Download - AkzoNobel TAS2009Issue1 Tcm52-30799
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Volume 56, NO. 1, 2009
Casco Adhesives
MM Sstmhoz
Swdwood
Haus-Konzt
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 2
In m rious ditoria in mid-2008 I hos to
tak about using th stratg ou ha and fous-
ing on th targts rathr than th toos.
I bi this is sti aid but I mad a big mistak.
I said it ookd ik th robms in th Amrian
onom woud ha ss of an infun on thrst of th word than xtd. That was wrong.
Toda w know what an normous infun on
th word onom th robms in th US
ratd. Th worst thing is that w do not know
how or whn th wi nd.
At th nd of 2008 w ft ford, for th first
tim in our 80-ar histor as a oman, to mak
substantia rdutions, -10%, in th workfor.
This mans that w wi b 100 rsons fwr
than a ar ago. Howr, w do not want to gi
ou ss sri or fwr nw adhsis sstms.
W wi ahi this b rorganizing and thrb
bttr utiis th rsours w ha.
How an w rdu our osts substantia
and k u th good sri that ou, our us-
tomrs, xt from us? It was rtain a major
hang rduing osts whi nsuring that
w wi not disaoint ou.
On sim masur w oud tak, that
woud not ha an immdiat ngati fft on
our oman, woud b to rdu ong-trm
R&D. Howr, w ar in a situation whr thr
is a dmand for ow missions from formad-
hd-basd roduts. This mans that w, in
som ass, ar ford to ra od rodutswith nw formadhd-fr ons. Nw roduts
shoud rfrab b basd on rnwab raw
matrias and th osts shoud not b highr than
toda. This is a hang and our rait. Thr-
for w didd that w oud not sto a our
intrsting R&D rogramms. I was r asd
at our ast R&D mting to s that man nw
sstms, whih ou ha bn asking for, ar
now on thir wa onto th markt. I gnuin
ho that ou soon wi bnfit from thm.
Th abo was a about us. How about ou
I imagin that tims ar tough for ou as w?
Unfortunat, as soon as thr is a whiff of
downturn or rssion, most omanis rush to
ut initiatis on th markt sid. W a know that
wood onstrution in omarison to othr mat-
rias has a big otntia to grow. Toda this is our
oortunit.
But growth wi not om b itsf w nd
Corporate identity 3
MM Systemholz 4
Swede in Bejing 6
Reach 7
Advertisments 8
New Systems 9
Swedwood, Resko 10
Vxj Universi ty 12
New symbols 13
Haus-Konzept Sodruzhestvo 14
THe ADHeSIve SpecIAlIST IS pUBlISHeD By:
caso Adhsis AB, Goba Suort
p.O Box 11538, S-100 61 Stokhom, Swdn.
T.: +46 8 743 40 00, Fax: +46 (0) 643 16 07
pUBlISHeR:
Sussi Wttrin
SUB-eDITOR:
yonn Bru
WRITe TO THe ADHeSIve SpecIAlIST:
If ou ha an iws on th ontnts or
suggstions for artis and ror ts,
as writ to Th Adhsi Siaist.
THe ADHeSIve SpecIAlIST IS pRODUceD By:
Trosa Trkri AB, with quait arditation
to ISO 9001 and nironmnta arditation
to ISO 14001. Th Adhsi Siaist bars
th Swan mark.
FRONT pAGe:
Th hair Twist, of Anna on Shwn, std
as th furnitur of th ar 2009, b th magazin
Skna Hm.
photo: Kristian poh.
to mak sas-fforts. Sas fforts tak tim
bfor th gi rsuts; It is ron, b man
rsarh instituts, that inrasd sas ffor ts in
hard tims gi amuch higher degreeof outom
whn tims ntua hang.
I am sur that ou, togthr with our sas-for, ooks into aras whr wood an b th
atrnati to othr matrias. If ou nd assist-
an, w an gi ou ots of argumnts wh
wood is th atrnati.
Happy reading
lnnart Osson
SBU Dirtor, Industria Finishs Adhsis
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 3
AkzoNobel has launchedits new corporate brand.Symbolising the companys
fundamental transformationand determination tolead change, it embodies
AkzoNobels clearambitions for the futureand a passionatecommitment to deliver
Tomorrows AnswersToday.
As w as a subt nam hang and a ritaisd,
owrfu ogo, a nw brand arhittur has aso
bn introdud, aong with udatd oman
aus and a nw brand hiosoh. Togthr it a
rats on, distinti goba brand and suorts
AkzoNobs high fousd stratgi ision.
This is th nw AkzoNob. W ar on
oman, with a owrfu nw goba brand
whih wi ro us into a nw ra of omtiti-
nss and oortunit, sas ceO Hans Wijrs.
Our nw brand ont tifis our dsir torat nw idas. To sta on st ahad and
ontinua sk out nw and bttr answrs for
our ustomrs. It mans w think about th
futur, but w at in th rsnt.
Wijrs adds that th introdution of
Tomorrows Answrs Toda is ntra to th nw
brand. It is th hartbat of th transformd
AkzoNob. It dr is our ratiit, our rodut
domnt and is at th or of a our atii-
tis. It wi fous our fforts on fur thr strngthn-
ing our osition as bing th words argst
aints and oatings rodur and on of th
ading goba suirs of siat hmias.
What dos that ont man xat?
It mans w bi that what is good for our us-tomrs toda is not nssari good nough for
thm tomorrow. So that onstant sarh for
answrs is what dris us. It fouss th who
oman and insirs us to ahi grat things
for a our stakhodrs, and for ourss.
Th dision to rtain AkzoNob as th om-
an nam was a stratgi on basd on xtn-
si rsarh whih indiatd that th nam
ommandd too muh au, hritag and rst
for it to b disardd. Thrfor, IcI wi b dison-
tinud as a ororat nam.
Th nw brand is about rating brand qui-
t, not dstroing it, xains Wijrs. Our stud-
is onfirmd that thr is onsidrab au in
th nam of AkzoNob. It is w rstd
throughout our industris and is snonmous
with trust and quait, so thr was no rason tohang it. Our stratg now is to ombin th
strong AkzoNob businss-to-businss ruta-
tion with th formr IcIs xnt onsumr
brands rutation. This wi rat a owrfu
brand with signifiant goba rah and inrdib
otntia for growth.
Th ogo, howr, has hangd. It was
arad a r strong and distinti asst, but it
has bn mad mor rant for th 21st ntur
and now has a gratr sns of owr and nr-
g. It is an mbodimnt of our Tomorrows
Answrs Toda ositioning. Th ceO adds that
th ogo wi now b usd to ndors a th
omans brands. Th IcI ogo, manwhi, wi
ontinu to aar on rant roduts duringth forthoming migration riod.
Aso ntra to th who ositioning of th
nw AkzoNob ar its fi nw oman aus,
whih roid th bdrok on whih th nw
brand is buit. Th ar as foows: fousing on our
ustomrs futur first; mbraing ntrrnur-K R I S T Y N G O D L E W
ia thinking; doing th tants of our o;
th ourag and uriosit to qustion, and intg-
rit and rsonsibiit in our ations.
Ths oman aus dtrmin how
w orat and bha as indiiduas and as a
businss, sas Wijrs. Th wi b intgratd
into a asts of our orations to nsur that
w ontinu to x and dir outstanding
sri and au to a our stakhodrs. Th
wi nsur that w rmain a omtiti and
xiting oman ommittd to diringTomorrows Answrs Toda.
launhd at a sia nt hd in Amstr-
dam, th Nthrands, th nw AkzoNob brand
wi b rod out goba. A wordwid ororat
adrtising amaign has aso startd.
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 4
Special cutting for further processingAnon arad rating 150,000 m3/ar lami-
natd bam knows how to hand raw matrias
and th ownr uts th attr in aordan with
his uros. Thr is a ntra rsorting works
that fds th thr laminatd bam ins andnow th clT (cross laminatd Timbr) in with
raw matrias.
Th mhanisation of Tc Mashinnbau has
brought about handing of omt transorta-
tion in rodution. This ontribution to th x20
miion instmnt rrsnts th biggst sing
ordr in th 15-ar histor of this St vit om-
an.
Further multisensor checkFor ah Kamar iftr, rodution su fd of
sawn timbr uss two sarat ombinab
mhanisation rosss. This rsortd raw
matria is again xamind b a Godn-e. Th
Mirot mutisnsor sannr dirs informa-tion on th urrnt utting dision, us informa-
tion on additiona quait haratristis. On
ona dformation notifiation from ATB-
Bank is insrtd in ah instan. It rogniss
th ank osition at u to 240 m/min transrs
throughut and if nssar initiats a Turn
ommand.
Th subsqunt iruar ross-ut saw now
uts awa unwantd wood markings, and an
aso turn a ongitudina osition into a transrs
osition, i.. short-ut wood an b mad from
ong-ut wood.
High-performance finger-jointing
endss fingr-jointing is rformd b a unitfrom SMB, vhringn/De. With its 15 is/
min it is th most owrfu on r buit,
xains Hans lib, SMB Mashinnbau,
vhringn/De. SMB and Tc Mashinn ha for
ars bn inkd b o-oration rgarding
onstrution of owrfu aminatd timbr ants
in cntra euro. Shuh suis a th stat-
of-th-art sution, dust-rmoa and numati
matrias-handing thnoog.
In th rodution fow thr foows a gnr-
ous mutiar warhous into whih ongitudina
and transrs ars ar buffrd th to ams
ar stord hr for asrtainmnt of isua
quait. This ntra warhous in mid-rodu-
tion brings MM Sstmhoz orat iona saft, as
diffrnt rious and subsqunt rodutionsds ar omnsatd for.
Flexible processTh mhasis on making transrs ars out of
origina ongitudina ons shoud guarant
that ah am wi find its thnia and oti-
a aroriat a in th cross aminatd
timbr mnt. yid otimisation for MM
Sstmhoz is aso imortant.
Exact lams essentialFor MM Sstmhoz cross aminatd timbr th
joints ar not gud. This maks four-sidd an-
ing n mor imortant a ross rformd
on two Rotos ams anrs from ldink,
Maribor/SI. Th nsur ration of th usua
w-guab surfas, and simutanous ai-
brat th ams to xat dimnsions and angs
four-sidd u to 200 m/min.
Th or of th ant is its ris staking
of th rss ak from ongitudina and trans-
rs ars and th xtnsi guing and subs-
qunt rssing of th attr. To tak th short and
ong-ut wood from th two fdrs to th r-
aring tab, Tc Mashinnbau uss sia
Shmaz auum iftrs.
Internally developed gluingAt th raring tab aiation is thn r-
formd in two hass using th intrna d-
od gu aiator from caso Adhsis.
Th quimnt was buit b caso Adhsis
togthr with Wofgang Gonz, who hods om-
mria owr of attorn and who, foowing th
dartur of Managing Dirtor Hinz Dominii
has born so rsonsibiit for rodution
sin 1 Ju. Th ont and ontro ar thus
ntir attributab to MM Sstmhoz. What
has rsutd is uniqu, ris gu aiation
for aring widths (max. 3 m). caso Adhsis
mhasiss that th mamin sstm is hara-trisd b short rssing tims and ow forma-
dhd aus, and that th formadhd
aus in th nd rodut ar not highr than with
pUR-gud mnts.
Spreader
The starting point forconsidering manufactureof extensive solid-wood
elements in Gaishorn,Austria, in addition to a150,000 m3/year Lamina-ted beam structure, wasthe fact that woodconstruction can only gainsubstantial market sharesby using a genuine solidconstruction element. An
element with mass, withthe advantages of wood lasting, moisture-regulating,CO2-neutral that issimultaneously industriallymanufactured and thuspermits economicconstruction, emphasises
Adi Aigner, who was
Managing Director untilthe end of June and whofounded Systemholz17 years ago with HeinzDominici.
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HF pressing using 885 tThr to sn ars of u to 40 mm ams ro-
du mnts u to 278 mm thik, whih ar
rssd in th subsqunt Hfr-Duo rss
using high frqun. Th horizonta rssing
for of u to 20 ton is aso imortant in this on-
txt, nsuring saing of th joints btwn th
ams n without guing. Th rtia rssing
for is 885 ton. For this uros Hfr suid
two rsss wighing a tota of 190 ton.
Th HF gnrators wr instad b
th Swiss siaist oman pusthrm of
Wttingn. Using ths gnrators, hating
shoud b suffiint n with th maximum -
mnt thiknss of 278 mm. Th u to 16.5 m ong
mnt as th rss aftr thr rssings.
3 m wide spiral planerFoowing onan b a arg transrs on-
or th mnts ar thn rossd in a
ldink anr. A sia sira shaft is inoro-
ratd that rosss th mnts u to a width
of 3 m. Thus th xat nd dimnsion is ahid,
as w as a gnuin finish.
er mnt is and, but th ustomr
dids whthr thr is aso to b bonding on
th Maka orta bridg, xains Brnd Tro-
mann, who hods ommria owr of attorn.
Th xrin aftr fi months is that nar a
ordrs aso rquir furthr rossing. Windows
and doors an b moudd using cNc ontro.
Thr is aso th ossibiit of an numbr of
moudings. Tongu & groo moudings ar a
ossib, aording to Tromann. But w
dont want to mak rthing. Th fina dtaid
work, .g. roision of sokts, is to b arrid
out b arntrs using hand toos.
Further possibilitiesIn aordan with markt domnt, at th
nd of rodution thr is aso th ossibiit of
inororat ing furthr rossing ntrs. Makas
big bonding station an arad b obiatd for a
sing mouding. Th mnts ar maniuatd
G E R D E B N E R
Spreader Glue tankOperating box / Display
and stakd for orr transortation using voith
indoor rans. Radio ontro an b usd to
stak thm otima for fright and in a mannr
suitab for th rojt.
Few staff necessaryTh xtnsi automation of th ant and th
dirt inkag to work raration using fi
thniians rdu orating and ontro
masurs to a minimum. No mor than six staff
r shift ar nssar. Tc Mashinnbau and
Ostr Mashinn ar roud not on of bing
ab to mt a Gonzs and Dominiis rquir-
mnts but aso and sia of th sd
ahid.
Th ordr was ad in Januar 2007,
dir ommnd in Ju, and tria oration
took a in Januar 2008. Th hangor to
two-shift oration took a as ar as in
Jun 2008.
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 6
cel is short for caso eauation laborator.
Th nam gis a hint of th origina uros of
th ab, whn it first ond its doors around four
ars ago. caso Adhsis businss in china
was growing, and with that th dmand for a
omtnt ab in th rgion that was os to th
ustomr and oud roid rossing of ab
tsts. Not on ar th rsuts of th ab tsts
dird onsidrab fastr whn th ab is in
th sam ountr, it is aso a grat adantag to
b ab to auat adhsis aimd for th
chins markt in oa onditions and on oa
wood sis. A third bnfit with haing a ab
os to th markt is that imortant information
about our ustomrs rodution aramtrs is
asi assib for ab thniians, a ondition
for making aurat ab auations.
In th bginning, sams am in to cel
main for routin tsts of bonding rortis for
ustomrs, as a rsut of trias or for tsting aftr
abnorma situations had ourrd in fator.
Gu-us wr rformd to tst whthr a gu
was suitab for a sifi ustomr or not, or toadjust th sstm to ustomr nds, rhas
rior to a fator tria. Thr was aso som
dmand for quait ontro of roduts dird
to caso Bijings warhous, as w as f rom th
sma sa rodution w had at that tim. Thr
mos oud hand th tasks w.S A R A F L D T
But that was four ars ago! cel Bijing is
now a fu grown aborator with ight fu tim
mos and aabiit to hand a arit of
tasks. Not on dos th origina objti to ban auation ab os to th ustomrs rmain,
but thr has aso bn a numbr of nw itms
addd to th ist as cel Bijing has
ontinud to grow and do. On r om-
mon task is to auat nw dod gu
sstms that arri to cel Bijing from our R&D
units. A roduts ar dod as rsut of a
nd on th markt, xisting or xtd, so
thr ar a stion of ustomrs whos ro-
dution aramtrs, roduts rforman, t
an b imrod. Th cel thniians funtion
as a ink btwn R&D and th fid; thir job is
to tak in information from th markt and find
out whih ustomr is most suitab for tsting
th nw rodut. Aftr that th ab auation
bgins, in whih th fator onditions ar o-
id as muh as ossib. Man rounds of tria ar
norma rquird bfor th aramtrs ar fin-
tund to rftion, and th sstm an b tstd
at a ustomr.
To b ab to rform ab trias with aram-
trs that rsmb fator onditions is a k
fator for sussfu fator trias. Fortunat,
cel is on r w-quid aborator. Among
th inntoris ou an find diffrnt rsss, hot
and od and th wood storag with two sa-
rat rooms for two diffrnt moistur ontnts in
th wood. In addition ou had a saw and a annr
of high standard. Th ab is aso quid with
sra tsting rooms and is aab of doing th
majorit of rant tsts on gud woodsams that ar rquird b our ustomrs,
inuding formadhd mission tsts. W ar of
ours aso rquird to tst th quait of th
diffrnt gus that ar suid within china, as
w as a roduts rodud in our rodution
ant. Th most auab rsours in th ab is of
I have just returned back toSweden after a year plus inCasco Adhesives Beijingoffice. Here is an introduc-tion to my Chinese workplace.
ours th staff with thir nr nding uriosit
and ambitious attitud to arn mor and
onstant do and do a good job. cel
Bijing wi ontinu to grow with th organizationand do as a rsons to th growing markt
nds thanks to thm!
Now I am bak in Swdn and m ordinar
job as an RnD nginr in Naka. I an ook bak
on a ha ar in china that wi awas sta in
m mmor!
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 7
Casco Adhesives and REACHcaso Adhsis is main a downstram usr
of hmia substans and rarations (in a
fw ass aso a manufaturr or imortr), that
manufaturs adhsi sstms. Ths roduts
ar dfind as prarations and as suh thar xmtd from rgistration undr ReAcH.
ReAcH ais on to th substans that ar
usd for th manufatur of th rarations.
Th r-rgistration riod ndd on
1 Dmbr 2008 and caso Adhsis has
mad sur that a substans subjt to ReAcH
in our roduts ha bn r-rgistrd, ithr
b us or b our suirs. Th rgistration of
substans has to b omtd b 1 Dmbr
2010 for high oum (>1000 t/a) and high on-
rn roduts, 1 Jun 2013 for mdium oum
(100-1000 t/a) roduts and 1 Jun 2018 for ow
oum (1-100 t/a) roduts.
Th ross of gathring and foowing u on
dtaid ReAcH omian information from
our suirs has bn ongoing sin 2007 and
wi ontinu throughout th rgistration riod.
W ar ommittd to fufiing a of our obiga-
tions in ordr to suort th roduts w su
to our ustomrs. As a oman, our fforts ar
in agrmnt with th euroan Adhsis and
Saants Manufaturing Assoiation (FeIcA) and
th euroan chmia Industr couni
(ceFIc).
Information in the supply chaincommuniation aong th su hain is k to
ffiint immntation. Th aiation and
us of ah substan ha to b idntifid from
th raw matria suir down to th nd usr
(industria and rofssiona us), in ordr to a-uat th risk to humans and th nironmnt.
Manufaturrs and imortrs must roid
thir downstram usrs with th risk information
th nd to us th substan saf. Th down-
stram usr on th othr hand must roid th
suirs with information rgarding intndd
aiation and us.
Substances of Very High Concern
(SVHC)ReAcH forss an authorisation sstm aiming
to nsur that substans of r high onrn
ar adquat ontrod, and rogrssi
substitutd b safr substans or thnoogis,
or on usd whr thr is an ora bnfit
to soit in using th substan. Ths sub-
stans wi b rioritisd and or tim inudd
in Annx XIv of th gisation. On th ar
inudd, industr wi ha to submit aia-
tions to th Agn for authorisation to
ontinu using ths substans.
Non of th substans in th raw matrias
that caso Adhsis us in euro ar inudd
in th first candidat list of SvHc for inusion in
Annx XIv, and thus non ar urrnt subjt to
ossib
Authorisation and/or Rstrition of Us.
Articles glued with bonding systems
supplied by Casco AdhesivesA gud Arti wi on b subjt to rgistration
obigations undr ReAcH if:
Th substans ontaind ar intndd to b
rasd from th rodud or imortd
arti(s) during norma and rasonab for-
sab onditions of us
OR
Aftr 1 Jun 2011, gud Artis rodud in
or imortd into th eU ontain an substan
idntifid in Annx XIv (substans subjt to
Authorisation) or th substan is inudd in
th candidat list for Authorisation (Arti59(1)) and if th foowing ar both tru:
Th substan is rsnt in thos Artis
abo a onntration of 0.1% wight b
wight,
Th substan is rsnt in thos Artis in
tota (annua) quantitis xding 1 tonn r
ar.
Non of th euroan roduts suid b
caso Adhsis ontain an substans that
ar intndd to b rasd.
Non of th euroan roduts suid b
caso Adhsis ontain an of th substans
in th first candidat list for inusion in Annx
XIv, and thrfor non wi ha an imiations
for ReAcH rgistration of Artis.
For caso Adhsis roduts outsid ofth euroan Union, as ontat our oa
caso Adhsis rrsntati for furthr infor-
mation.
caso Adhsis iws ReAcH not as a
thrat but as a businss oortunit. W ar
ommittd to nsuring that caso Adhsis
immnts ReAcH in th most sussfu man-
nr ossib, to th ong-trm bnfit of our om-
an, our ustomrs and our suirs.
For mor information and guidan isit th
euroan chmias Agn; www.ha.u.
On 1 June 2007, the Reachregulation 1907/2006(Registration, Evaluation,
Authorisation and Restric-tion of Chemicals) cameinto effect. Reach requiresevery marketable substan-ce to be registered with thenew European Chemicals
Agency (ECHA). The imple-mentation of Reach willhave significant impacts on
all players involved in thesupply and use chain forchemical products in theEuropean Union.
C H A R L O T T A P E R S S O N
K R I S T O F E R M O D I N
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Kommprofi 1000
Type: KP 1000-18/418 = max. length of lamella 18,1m
4 = number of press chambers
Parameters
Length: 12m -24m
Depth of press chamber: 1050 mm
Height of press chamber: 310 mm
Raster of press cylinder: 500 mm
Raster of side pressure: 1000 mm
Max height of beams: 1000 mm
Min height of beams: 80 mm
Lift of press cylinder: 1000 mm
Max width of beams: 300 mm
Min width of beams: 80 mm
- Suitable for contract manufacturing
- Longitudinal grading of beams possible
- Designed for fully automatic handling
- Short assembly times
Hydraulic Press System for Glulam Production
Fr. Leie & Shne GmbH & Co. KGHochsauerlandstrae 59 | 59955 WinterbergPhone 02983 9701.0 | Fax 02983 9701.30
www.leisse.de
Machines for sawmill and glulam production Services Special machinery Electrical Engineering
Casco Adhesives AB
P.O. Box 115 38
SE-100 61 Stockholm
Sweden
Casco Wood Adhesives
We deliver wood adhesive and technicalsolution using highly efficient systems.
Low emission formaldehydesystem
Formaldehyde free system
System based on renewableresources
We are workingon tomorrowsanswers today
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 9
Adhesives 33423342 is a formadhd-fr pvA sstm to b
usd in rodution ins with radio frqun or
hot rss. Th rodut is rommndd for
nring, board on fram, foiating and dg-
gud ans.3342 wi roid a r hard gu joint with
ow od ring and a high dgr of hat
rsistan.
Th isosit of th rodut maks it suitab
for aiation with ror sradrs as w as
nozz aiators for soid wood.
Adhesives systems 1255/7555Again caso Adhsis is first to aunh th fast-
st MUF sstm aaiab on th markt for on-
struti wood amination, Mamin Sstm
1255/7555.
In 2005, caso Adhsis aunhd th r
sussfu sstm MUF 1247/2526 with just 65
minuts rssing tim at 20c. Now, in 2009,caso Adhsis is roud to aunh th nxt
utra-fast MUF sstm 1255/7555.
caso Adhsis has rid aroa
aording to eN 301/302 from MpA (Matria-
rfungsanstat), Grman for this nw sur-
fast Mamin sstm for onstruti wood
amination. Aiations inud aminatd
bams, duo and trio bams, soid wood amina-
tion, wa mnts and ross aminatd timbr.
Du to th wid rang of hardnr ratios in sa-
rat aiations, whih offrs a r fxib ss-
tm, this sstm gis a r fast st-u for oad
baring onstrution. For mixd-in aiation,
caso Adhsis wi go for 100/30 aroa.
Bsids th r fast rssing tim of about
haf an hour at ambint tmratur, it aso offrsa r short aftr-uring tim of 3 hours at 20c
and ow formadhd mission.
A tst at eo Institut shows r ow rsuts
A N D E R S E R I C S S O N
E V A N A B S E T H
for vOc (voati Organi comounds). Unfortu-
nat th wood itsf rodud a high au on
bi-i Trns, whih was th on om-
ound that faid th tst.
This sur-fast sstm wi work xnt
in rsss ik Sringr, Rotofx and Dimtrwhih ha high rodutiit du to short rss-
ing tims. looking ahad, for th nw liss and
HIT rss sstms, th sstm wi b th rft
math. It aso works w in RF rsss.
Mamin sstm 1255/7555 togthr with,
b caso Adhsis dod, mahin on-
t Forward Intgration offrs th ustomr
high ost-ffiint rodution. Th mahin
masurs th tmratur of th ama surfa
and th ambint, and thn auats th short-
st rssing tim and th owst gu amount
nssar for th aquird assmb tim.
This nsurs otimisd rodution for th
ustomr. It aso has grat otntia in saft
issus for rognising ow-tmratur amas.
Th fastr a sstm boms, th mor imor-
tant th basi wood tmratur is.
Th sur-fast rforman maks th
1255/7555 high omtiti to 1c pUR.
Mamin sstm 1255/7555 aso has a r
short rssing tim at r ow tmraturs in
most euroan ountris th minimum tmra-
tur for roduing onstruti wood omo-
nnts is 20c, athough som rodurs sti fa
ow tmraturs. Th rssing tim at 5c is as
short as 2 hours 15 minuts omard to on of
th biggst pUR gus whih is about 2 hours.
Rgarding diffrnt wood sis, caso
Adhsis MUF 1255/7555 has ron to work
r w aso on in, arh and oak as w as
bh.Formadhd mission of 1255/7555
100/200, ass FHHHHaording to JAS 235.
Casco Adhesives MUF system 1255/7555
Pressing time vs. Temperature
1255 / 7555 5 c 15 c 20 c 25 c 30 c 35 c
pT 100/200 2h 15 min 65 min 40 min 28 min 20 min 15 min
Aftr uring tim 100/200 4 h 3 h 2 h 1 h < 1 h
pT 100/100 80 min 45 min 33 min 28 min 23 min
pT 100/50 90 min 40 min 33 min 28 min
New System 1255
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 10
Du to r-inrasing dmands on IKeA rod-
uts, arising in art from th omans ntra-
tion into nw markts, th Swdwood Grous
rodurs ar obigd to iminat formadhd
missions from thir roduts. That is wh th
Rsko ant (Wst pomrania), a rodur of
ans for in furnitur, has bn inod inintroduing a nw thnoog in th ast fw
months. In o-oration with th adhsis man-
ufaturr caso Adhsis th bst ossib
formadhd-fr adhsi is bing sought, as
w as a mthod for its aiation and ondi-
tions in whih th guing ross taks a.
The panel processing plant uses the tradi-
tional urea-formaldehyde resin adhesive, says
Pawel Weimann, Casco Adhesives representative.
This is a universal adhesive, tested and widely
used in the timber industry. We have also started
general tests on our formaldehyde-free products.
Two roduts ar bing tstd: on om-
onnt oin atat and an epI (emusion
pomr
Isoanat) adhsi. Th sond on rquirs
th us of an isoanid hardning agnt.
We are currently pilot testing a number of
selected adhesives in production, says Artur Rok-
ick i, Director of the Swedwood plant in Resko.
Over the next few months the site staff, together
with Casco Adhesives technicians, will try to select
adhesives with a suitable composit ion and find
optimum settings for the equipment which would
be best suited to our existing machinery.
Rokiki is satisfid wi th th tst rsuts so far.
H an imagin ura-basd adhsis bing
abandond. Th on task rmaining to b sod
is to adat formadhd-fr adhsis to th
urrnt thnia and thnoogia onditions in
th ant, and i rsa. A aramtrs inodnd to b otimisd; th adhsi, its aia-
tion to th matria and th atua ross of
guing th ans.
praration of raw matrias wi aso undr-
go tsting. pinwood ma otntia rquir
diffrnt aramtrs of adhsis thnoog
than thos urrnt in us. Moror, finishd
gud ans might b subjt to diffrnt mis-
anous fators. In th fina has, on st-
d adhsi wi b usd for sra das in -
rda rodution.
This is not th first tim th Rsko ant is
ating as a tsting ground for nw rodutionthnoog. Two ars ago th fator, orating
sin 1994, was roatd to a nw faiit as a
rsut of a rojt, initiatd b Swdwood, to int-
grat th ntir rodution in th smast
ossib ara. long thnoog ins in whih
sussi rodution hass tak a faii-
tat th orrt fow of matria.
Th urrnt thniqu of roduing gud
in ans was a word innoation. Instad of
traditiona hating b watr or oi, th rsss
utiis high-frqun was. Th gud wood is
hatd to th sifid tmratur and gud
joints ar fixd in a mirowa on. Suh rss-
Close co-operation between a producer of an adhesiveand equipment for its application and a manufacturer offurniture panels made from solid pine is bringing advan-
tages to both parties. Thanks to the experience of itspartner Casco Adhesives, the company is continuingto improve its products, and because it belongs to theSwedwood Groups plant in Resko it can systematicallymodernise its production technology.
W. Chlubek and P. Weimannpraise mutual co-operation.
s wr known in th ast but th rossd
wood in squn. Whi rsss basd on on-
tinuous guing wr not nw thnoog, th
matria was hatd in a traditiona wa or in th
od wa. It was th ombination of both ss-
tms that rod to b th rorbia bus .
Our plant is the first (and currently the only)one in Poland to use the continuous gluing technol-
ogy, comments A. Rokicki. When we started up
production in the new plant, all presses were
prototypes. The manu facturer was assembli ng
them to suit our technology.
Th nw fu automatd rsss wr manu-
faturd b Obp Automation, Dnmark. On
distinguishing fatur of th quimnt is th fat
that th matria, from ntr to xit, is a fu
formd rodut. Th rsss rodu finishd
ans of sifid dimnsions whih do not
ha to b trimmd, as is nssar in traditiona
rsss.
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 11
P I O T R A . P O R E B I A K
As in th urrnt as, raration and intro-
dution of th nw rodution woud not
ha bn ossib without os o-oration
with caso Adhsis. Thir sia ists wr th
ons who hd to find innoati soutions
whn Danish automati guing quimnt wasbing introdud.
In the presses we changed the way adhesives
are applie d to edges, explai ns P. Weimann.
Traditionally they are applied using a roller. Our
solu tion was to appl y adhesives using spec ial
spray nozzles. This method is not only more eco-
nomical but also faster. The transfer of the material
over a roller takes a certain amount of time,
whereas spraying is faster.
Baus of a diffrnt aiation mthod to
th dgs, stion of an adhsi with a suita-
b onsistn rod to b ruia. Whi th
adhsi shoud not b too isous, th rquird
quait of joints has to b guarantd.
prodution ins ommissiond in 2006 ar
fu automatd. Matria is fd into th mahinsb sia fdrs. Th atst gnration of
Wood e troni sannrs nsur otimisa-
tion and sorting of dgs.
The conventional technology meant a certain
loss of raw material, explains Wojciech Chlubek,
Director of the Swedwood Poland plant. First the
wood had to be trimmed to a specified length, then
sliced on a planing machine, and only then could
suitable pieces be selected for further processing.
Now the entire beam is cut at the beginning
and a scanner optimises the planks to the required
length and sorts them according to quality.
Sin th who rodution is ontinu-
ous, highr matria and tim rodutiit is
ahid. prodution automation has brought
onsidrab gains thanks to owr abour
rquirmnts. Instad of orating in four shifts,
th ant now works in thr. Th worka has
aso bom safr.Th managmnt of Swdwood dsribs
its Rsko ant as a ontuaisti fator
and not without rason. It was hr that th
onntiona rodution sstm was onrtd
to th atst thnoog for th first tim, im-
mntd in o-oration with caso Adhsis.
Managrs of othr ants in th Grou an gain
from th xrins of managmnt and staff in
Rsko. Th know-how is bing aid aso in th
onstrution and quimnt of th atst Grou
sit in Wibark, in th Warmia-Mazur rgion of
north-ast poand. Th Dirtor, Mr. Rokiki, is
asd to s his fator bing muatd.
Th nxt fator wi aar in Russia.
An automatic press
producing finished panels.
Panels with adhesiveapplied are
fed continuously into the press.
Swedwood plants are characterised
by long production lines.The human eye has beenreplaced by an automatic scanner.
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 12
In rnt ars Swdish urd wood rodu-
rs ha sn major hangs on th markt, and
arg rodution sris ar a mr mmor.prodution now tnds to fous on sma sris of
100-1,000 dtais, and th roduts ar bom-
ing inrasing omx in trms of sha and
strutur. At th sam tim thr ar inrasing
dmands for short dir tims, mor
rodut rsions and a fous on ri and
quait. As a rsut of this, dmand for high outut
of th right rodut in rodution has om into
fous.
D I C K S A N D B E R G
Th rojt has idntifid sra fators that
ontribut to a ak of sha stabiit in urd
wood roduts, ross grain and moisturdiations bing th most imortant auss.
Inorrt aring of th nr, whih rsuts
in diffrnt moistur ratios in a nr bath,
rod to aus man of th random ourring
rjts in sat shs. vnrs with diffrnt
moistur ratios ar gud into a strutur, and
whn th moistur ns out, tnsions aris
whih ad to dformation. This is artiuar
idnt whn th nr has ross grain.
Crack formation and warped products are the scourgeof curved plywood producers. The problems often goundetected until the product has reached the customer,
by which time considerable claim costs are involved.To counteract this problem Casco Adhesives, along witha number of Swedish companies in curved plywood, hasparticipated in a research project spanning several yearsat the Department of Forest and Wood Technology,
Vxj University.
cross grain, i.. whn th wood fibrs do not a
in th sam dirtion as th ngthwis dirtion
of th nr, auss inrasd shrinkag andswing in th finishd rodut, in dirtions
whr this is not wantd. Th dgr of ross
grain aris within th sam t of wood,
athough som woods ha mor tndnis to
ross grain than othrs. Th inorrt aring of
nr in a strutur an aso aus th sam
ngati fft as ross grain. Th aarnt
inras in sha stabiit robms sms to b
du to th inrasing us of r ow quait
nr in gud struturs. Ths nrs oftn
ha a hahazard fibr strutur.
cross grain main ads to waring of th
rodut, but in som ass it an aso aus u-
ing. In som irumstans th dformation is
so sr that th fina rodut is not fit for us.
Diffrnt gu sstms ha aso bntstd, and th rnnia qustion of whthr it is
bttr to us a owdr or a iquid hardnr to
ahi sha stabiit in th rodut has now
bn answrd (s figurs). Th ratia diffr-
n btwn th hardning sstms is margina
and th foowing onusions oud b mad
from th tsts:
Inrasd moistur ontnt in th gu
dos not nssari ntai inrasd waring in
th roduts.
Th hoi btwn owdr or iquid
hardnr is not ruia to sha stabiit.
Th oaboration btwn caso Adhsis
and vxj Unirsit is ontinuing, n though
th rojt finand b th omanis and th
Knowdg Foundation has om to an nd. For
furthr information, ontat Nias Brg or Mia
Manford at caso.
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0,0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
1 2 3 4 5
Important measurement :
Here, Lars Blomqvist of
Vxj University measures
deformations in a seat shell
using a specially made mea-
suring rig.
The various urea-formaldehyde resin adhesives (Casco adhesives) used in the tests
Pressing
43 days
51 days
58 days
Glue systems no.
Warpedness(mm/235mm)
Warpedness in seat shells subjected to moisture cycling.
See table for a description of the glue system.
Pressing: measurement at the factory directly after seat shell pressing.
43 days: measurement after the seat shells had been conditioned to 4.9% moisture ratio.
51 days: measurement after conditioning to 16% moisture ratio.
58 days: measurement after conditioning to 6% moisture ratio.
W ar in th ross of hanging a our abs.
Rason numbr on for doing this is that w ha to
ha our nw ogo on a abs b No. 1 2009. Th
othr rason is that w nd to ha mor sa on our
muti ingua abs, th on with 18 anguags, in ordr
to mak th txt biggr and mor radab. This hang
wi tak a during Q2 2009.
PINGU:
This symbol replaces the text
Keep from freezing.
It is an international known
and accepted symbol.
THERMO:
This symbol replaces the text
Have to be stored between xC
and yC or has to be
stored above xC.H A N S B R U C E
Glue system no. Adhesive Hardener Ratio Comment
1 1274 2581 100:20 liquid hardener used
in standard roduction
2 1274 2580 100:20 liquid hardener with
ower viscosity, higher
H and onger storagetime
3 1274 2746 100:25 powder hardener
4 1274 2747 + water 100:25:10 powder hardener with
extra water added
5 1274 2580 + fier 2720 100:20:15 Fier to reduce
adhesive enetration
and increase the
adhesives fiing
caabiity
The A dhes i v e Spec i a l i s t 2 0 0 9 / 1 13
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 14
Th Sodruzhsto Grou of comanis is a
muti-industr onstrution hoding omrising
12 ntrriss, thr of whih ar ngagd in
high- timbr rossing:
Nogorod Timbr coman Sodruzhsto
rodution of bot timbr aording to euro-
an standards.
ZSSK Sodruzhsto joinr struturs
fator: doors, stairwas and windows.
HAUS-KONZepT Sodruzhsto industria
rodution of r-fabriatd ottag, houss
from guam and ong-san gud timbr stru-
turs.
Th ntrriss ar fittd out with modrn high-
thnoog quimnt from th Grman Homag
and Winig grous, whih roids for th maxi-
mum automation of a manufaturing rosss.
constant imromnt of thnoogia
rosss for rodution and quait ontro,
aong with organisd trainings abroad, ar th
fators that sur th onsistnt high quait
of th manufaturd roduts and th
onsumrs ositi attitud.
HAUS-KONZepT Sodruzhsto urrnt ro-
dus:
r-fabriatd baring-wa fram houss:
100,000 m2r ar
guam houss: 25,000 m2r ar
ong-san gu-aminatd baring bams:
40,000 m3r ar.
We have always wished to build houses usingtechnologies of the 21st century. For Russia, a countrywith a third of all timber reserves on the planet, imple-
menting leading-edge technologies is not only a stepforward but also a solution of a politically significant taskcomprising the export not of raw materials but of ready-made product. Vladimir Ivanov, General Director of theSodruzhestvo Group of Companies.
Fig.2.
Timber structures, meridional
ribs with chord 60 m for the
water park dome
section (dome diameter
90 m) in St. Petersburgs
300-Year Anniversary Park.
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The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 15
Th HAUS-KONZepT Sodruzhsto fator
with a foor sa of or 20,000 m2is situatd in
Koino, a suburb of St. ptrsburg. Th manu-
faturing rosss ha an nironmnta fous
and ar onsidrd to b oogia an and
fu non-wast. Th ntrris ontinus ursu-ing th oi of immnting u-to-dat ow-
imat manufaturing thnoogis, aowing
adand rossing of timbr for hom
markt onsumtion and for th xort of fin-
ishd roduts. This is in in with th gnra
ours of th Gornmnt of th Russian Fdra-
tion, dirtd at attaining th maximum ossib
of timbr rossing on Russian trritor.
In Marh 2007 HAUS-KONZepT
SODRUZHeSTvO startd u th argst rodu-
tion of ong-san aminatd bams (lB) in
Russia. Th fators quimnt aows th
manufatur of ong-san aminatd bams of
irtua an siz and sha arh girdrs, bams
and framworks an sing rodut bing u to
30 mtrs and with th maximum ross-stion
of 250 x 2000 mm (Fig. 1) an b rodud. In
aordan with th rojt, ong-san gud
timbr struturs with th san of u to 150
mtrs ar assmbd immdiat on th
onstrution sit.
long-san aminatd bams (lB) ossss
nhand baring aait with ow unit wight,
as w as high durabiit, hmia and fir
nduran and unriad asthti and oogi-
a haratristis. Riabiit, high asthti
V L A D I M I R I V A N O V
S E R G E Y G L E B O V
Fig.1Manufacturing of archedlong-span
laminated beams.
Fig. 3Roof framing for atrium fromlam beams
for a trade and exhibition centre in Lahta, span
up to 24 m.
Fig.4Rowing base on Kestovski Isle,span 20 m, area 600 m2.
ooks and ost fftinss of onstrution ar
additiona bnfits using modrn onstrution
thnoog from Sodruzhsto. Immnting
adhsis from caso Adhsis arod for
th rodution of oad-baring struturs b th
ading euroan instituts Otto-Graf-Institut(MpA) in Grman, NTI in Norwa, SKH/KOMO in
th Nthrands and rtifid in Russia in th
GOST R rtifiation sstm surs th
quait of gu joints and struturs on thir
basis rodud b th HAUS-KONZepT
SODRUZHeSTvO fator.
cos o-oration btwn siaists at
th omanis caso Adhsis and Sod-
ruzhsto nsurd th raid domnt and
immntation of th adand thnoogis of
rodution for ong-san struturs. Th atst
gnration of adhsis sstms and gu ai-
ation quimnt ar usd. This has bom on
of th fators in th hoi of ntrris for th
rodution of ong-san timbr struturs for th
dom stion of th watr ark buiding in
St. ptrsburgs 300 yar Annirsar park with
th diamtr of 90 mtrs, mridiona ribs with
hord 60 mtrs (Fig. 2).
Th quait ontro sstm is an intgra art
of th thnoogia ross at th HAUS-
KONZepT SODRUZHeSTvO fator. Th abo-
rator is quid with modrn tsting qui-
mnt whih nabs rguar ontro of fators as
gud joints strngth, matria humidit t.
Th HAUS-KONZepT SODRUZHeSTvO
Fig. 5Sports complex 36x72 m,span 36 m,
St. Petersburg.
fator was th first in th rgion to start indus-
tria rodution of r-fabriatd baring-wa
fram houss, in 2004. Ths ar nironmn-
ta frind, warm and ost-ffiint ottags
for rmannt rsidn whih ar ssntia
nw for Russian euroan-quait housing.A rad-mad hous-st is dird to th
onstrution sit making it ossib to assmb
th hous on a r-rard foundation within
on da. Intrior finishing works an b startd
right awa. Th oman roids a fu on-
strution : dsigning, manufaturing,
assmbing and finishing, affording th ustomr
a hous rad for moing in. Th omans
arhitts burau has dod or 50 stand-
ard hous dsigns whi onstant inrasing
th mod in and at th sam tim bing ab to
fufi an indiidua ordr.
Th fators roduts an b ffiint
usd for th immntation of nationa Russian
rojts suh as Domnt of Agro Indus-
tria comx, Affordab and comfortab
Housing for Russian citizns, and Zdoro
(Hath). Among th rojts of th HAUS-
KONZepT SODRUZHeSTvO fator ar th
foowing own rojts: ottag housing d-
omnts Zoni Khom (Grn His) and
Srbani Bor (Sir pin Wood). Th fator
aso fufis Gornmnt ordrs (boarding shoo
in Rino, antns for nursr shoos) and
buids indiidua houss.
Figurs 3-5 show som of th HAUS-
KONZepT SODRUZHeSTvO rojts, whr
ou an s ong-san gud timbr struturs.
In th nar futur th fator is anning to
artiiat in th onstrution of arg rojts
suh as an indoor tnnis omx in Ozrki (san43 mtrs, ara 2,000 m2) and a swimming oo
(san 24 mtrs, ara 820 m2). On shoud
sia not th artiiation in rojts
ratd to th Gazrom For chidrn
rogramm, raizing th onstrution of a
numbr of sorts omxs in th north-wst
rgion of Russia.
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www.akzonobel.com/cascoadhesives
AkzoNobel is proud to be one of the worlds leading
industrial companies. Based in Amsterdam, the
Netherlands, we make and supply a wide range
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revenue totaled 15.4 billion. In fact, we are the largest
global paints and coatings company. As a major
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We think about the future, but act in the present.
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