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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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Alumínio da Industria Automóvel
Permutadores de Calor
Luis Neves
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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Name João de Deus & Filhos, S.A.
History
• Established in 1914
• First I/C Development in 1995 for VW/AUDI
• Acquired in 1996 by Magneti Marelli
• Acquired in 2001 by Denso Corporation
Location
Estrada dos Arados, 5
2135 – 113 Samora Correia
Portugal
Aprox. 1 hour from Lisbon
Website www.jdeus.com
Nº Employees 393 ( March 2013)
Quality
System
ISO TS 16949:2009
ISO 9001:2008
Environment
System ISO 14001:2004
Health &
Safety System OHSAS 18001:2007
JDEUS Group
100 years Making
History with Quality
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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PARIS (Guyancourt) Technical Office Employees: 42
DNDE (Stuttgart) Sales Office
DNDE (Cologne) Sales Office
DNDE (Aachen) Sales Office
DNTS(Avellino+Cassino) HVAC & ECM Units Employees: 965
B.U. ORSA (Poirino) Off Road & Special Apps. HVAC & ECM Units Employees: 113
DNTR (Kocaeli) HVAC Units Employees: 136
DNPO (TYCHY) HVAC & ECM Units Employees: 524
DMCZ (Luberec) HVAC & ECM Units Employees: 1369
DNDE (Eching) HVAC & ECM Units, Sales, Quality & Engineering Center Employees: 347
DMUK (Telford) HVAC & ECM Units Employees: 668
DNMN (Shipley) Heavy Duty Engine Cooling Components Employees: 492
JOÃO DE DEUS & FILHOS, S.A. (Samora Correia) RADIATORS, INTERCOOLERS & HEATER CORES Employees: 393
DTSP (Vigo) HVAC & ECM units Employees: 279
DNTS(Poirino) HVAC & ECM Units Employees: 1215
Thermal European Center Network
DNDE (Frankfurt) Sales Office
DNDE (Wolfsburg) Sales Office
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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João de Deus & Filhos, S.A.
(Samora Correia)
• Radiators
• Intercoolers
JDEUS(Setúbal)
• Moulds
• Tools
• Machines
Sulradiadores
(Lisboa)
• Sales Distributor
Radinorte
(Porto)
• Sales Distributor
Auto-Rad. Beiras
(Covilhã)
• Sales Distributor
J.Deus Radiadores
(Entroncamento)
• Sales Distributor
J.Deus España, S.L.
(Madrid)
• Sales Distributor
JDEUS – Operations
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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AUTOMOTIVE INDUSTRY
MARKETS
JDEUS – The market
O.E.M.
Intercoolers
Heaters
After-Market (IAM)
Radiators
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – O.E.M. Partners
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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50 CUSTOMERS WORLDWIDE IN 32 COUNTRIES
AUSTRIA
BELGIUM
BULGARIA
CROATIA
CZECK REP.
DENMARK
FRANCE
GERMANY
GREECE
HOLLAND
HUNGARY
IRELAND
ITALY
MALTA
POLAND
PORTUGAL
ROMANIA
SPAIN
SWITZERLAND
U.K.
ISRAEL
JORDAN
LEBANON
TURKEY
ARGENTINA
BRASIL
U.S.A.
ALGERIA
EGYPT
TUNISIA
AUSTRALIA
THAILAND
JDEUS – A.M. Partners
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Tipo de Intercooler
Tipo Ar – Ar Tipo Ar - Água
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Intercooler - Elementos
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Intercooler – Opção pelo Alumínio.
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Ligas de Alumínio
Requisitos: •Resistentes à Corrosão •Resistentes à fadiga/fluência a alta temperatura •Potencial corrosivo entre as ligas de tubo e alhete. •Compatíveis com o processo de brazagem.
As ligas de alumínio são essencialmente da série 3000 ou 6000, mas com alterações especificas relacionadas com requisitos para resistência à corrosão, melhor produtibilidade ou maior resistência mecânica. Custo é invariavelmente um factor decisório.
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Ligas de Alumínio – Núcleo e Clad
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Ligas de Alumínio – Composição química
Source: Aleris Aluminium heat exchanger materials_issue 2007_5
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Ligas de Alumínio – Propriedade Mecânica
Source: Aleris Aluminium heat exchanger materials_issue 2007_5
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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Macho
Molde de Coquilha
Vazamento do alumínio
Caixa de alumínio após vazamento
Maquinação
Caixas em alumínio
JDEUS – Caixas em Alumínio
<Ligas de injecção – AlSi9 / AlSi12>
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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Montagem
• Tolerâncias
Limpeza
• Retirada de óleos e pós.
Fluxagem
• Aplicação de fluxo
NOCOLOK
Pré- Aquecimento
• Aquecimento até temperaturas de fusão de fluxo e Clad/filler
Brazagem
• Fusão de Clad / Filler
Arrefecimento
• Arrefecimento controlado
JDEUS – Processo Produtivo - Brasagem
< CAB Furnace – Controlled Atmosfere Brazing>
Aluminum Automotive Manual - Brazing
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Brazagem – Migração de elementos
Aluminum Automotive Manual - Brazing
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Alumínio na Indústria Auto
EAA-Aluminium-Penetration-in-cars_Final-Report
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Alumínio na Indústria Auto
EAA-Aluminium-Penetration-in-cars_Final-Report
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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JDEUS – Future Trends
Material: • Ligas de elevada resistência mecânica • Melhoria nas propriedades anti corrosivas – anti condensados.
Processo:
• Novos fluxos permitindo a brazagem de ligas de alumínio de alta resistência; • Chapas laminadas e tubos extrudido com pré fluxagem; • Sistemas de brazagem não fluxados, sem requerer Vacúo • Brazagem a baixa temperatura
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JOÃO DE DEUS & FILHOS, S.A. Apr-14
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FIM
Obrigado pela vossa atenção.