015 REISSUED FOR REVIEW PVM CH TT NHB
00 17.06.2015 ISSUED FOR REVIEW PVM CH TT NHB
REV. DATE STATUS PREPARED BY REVIEWED BY APPROVED BY PM
DOCUMENT REVISIONS Sections changed in last revision are identified by a line in the right margin
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UNIT : REFORMER FEED PREPARATION UNIT – 060
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU)
LOCATION : BPCL, MAHUL MUMBAI.
OWNER BASIC AND DETAIL ENGINEERING
BHARAT PETROLEUM
CORPORATION LIMITED.
TECHNIP INDIA LTD.
NOIDA, INDIA.
60-C-101
NAPHTHA SPLITTER-I
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
PDS 01 01
CLIENT Rev. Date Made by Checked by Page00
LOCATION 01
UNIT
1
2 Refer Page 3 of 4 for MODIFIED column Sketch
3 OPERATING PROCESS DESIGN
4
5
6
7 °C °C
8 1
9 1
10
11 SHELL / PACKINGS
12 ENDS
13 1
14 1
15
16 Density at T : kg/m³
17 1
18
19 Elev. betw. lower TL & reboil. lower part = NA min.
20 1 Lower TL elevation above ground = min.
21 Notes: REFER PAGE 4 of 4
22
23
24
25 NOZZLE DATA
26 REF. No. Ø, IN SERVICE
27 1 F 200 FEED (NOTE-14)
28 F1 200 MODIFIED FEED
29
30 B1 200 BOTTOM OUTLET TO HEATER
31 B2 200 BOTTOM OUTLET TO 60-C-102
32 T 500 TOP OUTLET
33 R 150 REFLUX
34 S 80 SIDE DRAW OFF (LIQUID)
35 VR 500 VAPOR RETURN
36 1 S1 150 NEW SIDE DRAW OFF (LIQUID)
37 M1,2,3 500 MANHOLE
38 V 50 VENT
39 UC 50 UTILITY CONNECTION
40 LG1,2 50 LEVEL GAUGE
41 LC1,2 50 LEVEL CONTROLLER
42 PG 50 PRESSURE GAUGE
43 MFB 50 MIN. FLOW BYPASS
44 TI1,2,3 50 TEMPERATURE INDICATOR
45
46 PI 50 PRESSURE INSTRUMENT
47 M 4,5 500 MANHOLE
48 Class - Existing
PDS 23 - Rev.2 - ANG - XL97 \\kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\1. Columns\1. 60-C-101\Rev 01\[00872-060-PDS-0510-01-01.xls]60-C-101 (1) PD023A12
Top
RFU
COLUMNPVMPVM
ITEM
SERVICE
Rev
isio
n00872-060 0510
BPCL
MUMBAI, INDIA17.06.2015
2 of 4
60-C-101
CH02.07.2015 CH
Pressure
NAPHTHA SPLITTER - I
kg/cm2g kg/cm2g
Bottom
2.1 / 1.8 (1)
2.25 / 1.95 (1)
Temp.
151
4.2
Top
Bottom
64.5 / 70.3 (1)
137.6 / 130.4 (1)
Materials CS SS 410S
Corrosion allow. 3MM NIL
HYDROCARBONFluid :
642.8
HOTInsulation
1
1
NALining
5500MM
1
1
1
1
2
1
1
3
1
EXISTING COLUMN DETAILS
1
2
1
2
2
3
1
3
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
PDS 01 01
CLIENT Rev. Date Made by Checked by Page00
LOCATION 01
UNIT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
PDS 23 - Rev.2 - ANG - XL97 \\kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\1. Columns\1. 60-C-101\Rev 01\[00872-060-PDS-0510-01-01.xls]60-C-101 (2) PD023A12
00872-060 0510
CH
3 of 4CHPVM
ITEM 60-C-101
SERVICE NAPHTHA SPLITTER - I
Rev
isio
n
BPCL
COLUMN
17.06.2015 PVMMUMBAI, INDIA 02.07.2015
RFU
B2
B1
LC2
M1
LC1
PG3
VR
MFB
LG2
2175
0 T
/L
PG2
S1
TI3
PG1V T
116
0
21750TTL
20590
LEGEND:-
EXISTING
NEW ALL DIMENSIONS ARE IN MM
550
0
F1
17390
DISTRIBUTOR
CHIMNEY TRAY
DISTRIBUTOR
0000
TI1
VORTEX BREAKER
BED #1
BED #4
RM3
BED #2
M2
TI2
UC
LG1
21450
16290
13090
3200 MM HEIGHT OFSTRUCTURED PACKING
6350
3150
10150
TTL
COLUMN ID: 2976 MM
PI
PI
M4
M5
F
DISTRIBUTOR
BED #3
10650
7450
12650
S 15230
3200 MM HEIGHT OFSTRUCTURED PACKING
3200 MM HEIGHT OFSTRUCTURED PACKING
3200 MM HEIGHT OFSTRUCTURED PACKING
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
PDS 01 01
CLIENT Rev. Date Made by Checked by Page00
LOCATION 01
UNIT
1
2
3
4 NOTES:
5 1. DATA SPECIFIED FOR CASE-1 / CASE-2.
6 1 2. FOLLOWING EXISTING NOZZLES TO BE BLANKED OFF
7 1 TI1, S, TI2, F1, TI3
8 1 3. DELETED
9 1 4. DELETED
10 1 5. DELETED
11 1 6. VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 17 TSR CAN BE USED FOR BED#2 SUPPORT
12 1 7. VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 1 TSR CAN BE USED FOR BED#4 SUPPORT
13 8. ALL EXISTING VALVE TRAYS TO BE REPLACED WITH NEW STRUCTURED PACKINGS
14 9. TWO NEW PRESSURE INSTRUMENTS TO BE PROVIDED FOR MEASURING PRESSURE DROP ACROSS PACKED BEDS.
15 10. REFER PACKING DATA SHEET "00872-060-PDS-0570-01" FOR DETAILS OF PACKINGS
16 11. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
17 1 12. TWO NEW MANYWAYS, 1 BETWEEN BED #1 AND BED #2 AND 1 BETWEEN BED #3 AND BED #4 ARE TO BE PROVIDED FOR
18 INSTALLATION AND MAINTENANCE PURPOSE OF CHIMNEY TRAY, FEED DISTRIBUTOR AND RE-DISTRIBUTOR RESPECTIVELY.
19 1 13. HEIGHT OF STRUCTURED PACKING SHALL BE CONFIRMED BY VENDOR BASED ON SELECTED PACKING TYPE AND ACTUAL
20 1 NUMBER OF LAYERS.
21 1 14. ADEQUACY OF EXISTING NOZZLE TO BE CONFIRMED BY INTERNALS VENDOR BASED ON FEED DISTRIBUTOR REQUIREMENT.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
PDS 23 - Rev.2 - ANG - XL97 \\kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\1. Columns\1. 60-C-101\Rev 01\[00872-060-PDS-0510-01-01.xls]60-C-101 (3) PD023A12
00872-060 0510
CH
4 of 4CHPVM
ITEM 60-C-101
SERVICE NAPHTHA SPLITTER - I
Rev
isio
n
BPCL
COLUMN
17.06.2015 PVMMUMBAI, INDIA 02.07.2015
RFU
Project N° Unit Document Code Serial N° Rev. Page
00872 060 PDS 0570 01 01 1/10
60-C-101 NAPHTHA SPLITTER-I PACKINGS
01 02.07.2015 REISSUED FOR REVIEW ALJ CH TT NHB
00 17.06.2015 ISSUED FOR REVIEW ALJ CH TT NHB
REV. DATE STATUS PREPARED BY REVIEWED BY APPROVED BY PM
DOCUMENT REVISIONS
Sections changed in last revision are identified by a line in the right margin
Th
e p
rese
nt
do
cu
me
nt
or
dra
win
g i
s p
rop
ert
y o
f T
EC
HN
IP I
ND
IA L
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t, u
nd
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ircu
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s,
be
to
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lly,
dire
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r in
dire
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tra
nsfe
rre
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rep
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d,
co
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d,
dis
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d o
r u
se
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with
ou
t its p
rior
writte
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on
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fo
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urp
ose
an
d in
an
y w
ay o
the
r th
an
th
at
for
wh
ich it is
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ecific
ally
fu
rnis
he
d o
r o
uts
ide
th
e e
xte
nt
of
the
ag
ree
d u
po
n r
igh
t o
f u
se
.
UNIT : REFORMER FEED PREPARATION UNIT – 060
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU)
LOCATION : BPCL, MAHUL MUMBAI.
OWNER BASIC AND DETAIL ENGINEERING
BHARAT PETROLEUM
CORPORATION LIMITED.
TECHNIP INDIA LTD.
NOIDA, INDIA.
60-C-101
NAPHTHA SPLITTER-I PACKINGS
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP
32
33 SURFACE TENSION dynes/cm
34
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM
49 2. THEORETICAL STAGES REQUIRED: 8
50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 CHIMNEY TRAY, COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC. FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #1 Case-1PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
79.5 67.3 - -
10858.1 10331.3 133.5 116.1
94824.1 82650.0 80324.1 68150.0
- - 11.21 11.99
0.008 0.008 0.176 0.189
8.73 8.00 601.61 587.16
2.10 2.10 - -
95.6 64.5 94.2 40.0
HC HC HC HC
CASE-1
V1 V2 L1 L2
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 2976
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
COLUMN ITEM 60-C-101
CH
SERVICE BED #1
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
2 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM
49 2. THEORETICAL STAGES REQUIRED: 8
50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 CHIMNEY TRAY, COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #1 Case-2PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
79.8 72.5 - -
12232.6 10979.8 125.1 105.0
- - 11.92 13.82
96856.2 84292.1 76786.6 64222.6
0.008 0.008 0.189 0.207
1.80 1.80 - -
7.92 7.68 613.81 611.60
93.5 70.3 91.7 40.0
INSIDE COLUMN DIAMETER 2976
V1 V2 L1 L2
CASE-2
HC HC HC HC
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
SERVICE BED #1
COLUMN ITEM 60-C-101
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ CH
3 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 8 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #2 Case-1 PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
82.9 79.5 - -
10185.2 10858.1 109.6 125.2
89211.4 94824.1 69711.4 75324.1
- - 12.27 11.21
0.009 0.008 0.195 0.176
8.76 8.73 635.91 601.61
2.17 2.10 - -
116.5 95.6 109.2 94.2
HC HC HC HC
CASE-1
V1 V2 L1 L2
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 2976
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
COLUMN ITEM 60-C-101
CH
SERVICE BED #2
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
4 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 8 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #2 Case-2PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
83.1 79.8 - -
11583.1 12232.6 87.6 95.6
93568.4 96856.2 55398.8 58686.6
- - 12.23 11.92
0.009 0.008 0.200 0.189
8.08 7.92 632.45 613.81
1.87 1.80 - -
109.0 93.5 105.7 91.7
HC HC HC HC
CASE-2
V1 V2 L1 L2
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 2976
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
COLUMN ITEM 60-C-101
CH
SERVICE BED #2
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
5 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP
32
33 SURFACE TENSION dynes/cm
34
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 8 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.03 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #3 Case-1 PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
88.2 82.9 - -
12081.0 10185.2 368.6 327.2
113064.8 89211.4 235231.8 211378.4
- - 11.76 12.74
0.009 0.009 0.187 0.206
9.36 8.76 638.15 645.94
2.24 2.17 - -
126.1 116.5 125.8 108.0
HC HC HC HC
CASE-1
V1 V2 L1 L2
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 2976
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
COLUMN ITEM 60-C-101
CH
SERVICE BED #3
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
6 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP
32
33 SURFACE TENSION dynes/cm
34
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 8 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.03 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #3 Case-2PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
88.4 83.1 - -
13184.6 11583.1 355.7 321.6
113503.4 93568.4 225333.8 205398.8
- - 11.80 12.62
0.009 0.009 0.191 0.207
8.61 8.08 633.48 638.64
1.94 1.87 - -
120.0 109.0 119.5 103.1
HC HC HC HC
CASE-2
V1 V2 L1 L2
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 2976
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
COLUMN ITEM 60-C-101
CH
SERVICE BED #3
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
7 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4 015
6
7
8
9
10
11
12
13
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C
26
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³
30
31 VISCOSITY cP
32
33 SURFACE TENSION dynes/cm
34
35 FLOW RATE AT CONDITIONS kg/h
36
37 m³/h
38
39 MOLECULAR WEIGHT
40
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM
49 2. THEORETICAL STAGES REQUIRED: 8
50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT.
51 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN
52 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59
60 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.03 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #4 Case-1 PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
91.9 88.2 - -
12136.4 12081.0 369.7 368.6
115275.4 113064.8 237442.4 235231.8
- - 11.72 11.76
0.009 0.009 0.188 0.187
9.50 9.36 642.20 638.15
2.25 2.24 - -
137.6 126.1 131.8 125.8
HC HC HC HC
CASE-1
V1 V2 L1 L2
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 2976
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
COLUMN ITEM 60-C-101
CH
SERVICE BED #4
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
8 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4 015
6
7
8
9
10
11
12
13
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C
26
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³
30
31 VISCOSITY cP
32
33 SURFACE TENSION dynes/cm
34
35 FLOW RATE AT CONDITIONS kg/h
36
37 m³/h
38
39 MOLECULAR WEIGHT
40
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM
49 2. THEORETICAL STAGES REQUIRED: 8
50 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT.
51 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-01" FOR DETAILS OF COLUMN
52 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY(IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59
60 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.03 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]Bed #4 Case-2PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
92.1 88.4 - -
13298.8 13184.6 358.3 355.7
116521.7 113503.4 228352.2 225333.8
- - 11.75 11.80
0.009 0.009 0.192 0.191
8.76 8.61 637.34 633.48
1.95 1.94 - -
130.4 120.0 125.8 119.5
HC HC HC HC
CASE-2
V1 V2 L1 L2
PACKING TYPE 250Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 2976
COLUMN SERVICE SPLITTER - I
PACKING SERVICE MASS TRANSFER
COLUMN ITEM 60-C-101
CH
SERVICE BED #4
10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.
PDS00872-060 0570 01 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
9 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
01
CLIENT BPCL Rev. Date Made by Checked by Page
00
LOCATION MUMBAI, INDIA 01
UNIT RFU
1
2
3 COLUMN LOADINGS: 014 OVERHEAD VAPOR
5 FLOW (KG/HR) 84292.1
6 TEMP. (DEG C) 70.3
7 DENSITY (KG/M3) 7.68
8 VISCOSITY (CP) 0.01
9 PHASE VAPOR
10
11
12
13
14
15
16 REFLUX PROPERTIES
17 FLOW (KG/HR) 68150
18 TEMP. (DEG C) 40
19 DENSITY (KG/M3) 587.16
20 VISCOSITY (CP) 0.189
21 PHASE LIQUID
22
23
24 HEXANE CUT PROPERTIES:
25 FLOW (KG/HR) 18000
26 TEMP. (DEG C) 91.74
27 DENSITY (KG/M3) 690.7
28 VISCOSITY (CP) 0.19
29 SURFACE TENS. (DYNE/CM) 11.92
30 PHASE LIQUID
31
32
33 FEED PROPERTIES:
34 FLOW (KG/HR) 150000
35 TEMP. (DEG C) 102.1
36 DENSITY (KG/M3) 723.1
37 VISCOSITY (CP) 0.21
38 SURFACE TENS. (DYNE/CM) 12.77
39 PHASE LIQUID
40
41
42
43
44 BOTTOM TO HEATER (B1) PROPERTIES:
45 FLOW (KG/HR) 116521.8
46 TEMP. (DEG C) 130.36
47 DENSITY (KG/M3) 639.51
48 REBOILER RETURN PROPERTIES: VISCOSITY (CP) 0.19
49 FLOW (KG/HR) 116521.8 SURFACE TENS. (DYNE/CM) 11.65
50 TEMP. (DEG C) 130.4 PHASE LIQUID
51 DENSITY (KG/M3) 8.76 019-C-01
52 VISCOSITY (CP) 0.01 BOTTOM OUTLET
53 PHASE VAPOR
54
55
56 BOTTOM TO NS-2 (B2) PROPERTIES:
57 FLOW (KG/HR) 111830
58 TEMP. (DEG C) 130.36
59 DENSITY (KG/M3) 639.51
60 VISCOSITY (CP) 0.19
61 SURFACE TENS. (DYNE/CM) 11.65
62 PHASE LIQUID
63
64 NOTE: VENDOR TO CHECK AND CONFIRM NOZZLE SIZES AS GIVEN IN THE COLUMN DATA SHEET ARE ADEQUATE FOR PROPER 0165 FUNCTIONING OF DISTRIBUTORS. 0166
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\1. 60-C-101 Packings\Rev 01\[00872-060-PDS-0570-01-01.xlsx]SketchPD082A13
60-C-101
PDS00872-060 0570 01
TOWER PACKING
Re
vis
ion17.06.2015 ALJ CH
10 of 10
02.07.2015 ALJ CH
T
R
F1
VR
B2
BED #1
BED #2
BED #3
S
B1
BED #4
Project N° Unit Document Code Serial N° Rev. Page
00872 060 PDS 0510 02 01 1/4
60-C-102 NAPHTHA SPLITTER-II
01 02.07.2015 REISSUED FOR REVIEW PVM CH TT NHB
00 17.06.2015 ISSUED FOR REVIEW PVM CH TT NHB
REV. DATE STATUS PREPARED BY REVIEWED BY APPROVED BY PM
DOCUMENT REVISIONS Sections changed in last revision are identified by a line in the right margin
Th
e p
rese
nt
do
cum
en
t o
r dr
awin
g is
pro
pert
y of
TE
CH
NIP
IN
DIA
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and
sha
ll no
t, u
nder
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part
ially
, d
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dire
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, tr
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r u
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itho
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its p
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it is
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.
UNIT : REFORMER FEED PREPARATION UNIT – 060
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU)
LOCATION : BPCL, MAHUL MUMBAI.
OWNER BASIC AND DETAIL ENGINEERING
BHARAT PETROLEUM
CORPORATION LIMITED.
TECHNIP INDIA LTD.
NOIDA, INDIA.
60-C-102
NAPHTHA SPLITTER-II
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
PDS 02 01
CLIENT Rev. Date Made by Checked by Page00
LOCATION 01
UNIT
1
2 Refer Page 3 of 4 for MODIFIED column Sketch
3 OPERATING PROCESS DESIGN
4
5
6
7 °C °C
8 1
9 1
10
11 SHELL / PACKINGS
12 ENDS
13 1
14 1
15
16 Density at T : kg/m³
17 1
18
19 Elev. betw. lower TL & reboil. lower part = NA min.
20 1 Lower TL elevation above ground = min.
21 Notes: REFER PAGE 4 of 4
22
23
24
25 NOZZLE DATA
26 REF. No. Ø, IN SERVICE
27 1 F 400 MODIFIED FEED
28 1
29
30 B 250 BOTTOM OUTLET
31
32 T 600 TOP OUTLET
33 R 150 REFLUX
34
35 VR 600 VAPOR RETURN
36
37 M1,2,3 500 MANHOLE
38 V 50 VENT
39 UC 50 UTILITY CONNECTION
40 LG1,2 50 LEVEL GAUGE
41 LC1,2 50 LEVEL CONTROLLER
42 PG 50 PRESSURE GAUGE
43 MFB 50 MIN. FLOW BYPASS
44 TI1,2,3 50 TEMPERATURE INDICATOR
45
46 PI 50 PRESSURE INSTRUMENT
47 M 4,5 500 MANHOLE
48 Class - Existing
PDS 23 - Rev.2 - ANG - XL97 \\kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\1. Columns\2. 60-C-102\Rev 01\[00872-060-PDS-0510-02-01.xls]019-C-01 (1) PD023A12
Top
RFU
COLUMNPVMPVM
ITEM
SERVICE
Rev
isio
n00872-060 0510
BPCL
MUMBAI, INDIA17.06.2015
2 of 4
60-C-102
CH02.07.2015 CH
Pressure
NAPHTHA SPLITTER - II
kg/cm2g kg/cm2g
Bottom
0.5
0.65
Temp.
165
3.5
Top
Bottom
90.7 / 91.8 (1)
129.2 / 123.7 (1)
Materials CS SS 410S
Corrosion allow. 3 MM NIL
HYDROCARBONFluid :
665.9
HOTInsulation
1
NALining
5500 MM
1
1
2
1
3
1
EXISTING COLUMN DETAILS
1
2
1
2
2
3
1
3
B
LC2
M3
LC1
PG3
VR
MFB
LG2
2175
0 T
/L
PG2
TI1
PG1V T
900
21750TTL
12650
ALL DIMENSIONS ARE IN MM
5500
DISTRIBUTOR
0000
TI3
RM1
M2
TI2
F
UC
LG1
21450
3150
TTL
#22
#23
#24
#25
#26#27#28#29
#30
#14#15
#16
#17
#18
#19
#20
#21
#13
#6
#5
#7
#8
#9#10
#11
#12
#1#2#3
#4
600
x 1
5 =
90
0060
0 x
13
= 7
800
900
COLUMN ID: 3376 MM
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
PDS 02 01
CLIENT Rev. Date Made by Checked by Page00
LOCATION 01
UNIT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
PDS 23 - Rev.2 - ANG - XL97 \\kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\1. Columns\2. 60-C-102\Rev 01\[00872-060-PDS-0510-02-01.xls]019-C-01 (2) PD023A12
00872-060 0510
CH
3 of 4CHPVM
ITEM 60-C-102
SERVICE NAPHTHA SPLITTER - II
Rev
isio
n
BPCL
COLUMN
17.06.2015 PVMMUMBAI, INDIA 02.07.2015
RFU
B
LC2
M3
LC1
PG3
VR
MFB
LG2
2175
0 T
/L
PG2
TI1
PG1V T
1160
21750TTL
20590
LEGEND:-
EXISTING
NEW ALL DIMENSIONS ARE IN MM
5500
17390
DISTRIBUTOR
DISTRIBUTOR
0000
TI3
BED #1
BED #4
RM1
BED #2
M2
TI2
UC
LG1
21450
16290
13090
3200 MM HEIGHT OFSTRUCTURED PACKING
6850
3150
TTL
COLUMN ID: 3376 MM
PI
PI
M4
M5
F
DISTRIBUTOR
BED #3
11650
7950
12650
3200 MM HEIGHT OFSTRUCTURED PACKING
3700 MM HEIGHT OFSTRUCTURED PACKING
3700 MM HEIGHT OFSTRUCTURED PACKING
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
PDS 02 01
CLIENT Rev. Date Made by Checked by Page00
LOCATION 01
UNIT
1
2
3
4 NOTES:
5 1. DATA SPECIFIED FOR CASE-1 / CASE-2.
6 2. FOLLOWING EXISTING NOZZLES TO BE BLINDED:
7 1 TI1, TI2, TI3
8 3. VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 30 TSR CAN BE USED FOR BED#1 DISTRIBUTOR SUPPORT
9 1 4. VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 17 TSR CAN BE USED FOR BED#2 SUPPORT
10 1 5. VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 1 TSR CAN BE USED FOR BED#4 SUPPORT
11 6. ALL EXISTING VALVE TRAYS TO BE REPLACED WITH NEW STRUCTURED PACKINGS
12 7. TWO NEW PRESSURE INSTRUMENTS TO BE PROVIDED FOR MEASURING PRESSURE DROP ACROSS PACKED BEDS.
13 1 8. REFER PACKING DATA SHEET "00872-060-PDS-0570-02" FOR DETAILS OF PACKINGS
14 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
15 1 10 TWO NEW MANYWAYS, 1 BETWEEN BED #1 AND BED #2 AND 1 BETWEEN BED #3 AND BED #4 ARE TO BE PROVIDED FOR
16 INSTALLATION AND MAINTENANCE PURPOSE OF FEED DISTRIBUTOR AND RE-DISTRIBUTOR RESPECTIVELY.
17 1 11. HEIGHT OF STRUCTURED PACKING SHALL BE CONFIRMED BY VENDOR BASED ON SELECTED PACKING TYPE AND ACTUAL
18 1 NUMBER OF LAYERS.
19 1 12. EXISTING FEED NOZZLE SHALL BE MODIFIED TO 400 MM DIA (TO BE CONFIRMED BY INTERNAL VENDOR BASED ON REQUIREMENT OF .
20 1 FEED DISTRIBUTOR)
21 1 13 VENDOR TO CHECK AND CONFIRM IF EXISTING TRAY # 9 TSR CAN BE USED FOR BED#3 SUPPORT
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
PDS 23 - Rev.2 - ANG - XL97 \\kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\1. Columns\2. 60-C-102\Rev 01\[00872-060-PDS-0510-02-01.xls]019-C-01 (5) PD023A12
00872-060 0510
CH
4 of 4CHPVM
ITEM 60-C-102
SERVICE NAPHTHA SPLITTER - II
Rev
isio
n
BPCL
COLUMN
17.06.2015 PVMMUMBAI, INDIA 02.07.2015
RFU
Project N° Unit Document Code Serial N° Rev. Page
00872 060 PDS 0570 02 01 1/10
60-C-102 NAPHTHA SPLITTER-II PACKINGS
01 02.07.2015 REISSUED FOR REVIEW ALJ CH TT NHB
00 17.06.2015 ISSUED FOR REVIEW ALJ CH TT NHB
REV. DATE STATUS PREPARED BY REVIEWED BY APPROVED BY PM
DOCUMENT REVISIONS Sections changed in last revision are identified by a line in the right margin
Th
e p
rese
nt
do
cum
en
t o
r dr
awin
g is
pro
pert
y of
TE
CH
NIP
IN
DIA
LT
D.
and
sha
ll no
t, u
nder
any
circ
umst
ance
s, b
e to
tally
or
part
ially
, d
irect
ly o
r in
dire
ctly
, tr
an
sfe
rre
d,
rep
rod
uce
d,
cop
ied
, d
iscl
ose
d o
r u
sed
, w
itho
ut
its p
rior
writ
ten
co
nse
nt,
fo
r a
ny
pu
rpo
se a
nd
in a
ny
wa
y o
the
r th
an
th
at
for
wh
ich
it is
sp
eci
fica
lly f
urn
ish
ed
or
ou
tsid
e t
he
ext
en
t o
f th
e a
gre
ed
up
on
rig
ht
of
use
.
UNIT : REFORMER FEED PREPARATION UNIT – 060
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU)
LOCATION : BPCL, MAHUL MUMBAI.
OWNER BASIC AND DETAIL ENGINEERING
BHARAT PETROLEUM
CORPORATION LIMITED.
TECHNIP INDIA LTD.
NOIDA, INDIA.
60-C-102
NAPHTHA SPLITTER-II PACKINGS
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #1 Case-1PD070A13
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
2 of 10
01 02.07.2015 ALJ CH
CH
SERVICE BED #1
COLUMN ITEM 60-C-102
PACKING TYPE COMBINATION OF 250Y AND 350Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
HC HC HC HC
CASE-1
V1 V2 L1 L2
0.50 0.50 - -
101.4 90.7 101.0 79.9
0.008 0.008 0.241 0.273
4.66 4.51 664.57 683.46
154520.4 145600.0 109020.4 100100.0
- - 14.27 16.21
91.3 86.3 - -
33158.9 32257.3 164.0 146.5
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF % 0153 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.01 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #1 Case-2PD070A13
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ CH
3 of 10
01 02.07.2015 ALJ CH
SERVICE BED #1
COLUMN ITEM 60-C-102
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
PACKING TYPE COMBINATION OF 250Y AND 350Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
V1 V2 L1 L2
CASE-2
HC HC HC HC
101.7 91.8 101.4 80.6
0.50 0.50 - -
4.71 4.58 657.17 671.57
0.008 0.008 0.235 0.264
- - 13.88 15.55
154304.9 145600.0 108804.8 100100.0
32753.5 31800.1 165.6 149.1
92.3 87.7 - -
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.02 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #2 Case-1 PD070A13
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
4 of 10
01 02.07.2015 ALJ CH
CH
SERVICE BED #2
COLUMN ITEM 60-C-102
PACKING TYPE COMBINATION OF 250Y AND 350Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
HC HC HC HC
CASE-1
V1 V2 L1 L2
0.64 0.50 - -
111.8 101.4 106.4 101.0
0.009 0.008 0.240 0.240
5.02 4.66 676.29 664.57
149243.1 154520.4 103743.1 109020.4
- - 14.56 14.27
92.8 91.3 - -
29711.9 33158.9 153.4 164.0
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C
26
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³
30
31 VISCOSITY cP
32
33 SURFACE TENSION dynes/cm
34
35 FLOW RATE AT CONDITIONS kg/h
36
37 m³/h
38
39 MOLECULAR WEIGHT
40
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3200 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.02 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #2 Case-2PD070A13
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
5 of 10
01 02.07.2015 ALJ CH
CH
SERVICE BED #2
COLUMN ITEM 60-C-102
PACKING TYPE COMBINATION OF 250Y AND 350Y OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
HC HC HC HC
CASE-2
V1 V2 L1 L2
0.63 0.50 - -
109.3 101.7 105.4 101.4
0.008 0.008 0.237 0.235
5.06 4.71 666.88 657.17
150350.6 154304.8 104850.6 108804.8
- - 14.15 13.88
93.3 92.3 - -
29725.3 32754.1 157.2 165.6
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3700 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.02 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #3 Case-1 PD070A13
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
6 of 10
01 02.07.2015 ALJ CH
CH
SERVICE BED #3
COLUMN ITEM 60-C-102
PACKING TYPE 350X OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
HC HC HC HC
CASE-1
V1 V2 L1 L2
0.64 0.64 - -
119.8 111.9 119.2 109.0
0.009 0.009 0.225 0.237
5.25 5.03 665.02 674.86
137212.4 125061.0 213879.4 201728.0
- - 13.52 14.38
98.4 92.9 - -
26148.6 24867.5 321.6 298.9
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C
26
27 PRESSURE kg/cm2G
28
29 DENSITY AT T kg/m³
30
31 VISCOSITY cP
32
33 SURFACE TENSION dynes/cm
34
35 FLOW RATE AT CONDITIONS kg/h
36
37 m³/h
38
39 MOLECULAR WEIGHT
40
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3700 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.02 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #3 Case-2PD070A13
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
7 of 10
01 02.07.2015 ALJ CH
CH
SERVICE BED #3
COLUMN ITEM 60-C-102
PACKING TYPE 350X OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
HC HC HC HC
CASE-2
V1 V2 L1 L2
0.63 0.63 - -
116.7 109.5 116.2 106.6
0.008 0.009 0.224 0.235
5.26 5.06 658.00 665.95
141848.5 130997.2 208178.9 197327.7
- - 13.29 14.04
98.3 93.4 - -
26974.1 25872.9 316.4 296.3
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3700 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.02 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #4 Case-1PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
102.2 98.4 - -
26145.5 26148.6 324.8 321.6
139721.7 137212.4 216388.7 213879.5
- - 13.36 13.52
0.009 0.009 0.222 0.225
5.34 5.25 666.28 665.02
0.65 0.64 - -
129.2 119.8 125.6 119.2
HC HC HC HC
CASE-1
V1 V2 L1 L2
PACKING TYPE 350X OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
CH
SERVICE BED #4
COLUMN ITEM 60-C-102
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
8 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
CLIENT BPCL Rev. Date Made by Checked by Page
LOCATION MUMBAI, INDIA
UNIT RFU
1
2
3
4
5
6
7
8
9
10
11
12 0113
14 mm
15
16 OPERATING CONDITIONS
17
18
19
20
21
22
23 PRODUCT
24
25 TEMPERATURE (T) °C 0126
27 PRESSURE kg/cm2G 01
28
29 DENSITY AT T kg/m³ 0130
31 VISCOSITY cP 0132
33 SURFACE TENSION dynes/cm 0134
35 FLOW RATE AT CONDITIONS kg/h 0136
37 m³/h 0138
39 MOLECULAR WEIGHT 0140
41 ALLOWABLE PRESSURE DROP kg/cm2
42
43
44 MATERIALS SS 410S Material Thickness 0.2 mm MIN
45
46 REQUIREMENTS
47
48 1. PACKED BED HEIGHT: 3700 MM 0149 2. THEORETICAL STAGES REQUIRED: 10 0150 3. VENDOR TO GUARANTEE NUMBER OF THEORETICAL STAGES, HYDRAULIC CAPACITY AND TURNDOWN REQUIREMENT. 0151 4. REFER COLUMN DATA SHEET "00872-060-PDS-0510-02" FOR DETAILS OF COLUMN 0152 5. THE PACKING AND DISTRIBUTOR WILL HAVE TO WORK SATISFACTORILY FOR FLOW RATES OF %
53 OF SPECIFIED FLOW RATES.
54 6. THE MANUFACTURER WILL GUARANTEE THE PRESSURE DROP AND TURNDOWN REQUIREMENT FOR ALL COLUMN INTERNALS
55 7. THE SUPPLY INCLUDES LIQUID DISTRIBUTOR, PACKING SUPPORT GRID, HOLD DOWN GRID (IF REQUIRED), STRUCTURED PACKING,
56 COLLECTOR TRAY (IF REQUIRED), ETC.
57 8. VENDOR TO PROVIDE HYDRAULIC CALCULATIONS WITH CAPACITY FACTOR, PRESSURE DROP ETC FOR EACH BED.
58 9. EXISTING COLUMN INTERNALS SHALL BE SUITABLY REMOVED FOR INSTALLATION OF NEW PACKED BEDS.
59 10. VENDOR TO CONFIRM TYPE OF PACKING AND BED HEIGHT SATISFYING THE REQUIREMENT OF NO. OF STAGES AND HYDRAULIC CAPACITY.0160 NOTES 1. TOTAL ALLOWABLE PRESSURE DROP ACROSS THE BED IS 0.02 KG/CM2 AND TOTAL ALLOWABLE PRESSURE DROP FOR THE
61 ENTIRE COLUMN IS 0.10 KG/CM2.
62 2. SYSTEM FACTOR: 1.
63 3. POLYMERISATION TENDENCY: NO
64 4. PRESENCE OF SOLIDS: NO
65 5. ALL TOWER INTERNALS TO PASS THROUGH MANHOLE OF 20".
66 6. COLUMN INTERNALS INCLUDING PACKING, DISTRIBUTORS, ETC. SHALL BE SUITABLE FOR BOTH CASE-1 AND CASE-2.
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]Bed #4 Case-2PD070A13
40 - 100
NOTE-1 NOTE-1 NOTE-1 NOTE-1
101.0 98.3 - -
26991.2 26974.1 318.5 316.4
143917.1 141848.5 210247.0 208178.9
- - 13.21 13.29
0.008 0.008 0.224 0.224
5.33 5.26 660.15 658.00
0.64 0.63 - -
123.7 116.7 121.5 116.2
HC HC HC HC
CASE-2
V1 V2 L1 L2
PACKING TYPE 350X OR EQUIVALENT (NOTE-10)
INSIDE COLUMN DIAMETER 3376
COLUMN SERVICE SPLITTER - II
PACKING SERVICE MASS TRANSFER
CH
SERVICE BED #4
COLUMN ITEM 60-C-102
PDS00872-060 0570 02 01
TOWER PACKING
Revis
ion00 17.06.2015 ALJ
9 of 10
01 02.07.2015 ALJ CH
L2
L1
V2
V1
PROCESS DATA SHEETProject N° - Unit Doc. type Equipment N° Serial N° Rev. index
02
CLIENT BPCL Rev. Date Made by Checked by Page
00
LOCATION MUMBAI, INDIA 01
UNIT RFU
1
2
3 COLUMN LOADINGS: 014 OVERHEAD VAPOR
5 FLOW (KG/HR) 145600
6 TEMP. (DEG C) 90.7
7 DENSITY (KG/M3) 4.51
8 VISCOSITY (CP) 0.01
9 PHASE VAPOR
10
11
12
13
14
15
16 REFLUX PROPERTIES
17 FLOW (KG/HR) 100100
18 TEMP. (DEG C) 80.6
19 DENSITY (KG/M3) 671.57
20 VISCOSITY (CP) 0.264
21 SURFACE TENS. (DYNE/CM) 15.55
22 PHASE LIQUID
23
24
25
26
27
28
29
30
31
32
33 FEED PROPERTIES:
34 VAPOUR FLOW (KG/HR) 24182
35 VAPOUR DENSITY (KG/M3) 4.995
36 VAPOUR VISCOSITY (CP) 0.01
37 LIQUID FLOW (KG/HR) 97985
38 LIQUID DENSITY (KG/M3) 673.37
39 LIQUID VISCOSITY (CP) 0.23
40 SURFACE TENS. (DYNE/CM) 14.2
41 TEMP. (DEG C) 111.7
42 PHASE MIXED
43
44 BOTTOM TO HEATER (B1) PROPERTIES:
45 FLOW (KG/HR) 143917
46 TEMP. (DEG C) 123.69
47 DENSITY (KG/M3) 661.45
48 VISCOSITY (CP) 0.22
49 REBOILER RETURN PROPERTIES: SURFACE TENS. (DYNE/CM) 13.19
50 VAPOUR FLOW (KG/HR) 143917 PHASE LIQUID
51 VAPOUR DENSITY (KG/M3) 5.33 019-C-01
52 VAPOUR VISCOSITY (CP) 0.01 BOTTOM OUTLET
53 TEMP. (DEG C) 123.7
54 PHASE VAPOR
55
56 BOTTOM OUTLET PROPERTIES:
57 FLOW (KG/HR) 66330
58 TEMP. (DEG C) 123.69
59 DENSITY (KG/M3) 661.45
60 VISCOSITY (CP) 0.22
61 SURFACE TENS. (DYNE/CM) 13.19
62 PHASE LIQUID
63
64 NOTE: VENDOR TO CHECK AND CONFIRM NOZZLE SIZES AS GIVEN IN THE COLUMN DATA SHEET ARE ADEQUATE FOR PROPER 0165 FUNCTIONING OF DISTRIBUTORS. 0166
67
68
\\Kt001sf0006\872\Process\1. Coded\4. PDS\1. Equipment\2. Column Internals\2. 60-C-102 Packings\Rev 01\[00872-060-PDS-0570-02-01.xlsx]SketchPD082A13
60-C-102
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Page 1 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
BPCL REVAMP OF EXISTING REFORMER FEED PREPARATION UNIT
DOCUMENT TITLE:
PARTICULAR TECHNICAL SPECIFICATION COLUMN INTERNALS
TECHNIP DOCUMENT NUMBER:
0872-060-SP-0570-001
Owner: Bharat Petroleum Corporation Limited
Contractor: Technip
Location: BPCL, Mahul, Mumbai
B 03-Jul-2015 Issued for Inquiry AYA TJV RR
A 23-Jun-2015 Issued for Inquiry AYA TJV RR
Rev Date Document Status Prepared By Checked By Approved By
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PARTICULAR TECHNICAL SPECIFICATION
COLUMN INTERNALS
TP : 0872-060-SP-0570-001
Date: 03-Jul-2015 Rev.: B
Page 2 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
RECORD OF REVISIONS
Rev. Date Revision Details
A 23-Jun-2015 Issued for Inquiry
B 03-Jul-2015 Issued for Inquiry
PARTICULAR TECHNICAL SPECIFICATION
COLUMN INTERNALS
TP : 0872-060-SP-0570-001
Date: 03-Jul-2015 Rev.: B
Page 3 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
CONTENT
1. INTRODUCTION ........................................................................................................ 4
2. LIMITS OF SUPPLY/SERVICES ............................................................................. 4
3. SHOP PREFABRICATION ........................................................................................ 5
4. PACKING ..................................................................................................................... 5
5. SPECIFIC REQUIREMENTS ................................................................................... 5
6. SPARE PARTS AND SPECIAL TOOLS .................................................................. 6
7. PRESERVATION ........................................................................................................ 6
8. GUARANTEES ............................................................................................................ 6
9. DELIVERY PERIOD .................................................................................................. 6
10. PAYMENT TERMS ..................................................................................................... 6
11. QUALITY MANAGEMENT SYSTEM REQUIREMENTS ................................... 7
12. BID PRESENTATION ................................................................................................ 7
ANNEX 1 - QF FORM CONCERNING DEVIATION AND EXCEPTIONS
PARTICULAR TECHNICAL SPECIFICATION
COLUMN INTERNALS
TP : 0872-060-SP-0570-001
Date: 03-Jul-2015 Rev.: B
Page 4 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
1. INTRODUCTION
The purpose of this specification is to define the Vendor’s duty relevant to:
- Limits of supply
- Specific requirements
- List of deviation to Owner specifications
- Spare parts and special tools
- Guarantees
- Quality management system requirements
- Bid Presentation
This specification is applicable to the following equipment:
SL. No. DESCRIPTION ITEM / TAG No.
1. NAPTHA SPLITTER-I PACKINGS 60-C-101
2. NAPTHA SPLITTER-II PACKINGS 60-C-102
All the attachments to the MR shall be taken into consideration and in case of conflict the Vendor
shall refer to TECHNIP for clarification.
The Vendor is the only responsible for the correct application of the contractual documentation and
the adherence of the supply to specifications.
2. LIMITS OF SUPPLY/SERVICES
The scope shall include design, fabrication, testing & supply of internals (Structured packing,
chimney tray, liquid distributor, support grid, hold down grid, collector tray, etc.) with all accessories
as requested in this specifications and Process data sheets.
2.1. INCLUSIONS
The Vendor shall include in his supply & services and materials as mentioned below:
Structured Packing
Partial draw off chimney tray with vortex breaker
Liquid distributor along with plate flange, gasket & bolting
Packing support grids
Hold down grid (if required) at top of packing bed
Collector tray (if required)
Special tools for internal installation (if required)
Bolts, nuts, clamps, washer, gaskets
Spare parts for pre-commissioning and start up:
Bolts, nuts, clamps, washer: 10%
Washer Type Gaskets 15%
Other Gaskets 40%
Packing 5%
Process/hydraulic/mechanical calculation (for all parts included in the supply)
Detailed process and mechanical design (for all parts included in the supply)
Design of support rings for all internals support and support beams for support grid
Modification of existing internals
PARTICULAR TECHNICAL SPECIFICATION
COLUMN INTERNALS
TP : 0872-060-SP-0570-001
Date: 03-Jul-2015 Rev.: B
Page 5 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
Fabrication of internals
Inspection of internals
All required tests
Handling
Instructions for material installation, operation and maintenance
Shop trial assembly
Field assembly assistance (unit rate)
Site erection method statement
Pipe distributor design check
PMI
Site Supervision of installation of internals
All documentation mentioned in 0872-060-SR-0570-001 - Part II
3. SHOP PREFABRICATION
All materials shall be designed / dimensioned to allow their introduction and assembly through
manhole. Manholes nominal diameter is as shown on equipment drawings.
Any construction activity involving welding works cannot be started without prior TECHNIP /
OWNER approval of welding procedure and relevant qualifications.
4. PACKING
Internal parts shall be properly packaged to effect protection against corrosion or degradation during
shipping and storage at site.
Internal parts for different column shall not be intermixed.
All parts shall be provided with match and identification marks and also bear the column number.
All parts shall be packed in suitable wooden casing with lining of polythene sheets and shall be
properly protected against damage during transit.
Attachments, spare parts of the trays and small items shall be packed separately in wooden cases.
Each item shall be appropriately tagged with identification of item denomination and reference
number of the respective assembly drawing.
Detailed packing list in waterproof envelope shall be inserted in the package together with Column
internals.
Any damage during shipment shall be taken care by the vendor with fresh material at his own cost.
Any special packing recommended by tray Vendor shall be suggested along with offer.
5. SPECIFIC REQUIREMENTS
5.1. DESIGN
The internals shall be designed, fabricated and tested strictly in accordance with the notes of this
document and all the specifications and codes herein mentioned and/or listed in the MR (0872-060-
MR-0570-001).
5.2. DOCUMENTATION
PARTICULAR TECHNICAL SPECIFICATION
COLUMN INTERNALS
TP : 0872-060-SP-0570-001
Date: 03-Jul-2015 Rev.: B
Page 6 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
The English language shall be used for all documents such as drawings, calculations, specifications
and certificates.
All codes and standards mentioned in the contractual documents shall be considered at the latest
revision in force at the date of: purchase order and must include all corrections, revisions, additions
published until the above date.
Vendor shall ensure that documents and drawings specified in part II of “SCOPE OF SUPPLY”
document 0872-060-SR-0570-001 shall be submitted by Vendor as a minimum & each document
listed in Part II shall be covered under specific category while submitting document during detail
engineering.
It is Vendor’s responsibility to ask for any documents called for in the attached documents, which
CONTRACTOR may unintentionally have omitted in the MR (0872-060-MR-0570-001).
6. SPARE PARTS AND SPECIAL TOOLS
A list of spare parts for two years operation shall be submitted on the basis of manufacturer
experience.
Spare parts list shall be specified in detail to identify each individual item.
A list of the special tools, if necessary, shall be also submitted.
7. PRESERVATION
Internals and spare parts shall be corrosion protected and packed in such a way that damage during
transportation and storage is avoided.
8. GUARANTEES
Vendors remain completely responsible for hydraulic performances of the components supplied by
them and for their compliance with the contractual documents.
Any modification that is necessary to meet the above shall be at Vendor’s charge.
Vendor shall guarantee the correct mechanical sizing of components at the design conditions, in
compliance with the requirements of the inquiry and order documents.
9. DELIVERY PERIOD
All internals shall be delivered within two months after PO and not later than end of October 2015.
10. PAYMENT TERMS
Payment terms shall be as mentioned below:
10% - After approval of drawings
15% - On receipt of 50% of major raw materials linked to Code-2 approval of VDR
50% - On Delivery of Goods
20% - On Installation of Packing
5% - Up on receipt of MDR, O&M (All Vendor documents).
PARTICULAR TECHNICAL SPECIFICATION
COLUMN INTERNALS
TP : 0872-060-SP-0570-001
Date: 03-Jul-2015 Rev.: B
Page 7 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
11. QUALITY MANAGEMENT SYSTEM REQUIREMENTS
Vendor shall establish, implement and maintain a Job Quality Management system based on ISO
9001, in order to ensure that the requirements of the Purchase Order are met.
12. BID PRESENTATION
Vendor may submit a list of deviations and clarifications (if any, see Annex– 1) from the data sheets
and specifications attached to the MR, specifying the advantages assured by the proposed solution in
comparison with the one shown in the specifications.
The bid shall include at least the following technical information:
- Description of each Internals
- Preliminary sketch
- Preliminary Hydraulic Calculation of Internals
- Hydraulic / Mechanical guarantee of Internals
- Duly filled QF form (Annex – 1) concerning deviation and exceptions
- Fabrication schedule
- List of “Main Material” Sub-Vendors
- Supplier HSE commitment
PARTICULAR TECHNICAL SPECIFICATION
COLUMN INTERNALS
TP : 0872-060-SP-0570-001
Date: 03-Jul-2015 Rev.: B
Page 8 of 8
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
ANNEX 1 - QF FORM CONCERNING DEVIATION AND EXCEPTIONS
The offer will not be taken into consideration if this form is not completed by the Vendor.
“Does the vendor offer deviate from requisition?” YES NO
(Check pertinent answer)
List of deviations (exception and addition requested by the Vendor) from Specifications Standards
and/or Drawings
No. Spec. No.
and Para. No.
Specification
Requirement
Vendor Proposed
Clarification, Exception &
Deviation
Reason
VENDOR NAME :
VENDOR SIGNATURE :
Page 1 of 7
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
BPCL REVAMP OF EXISTING REFORMER FEED PREPARATION UNIT
DOCUMENT TITLE:
ENGINEERING DESIGN BASIS FOR COLUMN INTERNALS
TECHNIP DOCUMENT NUMBER:
0872-060-JSD-0570-001
Owner: Bharat Petroleum Corporation Limited
Contractor: Technip
Location: BPCL, Mahul, Mumbai
A 23-Jun-2015 Issued for Inquiry AYA TJV RR
Rev Date Document Status Prepared By Checked By Approved By
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ENGINEERING DESIGN BASIS FOR
COLUMN INTERNALS
TP : 0872-060-JSD-0570-001
Date: 23-Jun-2015 Rev.: A
Page 2 of 7
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
RECORD OF REVISIONS
Rev. Date Revision Details
A 23-Jun-2015 Issued for Inquiry
ENGINEERING DESIGN BASIS FOR
COLUMN INTERNALS
TP : 0872-060-JSD-0570-001
Date: 23-Jun-2015 Rev.: A
Page 3 of 7
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
CONTENT
1. INTENT ............................................................................................................................................... 4
2. PROCESS PARAMETERS, DESIGN CONDITIONS AND SELECTION OF INTERNALS ... 4
3. DESIGN ............................................................................................................................................... 4
4. FABRICATION AND SUPPLY ........................................................................................................ 5
5. INSPECTION AND TESTING ......................................................................................................... 6
6. SITE INSTALLATION ...................................................................................................................... 7
ENGINEERING DESIGN BASIS FOR
COLUMN INTERNALS
TP : 0872-060-JSD-0570-001
Date: 23-Jun-2015 Rev.: A
Page 4 of 7
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
1. INTENT
1.1 The intent of this specification is to define basis to be followed for Process/Mechanical design,
engineering, fabrication, inspection/testing, supply and installation (inside the columns at site) of
Packed Column Internals and Column Packing’s separately and collectively known as "Internals".
1.2 In case of any conflict between various documents, resolution shall be in accordance with the
following order of preference:
Data Sheets/ Design Basis
Standard Specifications/Engineering Standards.
2. PROCESS PARAMETERS, DESIGN CONDITIONS AND SELECTION OF INTERNALS
As per Process Datasheets.
3. DESIGN
3.1 Materials
3.1.1 All materials shall conform to those specified in the respective process drawings or data sheets.
No substitution of material will be permitted without the written consent of OWNER / TECHNIP. In
case substitution of material is proposed, vendor shall clearly indicate the reasons for requiring such
change and give chemical and physical properties of the proposed alternate material with their
standard specification number. All the material supplied by vendor shall be new and of first quality
supported with mill test certificates.
All sheet and plate material shall be in accordance with SA 240 Type 410S. All bolting material
shall be SA 193 B8 for bolts and SA 194 Gr.8 for nuts and lock-nuts.
3.1.2 Support Rings
Support rings and other parts welded to vessel shall be of same metallurgy as that of vessel.
Minimum thickness excluding corrosion allowance of welded parts shall be 10 mm. Corrosion
allowance as specified in GA drawing shall be added on both sides of Support Ring and other welded
parts.
3.1.3 Beams and other support members shall have total corrosion allowance equal to vessel corrosion
allowance for removable type construction and twice the vessel corrosion allowance for non-
removable type construction through vessel man-hole.
ENGINEERING DESIGN BASIS FOR
COLUMN INTERNALS
TP : 0872-060-JSD-0570-001
Date: 23-Jun-2015 Rev.: A
Page 5 of 7
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
3.2 Design Loadings
3.3.1 The packing support plate shall be designed to support the maximum expected load of column
packing’s, liquid hold-up (min 10 percent). In case of liquid density is less than water, 1000kg/m3
shall be considered for purpose of calculating load due to liquid hold-up.
3.3.2 The hold down plate if required shall be designed for exerting a load of ~80 kg/m2 minimum on the
packed bed. Hold down plate shall exert sufficient static load on the bed to restrict movement of the
packing.
3.3.3 Liquid distributors shall be designed for self-weight plus maximum expected liquid load.
3.3.4 Design loads for Chimney/Collector trays shall be based on dead weight plus live load of liquid
height. In case liquid density is less than water, 1000 kg/m3 shall be considered for purpose of
calculating liquid load.
3.3 Allowable Stress and Deflection
3.3.1 Allowable stresses for all Internals shall be as per ASME Sec. II. Part D, latest edition.
3.3.2 Deflection for support plate shall be limited to L/400, where L is the length of individual component.
3.4 Arrangement/Details of Internals
3.4.1 Each removable section shall be so dimensioned/sized to permit passage through vessel manhole and
shall be suitable for assembly/ dismantling from upper side in so far as structural contingencies
permit. Maximum diagonal dimension of the components shall be restricted to vessel manhole ID –
12 mm clearance.
3.4.2 Unless specified otherwise, support rings, support bracket/cleats when required, shall be designed for
welding to the vessel. All other parts shall be designed for bolting or clamping in place.
3.4.3 Design & installation procedure of support ring and support bracket/cleats welded to vessel shall be
furnished by Internals supplier. All support rings shall be continuously welded on both sides. All
support brackets shall be welded all around.
3.4.4 Distributors
i) Flow test shall be carried out for packed bed distributors in which case test results shall
be made available.
ii) Feed pipe shall form part of Distributor supply.
4. FABRICATION AND SUPPLY
4.1 Welding
4.1.1 All welding shall be done by metal arc welding. For welding on thinner gauge sheets TIG welding is
preferred.
ENGINEERING DESIGN BASIS FOR
COLUMN INTERNALS
TP : 0872-060-JSD-0570-001
Date: 23-Jun-2015 Rev.: A
Page 6 of 7
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
4.1.2 Welding wherever specified, is to be done by qualified and approved welders using the suitable
fillers and fluxes recommended for the materials in the fabrication drawings.
4.1.3 Production welding shall start only after approval of final WPS / PQR and qualification of welders.
4.2 Miscellaneous
4.2.1 All parts fabricated shall be smooth, true, clean and free from burrs, grease & dents.
4.2.2 All support rings, beams support brackets and other components which are integral and therefore
welded to the column shell inside, shall be supplied and installed by column fabricator.
4.2.3 Seal welds shall have a throat thickness at least equal to the specified corrosion allowance.
4.2.4 All parts shall be fabricated in accordance with good shop practice and in uniformity so that all
corresponding parts will be inter-changeable.
4.3 Spares
Following spares shall be included as part of the supply:
Bolts, nuts, clamps, washer: 10%
Washer Type Gaskets 15%
Other Gaskets 40%
Packing 5%
5. INSPECTION AND TESTING
5.1 General
5.1.1 Vendor shall furnish Inspection & Test Plan for review by OWNER/TECHNIP/TPI agency.
5.1.2 The materials, fabrication, testing and trial assemblies are subject to inspection by
OWNER/TECHNIP/TPI agency, at shop floor before shipment and during installation.
5.1.3 Any rejection made by TPI inspector shall be final. Approval/Inspection by OWNER/TECHNIP
and/or their designated representative shall in no way relieve the Vendor of his responsibility to meet
all the requirements of the Material requisition.
5.1.4 OWNER/TECHNIP/ TPI agency shall have free entry to the Vendor's shop at all times where and
while the work is being performed. The Vendor shall offer the inspectors all reasonable facilities to
satisfy them that the materials are being furnished in accordance with the specifications.
5.1.5 Vendor shall notify the OWNER/TECHNIP/ TPI agency sufficiently in advance of any fabricating
operations to permit the Inspector to arrive at the Vendor's shop.
5.2 Stage Inspection during Fabrication
5.2.1 Dimensions
ENGINEERING DESIGN BASIS FOR
COLUMN INTERNALS
TP : 0872-060-JSD-0570-001
Date: 23-Jun-2015 Rev.: A
Page 7 of 7
PROJECT : REVAMP OF REFORMER FEED PREPARATION UNIT (RFU) OWNER : BAHRAT PETROLEUM CORPORATION LIMITED
CONFIDENTIAL – Not to disclose without authorization
The inspector will check that the thickness and the dimensions of all parts for the internals are as per
the approved drawings.
5.2.2 Fabrication
The inspector shall check each individual part of the equipment fabricated as per approved drawings
and specifications.
Inspector shall check that the sharp edges on the internal components are properly removed. Also
that all burrs from punched holes and loose weld slags and materials are removed from all
components. Stage-wise inspection during fabrication will be thoroughly carried out. Before starting
welding, welders' qualification test will be carried out, if required, as per ASME Sec. IX. Where
numbers of similar items are to be made, inspector shall give the clearance for the fabrication of the
lot only after checking and approving the first sample piece.
5.3 Trial Assembly
The assembly shall also be checked for each type and size of column internals.
Inspector will also check the flatness and deflection of the collector trays and internals clearance.
5.4 Leak Testing
Collector/chimney trays, distributors shall be subjected to leakage test at shop floor (by internals
vendor). Leak testing shall be carried out with service gaskets and drain holes temporarily plugged.
All distributors shall be leak tested with all holes temporarily plugged. It shall be ensured that
leakage is uniform and not from few concentrated places/corners. All plugs shall be removed after
leak testing is over.
5.5 Distributor Testing
All Vendor’s Proprietary Liquid distributors shall be water tested in the vendor’s shop only by the
following procedure at 50%, 100% and 110% of the design liquid volumetric flow rate.
6. SITE INSTALLATION
Installation of internals at site to be carried out under technical supervision of internal manufacturer.
PRICE SCHEDULE (UNPRICED -PART)
RFQ no. 1000236341 Item: Structured packings for Naptha Splitter-I & Naptha Splitter-II at BPCL Mumbai Refinery
Name of the bidder: _______________________ Offer No. ________________ Date: ___________
Name of the person: ______________________ Contact No: ________________ Email: ___________
Sr. no. Description Unit Qty Basic Unit Price in (INR)
Basic Unit price INR (INR)
Supply Portion Bidder’s Action Bidder’s Response
1 Column 60-C-101 Internals (NAPTHA SPLITR-1.60-C-101STRUCTURD PAKNG as per detailed scope attached )
PC 1 Quoted/Not Quoted
2 Column 60-C-102 Internals (NAPTHA SPLITR II(60-C-102)STRUCTURD PKNG as per detailed scope attached)
PC 1 Quoted/Not Quoted
Services Portion
3 Site supervision (to be carried during shutdown) during installation of Internals for column 60-C-101 & 60C-102 (Professional Service Engineer for 12 hours basis )
36 EA Quoted/Not Quoted
Note:
1) Bidder shall quote all inclusive site supervision charges which shall include lodging, boarding, medical, transportation including local transportation, all insurances including Bidder’s personnel and third party insurance, income tax, corporate tax (as may be applicable), etc. and all other incidental charges. No additional cost shall be payable towards travel, lodging & boarding, etc. by BPCL. Cenvatable Service Tax shall be payable extra.
2) Vendor to submit this format with unpriced bid / Technical form mentioning "quoted" or "not quoted" as the case may be. No prices shall be mentioned in this document.
___________________
Bidder’s stamp/seal
FORMAT FOR PROVIDING FREIGHT TAXES, DUTIES ETC
RFQ no. 1000236341 Item: Structured packings for Naptha Splitter –I Naptha Splitter-II at BPCL Mumbai Refinery Name of the bidder: _______________________ Offer No. ________________ Date: ___________
Name of the person: ______________________ Contact No: ________________ Email: ___________
Vendor shall provide % rates against each item in response column. If any of the conditions are not
applicable vendor to specify Nil/NA.
Applicable % Rates on SUPPLY of items.
Sl.
No. Description Vendor’s Response
1.1 P&F Charges (% on Ex works price)
1.2 Excise Duty (%)
1.3 VAT (%) OR MVAT
1.4 CST extra with C Form (%) OR
1.5 CST extra without C Form (%)
1.6 Freight charges including service Tax (%)
1.7 Octroi Charges (%)
1.8 Octroi Service charges
1.9 Any other charges/Taxes (%)
Note:
Bidders to note that the above taxes, duties format with values duly filled in along with supporting
documents shall be uploaded along with the Unpriced /Technical bid.
___________________
Bidder’s stamp/seal
PRICE SCHEDULE (PRICED -PART)
RFQ no. 1000236341 Item: Structured packings for Naptha Splitter-I & Naphtha Splitter-II at BPCL Mumbai Refinery
Name of the bidder: _______________________ Offer No. ________________ Date: ___________
Name of the person: ______________________ Contact No: ________________ Email: ___________
Sr. no. Description Unit Qty Basic Unit Price in (INR)
Basic Unit price INR (INR)
Supply Portion Amount in figures Amount in Words
1 Column 60-C-101 Internals (NAPTHA SPLITR-1.60-C-101STRUCTURD PAKNG as per detailed scope attached )
PC 1
2 Column 60-C-102 Internals (NAPTHA SPLITR II(60-C-102)STRUCTURD PKNG as per detailed scope attached)
PC 1
Services Portion
3 Site supervision (to be carried during shutdown) during installation of Internals for column 60-C-101 & 60C-102 (Professional Service Engineer for 12 hours basis )
36 EA
Note:
1) Bidder shall quote all inclusive site supervision charges which shall include lodging, boarding, medical, transportation including local transportation, all insurances including Bidder’s personnel and third party insurance, income tax, corporate tax (as may be applicable), etc. and all other incidental charges. No additional cost shall be payable towards travel, lodging & boarding, etc. by BPCL. Cenvatable Service Tax shall be payable extra.
2) Vendor to submit this format filled with the prices in price bid form.
___________________
Bidder’s stamp/seal