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Data sheet 10/23-5.10 EN Rev. 10
System components for sample gas sampling Probe tubes, filter units, sample gas lines, accessories
Measurement made easy
Modular sample gas probe system FE2 Filter unit Annular heating element Heating sleeve PFE2 Filter unit PFE3 Filter unit Type 40, Type 40 W Probe tubes Type 42 Probe tube (heated)
Type 60 Probe tube (cement flue gas probe) Probe 2 Probe 11 Ceramic filter Process pressure reducers CGWB 13 Heated sample gas line TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines Electronic temperature controller and switching relay
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2 System components for sample gas sampling 10/23-5.10 EN Rev. 10
Modular sample gas probe system
Easily adaptable to different sampling conditions thanks to modular construction
Components: FE2, PFE2, PFE3 filter units Probe tube types 40, 42, 60 Annular heating element Heating sleeve Probe tubes and filter unit heatable Connections for test gas and back purging Filter with high retention rate and long service life Easy filter replacement Usable in emission measuring systems conforming to
European Directives 2000/76/EC and 2001/80/EC
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10/23-5.10 EN Rev. 10 System components for sample gas sampling 3
FE2 Filter unit
Use The FE2 filter unit is a component of the modular gas sampling probe system. It is used for filtering gases containing dust. Process gas sampling conditions Pressure
pabs = 50 to 600 kPa Temperature
Max. 200 C (coated max. 180 C) Flow rate
30 to 500 l/h, relative to 100 kPa and 0 C Pressure drop
Approx. 0.6 hPa at 100 l/h Dust content
Max. 3 g/m3 (application recommendation); max. 40 g/m3 with probe tube type 40 (see page 20) with purge-back device; max. 2000 g/m3 with probe tube type 60 (see page 22)
Filter characteristics Filter element
Surface filter Filter fineness
0.3 m Retention rate
99.98 % Seal integrity
104 hPa l/s Dead volume
280 ml Materials of gas-conducting parts Casing and connections
Special steel 1.4571 (SAE 316Ti) Flange
Special steel 1.4541 (SAE 321) Filter
Aluminum oxide surface filter Coating
Thermoset plastic, resistant up to 180 C Installation Flange
DN 65, PN 6, form B to DIN 2573, flange gasket A; positioning of holes: 45, 90, 135, 180, 225, 270, 315, 360
Mounting
Flange connect or bolt to the probe tube Weight
Approx. 8.0 kg
Connection ports Sample gas , test gas
G 1/4 in. internal thread Compressed air for back-purging (2 ports, optional)
G 1/2 in. internal thread Probe tube
G 3/4 in. internal thread Compressed air supply for back-purging (see PFE2 filter unit, page 7) Instrument air
Free of dust, water and oil Pressure
Max. 600 kPa Dimensional drawing (dimensions in mm)
14
13
0
16
0
65
280 40...65
10
5
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4 System components for sample gas sampling 10/23-5.10 EN Rev. 10
FE2 Filter unit
Ordering information
Catalog No.Housing and flange SS, filter 0,3 m ceramic, gaskets standard, without purge connectors 23042-4-0730743Housing and flange SS, coated, filter 0,3 m ceramic, gaskets standard, without purge connectors 23042-5-0730744Housing and flange SS, filter 0,3 m ceramic, gaskets standard, with purge connectors 23042-4-0730745Housing and flange SS, coated, filter 0,3 m ceramic, gaskets standard, with purge connectors 23042-5-0730746Housing and flange SS, filter 0,3 m ceramic, gaskets for high corrosive gases, without purge connectors 23042-4-0730747Housing and flange SS, coated, filter 0,3 m ceramic, gaskets for high corrosive gases, w/o purge connectors 23042-5-0730748Housing and flange SS, filter 0,3 m ceramic, gaskets for high corrosive gases, with purge connectors 23042-4-0730749Housing and flange SS, coated, filter 0,3 m ceramic, gaskets for high corrosive gases, with purge connectors 23042-5-0730750
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10/23-5.10 EN Rev. 10 System components for sample gas sampling 5
Annular heating element
Use The annular heating element is used for heating the FE2 filter unit, which is a component of the modular gas sampling probe system (see page 3). Heating is necessary if condensation is likely from moist gases and there is consequently risk of the filter becoming clogged and corroded. Data Power supply
120 V AC or 230 V AC, 50 to 60 Hz Heater output
200 W, 100 W or 50 W depending on setting (see below) The heating resistors are factory-set for heat output of 100 W
Temperature of heater (unregulated)
Approx. 120 C to 180 C (measured at ambient temperature of 20 C, still air)
Ambient temperature
0 to 55 C (still air) Degree of protection of housing
IP50 Materials
Housing: aluminum alloy, heating surface: brass Weight
Approx. 1.7 kg Electrical connections
Terminals via M20 cable gland. The electrical supply conductor must be heat resistant ( 200 C).
Installation Two half shells are placed round the FE2 filter unit to be heated and closed with a wing screw. Option Regulated heating with 1 x Pt 100 Heating circuit
Dimensional drawing (dimensions in mm)
Ordering information
Catalog No.Ring heater 230 V, 50/60 Hz 23029-5-7865312Ring heater 120 V, 50/60 Hz 23029-5-8008813Ring heater with Pt 100, 230 V, 50/60 Hz 23029-5-7865316Ring heater with Pt 100, 120 V, 50/60 Hz 23029-5-7865317
230 / 115 V AC200 W 100 W 50 W
230 / 115 V AC 230 / 115 V AC
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6 System components for sample gas sampling 10/23-5.10 EN Rev. 10
Heating sleeve
Regulated heating sleeve for FE2 filter unit Heater
Micanite Holding temperature
Max. 350 C Temperature control
Max. 200 C (Pt 100) Power supply
120 V AC or 230 V AC Power consumption
250 VA Connection
Terminal box with M16 cable gland, degree of protection IP54
Supply cable
3 x 1 mm2 with silicone sheath, length 1 m Ambient temperature
20 to +45 C Relative humidity
75 % yearly mean; infrequent slight condensation permissible
Weight
Approx. 1 kg Essential accessories Insulating mat Temperature controller (see page 39)
Ordering information
Catalog No.Heated sleeve, 230 V, 50/60 Hz, 250 VA 23043-5-8018410Heated sleeve, 120 V, 50/60 Hz, 250 VA 23043-5-8018411Isolation for heated sleeve 23043-5-8018412
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10/23-5.10 EN Rev. 10 System components for sample gas sampling 7
PFE2 Filter unit
Design The PFE2 filter unit consists of the FE2 filter unit with a regulat-ed heating sleeve, installed in a special-steel protective case. It is used to filter dust-containing gases and is a component of the modular gas sampling probe system. When used for gases with high dust content, the PFE2 can optionally be fitted with valves for automatic cleaning of the filter element in the FE2 filter unit. Depending on the dust load, in addition to 1-stage or 2-stage back-purging the type of back-purging can be selected. For this purpose, a pneumatically controlled valve circuitry with diaphragm back-purging valves and a direct acting version with coaxial sliding valves are available. The coaxial sliding valves are particularly suitable for frequent back-purging cycles. FE2 filter unit Technical data see page 3 Protective case Dimensions
Standard version: 450 x 450 x 400 mm (H x W x D) Basic version: 270 x 203 x 330 mm (H x W x D)
Material Special steel 1.4301 (SAE 304)
Degree of protection of housing IP54
Weight Standard version: approx. 25 kg incl. FE2 filter unit Basic version: approx. 17 kg incl. FE2 filter unit
Ambient temperature 20 to +45 C
Options Annular heating element, unregulated (see page 5) Heating sleeve, regulated (Pt 100), with insulating mat
(see page 6) Back purging
Pneumatic valves
Type 2/2-way straight-way diaphragm valve
Operating pressure/control pressure 600 kPa (6 bar)
Nominal diameter DN 12
Connections G 1/2 in. internal thread, control air: G 1/8 in. internal thread
Material Brass
Mode of operation Closed in normal position
Ambient temperature 0 to +100 C
Control valves
Type 3/2-way solenoid valve
Pressure range 600 kPa (6 bar)
Nominal diameter DN 2.0
Connections G 1/8 in. internal thread
Material Brass
Mode of operation Closed in normal position
Ambient temperature 0 to +100 C
Electrical connections Standard connector
Power supply 120 V AC or 230 V AC, 50 to 60 Hz
Power consumption 8 VA
Coaxial valves
Type 2/2-way direct acting valve
Operating pressure 064 bar
Nominal diameter DN 10
Connections 10/12 x 1 mm
Material Body: brass, valve seat: synthetic resin on metal, seal: NBR
Mode of operation Closed in normal position
Ambient temperature 10 to +80 C
Power supply, current consumption 230 V AC, 50 to 60 Hz, 0.13 A
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8 System components for sample gas sampling 10/23-5.10 EN Rev. 10
PFE2 Filter unit
Probe protective case, standard version: Dimensional drawing (dimensions in mm)
40
0
450
45
0
155
440
30
016
0
17
0
170
210
75
75
11
0
65
80
90
180
80
50
15
5
M4
M4
165
6
,5 11
,5
1
9,5
M4
M4
45
08
0
155
550
300
Testgas
connection
Bulk
head
fittin
g4/6
x1
mm
Com
pre
ssed
air
Purg
ing
Bulk
head
fittin
g10/1
2x1
mm
Sam
ple
gas
connection
Contr
olair
Bulk
head
fittin
g4/6
x1
mm
Fla
nge
pla
tew
ith
pip
ecla
mp
21/2
"R
ST
37-2
hotgalv
aniz
ed
DIN
3568
for
mounting
atpro
be
mounting
adapte
r
Elo
ngate
dhole
sfo
rM
8safe
tycolla
rbolts
Ele
ctr
icalconnections
Cover
sw
ivels
upw
ard
s
2x
M32
3x
M25
2x
M20
Take
hole
sfo
rcable
gla
nds
on
the
left
into
account
Term
inalbox
with
cable
gla
nds
Use
as
required
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10/23-5.10 EN Rev. 10 System components for sample gas sampling 9
PFE2 Filter unit
Probe protective case, standard version: Mounting
Minimum distance xmin of the mounting flange from the wall depending on mounting angle : 10 15 20 25 30 35xmin /mm 229 248 268 287 307 324
Probe protective case, basic version: Dimensional drawing and gas connections (dimensions in mm)
1 Terminal box -X1 IP66 2 Sample gas line 3 Sample gas connection 6 mm 4 Test gas connection bulkhead fitting
6 mm
X
3 xM20x1.5
2 xM12x1.5
2 xM20x1.5
1234
270
330
130
58
124
80
266
200
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10 System components for sample gas sampling 10/23-5.10 EN Rev. 10
PFE2 Filter unit
Pneumatic connections for 2-stage back-purging, standard version
C
D
B
A
A:
B:
C:
D:
Back
Pre
ssure
Purg
ing
Filt
er
Inle
tG
1/2
"->
12
mm
Tube
Fitting
Back
Pre
ssure
Purg
ing
Filt
er
Surf
ace
and
Pro
be
Tube
Inle
tG
1/2
"->
12
mm
Tube
Fitting
Sam
ple
Outlet
G1/4
"->
6m
mor
8m
mT
ube
Fitting
Calib
ration
Gas
Inle
tG
1/4
"->
6m
mT
ube
Fitting
Instr
um
entA
irIn
let
Bulk
Head
Unio
n12
mm
Calib
ration
Gas
Inle
tB
ulk
Head
Unio
n6
mm
Contr
olA
irIn
let
Bulk
Head
Unio
n6
mm
Pilo
tO
pera
tion
Valv
eC
leanin
gF
ilter
-Y2.1
Dia
phra
gm
Valv
eC
leanin
gF
ilter
-Y2.2
Pilo
tO
pera
tion
Valv
eP
uls
-Instr
um
entA
ir-Y
1.1
Dia
phra
gm
Valv
eP
uls
-Instr
um
ente
nlu
ft-Y
1.2
Pilo
tO
pera
tion
Valv
eC
leanin
gF
ilter
Surf
ace
and
Pro
be
Tube
-Y3.1
Dia
phra
gm
Valv
eC
leanin
gF
ilter
Surf
ace
and
Pro
be
Tube
-Y3.2
Sole
noid
Valv
eA
era
tion
-Y4
Heate
dS
am
ple
Lin
e-E
2
Junction
Box
Pro
tection
Box
Ch
eck
Valv
e
Filt
er
Unit
Heate
dC
heck
Valv
e-Y
5
Pt1
00
Connection
Pow
er
Supply
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10/23-5.10 EN Rev. 10 System components for sample gas sampling 11
PFE2 Filter unit
Pneumatic connections for 2-stage back-purging, standard version with coaxial valves
0
Junction b
ox
Pro
tection b
ox
Check v
alv
e
Filt
er
unit
Pow
er
supply
Connection for
back-p
urg
ing filt
er
G 1
/2 in. to
12 m
m p
ipe c
ouplin
g
Test gas c
onnection G
1/4
in.
to 6
mm
pip
e c
ouplin
g
Sam
ple
gas o
utlet G
1/4
in.
to 6
mm
pip
e c
ouplin
g
Sole
noid
valv
e for
cle
anin
g filt
er
-Y2
Connection for
instr
um
ent
air (
max. 6 b
ar)
bulk
head fitting 1
2 m
m
Connection for
test gas
bulk
head fitting 6
mm
Connection for
Pt1
00
Heate
d s
am
ple
gas lin
e -
E2
Connection for
instr
um
ent
air (
max. 6 b
ar)
bulk
head fitting 1
2 m
m
Heate
d c
uto
ff v
alv
e -
Y5 (
option)
Sole
noid
valv
e for
cle
anin
g filt
er
surf
ace
and p
robe tube -
Y1
Connection for
back-p
urg
ing
filter
surf
ace a
nd p
robe tube
G 1
/2 in. to
12 m
m p
ipe c
ouplin
g
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12 System components for sample gas sampling 10/23-5.10 EN Rev. 10
PFE2 Filter unit
Probe protective case, standard version: Circuit and terminal diagram
-E1
-E2
LN
PE
-X1
12
-X1
56
PE
38
-E3.2
-X1
LN
PE
-X1
-E5.2
-E5.1
LN
PE
17
-T01
11
5V
~
24
V=
1,3
A
-X2
12
LN
PE
45
LN
PE
78
LN
PE
LN
PE
-Y3.1
-Y1.1
-Y2.1
-Y4
LN
PE
15
36
A1
A2
-Y5 -X
2
......
...
-X3
12
34
56
78
91
011
12
13
14
15
16
18
17
14
-E4
-B01
set@
30C
3...1
8x
0,1
4m
m
18
19
32
1
3x1
,5m
m3x
2,5
mm
3x1
,5m
m
3x1
,5m
m
3x1
,5m
m
4x1
,5m
m
20
21
15
16
13
14
12
10
11
91
37
N
4
L
3x1
,5m
m
2x0
,14
mm
2x0
,14
mm
2
x0
,14
mm
2x0
,14
mm
2x
0,1
4m
m
2x
0,1
4m
m
-K013x
1,5
mm
L
11
10
9
PE
N
12
-E3
.1
External Protection Box Junction Box Analyzer Cabinet
Power Supply Heating Sleave Filter Unit,230 or 115 VAC, 50...60 Hz, 250 W,required fusing 6 A,controller required !
Heatin
gS
leeve
Filte
rU
nit
Power Supply Heater Probe Tube,230 VAC, 50...60 Hz, max. 800 W,required fusing 6 A,in case of 115 VAC power supply wire theheating elements -E3.1 and -E3.2 parallel.controller required !
Power Supply Sample Line,230 VAC: < 35 m -> 1~, 35...60 m -> 3~,115 VAC: < 15 m -> 1~, 15...40 m -> 3~,50...60 Hz, 90 W/m,in case of a 3~ sample line connectL2 -> Termination 5, L3 -> Termination 6,required fusing 16 A,controller required !
>>
He
ate
dP
rob
eT
ub
e
Power Supply Frost Protection,230 or 115 VAC, 50...60 Hz, 300 W,required fusing 6 A
Power Supply PTC-Elements andPowerpack -G02 / Heated Solenoid Valvein Sample Outlet,230 or 115 VAC, 50...60 Hz, 250 W,required fusing 6 A
Power Supply Pilot Operation Valve -Y3.1,Cleaning Filter Surface and Probe Tube,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A
Power Supply Pilot Operation Valve -Y1.1,Puls-Instrument Air,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A
Power Supply Pilot Operation Valve -Y2.1,Cleaning Filter,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A
Power Supply Pilot Operation Valve -Y4,Aeration,230 or 115 VAC, 50...60 Hz, 8 Wrequired fusing 1 A
Power Supply Relais -K05/Check Valve -Y5,230 or 115 VAC, 50...60 Hz,required fusing 1 A
Resistance Thermometer PT100,Filter Unit Sample Outlet,3-Wire-Connection
Resistance Thermometer PT100,Sample Line,3-Wire-Connection
Resistance Thermometer PT100,Probe Tube,3-Wire-Connection
Resistance Thermometer PT100,Filter Unit Sample Outlet (Safety Wiring), 3-Wire-Connection
Resistance Thermometer PT100,Sample Line (Safety Wiring),3-Wire-Connection
Resistance Thermometer PT100,Probe Tube (Safety Wiring),3-Wire-Connection
Fro
stP
rote
ctio
n
He
ate
dC
he
ck
Va
lve
21
.10
.20
05
Heate
dS
am
ple
Lin
e
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10/23-5.10 EN Rev. 10 System components for sample gas sampling 13
PFE2 Filter unit
Probe protective case, standard version with coaxial valves: Circuit and terminal diagram
-E1
-E2
LN
PE
-X11
2
-X15
6
L2L3
PE
38
-E3.1-E3.2
-X1
LN
PE
-X1
-E5.2-E5.1
LN
PE
17-X2
12
45
LN
PE
LN
PE
-Y1-Y2
LN
PE9
36
A1A2
-Y5 -X2
......
...
-X31
23
45
67
89
1011
1213
1415
1618
178
-E4
-B01
set @ 30C
1819
32
1
3x1,5 mm
5x2,5 mm
3x1,5 m
m
3x1,5 mm
4x1,5 m
m
2015
1613
147
7
N
4
L1
3x1,5mm
2x0,14mm
2x0,14mm
2x0,14m
m
2x0,14mm
2x0,14m
m
2x0,14m
m
-K05
3x1,5mm
L
1110
9
PE
N
12
LN
-T01 230 V~24 V
=1,3 A
+-
External Protection Box Junction Box Analyzer Cabinet
Power Supply Heating Sleave Filter Unit,230 VAC, 50...60 Hz, 250 W,required fusing 6 A,controller required!
Heating
Sleeve
Filter Unit
Power Supply Heater Probe Tube,230 VAC, 50...60 Hz, max. 800 W,required fusing 6 A,controller required!
Power Supply Sample Line,230 VAC, 50...60 Hz,90 W/m, max. 11 kW / 17 kW, required fusing 16 A / 25 A,controller required!
Heated
Probe Tube
Power Supply Frost Protection,230 VAC, 50...60 Hz, 300 W,required fusing 6 A
Power Supply PTC Elements and Powerpack -G02 / Heated Solenoid Valve in Sample Outlet,230 VAC, 50...60 Hz, 250 W,required fusing 6 A
Power Supply Solenoid Valve -Y1Cleaning Filter Surface and Probe Tube,230 VAC, 50...60 Hz, 30 VArequired fusing 1 A
Power Supply Relay -K05 for Cutoff Valve -Y5,230 VAC, 50...60 Hz,required fusing 1 A
Resistance Thermometer Pt100,Filter Unit Sample Gas Outlet,3-Wire ConnectionResistance Thermometer Pt100,Sample Gas Line,3-Wire ConnectionResistance Thermometer Pt100,Probe Tube,3-Wire ConnectionResistance Thermometer Pt100,Filter Unit Sample Gas Outlet (Safety Wiring),3-Wire ConnectionResistance Thermometer Pt100,Sample Gas Line (Safety Wiring),3-Wire ConnectionResistance Thermometer Pt100,Probe Tube (Safety Wiring),3-Wire Connection
Frost Protection
Heated C
heck Valve
Heated
Sam
ple Line
Power Supply Solenoid Valve -Y2Cleaning Filter,230 VAC, 50...60 Hz, 30 VArequired fusing 1 A
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14 System components for sample gas sampling 10/23-5.10 EN Rev. 10
PFE2 Filter unit
Ordering information
Catalog No. 23028-0- 0 0 Design with protection box, Standard, IP 54 (450 x 450 x 400 mm) 2 with protection box, Standard, IP 54, anti-freeze heating 3 with protection box, Standard, IP 54, ambient temp. max. 65 C 4 with protection box, Basic, IP 54 (270 x 203 x 330 mm) 5 Filter housing and flange (equal FE2) Material SS, filter ceramic < 0.3 m, w/o connectors for back purging A Material SS, coated, filter ceramic < 0.3 m, w/o connectors for back purging B Heating with heating sleeve and insulation (max. 190 C, Pt 100 required) 2 with ring heater, unregulated 3 Controlling and monitoring without 1 with 1 x Pt 100 2 with 2 x Pt 100 3 Back purging unit with test/emergency purge valve (w/o compressed air unit) without 0 with back purging, 1-stage and SS connection adapter 1 with back purging, 2-stage and SS connection adapter 2 without back purging, with test/emerg. purge valve, unheated, without SS connection adapter 3 with back purging, 1-st., with test/emerg. purge valve, heated shut-off valve, SS connection adapter 5 with back purging, 2-st., with test/emerg. purge valve, heated shut-off valve, SS connection adapter 6 with back purging, 2-st., heated shut-of valve, SS connection adapter 7 with back purging, 1-stage via Coax valve, SS connection adapter A with back purging, 2-stage via Coax valves, SS connection adapter B w. back purging, 1-st. via Coax valve, with test/emerg. purge valve, heated shut-off-v., SS connection ad. D w. back purging, 2-st. via Coax valves, with test/emerg. purge valve, heated shut-off v., SS connection ad. E with back purging, 2-st. via Coax valves, heated shut-off valve, SS connection adapter F Power supply 230 V, 5060 Hz 1 120 V, 5060 Hz 2 120 V, 5060 Hz CSA, with AWG wiring 3 Approvals without 0 GOST 1 Gaskets Standard 1 for high corrosive gases 2 Connectors for back-purging at the filter housing (FE2) without 0with 1 Bulkhead unions (at the protection box) metric 1imperial (sample gas outlet in metric only) 2
Catalog No. 23028-0- 0 0
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10/23-5.10 EN Rev. 10 System components for sample gas sampling 15
PFE3 Filter unit
Design The PFE3 filter unit consists of a modified FE2 filter unit with a self-regulating heater. It is installed in a stainless steel protec-tive case. Process gas sampling conditions Pressure
pabs = 50 to 600 kPa Temperature
Max. 200 C Flow rate
30 to 500 l/h, relative to 100 kPa and 0 C Pressure drop
Approx. 0.6 hPa at 100 l/h Dust content
Max. 3 g/m3 (application recommendation) Filter characteristics Filter element
Surface filter Filter fineness
0.3 m Seal integrity
104 hPa l/s Dead volume
280 ml Dimensions
50/20 x 135 mm Heater Type
Self-regulating heater (400 W) Temperature
180 C (ambient temperature 20 C) Temperature alarm
Approx. 150 C Power supply
120 V AC or 230 V AC, 50 to 60 Hz Options Annular heating element (see page 5) Heating sleeve (see page 6)
Materials of gas-conducting parts Casing, flange and connections
Special steel 1.4571 (SAE 316Ti) Seals
FPM
Installation Flange
DN 65, PN 6, form B to DIN 2527; positioning of holes: 45, 135, 225, 315
Mounting
Flange connect or bolt to the probe tube Connection ports Sample gas
Pipe fitting 6 mm Test gas
Bulkhead fitting 6 mm (option) Purge gas
Bulkhead fittings 18 mm (option) Probe tube
G 3/4 in. internal thread Protective case Dimensions
270 x 203 x 330 mm (H x W x D) Material
Special steel 1.4301 (SAE 304) Degree of protection of case
IP54 Weight
Approx. 17 kg incl. FE2 filter unit Ambient temperature
20 to +45 C
-
16 System components for sample gas sampling 10/23-5.10 EN Rev. 10
PFE3 Filter unit
Dimensional drawing, gas connections (dimensions in mm)
58
270
266
130
12
4
80
33
02
00
3x
M2
0x1
,52
xM
12
x1
,5
M20x1,5
Junction
Box
-X1
IP66
Tube,S
S316T
i,6x1
mm
Calib
ration
Gas
Bulk
Head
Unio
n6
mm
Cle
anin
gF
ilter
Surf
ace
and
Pro
be
Tube,
Bulk
Head
Unio
n18
mm
Cle
anin
gF
ilter ,
Bulk
Head
Unio
n18
mm
Tube,C
U15x1
mm
Tube,C
U15x1
mm
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 17
PFE3 Filter unit
Circuit and terminal diagram
-E2
LN
PE
-X1
12
-X1
34
LN
PE
PE
PE
-X1
56
78
91
0
3x2,5
mm
2x0,1
4m
m
-E1.1
-E1.2
-E1.3
-E1.4
set@
140C
11
12
13
2x0,1
4m
m
2x0,2
mm
3x1,5
mm
External Protection Box Junction Box Analyser Cabinet
Power SupplyHeated Aluminium Form Filter Unit,230 or 115 VAC, 50...60 Hz, 250 W,required fusing 6 A
Power Supply Sample Line,230 or 115 VAC, 50...60 Hz,90 W/m, max. 3600 W / 5700 W,required fusing 16 A / 25 A,controller required !
Resistance Thermometer PT100,Filter Unit Sample Outlet,3-Wire-Connection
Resistance Thermometer PT100,Sample Line,3-Wire-Connection
Heate
dS
am
ple
Lin
e
Heate
dA
lum
iniu
mF
orm
sF
ilter
Unit
Temperature Alarm,Surface heated Aluminium Forms
-
18 System components for sample gas sampling 10/23-5.10 EN Rev. 10
PFE3 Filter unit
Ordering information
Catalog No. 23046-0- 0 0 0 0 0 Design with protection box IP54 (330 x 203 x 270 mm) 1 Filter housing and flange in stainless steel Filter unit < 0.3 m (filtration fineness), without purge connectors 4 Filter unit < 0.3 m, coated, without purge connectors 5 Filter unit FE2, < 0.3 m, with purge connectors, 2-stage 6 Filter unit FE2, coated, < 0.3 m, with purge connectors, 2-stage 7 Heating with self regulated heating and temperature alarm (120/230 V AC) 1 with ring heater, unregulated 2 with heated sleeve (max. 190 C, Pt 100 required) 3 Controlling and monitoring without 3 with 1 x Pt 100 (only for heated sleeve) 4 with 2 x Pt 100 (only for heated sleeve) 5 Connectors for back purging (without compressed air unit) without 1 with bulkhead unions for back purging, 1-stage 2 with bulkhead unions for back purging, 2-stage 3 Power supply 230 V AC, 5060 Hz 1 120 V AC, 5060 Hz 2 Test gas / emergency purging valve without 1 with, unheated, bulkhead union for connecting 2
Catalog No. 23046-0- 0 0 0 0 0
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 19
Selection table for probe tube types and probes
Pro
be
tub
e ty
pe
40
SS
1.4
571
(SA
E 3
16Ti
)
Pro
be
tub
e ty
pe
40 W
S
S 1
.457
1 (S
AE
316
Ti)
Pro
be
tub
e ty
pe
40
SS
1.4
571
(SA
E 3
16Ti
) co
ated
Pro
be
tub
e ty
pe
40
SS
1.4
893
Pro
be
tub
e ty
pe
40
silic
on c
arb
ide
Pro
be
tub
e ty
pe
42
SS
hea
ted
Pro
be
tub
e ty
pe
60
wat
er c
oole
d 3
)
Pro
be
tub
e ty
pe
60 R
w
ater
coo
led
3)
Pro
be
tub
e ty
pe
60 S
w
ater
coo
led
3)
Pro
be
syst
em H
w
ater
coo
led
3)
Pro
be
2
par
tly h
eate
d
Pro
be
2
heat
ed
Temperature < 130C < 180C 2) < 300C
180450C 180900C
< 1300C < 1400C
Dust content < 50 mg/m3 < 1000 mg/m3
< 3 g/m3 > 3 g/m3 1) 1) 1) 1) 1)
40100 g/m3 1) 1) 1) 1) 1) 1)< 2000 g/m3 1) 1) 1) 1)
Water vapor dew point
< 65 C > 65 C
Acidic aerosols (acid dew pt. 130 C) Pressure < 2 bar
< 5 bar Technical data see p. 20 p. 20 p. 20 p. 20 p. 20 p. 21 p. 22 p. 22 p. 22 p. 22 p. 23 p. 23 1) Back purging required 2) With regulated heating sleeve (see page 6) 3) See SCK Sampling system for dry gas sampling data sheet (publication no. 10/23-8.81 EN)
Lead-through tube installation
Brickwork with metal sheeting Isolated sheet-metal channel Brickwork
Flow direction of process gas
1 Lead-through tube 2 Mounting flange DN 65, PN 6,
form B to DIN 2573 3 Gasket 4 Welded-on rectangular block 5 Sampling probe flange
Dimensions in mm
Minimum distance xmin of the mounting flange from the wall depending on mounting angle :
10 15 20 25 30 35xmin /mm 133 138 143 147 151 153
1 2 5 3 1 2 5 3
1 2 5 34
-
20 System components for sample gas sampling 10/23-5.10 EN Rev. 10
Type 40, Type 40 W Probe tubes
Use For sampling hot dust-containing gases in conjunction with the FE2/PFE2 filter unit (see page 3 or page 7) Process gas sampling conditions Pressure pabs = 50 to 500 kPa (0.5 to 5 bar) Temperature
Probe tube version: Max. temperature:SS 1.4571 (SAE 316Ti) 450 C SS 1.4571 (SAE 316Ti) coated 180 C SS 1.4893 900 C SS 1.4571 (SAE 316Ti) Type 40 W 300 C Silicon carbide (max. length 1000 mm) 1300 C
Flow rate Max. 300 l/h Pressure drop Approx. 10 hPa at 30 to 90 l/h Dust content
Max. 3 g/m3 (application recommendation); max. 40 g/m3 with purge-back device in conjunction with FE2/PFE2 filter unit (not for coated probe tube)
Installation G 3/4 in. external thread Mounting angle
Any; 8 to 90 downwards from the horizontal is recom-mended. It is imperative to install the silicon carbide probe tube vertically.
Dimensional drawing (dimensions in mm)
Ordering information Catalog No. 23036-0- 0 0 0 0 0 0 0 0 0 0
Version Stainless steel (1.4571), up to 500 C 1 Stainless steel (1.4571), coated, up to 180 C 2 Silicon carbide up to 1300 C, max. 1000 mm 4 Stainless steel (1.4893), up to 900C 5 Stainless steel (1.4571), up to 300 C, heated (Type 40 W for cement) 6 Nominal length 500 mm 1 1000 mm 2 1500 mm 3 2000 mm 4 2500 mm 5 3500 mm (only for heated version) 6 4000 mm (only for heated version) 7 4500 mm (only for heated version) 8
Catalog No. 23036-0- 0 0 0 0 0 0 0 0 0 0
G3/4
G3/4
G3/4
L1
L1
L1
16
21,4
12,6
16
,8
15
23
34
16
16105
17,2
Silicon-Carbide (max. 1300 C)
Special Steel Material No. 1.4571 (max. 450 C)
Special Steel Material No. 1.4893 (max. 900 C)
SiC Protective Tube
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 21
Type 42 Probe tube (heated)
Use Low gas temperature High moisture content in gas Corrosive components in the process gas Typical places of use are: Sampling points in wet desulphurization plants
(crude gas, clean gas, part-cleaned clean gas) Waste incineration plants Auxiliary boilers and stack emission measurements Process gas sampling conditions Pressure
pabs = 200 kPa (2 bar) Temperature
< 200 C Flow rate
Max. 250 l/h Flow velocity
Max. 12 m/s (> 1000 mm max. 7 m/s) Dust content
Max. 3 g/m3 (application recommendation); max. 40 g/m3 with purge-back device in conjunction with FE2/PFE2 filter unit (see page 3 or page 7)
T90 time
Approx. 0.4 s at 250 l/h
Probe tube heater Heat output
Nominal length 1000 mm: 2 x 200 W Nominal length 1500 mm: 2 x 300 W Nominal length 2000 mm: 2 x 400 W
Nominal voltage
120 V AC or 230 V AC, 50 to 60 Hz Control
Control temperature max. 200 C Temperature sensor
Pt 100 Ordering information
Catalog No.Length 1000 mm 23041-4-8018392Length 1500 mm 23041-4-8018393Length 2000 mm 23041-4-8018394
Dimensional drawing (dimensions in mm) and terminal diagram
12345
160
40
Pt100
1000/1500/2000 mm
130
17
120 6 87 9
M20
21
(mm)
(W) 600400
1000 1500
800
2000
(kg) 128 10 90
25
x1,5
40
x2
Line 115 V Terminals 2+3/4+5
Heate
r
Temperature ControllerConnection
Line Sensor
Bridge:Line 230 V Terminals 3+4
Length
Wattage
Weight
-
22 System components for sample gas sampling 10/23-5.10 EN Rev. 10
Type 60 Probe tube (cement flue gas probe)
Use For sampling hot cement flue gas with high dust content for CO, CO2, NO and SO2 analysis in dry cement production process (e.g. recuperator furnaces, furnaces with grate coolers), at rotary kiln inlet and/or after precalcination. Process gas sampling conditions Pressure
pabs = max. 200 kPa (2 bar) Temperature
Probe tube length: Max. temperature: 3500 mm 1200 C 3000 mm 1250 C 2500 mm 1300 C 2000 mm 1350 C 1500 mm 1400 C
Flow rate
Max. 250 l/h Dust content
Max. 2000 g/m3 with periodical compressed air cleaning in conjunction with FE2 filter unit (see page 3)
Dead time (Tt) for length = 3500 mm
Approx. 40 s at 60 l/h, approx. 9 s at 250 l/h 90% time (T90) for length = 3500 mm
Approx. 82 s at 60 l/h, approx. 17 s at 250 l/h Pressure drop
Approx. 10 hPa Materials of gas-conducting parts Special steel 1.4541 (SAE 321) Mounting A flanged probe connector (internal diameter 200 mm) should be installed by the customer. The mounting flange is essential for installing the probe tube. The connections should be aligned according to the local situation.
Cooling water supply Quality
Drinking water quality with approx. 30 % anti-freeze if required
Outlet temperature
Min. 50 C (or > dew point of the cement flue gas), max. 85 C
Pressure
pabs = max. 400 kPa (4 bar) Quantity circulated
Approx. 3 m3/h (closed system) Type 60 S Probe tube Model with reinforced protection tube and flange DN 150, PN 16 Ordering information
Catalog No.Length 1500 mm 23038-4-0856831Length 2000 mm 23038-4-0856832Length 2500 mm 23038-4-0856833Length 3000 mm 23038-4-0856834Length 3500 mm 23038-4-0856835Length 1500 mm, reinforced protection tube 23038-4-8018478Length 2000 mm, reinforced protection tube 23038-4-8018479Length 2500 mm, reinforced protection tube 23038-4-8018480Length 3000 mm, reinforced protection tube 23038-4-8018481Length 3500 mm, reinforced protection tube 23038-4-8018482Type 60 S, length 1500 mm 23038-4-0730642Type 60 S, length 2000 mm 23038-4-0730643Type 60 S, length 2500 mm 23038-4-0730644Type 60 S, length 3000 mm 23038-4-0730645Type 60 S, length 3500 mm 23038-4-0730646Type H, length 1500 mm 23020-4-0730656Type H, length 2000 mm 23020-4-0730647Type H, length 2500 mm 23020-4-0730648Type H, length 3000 mm 23020-4-0730649Type H, length 3500 mm 23020-4-0730650
Dimensional drawing (dimensions in mm)
1 Sample gas inlet ports
2 Thickened shank of probe tube
3 Cooling water connections
L1 Probe tube length L2 Length of
thickened shank: 800 mm for L1 2000 mm 1300 mm for L1 2500 mm
L3 200 mm with reinforced protection tube L1
L2
90
35
A
A
~60
3
3
1 2
~70
60,
3
89
L3
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 23
Probe 2
Use Wherever large volumes of gas are sampled, gas pressure is raised and there is a high moisture or dust content in the gas. Process gas sampling conditions Pressure
pabs = max. 400 kPa (4 bar) Temperature
Max. 450 C (probe tube partly heated), max. 130 C (probe tube heated
Flow rate
Max. 2000 l/h Dust content
Max. 20 g/m3 (application recommendation), max. 100 g/m3 with purging
Purging pressure
Max. 600 kPa (6 bar) Heating temperature of inlet filter
200 C (at process gas temperature of 20 C) 90% time (T90)
< 2 s at 250 l/h Filter fineness
0.3 m Material of gas-conducting parts Support tube, heating rod, connecting pipe
Special steel 1.4571 (SAE 316Ti) Inlet filter
Aluminum oxide Seals
Ceramic fiber Flange
Special steel 1.4581 Mounting Flange
DN 65, PN 6, form B, to DIN 2573 position of holes: 45, 135, 225, 315
Mounting angle
Any; 10 to 35 downwards from the horizontal recommend-ed (take direction of flow into account), see dim. drawing
Sample gas outlet
G 1/4 in. internal thread Test gas/purge air inlet
G 3/8 in. internal thread
Probe tube heating Heat output (unregulated)
Nominal length 1200 mm: 650 W, partially heated (for heating of the wall bushing): 255 W
Nominal voltage
230 V AC, 50 to 60 Hz (120 V AC on inquiry) Electrical connection
Silicone cable, 3 x 1.5 mm2, length 1000 mm Protective case (option) Dimensions
270 x 203 x 330 mm (H x W x D) Material
Special steel 1.4301 (SAE 304) Degree of protection of case
IP54 Weight
Approx. 7 kg Ambient temperature
20 to +45 C Dimensional drawing (dimensions in mm)
1 Mounting for the inlet filter 2 Inlet filter (inner filter) with internal heating rod 3 Gas sampling tube 4 Wall tube with inlet flange 5 Sample gas outlet or test gas/purge air inlet Ordering information
Catalog No.1200 mm, 230 V, 50/60 Hz, 650 W 23022-4-07683011200 mm, 230 V, 50/60 Hz, 255 W, part. heat. 23022-4-0768305Prot. box, insulat., IP54, (330x203x270 mm) 23022-4-0730719
180
650
12
-
24 System components for sample gas sampling 10/23-5.10 EN Rev. 10
Probe 11
Use Use in interior air, garage and tunnel monitoring, including corrosive atmospheres. The materials used ensure that with the gases normally occurring no adsorption occurs. Technical data Sampling pressure
Atmospheric pressure Gas temperature
25 to +50 C, dry Sample gas flow rate
Max. 70 l/h Dust content
Max. 1 mg/m3 Pressure drop with new filter
10 hPa (mbar) at 70 l/h Service life of filter (estimated)
d (days) = filter constant (2500) flow rate (l/h) x dust concentration (mg/m3)
Sample gas connection port
Bolted connection for flexible pipe with internal diameter 4 mm and external diameter 7 mm
Materials
Polycarbonate (probe head), aluminum oxide (filter) Transport and storage temperature
25 to +70 C Mounting
On wall or suspended from ceiling
Dimensional drawing (dimensions in mm)
Ordering information
Catalog No.Room air probe 11 23021-4-0859585
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 25
Ceramic filter
Use For filtering dust from gases in the gas conditioning systems of analyzer systems when the gas sampling probe does not have a filter. The ceramic filter is positioned upstream the other devices in the sample gas conditioning chain. The ceramic filter can be heated with the annular heating element if condensation from the sample gas is likely. Technical data Flow rate (air)
Max. 300 l/h Gas pressure
pabs = 20 kPa to 1.7 MPa (0.2 to 17 bar) at 20 C filter temperature, max. 200 kPa (2 bar) at 180 C
Pressure drop
0.1 to 0.85 hPa at 30 to 250 l/h (air) Dynamic characteristics at
Flow rate (air) 30 l/h 60 l/h 90 l/h Dead time Tt 3.7 s 2.3 s 1.7 s 90% time T90 11.5 s 5.5 s 3.9 s
Filter fineness 0.3 m
Construction, mounting Materials of gas-conducting parts
Housing: steel, St 37 K or special steel 1.4571 (SAE 316Ti); filter: aluminum oxide; seals: FPM, Cu, Al2O3 fiber
Gas connection ports G 1/4 in. internal thread or pipe connectors for pipe of internal diameter 4 mm
Filter surface
Approx. 212 cm2 Weight
Approx. 2.1 kg Filter heating
Annular heating element, see page 5 Mounting
On wall with angle bracket
Dimensional drawing (dimensions in mm)
Ordering information
Catalog No.Ceramic filter, steel version 23031-5-8018177Ceramic filter, stainless steel version 23031-5-8018178
incl
. T-h
andl
e (n
ot s
how
n)
-
26 System components for sample gas sampling 10/23-5.10 EN Rev. 10
Process pressure reducers
Use If the pressure of the process gas is too high for the analyzer, a pressure reducer is required to lower the pressure. The type of pressure reducer used is determined by the properties of the process gas and the required sample gas pressure.
Technical data
Casing: brass Casing: brass Casing: special steel Casing: special steel
Construction Single-stage with one manometer (outlet)
Single-stage with two manometers (inlet /outlet)
Single-stage without manometer
Single-stage with two manometers (inlet /outlet)
Inlet pressure Max. 1.5 MPa (15 bar) Max. 3.5 MPa (35 bar) Max. 3.5 MPa (35 bar) Max. 3.5 MPa (35 bar)
Outlet pressure (adjustable)
0.8 to 10 kPa (8 to 100 mbar)
10 to 40 kPa (0.1 to 0.4 bar)
10 to 70 kPa(0.1 to 0.7 bar)
10 to 70 kPa (0.1 to 0.7 bar)
Safety valve set to
50 kPa (0.5 bar)
80 kPa (0.8 bar)
80 kPa (0.8 bar)
Manometer display inlet pressure
0 to 4 MPa (0 to 40 bar)
0 to 4 MPa (0 to 40 bar)
Manometer display outlet pressure
0 to 250 hPa (0 to 250 mbar)
0 to 60 kPa (0 to 0.6 bar)
100 to +150 kPa (1 to +1.5 bar)
Flow rate 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h 25 to 250 l/h
Material diaphragm Buna rubber Buna rubber Special steel Special steel
Material gasket Buna rubber Buna rubber EPDM EPDM
Material housing Brass Special steel; gas-conducting parts: brass
Special steel Special steel
Weight Approx. 1.25 kg Approx. 2.65 kg Approx. 2.35 kg Approx. 2.35 kg
Gas temperature and ambient temperature
Max. 50 C Max. 50 C Max. 50 C Max. 50 C
Catalog No. 23035-5-5864958 23035-5-5864951 23422-4-0730699 23422-4-0730700
Supplied: Pressure reducer with angle bracket
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 27
Process pressure reducers
Dimensional drawings (dimensions in mm) Pressure reducer single-stage with one manometer (outlet)(Catalog No. 23035-5-5864958)
Pressure reducer single-stage without manometer(Catalog No. 23422-4-0730699)
Pressure reducer single-stage with two manometers (inlet/outlet) (Catalog No. 23035-5-5864951)
Pressure reducer single-stage with two manometers (inlet/outlet) (Catalog No. 23422-4-0730700)
79
105
4
GasTech
approx. 94(depending on handwheel position)
approx. 30 (variable)
118
4
GasTech148
approx. 94(depending on handwheel position)
approx. 30 (variable)
N
PTF
N
PTF
N
PTF
N
PTF
NPTF
-
28 System components for sample gas sampling 10/23-5.10 EN Rev. 10
Heated sample gas lines
CGWB 13 Heated sample gas line
Parallel strip heater (holding temperature max. 200 C) Pt 100 resistance thermometer for regulation Self-regulating anti-frost heater (max. 30 C) Self-regulating heater (option, holding temp. max. 100 C) TBL 01-S Heated sample gas line
Fixed resistor heat. conductor (holding temp. max. 200 C) Pt 100 resistance thermometer for regulation Self-regulating heater (option, holding temp. max. 100 C) TBL 01-C Heated sample gas line
Self-regulating heater (holding temp. max. 100/120 C) Integral pipe-end connectors for cement analysis systems TBL 01-E Heated sample gas line
Competitive version Pipe ends with polyamide hard caps
Selection table for heated sample gas lines
CGWB 13 TBL 01-S TBL 01-C TBL 01-E
Heater Self-regulating strip heater (30 C) x
Self-regulating strip heater (100 C) x x x
Self-regulating strip heater (120 C) x
Fixed resistor heat. cond. (200 C) x x
Parallel strip heater (200 C) x
Outer covering Polyvinyl chloride (PVC) Polyamide (PA) Metal or PVC Polyamide (PA)Options Line can be shortened x x 1) / 2) x
Small bending radius x x x
Gas connections Various options Various options Various options PTFE
Electrical connections Heater and Pt 100 fixed Heater and Pt 100 fixed Heater and Pt 100 fixed Heater and Pt 100 fixed
Maximum line length 130 m 100 m 70 m 40 m
Applications CO, O2, CO2 Anti-frost heater
CO, O2, CO2 Holding temp. 100 C Holding temp. 100 C
SO2, NOx, CnHm Holding temp. 200 C Holding temp. 200 C Holding temp. 200 C
Cement analysis systems Holding temp. 120 C Technical data see page 30 see page 33 see page 33 see page 33
1) Version with self-regulating strip heater 2) Version with fixed resistor heating conductor
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 29
Heated sample gas lines
Integral pipe-end connectors Flange Silicone cap
Metal cap POM cap and shrunk-on hose
Hard cap
-
30 System components for sample gas sampling 10/23-5.10 EN Rev. 10
CGWB 13 Heated sample gas line
Technical data
Frost protected line Self-regulating strip heater Regulated parallel strip heater
Outer covering PVC PVC PVC
Medium-carrying pipe PTFE PTFE PTFE
Integral pipe-end connectors Various options (see ordering information, page 32)
Various options (see ordering information, page 32)
Various options (see ordering information, page 32)
Heater self-regulating strip heater self-regulating strip heater CPD heating element, regulated
Power supply 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz
Heat output 16 W/m 30 W/m 60 W/m
Current consumption Making/holding current = 65/25 mA
0.15 A/m 0.3 A/m
Holding temperature see diagram see diagram 200 C
Ambient temperature 30 to +60 C 30 to +60 C 30 to +60 C
Outer diameter 30 mm 43 mm 40 mm
Flexible sample gas pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm 6 x 4 x 1 mm or 8 x 6 x 1 mm
Maximum line length 130 m 90 m 60 m
Line duct M42 M42 M42
Minimum bending radius 300 mm 300 mm 300 mm
Weight Approx. 1 kg/m Approx. 1 kg/m Approx. 1 kg/m
Connect. lead for heater (fixed) 3 x 2.5 mm2; length 5 m 3 x 2.5 mm2; length 5 m 3 x 2.5 mm2; length 5 m
Connect. lead for Pt 100 (fixed) LIYCI 2 x 0.14 mm2; length 5 m
Holding temperature diagrams
50
40
30
20
- 30 - 20 - 10 + 10 + 20 + 30 + 400
Frost protected line, 6 x 4 x 1 mm PTFE, 16 W/m, self-regulating
Me
diu
mp
ipe
tem
pe
ratu
reC
Ambient temperature C
100
90
80
70
- 30 - 20 - 10 + 10 + 20 + 30 + 400
Ambient temperature C
Mediu
mpip
ete
mpera
ture
C
Self-regulating strip heater, 6 x 4 x 1 mm PTFE, 30 W/m
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 31
CGWB 13 Heated sample gas line
Dimensional drawings (dimensions in mm) CGWB 13 Self-regulating strip heater CGWB 13 Regulated parallel strip heater
42
300
PO
Mcap
Shrinkin
ghose
Sam
ple
take-o
ffsid
eA
naly
zer
sid
e
Pow
er
Supply
Cable
3x
1.5
...2
.5m
m
46
46
300
Length
by
custo
mer
sre
quest
max.le
ngth
dependin
gon
MC
B
Pro
cess
tube
overh
ang,
SS
-nip
ple
6x1
or
8x1
mm
46
42
63
49
25
54
30
0
Le
ng
thb
ycu
sto
me
rs
req
ue
st
ma
x.
len
gth
de
pe
nd
ing
on
MC
Bo
rsw
itch
ing
loa
do
fth
eco
ntr
olle
rre
sp
ective
ly
PO
Mca
p
Sh
rin
kin
gh
ose
Sa
mp
leta
ke
-off
sid
eA
na
lyze
rsid
e
Re
pla
ca
ble
tub
en
ipp
le,
31
6ss,
6x1
or
8x1
mm
Pt1
00
Ca
ble
2x
0.1
4m
m
Po
we
rS
up
ply
Ca
ble
3x
1.5
...2
.5m
m
-
32 System components for sample gas sampling 10/23-5.10 EN Rev. 10
CGWB 13 Heated sample gas line
Ordering information
Catalog No. 23281-0- 0 0 0 0 0 0 0 Version Parallel strip heater 60 W/m, line can be shortened, regulated (Pt 100), 200 C 2 Self-regulating 16 W/m, 30 C (antifreeze) 3 Self-regulating 30 W/m, 100 C 7 Integral pipe-end connectors Probe: metal cap for PFE2/3 analysis: plastic cap with shrunk-on hose 2 Probe: metal cap for PFE2/3 analysis: flange 3 Both sides with POM plastic cap (for self-regulated versions only) 4 Probe: PTFE cap for PFE2/3 in conf. set analysis: POM plastic cap 5 Probe: metal cap for PFE2/3 in conf. set analysis: plastic cap with shrunk-on hose 6 Gas conducting line PTFE tube 6x4x1 mm 1 PTFE tube 8x6x1 mm 2 Power supply 230 V, 50 to 60 Hz 1 120 V, 50 to 60 Hz 2 Controlling and monitoring without Pt 100 (for self-regulated versions only) 0 with 1 x Pt 100 (fixed built-in) 1
Catalog No. 23281-0- 0 0 0 0 0 0 0
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 33
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Technical data
TBL 01-S Self-regulating strip heater TBL 01-S Fixed resistor heating conductor
Outer covering Polyamide corrugated tubing Polyamide corrugated tubing
Medium-carrying pipe PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
Test gas pipe (unheated, option) PTFE pipe 6 x 4 x 1 mm (500 mm protruding) PTFE pipe 6 x 4 x 1 mm (500 mm protruding)
Integral pipe end connectors Probe: metal cap, analyzer: flange or hard caps on both sides (pipe protruding 300 mm) or silicone caps on both sides (probe: 6/4 stainless steel connections, analyzer: pipe protruding 300 mm) or PTFE caps with 6/4 stainless steel connections on both sides, test gas pipe protruding 500 mm on both sides
Power supply 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz
Heat output 38 W/m 90 W/m
Holding temperature see diagram on page 30 200 C
Ambient temperature 30 to +60 C 30 to +60 C
Outer diameter 43 mm 43 mm
Maximum line length 100 m 40 m
Line duct M48 M48
Minimum bending radius 200 mm 200 mm
Weight Approx. 1 kg/m Approx. 1 kg/m
Electrical connection for heater and Pt 100 (fixed)
3 x 2.5 mm2, length 5 m 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
TBL 01-C Self-regulating strip heater TBL 01-E Fixed resistor heating conductor
Outer covering Metal corrugated tubing (for ACK) or PVC outer covering (for ACMP, ACX)
Polyamide corrugated tubing
Medium-carrying pipe PTFE pipe 6 x 4 x 1 mm PTFE pipe 6 x 4 x 1 mm or 8 x 6 x 1 mm
Integral pipe end connectors Probe: metal cap analyzer: silicone cap (mandatory for ACK) or POM plastic caps on both sides (mandatory for ACMP, ACX) or probe: PTFE cap analyzer: POM plastic cap (mandatory for ACMP, ACX 120C)
Polyamide hard caps
Power supply 230 V or 120 V, 50 to 60 Hz 230 V or 120 V, 50 to 60 Hz
Heat output 30 W/m or 47 W/m 90 W/m
Holding temperature 100 C or 120 C 200 C
Ambient temperature 30 to +60 C 30 to +60 C
Outer diameter 43 mm 43 mm
Maximum line length 70 m 40 m
Line duct M48 M48
Minimum bending radius 200 mm 200 mm
Weight Approx. 1 kg/m Approx. 1 kg/m
Electrical connection for heater and Pt 100 (fixed)
3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m 3 x 2.5 mm2 or 2 x 0.14 mm2, length 5 m
-
34 System components for sample gas sampling 10/23-5.10 EN Rev. 10
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Dimensional drawings (dimensions in mm) TBL 01-S, pipe end connectors with hard caps TBL 01-S, pipe end connectors with flange and metal cap
42
35
0
30
03
00
50
Pro
ce
ss
tub
eo
ve
rha
ng
Sa
mp
leta
ke
-off
sid
eA
na
lyze
rsid
e
PA
co
rru
ga
ted
ho
se
Le
ng
thb
ycu
sto
me
rs
req
ue
st
ma
x.
len
gth
de
pe
nd
ing
on
MC
B
Po
we
rsu
pp
lyC
ab
le3
x1
.5..
.2.5
mm
Ha
rdca
pH
ard
ca
p
8
49
681
42
50
60
56
25
350
42
81
24
25
49
54
63
6
mm
Analy
zer
sid
e
PA
corr
ugate
dhose
Length
by
custo
mer
sre
quest
max.le
ngth
dependin
gon
MC
Bor
sw
itchin
glo
ad
ofth
econtr
olle
rre
spectively
Pow
er
supply
Cable
3x
1.5
...2
.5m
m
Pt1
00
Cable
2x
0.1
4m
m
Repla
cable
tube
nip
ple
,316ss,6x1
or
8x1
mm
Sam
ple
take-o
ffsid
e
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 35
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Dimensional drawings (dimensions in mm) TBL 01-S, pipe end connectors with metal caps for ACF TBL 01-E
350
42
81
24
25
49
54
63
Analy
zer
sid
e
PA
corr
ugate
dhose
Length
by
custo
mer
sre
quest
max.le
ngth
dependin
gon
MC
Bor
sw
itchin
glo
ad
ofth
econtr
olle
rre
spectively
Pow
er
supply
Cable
3x
1.5
...2
.5m
m
Pt1
00
Cable
2x
0.1
4m
m
Repla
ceable
tube
nip
ple
,316ss,8x1
mm
Sam
ple
take-o
ffsid
e
30
03
00
50
64
2
50
60
56
6
mm
42
Sa
mp
leta
ke
-off
sid
eA
na
lyze
rsid
e
Le
ng
thb
ycu
sto
me
rs
req
ue
st
ma
x.
len
gth
de
pe
nd
ing
on
MC
Bo
rsw
itch
ing
loa
do
fth
eco
ntr
olle
rre
sp
ective
ly
Ha
rdca
p
Po
we
rcu
pp
lyC
ab
le3
x1
.5..
.2.5
mm
Pt1
00
Ca
ble
2x
0.1
4m
m
2x
M1
6C
ab
leG
lan
d
Pro
ce
ss
tub
eo
ve
rha
ng
PA
co
rru
ga
ted
ho
se
Ha
rdca
p
Pro
ce
ss
tub
eo
ve
rha
ng
-
36 System components for sample gas sampling 10/23-5.10 EN Rev. 10
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Dimensional drawings (dimensions in mm) TBL 01-C, pipe end connectors for ACK TBL 01-C, pipe end connectors for ACMP and ACX
30
0
51
45
49
81
63
54
25
Sa
mp
leta
ke
-off
sid
eA
na
lyze
rsid
e
Me
tall
co
rru
ga
ted
ho
se
Le
ng
thb
ycu
sto
me
rs
req
ue
st
ma
x.
len
gth
de
pe
nd
ing
on
MC
Bo
rsw
itch
ing
loa
do
fth
eco
ntr
olle
rre
sp
ective
ly
Pro
ce
ss
tub
eo
ve
rha
ng
Sili
co
ne
ca
p
Pt1
00
Ca
ble
2x
0,1
4m
m
Po
we
rsu
pp
lyC
ab
le3
x1
,5..
.2,5
mm
Re
pla
ca
ble
tub
en
ipp
le,
31
6ss,
6x1
mm
42
300
46
46
300
PV
CJacket
PO
Mcap
Shrinkin
ghose
Sam
ple
take-o
ffsid
eA
naly
zer
sid
e
Pow
er
Supply
Cable
3x
1.5
...2
.5m
m
Length
by
custo
mer
sre
quest
max.le
ngth
dependin
gon
MC
B
Pro
cess
tube
overh
ang
Pt1
00
Cable
2x
0.1
4m
m
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 37
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
TBL 01-S Ordering information
Catalog No. 23283-0- 0 0 0 0 0 0 Version Fixed resistor heating strip, 90 W/m, holding temperature 200 C (for ACX) 1 Self-regulated heating strip, 38 W/m, holding temperature 100 C 2 Fixed resistor heating strip 90 W/m, holding temperature 200 C (for ACF) 4 Self-regulated heating strip, 38 W/m, holding temperature 100 C (for SCK) 6 Gas conducting line with PTFE tube 6x4x1 mm 1 with PTFE tube 8x6x1 mm (ACF) 3 with PTFE-tube 6x4x1 mm incl. an additional unheated PTFE tube for test gas 6x4x1 mm (500 mm protruding)
4
with PTFE-tube 8x6x1 mm incl. an additional unheated PTFE tube for test gas 6x4x1 mm (500 mm protruding, ACF)
5
Material of sheathing with plastic hose of PA (outside and indoors installation) 1 Connections Metal caps w. 6/4 SS connectors on both sides (ACF) A Probe: metal cap analyzer: flange, 6/4 SS connectors on both sides B Plastic hard caps on both sides (tube 300 mm protruding, self-regulated only) C Silicone caps both sidesprobe 6/4 SS conn.analyzer: tube 300 mm protruding (SCK) D PTFE caps with 6/4 SS connectors on both sides (ACF) E PTFE caps with 6/4 SS connectors on both sides for sample gas and PTFE tube for test gas 500 mm protruding on both sides (ACF)
F
Controlling and monitoring without Pt 100 (self-regulated version only) 0 with 1 x Pt 100 1 with 2 x Pt 100 2 Power supply 230 V, 50 to 60 Hz, for self-regulated heating strip (for SCK, not for ACF) 1 120 V, 50 to 60 Hz, for self-regulated heating strip (for SCK, not for ACF) 2 230 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m 3 120 V, 50 to 60 Hz, for fixed resistor heating conductor 90 W/m 4 230 V, 50 to 60 Hz, for fixed resistor heating cond. 90 W/m (ACX, ACF, 35 m) 5 120 V, 50 to 60 Hz, for fixed resistor heating cond. 90 W/m (ACX, ACF, 15 m) 6 400 V/230 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACX, ACF, 3560 m) 7 208 V/120 V, 50 to 60 Hz, for fixed res. heat. cond. 90 W/m (ACX, ACF, 1540 m) 8 120 V, 50 to 60 Hz, self-regulated heating strip (for SCK with AWG wiring) 9
Catalog No. 23283-0- 0 0 0 0 0 0
-
38 System components for sample gas sampling 10/23-5.10 EN Rev. 10
TBL 01-S, TBL 01-C, TBL 01-E Heated sample gas lines
Additional ordering information TBL 01-S
BA No.Fixed resistor heating strip 90 W/m, 6x4x1 mm, length m 301Fixed resistor heating strip 90 W/m, 8x6x1 mm, length m 303Self-regulated heating strip 38 W/m, 6x4x1 mm, length m 304Self-regulated heating strip 38 W/m, 6x4x1 mm, length m 307Self-regulated heating strip 38 W/m, 8x6x1 mm, length m 309Fixed res. heat. strip, PTFE tube 6x4x1 mm incl. add. unheated PFTE tube for test g. 6x4x1 mm (500 mm protruding), l. m 311Fixed res. heat. strip, PTFE tube 8x6x1 mm incl. add. unheated PFTE tube for test g. 6x4x1 mm (500 mm protruding), l. m 313Fixed res. heat. strip 90W/m, 400V/230V, 5060 Hz, (ACF, line length 3560m) with PTFE tube 8x6x1 mm, length m 315Fixed res. heat. strip 90W/m, 208V/120V, 5060 Hz, (ACF, line length 1540m) with PTFE tube 8x6x1 mm, length m 317 TBL 01-C Ordering information
Catalog No. 23285-0- 0 0 0 0 0 0 Design Self-regulating strip heater, 30 W/m, 100 C (ACK) 2 Self-regulating strip heater, 30 W/m, 100 C (ACMP, ACX coal bin) 3 Self-regulating strip heater, 47 W/m, 120 C (ACMP, ACX pre-heater) 4 Gas conducting line with PTFE tube 6x4x1 mm 1 Material of sheathing with metal corrugated tubing for ACK (outdoor and indoor installation) 1 with PVC sheathing for ACMP, ACX (outdoor and indoor installation) 2 Connections Probe: metal cap, analyzer: silicone cap (mandatory for ACK) + shortening kit 1 POM plastic caps on both sides (mandatory for ACMP, ACX) + shortening kit 2 Probe: PTFE caps, analyzer: POM caps (mand. for ACMP, ACX 120C) + shorten. kit 3 Control /monitoring with 1 x Pt 100 1 Power supply 230 V, 50 to 60 Hz 1 120 V, 50 to 60 Hz 2
Catalog No. 23285-0- 0 0 0 0 0 0 TBL 01-E Ordering information
Catalog No. Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 230 V 23284-4-0730695Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 230 V 23284-4-0730696Fixed resistor heating conductor 90 W/m, PTFE 6x4x1, PA caps, 120 V 23284-4-0730697Fixed resistor heating conductor 90 W/m, PTFE 8x6x1, PA caps, 120 V 23284-4-0730698
-
10/23-5.10 EN Rev. 10 System components for sample gas sampling 39
Electronic temperature controller and switching relay
Temperature controller Control range
200 to +850 C
Measurement input Pt 100
Outputs 2 x relay 3 A, 250 V AC
Power supply 110 to 240 V AC +10/15 %, 48 to 63 Hz
Dimensions 48 x 48 mm, C-rail housing
Weight 140 g
Switching relay Load voltage
Urms = 24 to 265 V
Max. load current Irms = 30 A (ambient temperature = 25 C)
Weight 200 g
Ordering information
Catalog No.Temperature controller
parameters not set 23345-5-8328907parameters set for filter unit 23345-5-8328907Pparameters set for sample gas line 23345-5-8328907Lparameters set for self-regulating heater for ACMP, ACX
23345-5-8328907C
Switching relay 23345-5-8328731
Connection diagram
L1 N 342 343 341 142 143
83242 243 11280 111 11381
GN
D
++
0/12V230V/3A
/3A230V
110.
..240
VA
C-1
5/+
10%
48...
63 H
z
4+ 3-
1 2
M2A
max.max.
L
L
N
Last
Logi
cO
utp
uts
Bin
ary
Out
put
2
Bin
ary
Out
put
1
not
used
Alarm 1Temperature
use coupling relayFor load current > 2 A
Alarm 2Limiter
-
Contact us
10/2
35.
10 E
N R
ev. 1
0 08
.201
3
ABB Limited Process Automation Oldends Lane GL10 3TA Stonehouse Gloucestershire, United Kingdom Phone: +44 1 453 826661 Fax: +44 1 453 829671 ABB Pte. Ltd. Process Automation 2 Ayer Rajah Crescent 139935 Singapore, Singapore Phone: +65 6773 5961 Fax: +65 6778 0222 ABB Engineering Ltd. Process Automation 10 Jiuxianqiao Lu 100015 Beijing, China Phone: +86 10 84566688 Ext. 6217 Fax: +86 10 84567650 ABB Inc. Process Automation 3700 W Sam Houston Parkway South, Suite 600, Houston, TX 77042, USA Phone: +1 713 587 8000 www.abb.com/analytical
ABB Australia Pty Limited Process Automation Bapaume Road 2170 Moorebank New South Wales, Australia Phone: +61 2 9821 0968 Fax: +61 2 9400 7050 ABB Ltd. Process Automation 14 Mathura Road 121003 Faridabad, Haryana, India Phone: +91 129 2279627 Fax: +91 129 2279692 ABB Automation GmbH Process Automation Stierstaedter Strasse 5 60488 Frankfurt am Main, Germany Fax: +49 69 79304566 Email: [email protected]
Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2013 ABB All rights reserved
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