Download - 1.1 World Class DC Start Up (MWDC)
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 136
Start Up of aWorld Class Distribution Center
Hersheyrsquos MWDC
Kenneth D Miesemer CPIM CIRMSr Consultant St Onge Company
Formerly Director Distribution amp International Logistics
Hershey Foods Corporation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 236
1
Agenda
Why Change the US Network
Network Modelling
Throughput Volume amp Storage Capacity Analysis
Project Management - Steering Committee
Site Selection Facility Design
Material Handling Design
Operator Selection
Selecting amp Implementing the WMS
Labour Management System
Metrics
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 336
2
Who is The Hershey Company
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 436
3
Why Change the US Network
Key Objectives Consolidate Storage
ndash 22 Facilities in19981999
Increase Shipment
Capacity Improve Service
Improve Accuracy
Reduce Costs
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 5364
Network Modelling
Develop Baseline Network Model ldquoAs-Is Networkrdquo
ExistingDistribution
CentresFunctionsCapabilities
amp Cost
CustomerDemandProfile by
DistributionCentre Growth
SourcingLocations andCapabilities
InventoryBy LocationOptimization
Model
TransportationCost
InboundOutbound amp
Returns
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 6365
Network Modelling ndash Process Steps
Identify Logistics Modelling Scenarios
StoreReplenishmentCrossdocked
Crossdock Operations
30-50-70
Slow MoversConsolidated
In OneDistribution
Centre
DistributionCentre to Store
Cycle TimeIncluding
OrderPreparation
Vision Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 7366
Network Modelling ndash Process Steps
Model Scenarios and Evaluate
Identify Best Solution for Proposal
Detailed Cost by Scenario Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 236
1
Agenda
Why Change the US Network
Network Modelling
Throughput Volume amp Storage Capacity Analysis
Project Management - Steering Committee
Site Selection Facility Design
Material Handling Design
Operator Selection
Selecting amp Implementing the WMS
Labour Management System
Metrics
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 336
2
Who is The Hershey Company
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 436
3
Why Change the US Network
Key Objectives Consolidate Storage
ndash 22 Facilities in19981999
Increase Shipment
Capacity Improve Service
Improve Accuracy
Reduce Costs
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 5364
Network Modelling
Develop Baseline Network Model ldquoAs-Is Networkrdquo
ExistingDistribution
CentresFunctionsCapabilities
amp Cost
CustomerDemandProfile by
DistributionCentre Growth
SourcingLocations andCapabilities
InventoryBy LocationOptimization
Model
TransportationCost
InboundOutbound amp
Returns
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 6365
Network Modelling ndash Process Steps
Identify Logistics Modelling Scenarios
StoreReplenishmentCrossdocked
Crossdock Operations
30-50-70
Slow MoversConsolidated
In OneDistribution
Centre
DistributionCentre to Store
Cycle TimeIncluding
OrderPreparation
Vision Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 7366
Network Modelling ndash Process Steps
Model Scenarios and Evaluate
Identify Best Solution for Proposal
Detailed Cost by Scenario Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 336
2
Who is The Hershey Company
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 436
3
Why Change the US Network
Key Objectives Consolidate Storage
ndash 22 Facilities in19981999
Increase Shipment
Capacity Improve Service
Improve Accuracy
Reduce Costs
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 5364
Network Modelling
Develop Baseline Network Model ldquoAs-Is Networkrdquo
ExistingDistribution
CentresFunctionsCapabilities
amp Cost
CustomerDemandProfile by
DistributionCentre Growth
SourcingLocations andCapabilities
InventoryBy LocationOptimization
Model
TransportationCost
InboundOutbound amp
Returns
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 6365
Network Modelling ndash Process Steps
Identify Logistics Modelling Scenarios
StoreReplenishmentCrossdocked
Crossdock Operations
30-50-70
Slow MoversConsolidated
In OneDistribution
Centre
DistributionCentre to Store
Cycle TimeIncluding
OrderPreparation
Vision Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 7366
Network Modelling ndash Process Steps
Model Scenarios and Evaluate
Identify Best Solution for Proposal
Detailed Cost by Scenario Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 436
3
Why Change the US Network
Key Objectives Consolidate Storage
ndash 22 Facilities in19981999
Increase Shipment
Capacity Improve Service
Improve Accuracy
Reduce Costs
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 5364
Network Modelling
Develop Baseline Network Model ldquoAs-Is Networkrdquo
ExistingDistribution
CentresFunctionsCapabilities
amp Cost
CustomerDemandProfile by
DistributionCentre Growth
SourcingLocations andCapabilities
InventoryBy LocationOptimization
Model
TransportationCost
InboundOutbound amp
Returns
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 6365
Network Modelling ndash Process Steps
Identify Logistics Modelling Scenarios
StoreReplenishmentCrossdocked
Crossdock Operations
30-50-70
Slow MoversConsolidated
In OneDistribution
Centre
DistributionCentre to Store
Cycle TimeIncluding
OrderPreparation
Vision Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 7366
Network Modelling ndash Process Steps
Model Scenarios and Evaluate
Identify Best Solution for Proposal
Detailed Cost by Scenario Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 5364
Network Modelling
Develop Baseline Network Model ldquoAs-Is Networkrdquo
ExistingDistribution
CentresFunctionsCapabilities
amp Cost
CustomerDemandProfile by
DistributionCentre Growth
SourcingLocations andCapabilities
InventoryBy LocationOptimization
Model
TransportationCost
InboundOutbound amp
Returns
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 6365
Network Modelling ndash Process Steps
Identify Logistics Modelling Scenarios
StoreReplenishmentCrossdocked
Crossdock Operations
30-50-70
Slow MoversConsolidated
In OneDistribution
Centre
DistributionCentre to Store
Cycle TimeIncluding
OrderPreparation
Vision Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 7366
Network Modelling ndash Process Steps
Model Scenarios and Evaluate
Identify Best Solution for Proposal
Detailed Cost by Scenario Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 6365
Network Modelling ndash Process Steps
Identify Logistics Modelling Scenarios
StoreReplenishmentCrossdocked
Crossdock Operations
30-50-70
Slow MoversConsolidated
In OneDistribution
Centre
DistributionCentre to Store
Cycle TimeIncluding
OrderPreparation
Vision Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 7366
Network Modelling ndash Process Steps
Model Scenarios and Evaluate
Identify Best Solution for Proposal
Detailed Cost by Scenario Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 7366
Network Modelling ndash Process Steps
Model Scenarios and Evaluate
Identify Best Solution for Proposal
Detailed Cost by Scenario Workshop
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 8367
Global Company already operating in ChinaSupply Chain issues to be resolved
Transport costs high
Service inconsistent (lead time) Excessive number of distributors
Lack of distributor control
Extreme complexity
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 9368
Optimization Project Overview Plant analysis
Distributor analysis
DC location amp optimized sourcing
Network costs and service
Inventory Analysis
China Network Optimization Case Study
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 10369
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 113610
All plants deliver to all RDCrsquos Missing plant buffer and inability to properly replenish DCrsquoscreates product re-allocation between RDCrsquos
Beijing Plants
Chengdu DC
Beijing DC
Guangzhou DC
Suzhou DC
Tianmei Plants
Guantong Plants
Suzhou Plants
DSD and Direct Ship
bull Northbull WalMart
bull West
bull Southbull Tesco
bull Eastbull WalMartbull Huanlian
4 7
0 D i s t r i b u t or s
Plant and Distributor Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 123611
Network Costs amp Optimization
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1336
Optimized Solution4 DCrsquos in Mainland China
Plants Category Capacity (mt) Utilization (mt) MYU 06 Beijing Old A 12000 65 Suzhou B 49000 67 Tianjin C 42000 62 Guantong D 21000 55 Total 124000 75
Import 2006 (mt) Export 2006 (mt) Spare Capacity (mt)
161 18000 39000
RDCs Capacity (mt) Capacity (Pal) Utilization (Pal)
Beijing 12744 18000 58 Suzhou 14818 17250 78 Suzhou ndash B 2580 3000 79 Guangzhou 6013 7000 35 Chengdu 2835 3300 87 Total 39990 46550 86
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1436
13
Optimized Network Service Regions
Costs and service expectations for each proposed design
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1536
14
After the network has been defined it is necessary torevisit the inventory strategy and policy
optimize safety stock
optimize stock mix
cycle stockbuffer strategy
DPS opportunity
Inventory Analysis
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1636
15
Throughput Volume amp Storage Capacity Analysis
Plotted InventoryBalances - 36 Months
Growth Factors - SKUamp Sales
Production CapacityConstraints
Optimal ThroughputCapacity
-
100000
200000
300000
400000
500000
600000
1 1 2 0 0 5
1 1 5
2 0 0
5
1 2 9
2 0 0
5
2 1 2
2 0 0
5
2 2 6
2 0 0
5
3 1 2
2 0 0
5
3 2 6
2 0 0
5
4 9
2 0 0 5
4 2 3
2 0 0
5
5 7
2 0 0 5
5 2 1
2 0 0
5
6 4 2 0 0 5
6 1 8
2 0 0
5
7 2 2 0 0 5
7 1 6
2 0 0
5
7 3 0
2 0 0
5
8 1 3
2 0 0
5
8 2 7
2 0 0
5
9 1 0
2 0 0
5
9 2 4
2 0 0
5
1 0 8 2 0 0
5
1 0 2 2 2 0 0 5
1 1 5 2 0 0
5
1 1 1 9
2 0 0 5
1 2 3 2 0 0
5
1 2 1 7
2 0 0 5
Capacity
85 Oper
85Oper
90 O er
Key Issue Was Storage Constraint
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1736
16
2005 Steady State Network Map
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1836
17
Project Management
Critical to Success
Developed High-Level Plan
Assignment of Team
Leaders amp Members
Development of Teamrsquos
Detail Plans
1000 + Task Master Plan
Steering Committee
ndash Program Manager
PMO Supervisor
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 1936
18
MWDCProject Management Team
MWDC
Steering Committee
MWDCProgram Manager
Project ManagementSupervisor
Business Assignments
Team
DC Operations Ramp Up amp Integration
MWDC Construction
MWDC Distribution Operations
Plant Changes To Support
New Network
Real Estate
Incentives
HersheyInternal Audit
WMS System Integration amp
Implementation
On-SiteContacts
CustomerDirect
Contact
Plant
Construction
Coordinator
Production Planning amp
DeploymentDirect
Ship Contact
WMS Configuration amp
IT Infrastructure
Systemamp Testing Resources
Day in the Life
Testing
Infrastructure amp
Disaster Recovery Testing
Integration
Testing
System Testing
Cost Plus amp Budget
Development
MHE
SAP Systems
Training
Transportation
Capacity Planning
WMS System
User amp Training
3PLAdmin
Office
Distribution Ops
Process amp BDPs
QARequirements
SOPs amp System
Processes
Customer
Service
Demand
Planning
Distribution
Ops
Information
Services
Production
Planning amp Deployment
Transportation
Ops
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2036
19
Project Governance
Team Leaders Weekly Meetings ndash Monitor Tasks
ndash Resolve Issues or Raise to Project Management Office
Program Manager Weekly One on Ones
ndash With PMO Supervisor amp Project Leads
ndash Review Task Plans
ndash Discuss Unresolved Issues
Team Leaders Weekly Meetings
ndash Discuss Unresolved Issues With Project Impact
ndash Go No-Go Decisions Steering Committee
ndash Milestone Review Issues
ndash WMS Project
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2136
20
MWDC Major Projects
Facility Related Projects ndash Site SelectionIncentives
ndash Approvals amp Permits
ndash Building Design
ndash Construction
ndash Material Handling Systems
WMS Selection amp Implementation ndash WMS configuration
ndash Infrastructure amp EDI
ndash Integration testing
ndash Day in the Life
Operator Selection
Transportation Operations
Business Assignment Ramp-Up
Process Design Documentation
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2236
21
MWDC Site Selection
Criteria ndash Fast Track Permitting
ndash 90 Acres
11 Million Square FeetPlus Expansion
ndash TransportationInfrastructure amp Costs
ndash Labour
ndash Utilities
ndash Taxes Incentives
ndash Total Cost Not Just Land ndash Edwardsville IL Selected amp
Approved May 22 2003
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2336
22
Facility Design
Engineering Study Initiated
EDC III became the model
Key Deliverables
Facility Recommendations (Size Shape)
Capital Requirements
Operating Cost Estimates
Material Handling Systems
3PL Operator Input ndash use your
operations team
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2436
23
MWDC Facility Design
A B C
CustomizationArea
Product RecoveryArea
Pick Tunnels
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2536
24
Facility Spec Sheet
1080166 Square Feet
ndash 120000 sq meter
165000 Pallet Positions
7 High Double Deep Rack 6 Pick Tunnel Lanes
163 Dock Doors
80rsquo Staging Lanes (26 meter)
650 Static Case Pick Locations
600 Drop Trailer Spots
4 Automatic Stretch Wrappers
Training Meeting Room ndash 200 person
Capacity
1000 Square Meter Maintenance Shop
1550 Square Meter Recoup Space
Customization Centre
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2636
25
Material Handling Design Study
Detailed Racking Design
Automatic amp Semi-Automatic Wrappers
Pallet Inverters
Mobile Lifts
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2736
26
Material Handling - Equipment
Recommendations - Operator Involvement Matrix
ndash Features vs Requirements
ndash Vendor Reputation
ndash Local Maintenance
ndash Warranty
ndash Price
ndash Phased Delivery
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2836
27
Operator Selection
Operator Selection Team
ndash Distribution
ndash Transportation
ndash Engineering
ndash Customer Service
ndash Finance
ndash Information Systems
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 2936
28
WMS Selection
WMS Selection Team ndash Project Manager ndash Process Manager ndash EDI Specialist ndash Consultant ndash Client Departments
Complete System Requirement ndash Identify Functionality
ndash Created Grading Spreadsheet Used WMS Consultants
ndash Selection ndash Configuration ndash Implementation
Other Evaluations ndash Site Visits ndash User Group Conferences ndash Mini-Conference Room Pilot
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3036
29
WMS Selection
WMS Selected
ndash Network Strategy
Hershey (EDC III SoCal MWDChellip )
Enabler for Productivity ndash Interleaving ndash Work Manager
ndash Large Building Support
ndash Best Door and Cross Dock Receipts
ndash Labour Management amp Engineered Standards
ndash Yard Management
MWDC I l t ti amp R U
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3136
30
MWDC Implementation amp Ramp Up
MWDC Ramp Up Team ndash Cross Functional Representation
Production Planning amp Deployment
Demand Planning
Distribution
Transportation Customer Service
Information Services
ndash Entire US sourcing Project
5 year Planning Horizon
Forecast Realignment Strategies
Contingency Planning for Building Closures
Customer Communication
Integrated With Overall Project Plan
Direct Plant Shipping Initiative
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3236
31
MWDC Implementation amp Ramp Up
Training amp Development ndash Hershey College
ndash Supervisor ImmersionTraining
ndash End User Training ndash Training Animations
C amp
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3336
32
MWDC Implementation amp Ramp Up
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3436
33
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3536
34
Australia Case Study
Kinchrome case study parallels Hershey ndash Strategic location - Melbourne
ndash Warehouse design for world class operations
ndash Goals improve accuracy throughput productivity reducecosts consolidate inventory
Kincrome Case Study
Q ti
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions
842019 11 World Class DC Start Up (MWDC)
httpslidepdfcomreaderfull11-world-class-dc-start-up-mwdc 3636
35
Questions