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POWER SERVICE
Hrvatska
2008
Opća prezentacija
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Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
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• preko 76.000 zaposlenih u više od 70 zemalja svijeta
• prihod 2007/2008- 16,9 milijardi €
Radimo ono što kažemo,
Govorimo ono što mislimo,
Učinit ćemo to još danas,
A sutra ćemo to napraviti još bolje.
Ono što radimo čini nam
zadovoljstvo.
Alstom grupa
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Alstom grupa općenito
-Sjeverna Europa- Sjeveroist.-jugoist. Azija- Indija- Australija
ALSTOM
TRANSPORTPOWER
Power SystemsPower ServiceWalter Graenicher
-Sjeverna i srednja Amerika (NAFTA)
Power Service Regija 1
(PS1)
John Crean
- Kontinentalna Europa- Afrika
Power Service Regija 2
(PS2)
Marcel Mueller
Power Service Regija 3
(PS3)
Hans-Peter Meer
Power Service Regija 4
(PS4)
Nirmal Jha
- Jugoistočna Europa- Bliski istok- Južna Amerika
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Volumen zaprimljenih narudžbi 2007 /2008: € 23.5 bn
Podjela volumena prema aktivnostima
Transport
€ 7,5 bn
Power Systems
€ 11,6 bn
Power Service
€ 4,4 bn
50%
31.9%18.7%
49.4%
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N°2 – Željeznički promet
N°1 brzi i
super-brzi vlakovi
N°2 urbani transport(metroi & tramvaji)
N°3 - Energetika
N°1 elektrane ključ u ruke
N°1 ekološka opremaN°1 hidro postrojenja
N°1 servisiranje elektroprivreda
Alstom isporučuje 25% kapaciteta za proizvodnju električne energije u svijetu
Pozicija na tržištu
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Institucionalniinvestitori
59%
Individualnidioničari
15%
Zaposlenici
1%
Bouygues
25%
Distribucija vlasništva ALSTOM grupe
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Regija 1Regija 2Regija 3Regija 4
ALSTOM Karlovac
ALSTOM grupa
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Osnovne djelatnosti
9
• Dvije ključne djelatnosti
Transport
Energetika
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No. 1 za parne turbine, generatore, i postrojenja po sistemu “ključ u ruke”
No. 3 za velike plinske turbine
N° 1 u kotlovima, sustavima za zaštitu okoliša, hidro- turbinama i generatorima
Najkompletniji i konkurentan opseg potrebnih tehnologija
10
Power Systems
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N° 1 za super-brze vlakove, nagibne vlakove i pogonske sustave vlakova
N° 2 za vlakove u metroima, tramvaje, dvoetažne vagone, signalizaciju i regionalne vlakove
Faktori rasta: Urbanizacija Briga o okolišu Podugovaranje
usluga 11
Transport
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•N° 1- tržišni udio
•Najveća instalirana flota opreme
Faktori rasta:
•Rastući trend ugovaranja servisa i održavanja opreme od strane vlasnika postrojenja
12
Power Service
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• Više od 100 godina i 700,000 MW iskustva u svim područjima koja se odnose na elektrane i proizvodnju električne energije
Nedostižno iskustvo bez premca
Power Service
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Modeli upravljanja imovinom
Naručitelji
procjene stanja,dijagnostika i praćenje, modernizacije, poboljšanja
dijelovi, revizije, remonti itehničke usluge
ukupno održavanjeelektrane
održavanje
paketaopremeremonti irezervnidijelovi
upravljanje održavanjem,servisni ugovori,vođenje i održavanje
Isporučitelj sveukupnih usluga održavanja
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Karlovac
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• 1949 Početak proizvodnje parnih turbina u Karlovcu• 1951 Licenca De Laval (brodske turbine do 45 000 HP)• 1953 Licenca De Laval (parne turbine do 2,5 MW)• 1955 Prva parna turbina u funkciji (12,5 MW)• 1956 Licenca AEG (parne turbine do 65 MW)• 1978 Konstrukcija po API 621 standardu• 1982 Licenca BBC (parne turbine do 1 200 MW)• 1985 Dovršena nova tvornica za proizvodnju velikih parnih turbina• 1991 Pridruženje ABB Grupi kao ABB Tvornica energetskih postrojenja • 1994 Certifikat ISO 9001 • 1999 Spojeni ABB i ALSTOM Power• 2000 Tvornica u Karlovcu član ALSTOM Power• 2001 Pridruženje ALSTOM Grupi kao ALSTOM Power d.o.o.• 2003 Novo ime - ALSTOM HRVATSKA d.o.o.• 2003 Certifikat ISO 14001• 2005 Certifikat OHSAS 18001 – Zaštita na radu i zaštita zdravlja zaposlenika• 2006 Certifikat Poslodavac Partner
Povijest
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1970.
Tradicija
80-e 90-e
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Korana
Kupa
Mrežnica
Dobra
Grad ugodan za život
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ALSTOM Hrvatska – 60 godina
2006 – 15 godina od privatizacije
1949 – Početak proizvodnje parnih turbina
1956 – AEG licenca do 65 MW
1982 – BBC licenca za parne turbine do 1200 MW
1991 ABB Tvornica energ. postrojenja
2000 - servisna tvornica
2009 – 60 godina !!!
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Lokalni Servisni Centri (LSC)
• Operativne jedinice sa lokalnim resursima i prodajnom mrežom
• LSC zaduženi su za primarne kontakte sa našim kupcima
Izvršni Servisni Centri (SEC)
• Operativne jedinice sa centraliziranim know-how za proizvod, dio postrojenja ili cijelo postrojenje
• SEC imaju odgovornost za izvedbu ugovorenog opsega posla
Karlovac – LSC & SEC
Usluga na “kućnom pragu” kupca
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Predsjednik Uprave
Damir Vranić
Upravljanje financijama Božena MejaškiQA &EHS upravljanje Božidar Cvitković
Logistika Dinko PerkovićUpravljanje ljuds. potencijalima Božidar CvitkovićIT & ERP podrška Željko KatalinićRazvoj poslovanja./ Upr. rizikom Slavko Valentić
Servisni Inženjering
Milorad Musulin
Servisna Proizvodnja
Dražen Škrtić
Lokalni Servisni Centar
p.p. Slavko Valentić
Koordinacija sa SEC BadenDarko Rendulić
ALSTOM Hrvatska
Koordinacija sa ključnim kupcimaZdenko Jugović
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PRIHOD 2007/2008: 37,7 milijuna €
ZAPOSLENI: 680
VIZIJA:
postati vodeći i odabrani davatelj usluga za:
• inženjerska rješenja i kreiranje proizvodnog programa za energetske
sustave
• servisna rješenja za pripadajuće tržište energetike
ALSTOM Hrvatska
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Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
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Servisni inženjering
KonstrukcijaGT & ST
Pomoćni sustaviPostr. plinskih turb.
TGT podrška
KontrolingProdaja i upravljanje
projektima
Pomoćni sustavi
CSAT D podrška
Konstrukcija iproračun
CSAP Dpodrška
CSB podrška
TGNE M podrška
CSAT O podrška
TSD podrška
Termoenergetska postr.Razmještaj i cjevovodi
Termički blok 1
Standardi i procesi
Komora izgaranja
Mehanički integritet
InstrumentacijaTGEM podrška
Servisni inženjering
RECO Konstrukcija
Termički blok 1
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2008
1991
KLC BADEN
tehnička znanja
stručnost
44 inženjera
160 inženjera
Servisni inženjering
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Projekti
Mehanička oprema
Parne i plinske turbine - protočni dio, kućišta, komore izgaranja, ležajevi, brtve
Hidraulički sustavi za upravljanje i regulaciju Reduktori Pomoćni sustavi parnih i plinskih turbina Cjevovodi Temeljne ploče, čelične konstrukcije
Građevinski dio
Zgrade i noseće konstrukcije unutar energetskog otoka Temelji za opremu i objekte
Servisni inženjering
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Projekti
Električna oprema
Sustavi generatora, sabirnice, generatorski prekidači Transformatori NN, SN, V razvod i oprema Razvodni ormari i kablovi Mjerna oprema
Kontrola i instrumentacija
Regulacijska i nadzorna oprema ( ALSPA P320, Procontrol, Egatrol) Oprema za mjerenje i signalizaciju
Servisni inženjering
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Raspoloživi alati i metode Umreženi informatički sustav - serveri,
osobnaračunala i grafičke stanice
MS Office za baze podataka i planiranje ACAD za konstruiranje CATIA v4 i v5 za konstruiranje parnih i
plinskihturbina
PDMS za projektiranje rasporeda opreme icjevovoda
AUCOPLAN za izradu logičkih dijagrama ALGOR i ABAQUS za proračune mehaničkog
integriteta metodom konačnih elemenata ROHR2 za proračune naprezanja i
elastičnosticjevovoda i proračune oslonaca
LICAD i WITZENMANN za planiranje i odabir cjevnih oslonaca
MATHCAD za konvencionalne proračune
Servisni inženjering
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• proračuni mehaničkog integriteta
• dokumentacija za plinske turbine
Servisni inženjering
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Rekondicioniranje strukturnih dijelova
GT13 DM/E
CVC1
CVC2
EV SEV
GT 24/26
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Inženjering
Modeli lopatica konstruirani Com Tool-om
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Proračun životnog vijeka komponenti plinskih turbina
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Najveći CATIA korisnik u Hrvatskoj & Sloveniji
Turbinsko kućište 2
Ulazno kućište kompresora sa poklopcem ležaja Kućište
kompresora
Turbinsko kućište 1
CATIA V5
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Servisni inženjering
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• Parna turbina 66 MW – konstrukcija i dizajn ALSTOM Karlovac
Primjeri PDMS dizajna
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RotorLP kućište
Lopatice rotora
HP/IP kućište
Diafragma
Lopatica rotora
• Parna turbina 66 MW
Primjeri CATIA dizajna
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Analiza naprezanja metodom konačnih elemenata pri 3000 o/min
• Lopatica rotora
Primjeri CATIA dizajna
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Analiza naprezanja metodom konačnih elemenata pri 3000 o/min
• Noga lopatice rotora
Primjeri CATIA dizajna
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• Lopatica rotora
Drugi oblik rezonancije na f=588 Hz
Primjeri CATIA dizajna
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Primjeri CATIA dizajna
CAD CAM
Alat
Put alata
Presjek lopatice
Strojna obrada lopatice rotora
Nacrt lopatice rotora
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Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
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Proizvodnja
Servisna proizvodnja
Priprema proizvodnje
Radionice Proizvodnja lopatica
Kontrola kvalitete
Tehnologija Strojna obrada
Montaža
Zavarivanje
Interni transport
Interno održavanje
Dimenzionalna kontrola
Nerazorna ispitivanja
CAD&CAM
Kontrola poslovanja
Priprema proizvodnje
lopatica
Radionica lopatica
Kontrola kvalitetePlaniranje
Rekondicioniranje
Tehnologija
Radionica
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Proizvodne aktivnosti
• Strojna obrada
• Zavarivanje
• Proizvodnja lopatica
• Montaža
Maksimalni kapacitet dizanja jedne
komponente 250 t
Proizvodnja
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Proizvodnja
Strojna obrada
• Teška strojna obrada
- lijevani, zavareni i kovani rotacioni i statorski dijelovi velikih gabarita
- za opremu u energetskim objektima, metalurgiji i ostalim velikim postrojenjima, težine do Q=150 t
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• Srednja i laka strojna obrada
- rotacione i statorske komponente svih tipova i oblika; izrađene iz
čeličnih materijala - kovani, lijevani i zavareni rotacioni i statorski dijelovi - težina do Q=20 kg za potrebe opće gradnje rotacionih
strojeva - težina do Q=500 kg za opću gradnju rotacionih strojeva - toplinska obrada, do težine Q=30 t za gradnju rotacionih
strojeva u energanama i industrijskim pogonima
•Brušenje i oštrenje
- svi tipovi i oblici standardnog i specijalnog alata za glodanje
Proizvodnja
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Proizvodnja
Vrsta kapaciteta Raspoloživost kapaciteta
efek. sati / godina
• Teška strojna obrada 26.800
• Srednja i laka strojna obrada 29.500
• Proizvodnja lopatica 68.500
• Zavarivanje (bravarski i zavarivački radovi) 26.200
• Montaža 28.300
• Rekondicioniranje 26.500
Total: 306.800 h
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Proizvodnja
CNC - horizontalna tokarilica MFD
• Max. promjer obrade
D = 2 500 mm
• Max. duljina obrade
L = 10 000 / 11 800 mm
• Max. težina predmeta obrade
Q = 80 000 kg
• Tip upravljanja:
SINUMERIK - 8T - Siemens
• Obrada rotora parne turbine
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Proizvodnja
CNC - jednostupna vertikalna tokarilica
-SCHIESS - 63 DV
•Max. promjer obrade
D = 6 500 / 12 000 mm
•Max. visina obrade
H = 7 500 mm
•Max. težina predmeta obrade
Q = 225 000 kg
•Tip upravljanja
SINUMERIK - 8MC - Siemens• Obrada GT ispušnog kućišta
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Proizvodnja
CNC - jednostupna vertikalna tokarilica
-SCHIESS - 40 DV
• Max. promjer obrade
D = 3 200 / 5 000 mm
• Max. visina obrade
H = 3 600 mm
• Max. težina predmeta obrade
Q = 100 000 kg
• Tip upravljanja:
SINUMERIK - 3T - Siemens• Nosač kompresorskih lopatica – GT26
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Proizvodnja
CNC – horizontalna bušilica/glodalica- SCHIESS - 225 / 140 TDV
• Max. horizontalni pomak
L = 17 900mm
• Max. vertikalni pomak
H = 6 000mm
• Promjer vretena
D = 225mm
• Veličina radnog stola
5 000 x 5 000mm
• Max. težina predmeta obrade
Q = 150 000kg
• Tip upravljanja
SINUMERIK - 8MC - Siemens
• LP unutrašnje kućište NE
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CNC - horizontalna bušilica/glodalica - SCHIESS - FB 180 / 45 TDV
• Max. horizontalni pomak
L = 8 000 mm
• Max. vertikalni pomak
H = 4 000 mm
• Promjer vretena
D = 180 mm
• Veličina radnog stola
2 800 x 2 800 mm (4 150 x 4 150 mm)
• Max. težina predmeta obrade
Q = 45 000 kg
• Tip upravljanja:
SINUMERIK - 8MC - Siemens
Proizvodnja
• GT ispušno kućište
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Proizvodnja
CNC - portalna glodalica WALDRICH COBURG
• Max. širina obrade S = 4 000 / 5 000 mm
• Max. visina obrade H = 3 870 mm
• Max. duljina obrade L = 12 000 mm
• Veličina radnog stola 2 x 6 000 x 4 000 mm
• Max. težina predmeta obrade
Q = 2 x 150 000 kg
• Tip upravljanja: SINUMERIK - 8MC - Siemens
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CNC – horizontalna bušilica / glodalica
RAPID 2 R/12 WOTAN 1500
Promjer radnog vretena D= 130 mm 4 osi x= 2000 mm, y= 1600 mm w= 1250 mm, z= 800 mm Veličina radnog stola 1600 × 1600 mm Nosivost Q= 12 000 kg
Proizvodnja
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Vertikalna pila za razrezivanje
Za rezanje segmenata na čeličnim prstenovima
Vanjski promjer D= min 1300 mm, max
2500 mm
Proizvodnja
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Automat za TIG navarivanje sa
mehaniziranim doturom žice za
zavarivanje
Izvor struje 350 AC/DC Portal x= 2700 mm, y= 3000 mm Pozicioner nosivosti Q= 3 000 kg Max. promjer radnog komada D= 2600 mm
Proizvodnja
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• Radionica lopatica
Proizvodnja
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CNC - 4 osni obradni centar HELLER BZU -07
Max. pomak radnog stola X = 630mm
Max. pomak radnog vretena Y = 500mm
Max. pomak radnog stola Z = 560mm
Područje okretanja radnog stola B = 360°
Veličina radnog stola LxS = 500x400mm
Max. nosivost radnog stola Q = 1000 kg
Konus prihvata alata ISO 40
Max. promjer alata D = 120mm
Max. duljina alata L = 300mm
Spremnik alata Upravljanje - UNI PRO 80C - Siemens
Proizvodnja
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CNC – 5 osni obradni centar STARRAG - HX151
Max. duljina obrade L= 837 mm Max. širina obrade S= 400 mm Instalirana snaga: 23 kW Područje zakreta radnog
vretena: 45° Broj vretena: 1 Konus prihvata alata: HSK A-
63 Spremnik alata
Proizvodnja
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FARO ARM
Prenosivi 3-D mjerni uređaj
Max. promjer mjerenja unutarnji
D= 3200 mm Promjer mjerenja vanjski D= 3000 mm Visina mjerenja do H= 2500 mm Točnost mjerenja +/- 0,038 mm
Proizvodnja
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CNC – mjerni uređaj Zeiss CALYPSO
Max. pomak radnog stola X = 800 mm Max. pomak vretena
Y = 1000 mm Max. pomak radnog stola Z = 600 mm VAST-XT sistem head Max. nosivost radne ploče
Q = 700 kg Spremnik alata
Proizvodnja
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PLANOVI RAZVOJA I RASTA
2006. Investirano u četiri nova 5-osna CNC stroja za proizvodnju lopatica vrijednosti 3 M€
2007. Početak rada na rekondicioniranju strukturnih dijelova plinskih turbina
Proizvodnja
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Bravarsko-zavarivački radovi
•Bravarski radovi
•Razni tipovi kućišta
•Srednje i velike dimenzije; proizvedeni iz ugljičnih čelika, nisko-legiranih čelika i nehrđajućih čelika
•Zavarivanje tehnikama SMAW, GMAW i SAW
• Obrada rotora generatora
Proizvodnja
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Bravarsko-zavarivački radovi
Specifična zavarivanja; zavarivanje brtvenih dijelova na stelitnoj osnovi i metaliziranje okruglih površina u struji vrućeg zraka
Elektro-otporna toplinska obrada raznih dijelova i oblika do težine Q=10 000 kg
Proizvodnja
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Montaža
•Demontaža, remonti i retrofit energetskih postrojenja, metalurške i procesne opreme
•Testiranje opreme za mehaničko-hidrauličko upravljanje
• Montaža parne turbine 66MW Zagreb
Proizvodnja
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Montaža
Montaža lopatica na rotore i statore turbo-strojeva
(turbine, kompresori)
Proizvodnja
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Montaža
Balansiranje rotora i diskova do n=300 RPM i Q=500 do 100.000 kg sa max. dužinom do L=10 m i max. promjerom do D=5.5 m
• Balansiranje rotora parne turbine
Proizvodnja
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Proizvodnja lopatica
• Lopatice za parne turbine
• Kompresorske lopatice za
plinske turbine
• Izrada iz visoko kvalitetnih
čeličnih šipki i profila
• Lopatice kontinuiranog i
diskontinuiranog profila lista
• Oblici noge: “T”, duplo “T”,
“jela”i ostali oblici
• Dužina listova L=20 do 1 200 mm
• Bandaže - zakovane, integralne ili
slobodne
Proizvodnja
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Proizvodnja
CHIRON 2000
5-osna glodalica za proizvodnju lopatica
proizvodnja 1 lopatice – 28 min 22 sec putanja alata: x-2000 mm, y-500 mm,
z-550 mm broj izmjenjivih alata: 40 visoko brzinsko i visoko produktivno
rezanje (glodanje) brzina okretanja vretena: 20 -12000
okr/min automatiziran proces SIEMENS CNC – control 840D ALSTOM – 3 stroja u radionici lopatica još 1 stroj u nabavi !!!
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Tehnička priprema
Radionice
BPM model TDMWalterToollib
Visoki modularni regal
Identifikacija alata
Tool data
Prednamještanje alata
Alat Alat
3D mjerni uređaj
Mjerni programCADCATIA V4.2.2
CAMNC Blade
Clever modul
Podaci o alatu
Alat
Chiron M2000
Simulacija procesa obrade“Vericut”
NC Data file
NC Data fileBPM modeli
Nacrti
3D skeniranje
3D modeli
Implementacija Chiron tehnologije
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Lopatice – volumen & plan
0
10000
20000
30000
40000
50000
60000
2000 2001 2002/3 2003/4 2004/5 2005/6 2006/7 Plan
PTS PS
Lopatica / godišnje
Povećanje proizvodnje korištenjem najmodernije tehnologije
• 2000 - 2004/5: 28’000 kom.
• Aktualno 2005/6: 32’000 kom.• povećanje zaposlenika
• Plan 2006/7: 42’000 kom.• veća produktivnost
• Budućnost: 58’000 kom.• zamjena preostalog zastarjelog • kapaciteta
od 23’000 kom
do 58’000 kom
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• Parna turbina 4 MW
Proizvodnja
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• Proizvodnja GT13DM komore izgaranja
Primjeri iz proizvodnje
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Primjeri iz proizvodnje
• Proizvodnja GT13DM komore izgaranja
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• Lopatice parnih turbina
• Lopatice parnih turbina manjih dimenzija
• Kompresorske lopatice
Primjeri iz proizvodnje
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• Rekondicioniranje GT 26 SEV komore izgaranja
Primjeri iz proizvodnje
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• Rekondicioniranje GT 24 EV komore izgaranja
Primjeri iz proizvodnje
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• Ispušni difuzori plinskih turbina
Primjeri iz proizvodnje
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• Parna turbina 66 MW – konstrukcija i dizajn Karlovac
Primjeri iz proizvodnje
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• GT26 ispušno kućište
•Ugradnja oplate u polovicu
ispušnog kućišta plinske turbine
Primjeri iz proizvodnje
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• Brušenje
Primjeri iz proizvodnje
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Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
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Lokalni Servisni Centar
Alstom LSC
Komercijalni odjel
Tehnički odjel
Izvođenje projekata
Mjerenje i ispitivanje
Konstrukcija i tehnologija
Kontroling
Logistika
Prodaja & Upravljanjeprojektima
Upravljanje radilištima
Radionica
Prokura za Alstom SC
Koordinacija sa ključnim kupcima
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Organizacija servisa
Prodaja Vođenje projekata Upravljanje
radilištima - priprema rada - upravljanje
radilištima - ispitivanje i
puštanje u pogon
Lokalni servisni centar
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Lokalni servisni centar
Strojna obrada Rezervni dijelovi Emergency call servis Preventivno održavanje Inspekcije i remonti
- planiranje- izvođenje
Vođenje projekata
Rehabilitacije Retrofiti Mjerenje, analize Dijagnostika,
preporuke -
vibrodijagnostika - KBR - procjene
životnog vijeka - ostala
testiranja
Opseg usluga
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Lokalni servisni centar
Područja održavanja
• Parne turbine
• Plinske turbine
• Hidro turbine
• Ostali rotacijski strojevi
• Pomoćna postrojenja
• Mjerno - regulacijska oprema
• Unutarnje kućište parne turbine
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Ostala područja usluga
• Strojna obrada
• Rezervni dijelovi
• Preventivno održavanje
• Korektivno održavanje
• Revizije i remonti
• Planiranje radova i dijelova sa
preporukama
Lokalni servisni centar
• Kućište servomotora
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Servisni Inženjering Radionice
Podrška Alstom grupe
Vrijednost pružena kupcu
Lokalni servisni centar
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Servisni inženjering
• Retrofiti i modernizacije
• Tehnička dokumentacija
• Planovi kontrole i ispitivanja
• Rješavanje neusklađenosti
• Defektaža
• Završna izvješća i preporuke
• Stalna podrška na radilištu
Lokalni servisni centar
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Izrada rezervnih dijelova
• Prema vlastitoj dokumentaciji
• Prema dokumentaciji kupca
• Rekonstruirana dokumentacija
prema snimljenom stanju
dijelova
Lokalni servisni centar
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Radionice
• Priprema proizvodnje
• Proizvodnja rezervnih dijelova
• Usluge strojne obrade
• Zavarene konstrukcije i
reparaturno zavarivanje
• NDT ispitivanja
• Kontrola kvalitete
Lokalni servisni centar
• VT rotor parne turbine 30 MW
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Metallurgist Pro – Uređaj za ispitivanje kemijskog sastava materijala –Spektroanalizator
Najsuvremenija oprema
Izvodi brzu i nerazarajuću identifikaciju i točnu analizu
sastava osnovnog metala i legura
Nije moguće mjeriti ugljik !
Oprema
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Oprema
SIMATIC
• mjerni sustav za prikupljanje i obradu fizikalnih
veličina (npr. tlakova ulja, zakrete servomotora)
u elektroenerg.postrojenjima
DIGITALNI NIVELIR TOPCORN
• mjerenje i kontrola linija rotora turboagregata, razdjelnih ploha turbina i mjerenje ravnosti npr. temeljnih ploča
VIBROCAM 5000 PORTABL mjerenje 16 vibracijskih signala, 8
procesnih signala, 2 signala brzine
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Oprema
NOVALIGN
Profesionalni modularni sistem za centriranje rotirajućih dijelovaenergetskih strojeva
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• Montaža parne turbine 210 MW
Lokalni servisni centar
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• Strojna obrada rotora
industrijske turbine
Lokalni servisni centar
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• Tvornička montaža parne turbine
Lokalni servisni centar
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• Parna turbina
Lokalni servisni centar
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• Montaža rotora u donju polovicu kućišta parne turbine
• Obrada VT kućišta parne turbine
Lokalni servisni centar
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• NT rotor parne turbine – transport na radilište
Lokalni servisni centar
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Podrška ALSTOM grupe
• Podrška i uključivanje ostalih ALSTOM tvrtki u radove održavanja
• Korištenje već razvijenih i isprobanih rješenja na području
servisiranja
• Zadovoljenje ukupnih potreba kupca u području održavanja
postrojenja za proizvodnju energije
Lokalni servisni centar
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AEGANSALDOBBCCREUSOT LOIREDE LAVLESCHER - WYSSFRANCO TOSSIGENERAL
ELECTRICJUGOTURBINAKKK
Reference i iskustvo
Lokalni servisni centar
LMZMANMITSUBISHI
PRVNI BRNENSKA
SIEMENS
SKODA
UTMZ
WESTINGHOUSE
WORTHINGTONZAMECH
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Agenda
Uvod 1-24
Inženjering 25-43
Proizvodnja 44-83
Servis 84-105
Kupac 106-111
Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija
Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna
Strojna obradaZavarivanjeMontažaLopatice
OrganizacijaInženjeringRadionicePotpora Alstom grupe
Suradnja sa kupcemPoslovni sustav
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Odnos s kupcem
Od
nos
s ku
pci
ma
Kontinuirana suradnja i
dijalogJedna adresa za sva pitanja
Sveukupna podrškaAlstom-a
Servis pohitnompozivu
ugovorni odnos
=
partnerski
odnos
“godfather”načel
o
=
tehnički
kum
• mobilne ekipe
• dijelovi
• materijali
• servisna oprema
• alati
24 satni servis
=
usluga
svih resursa
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Odnos s kupcem
Zadovoljstvo kupca
• Individualni pristup
• Pružanje kompletnog, prilagođenog
rješenja
• Isporuka na vrijeme
• Pouzdanost i kvaliteta
• Ispred očekivanja
Kupac
Rješenje
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Poslovni sustav
• Sustav kvalitete prema normi ISO 9001:2000 (DNV)
• Sustav upravljanja okolišem prema normi ISO 14001:1996 (DNV)
• Sustav upravljanja zaštitom na radu i zaštitom zdravlja zaposlenika prema normi
OHSAS 18001
• Certificirani postupci zavarivanja prema normi EN 729
• smanjenje troškova
• društvena odgovornost
• stvaranje dodanih vrijednosti
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POWER SERVICE
www.alstom.hr