Transcript
Page 1: Atlantic Council - Randall Rush

Atlantic  Council  “Advanced  Fossil  Energy  Technologies”  Washington,  D.C.  -‐  September  9,  2013

Southern  Company  Perspectives  on  Energy  R&D  Randall  Rush  GM,  Gasification  Technology  

Page 2: Atlantic Council - Randall Rush

Southern  Company  R&D  Attributes  “Learn  by  Doing”  

Centrally  located  research  engineers  and  scientists  Laboratories  dispersed  across  operating  assets  Active  collaboration  with  utilities,  universities,  vendors    Heavily  leveraged  by  external  funding  partners  Intellectual  property  positions  that  do  not  impede  technology  deployment  Research  portfolio  provides  hardened  technology  options  delivered  in  close  cooperation  with  in-‐house  Operations  and  EPC  capability    

 

Page 3: Atlantic Council - Randall Rush

DOE/Southern Company R&D Project Timeline

1970 2013

Solvent Refined Coal

Advanced Coal Cleaning

100 MW Chiyoda Demo

SCR Pilot Plant

Switchgrass Co-Firing

Advanced T-Fired Burner

DOE/EPRI Coal Quality Expert

Activated Carbon Injection

SECARB CO2 Injection

Citronelle CO2 Injection

SECARB Phase III IDMS

GenVARR

Stack Water Recovery

PSDF

NCCC

Activated Carbon Injection

MerCAP

Scrubber Additives

Low Temperature Oxidation Catalysts

CCPI 3 CCS Demo

Kemper IGCC- CCPI

Advanced Wall-Fired Burner

2010

-201

8

2007-Present

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Development 1-10 MWe

Demonstration 10-100+ MWe

Commercial 250 MWe +

Research < 0.1 MWe

Coal-‐based  Technology  Development  Directly  Resulting  from  DOE/Southern  Company  R&D  Partnership  

Page 5: Atlantic Council - Randall Rush

Development 1-10 MWe

Demonstration 10-100+ MWe

Commercial 250 MWe +

SCR systems

FGD systems

Baghouse w/ activated carbon

Research < 0.1 MWe

Carbon Dioxide (Capture & Storage)

Coal-‐based  Technology  Development  Directly  Resulting  from  DOE/Southern  Company  R&D  Partnership  

Low NOx burners

Page 6: Atlantic Council - Randall Rush

Confidential and Proprietary

Development 1-10 MWe

Demonstration 10-100+ MWe

Commercial 250 MWe +

SCR systems Crist Clean Coal Project

1992-1995 9 MW

SEI Birchwood 1996 250 MW

18,000 MW 8,000 MW

FGD systems Scholz 1978 23 MW

Yates Clean Coal 1992

100 MW

Baghouse w/ activated carbon

Miller 1995 1 MW

Gaston 2&3 1996 & 2001 2*250 MW

Research < 0.1 MWe

Carbon Dioxide (Capture & Storage)

Daniel 2009 SECARB II 3000 tons

Barry 500 tpd 2011 - 2014

25MW Citronelle

2009 - 2020 SECARB III

100k tpy

National Carbon

Capture Center

Coal-‐based  Technology  Development  Directly  Resulting  from  DOE/Southern  Company  R&D  Partnership  

Industry Southern

100,000 MW 11,000 MW

8,000 MW* 1,600 MW

• Denotes estimate • provided by EPRI

500 MW

325,000 MW 22,000 MW

Low NOx burners

Hammond Clean Coal 1991

500 MW Smith Clean Coal 1992

180 MW

Kemper 3 MM tpd

2014 - 2054 584 MW

Page 7: Atlantic Council - Randall Rush

Confidential and Proprietary

Development 1-10 MWe

Demonstration 10-100+ MWe

Commercial 250 MWe +

SCR systems Crist Clean Coal Project

1992-1995 9 MW

SEI Birchwood 1996 250 MW

18,000 MW 8,000 MW

FGD systems Scholz 1978 23 MW

Yates Clean Coal 1992

100 MW

Baghouse w/ activated carbon

Miller 1995 1 MW

Gaston 2&3 1996 & 2001 2*250 MW

Research < 0.1 MWe

Carbon Dioxide (Capture & Storage)

Daniel 2009 SECARB II 3000 tons

Barry 500 tpd 2011 - 2014

25MW Citronelle

2009 - 2020 SECARB III

100k tpy

National Carbon

Capture Center

Coal-‐based  Technology  Development  Directly  Resulting  from  DOE/Southern  Company  R&D  Partnership  

Industry Southern

100,000 MW 11,000 MW

8,000 MW* 1,600 MW

• Denotes estimate • provided by EPRI

500 MW

325,000 MW 22,000 MW

Low NOx burners

Hammond Clean Coal 1991

500 MW Smith Clean Coal 1992

180 MW

Kemper 3 MM tpd

2014 - 2054 584 MW

Page 8: Atlantic Council - Randall Rush

Confidential and Proprietary

Development 1-10 MWe

Demonstration 10-100+ MWe

Commercial 250 MWe +

SCR systems Crist Clean Coal Project

1992-1995 9 MW

SEI Birchwood 1996 250 MW

18,000 MW 8,000 MW

FGD systems Scholz 1978 23 MW

Yates Clean Coal 1992

100 MW

Baghouse w/ activated carbon

Miller 1995 1 MW

Gaston 2&3 1996 & 2001 2*250 MW

Research < 0.1 MWe

Carbon Dioxide (Capture & Storage)

Daniel 2009 SECARB II 3000 tons

Barry 500 tpd 2011 - 2014

25MW Citronelle

2009 - 2020 SECARB III

100k tpy

National Carbon

Capture Center

Coal-‐based  Technology  Development  Directly  Resulting  from  DOE/Southern  Company  R&D  Partnership  

Industry Southern

100,000 MW 11,000 MW

8,000 MW* 1,600 MW

• Denotes estimate • provided by EPRI

Kemper 3 MM tpd

2014 - 2054 584 MW

500 MW

325,000 MW 22,000 MW

Low NOx burners

Hammond Clean Coal 1991

500 MW Smith Clean Coal 1992

180 MW

Page 9: Atlantic Council - Randall Rush

R&D Portfolio: Carbon Capture and Storage

Coal Seam Injection Study

Pilot Capture Demo

Groundwater Impacts Study

Underground Carbon Injection

1 MW Solid Sorbent Pilot

Kemper County IGCC

Geologic Suitability Study

National Carbon Capture Center

University Training Program Biomineralization Study

UAB Cap Rock Lab

25 MW CCS

Page 10: Atlantic Council - Randall Rush

R&D Portfolio: Carbon Capture and Storage

Coal Seam Injection Study

Pilot Capture Demo

Groundwater Impacts Study

Underground Carbon Injection

1 MW Solid Sorbent Pilot

Kemper County IGCC

Geologic Suitability Study

National Carbon Capture Center

University Training Program Biomineralization Study

UAB Cap Rock Lab

25 MW CCS

Page 11: Atlantic Council - Randall Rush

25 MW CCS Demo Integrated CO2 capture, compression, pipeline transportation, and geologic sequestration

90% CO2 capture Integrated Operations August 2012 171,400 tons of CO2 captured , 78,100 tons injected

Plant Barry

Page 12: Atlantic Council - Randall Rush

National  Carbon  Capture  Center  

Project  Partners  

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National  Carbon  Capture  Center  

Partial  List  of  Technology  Suppliers  

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Development  of  the  Transport  Coal  Gasifier  for  Power  and  Chemical  Production  

TRIGTM Leverages Long History of Fluid Catalytic Cracking (FCC) Expertise

Late  30's  

1942  

1951  

Early  1960's  

1976  

1980's   1990   1996   1996   China  2011  USA  2014  

First  Commercial  

FCC  Unit  for  Exxon  

Orthoflow™  A  Design  

Orthoflow™  C  Design  

Resid  FCCs  

Orthoflow™  F  Design  

Design  Based  on  FCC  Technology  

Pilot  Plant  Tech  Center  

Grand  Forks,  ND  2,600  Hours  Test  Run  

PSDF  at  Wilsonville,  AL.    >19,000  hrs  in  gasification  including  >3,000  hrs  on  Miss.  Lignite  thru  Aug‘13  

TRIGTM  In  Kemper  County,  MS,  USA    

Page 15: Atlantic Council - Randall Rush

Kemper  County  IGCC    

Plant Site Plant Site

Test results from the NCCC allow

~40MW more output than would

have been possible from higher

Steam/CO ratios required in

refinery applications

• 15+ years of development at the NCCC

• 524MW on syngas w/ 65+% CO2 capture

• CO2 & other emissions ~equal to NG

• 3 MM TPY CO2 for EOR

• Zero Liquid Discharge (ZLD) plus treated effluent from City of Meridian, MS and moisture from coal drying as makeup water

Page 16: Atlantic Council - Randall Rush

Kemper  County  IGCC  

Page 17: Atlantic Council - Randall Rush

DOE/Southern Company R&D Project Timeline

1970 2013

Solvent Refined Coal

Advanced Coal Cleaning

100 MW Chiyoda Demo

SCR Pilot Plant

Switchgrass Co-Firing

Advanced T-Fired Burner

DOE/EPRI Coal Quality Expert

Activated Carbon Injection

SECARB CO2 Injection

Citronelle CO2 Injection

SECARB Phase III IDMS

GenVARR

Stack Water Recovery

PSDF

NCCC

Activated Carbon Injection

MerCAP

Scrubber Additives

Low Temperature Oxidation Catalysts

CCPI 3 CCS Demo

Kemper IGCC- CCPI

Advanced Wall-Fired Burner

2010

-201

8

2007-Present

Page 18: Atlantic Council - Randall Rush

Southern  Company’s  Diverse  Generation  Portfolio  

Potential 2020 Range Average Actual Low Gas Price High Gas Price ‘07-’08 2012 High Coal Price Low Coal Price

Natural Gas 16% 45% 57% 34%

Coal 69% 36% 22% 45%

Nuclear & Other 15% 19% 21% 21%

Generation Mix by Fuel Source

The reliability of our generation fleet and the flexibility to utilize the least expensive fuel source keeps retail prices low and less volatile

Page 19: Atlantic Council - Randall Rush

National  Carbon  Capture  Center  Wilsonville,  Alabama  

Integrated  Gasification  Combined  Cycle  Mississippi  Power  Plant  Ratcliffe  

Second  Largest  U.S.  Solar  Cimarron  Solar  Facility  

Largest  U.S.  Biomass  Nacogdoches  Generating  Facility  

Mercury  Research  Center  Gulf  Power  Plant  Crist  

25-‐MW  CCS  Alabama  Power  Plant  Barry  

Water  Research  Center  Georgia  Power  Plant  Bowen  

Power  Delivery  and  End-‐Use  Technology  Lab  

U.S.  first  New  Nuclear  Georgia  Power  Plant  Vogtle  

Smart  Grid:  Integrated  Distribution  

Management  System  

Air  Quality  Science  Center  SEARCH  network;  ARIES;  mercury  

Savannah  Seaport  Electrification  All-‐electric  Crane  Demonstration  

Campo  Verde  Solar  Facility  Imperial    County,  California  

Apex  Solar  Facility  North  Las  Vegas,  Nevada  

Spectrum  Solar  Facility  Clark  County,  Nevada  

Granville  Solar  Facility  Granville  County,  North  Carolina  

R&D  Delivers  Benefits  to  the  Industry  Recent  Southern  Company  Projects  with  R&D  Foundations  

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National  Carbon  Capture  Center  Wilsonville,  Alabama  

Integrated  Gasification  Combined  Cycle  Mississippi  Power  Plant  Ratcliffe  

Second  Largest  U.S.  Solar  Cimarron  Solar  Facility  

Largest  U.S.  Biomass  Nacogdoches  Generating  Facility  

Mercury  Research  Center  Gulf  Power  Plant  Crist  

25-‐MW  CCS  Alabama  Power  Plant  Barry  

Water  Research  Center  Georgia  Power  Plant  Bowen  

Power  Delivery  and  End-‐Use  Technology  Lab  

U.S.  first  New  Nuclear  Georgia  Power  Plant  Vogtle  

Smart  Grid:  Integrated  Distribution  

Management  System  

Air  Quality  Science  Center  SEARCH  network;  ARIES;  mercury  

Savannah  Seaport  Electrification  All-‐electric  Crane  Demonstration  

Campo  Verde  Solar  Facility  Imperial    County,  California  

Apex  Solar  Facility  North  Las  Vegas,  Nevada  

Spectrum  Solar  Facility  Clark  County,  Nevada  

Granville  Solar  Facility  Granville  County,  North  Carolina  

R&D  Delivers  Benefits  to  the  Industry  Recent  Southern  Company  Projects  with  R&D  Foundations  Non-‐Coal  Focus  

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Benefits  from  Investments  in  Clean  Coal  Technology  

+183%

-82% -88%

Sources: EPA National Air Pollutant Emission Trends EIA Annual Energy Review

-96%

Coal-fired Generation Emission Rates

Between  1970  and  2008    U.S.  SO2,  NOx,  and  particulate  emissions  from  coal-‐fired  electric  power  plants  were  reduced  by  82  to  96%,  while  coal-‐fired  generation  almost  doubled.      

Between  1990  and  2010  Southern  Company’s  SO2,  NOx,  and  mercury  emissions  from  coal-‐fired  electric  power  plants  were  reduced  by  60  to  80%,  while  coal-‐fired  generation  increased  by  40%.      


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