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PIPE-SHOP
JET
PINTURA
Manufacturing process of pipes
The crane moves materials the courtyardfrom back room to easels in the entrance of
the Jet, transports the materials of saida Jetcabin for entry of the pipe shop (easels andtrolley on Rails) and carries the pipe shopspool s to the storage yard.
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Entry and exit
pipe Shop
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Project Pipe-Shop/Jet and painting
Is a unit of manufacture of piping where the final product isspooling, that is the Union of tubes and connections performed on amanufacturing workshop (Pipe-Shop), with an innovative layoutdesign, focused on the concept of production line.
Pipe-Shop
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O Jet system is intended for Painting and surface treatment ofpipes in continuous process, without aggressions to the healthof members and the environment.
Project Pipe-Shop/Jet and painting
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Assumptions Adopted
Fabrication of the largest possible quantities of piping in workshop (Pipe-
Shop) minimizing the fieldwork. Computerization of the process through the use of specific software,
integrating engineering, procurement, planning and quality assurance(SPOOLGEN/SISEPC).
Manufacturing planning, matching the needs of the field using the materialsalready available.
Enabling increased productivity and reduced costs for the customer, takinginto account the schedules with quality and safety.
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Implantao
Incorporation of the Painting to the area of Jet-Pipe Shop.
Deploy the following sequence of manufacture: Jet, painting, cutting,Beveling, pre-assembling, Welding, inspection and storage.
Physical Division of the Pipe-Shop, according to the diameters of
pipes and their materials (stainless steel). Functionality due to proximity of facilities.
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Layout of Jet cabins and painting
Jet cabin shot
shot through a Gathering of the endless screw.
Machine supply Jet with bucket elevator cabin of exhaustsystem with Jet spray tank water supply mobile system ofmaterial
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Layout of Jet cabins and painting
Painting cabin Painting booth with fume control system
Mobile system of material supply
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Layout do PIPE-SHOP
Cut and Bevel Area
Is the area corresponds to 30% of the area of Pipe-Shop andhas the following equipment:
Sierra tape Easels with tires for handling tubes
Biseladeiras pneumatic and electrical Cutting machines and bevel cutting torches
CORTE COM SERRA FITA CORTE SEMI-AUTOMTICO COM OXI-ACETILENICO
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Layout do PIPE-SHOP
Area of Pre-Assembly
Corresponds to 30% of the total area of the Pipe-Shop andis equipped as follows:
Electric welding machines 250amp. Benches for pre-Assembly of SPOOL S Auxiliary equipment manufacturing
DET. ACOPLAMENTO FLANGE COM CURVADISPOSITIVO AUXILIAR
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Layout of PIPE-SHOP
The welding area
Corresponds to 40% of the total area of the Pipe-Shop and is
equipped with the following form:
Welding machine for coated electrode and TIG processes
Welding machine for MIG-MAG
welding Machine for the process of milling arco-submerso
tube type "Pandis Girus" auxiliaries.
DETALHE DE SOLDA PROCESSO MAGPROCESSO DE SOLDA ARCO-SUBMERSO
PANDIS GIRUS (EQUIP. PARAGIRAR SPOOL)
PROCESSO DE SOLDA MAG.COM MESA GIRATRIA
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Comparison of Processes
ACTIVITIES CONVENTIONAL INNOVATION
1 Cut With blowtorch With Sierra tape
2 Bevel With esmerilhadeira With electric andpneumatic biseladeiras
3 Pr-assembly ofspool.
Without auxiliary devicesof pre-Assembly
With auxiliaries of pre-Assembly
4 Welding Weld in TIGprocess/coated Electrode
system manual (welder invarious positions)
MIG-MAG weldingprocesses in
Arc/Submerged spoolwith rotating with theGirus Pandis
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Advantages
Benefits to members and to the environment
Ergonomia
Observation of aspect of comfort in the workplace, the design of the project of theinstallation;
Height varied bench avoiding incorrect postures and facilitating the movement andtransport of materials;
Project recovery lighting adapting the acceptable requirements iluminamento;
All safety signs-Pipe Shop, warning about the risks;
Installation of dressing with curtains transparent to non-ionizing radiation protection,solder, allowing you to view the service.
Hearing health
Reduction of noise levels as a function of automatic cutting and biselamento tubes,replacing the use of esmerilhadeiras.
Emission of Particulates
Deployment of blast cleaning and painting system within the patterns specified in theresolution CONAMA No. 013, which favours the use of steel shot;
Closed system with reduced fugitive emissions of particulates.
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Advantages
Benefits of the process
Reduction of time between processes, depending on the logistics of theintegrated system;
Elimination of the need to issue Invoices for the transport of materials;
Optimization of controls and personnel involved in transport of materials;
Use cycle shot up 100 times;
Reduction of losses of pipes according to their best advantage by optimizingplans for cuts;
Total control and traceability of materials applied;Quality assurance of final product, dimensional aspects of applying materials,welding and surface treatment.
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Resultados do Pipe-Shop
Segurana
QualidadeAutomatizao
Reduo de custos
PRODUTIVIDADE