Download - Atlas Copco Power Macs 4000 Uk
Power MACS 4000The winning advantage in tightening control
38190_PowerMacs_UK:Layout 1 2010-01-08 12.38 Sida 1
The race for lean produc
State-of-the-art control and class-leading
functionality; a good way to begin any
fastening cycle, but it’s only the start.
The new Atlas Copco Power MACS 4000
represents the pinnacle of automated
fastening control and a new generation
of upgradeable controller.
Intuitive monitoring and communication
capabilities combined with advanced
management programs allow processes
to be fine-tuned and productivity hurdles to
be overcome.
The Power MACS 4000 has been developed
with one overriding goal in mind: To get your
production line in the fast lane, and keep it there.
Every cycle can be a winning
performance
2
uction is over
Total
control
Absolute
flexibility
Easy
programming
Uncompromised
reliability
3
Power MACS 4000 – the to
Outstanding nutrunner speeds
New QST-nutrunner:Up to 67% faster thanQMX nutrunners whiledelivering the samesuperior accuracy anddurability.
Easy programming
The all-new ToolsTalkPower MACS. Allows easy programming ofadvanced, flexibletightening strategies via simple and intuitivemenus.
DynaTorkTM – Correct
residual clamp force
Unique torquerecovery strategy,patented by Atlas Copco.Delivers optimizedfastening throughimproved clamploading.
4
total productivity solution
Designed for
error-free setup"Intelligent Chip" in QSTspindle provides bothspindle and calibrationparameters to assure error-free setup. Digitalcommunications allow forextended cable length.
Modular plug-and-play
System requires no cabinetand therefore less space.Standardized componentsincrease lifetime andreduce maintenance andspare parts costs.
Maximize uptime
Heavy duty controller designand nutrunners that arecertified for accuracy to +/- 2.5 %.More than one million cyclesbetween preventivemaintenance; reducesmaintenance and down timecosts.
5
6
Introducing the QST – a smThe new QST nutrunner is based on the proven success of it's predecessors. The improvements result in a speed increase of up to 67%. The tightening controllerautomatically increases the bus voltage for the larger size nutrunner QST80 and 90, withoutthe need for a different controller or servo, giving unique speed capabilities for high-torqueapplications. A new, quick-coupling Hot Swap cable connector and electronic chip round upthe package of improvements.
Delivers an accuracy of+/- 2.5% after one million cyclescreating longer serviceintervals.
Simple, easy-to-installsandwich/pilot mountallows flexiblemaintenancepossibilities.
Available with extendedspring travel (76 and 100 mm)and/or extended socket holderlength.
Electronic chip stores dataincluding calibration value,serial numbers andmaintenance intervals –reducing costs and errors.
7
smarter spindle
Inertia braking – allowsnutrunner to run fasterwithout overshooting.
New QST motor basedon the proven QMXnutrunner – up to 67%improved speedcharacteristics.
Digital communi-cation betweennutrunner and TC – allows spindlecalibration to beindependent ofcable length,reducing the needfor a systemcalibration.
New connectordesign – cable isfastened in just acouple of turns.
Hot Swap – replacecable or spindlewithout turningpower off. Cable connector is adjust-
able in two directions foroptimal cable management.
Torque range
CT and COT models*
QST34-8CT-T50-L150-H6QST34-20CT-T50-L150-H10QST42-20CT -T50 -L134 -H10QST42-20COT -T50 -L134,5 -H10QST42-50CT -T50 -L134 -H13QST42-50COT -T50 -L134,5 -H13QST50-90CT -T50 -L137 -H13QST50-90COT -T50 -L137 -H13QST50-150CT -T50 -L137 -H13QST50-150CT-T50-L237, H16***QST50-150COT -T50 -L137 -H13QST62-150CT -T50 -L152 -H13QST62-150COT -T50 -L152,5 -H13QST62-230CT -T50 -L152 -H19QST62-230COT -T50 -L152,5 -H19QST62-350CT -T50 -L152 -H19QST62-350COT -T50 -L152 -H19QST80-450CT -T50 -L146 -H19QST80-450COT -T50 -L146 -H19QST80-600CT -T50 -L146 -H19QST80-600COT -T50 -L146 -H19QST90-750CT -T50 -L152 -H25QST90-750COT -T50 -L153 -H25QST90-1000CT -T50 -L152 -H25QST90-1000COT -T50 -L153 -H25QST95-1750CT-T50-L149-H38QST95-1750COT-T50-L155-H38
SocketholderTravelmm
505050505050505050505050505050505050505050505050505050
Weight
kg lb
2.0 4.42.0 4.43.1 6.94.2 9.33.8 8.44.5 9.95.8 12.77.8 17.25.8 12.85.8 12.87.8 17.2
10.2 22.512.8 28.210.2 22.512.8 28.210.2 22.512.8 28.216.7 3721 4617 3721 4625 5529 6426 5730 6642 9343 95
Gearratio
––
7.507.50
21.3321.3318.2118.2131.2431.2431.2413.9413.9419.0419.0428.3328.3322.6722.6729.5629.5638.8938.8946.8446.8498.2198.21
8
Nutrunner TechnologyQ = Fixtured nutrunnerST = Syncronized MotorDigital Communication
Motor size34 = Min CC 34 mm42 = Min CC 43 mm50 = Min CC 51 mm62 = Min CC 63 mm80 = Min CC 81 mm90 = Min CC 91 mmOffset nutrunner minCC is stated in specification
MAX TORQUE(Nm) C = Communication
U = U-nutrunnerO = OffsetA = Angle encodeT = TransducerTT = Double transducerV = Angle headHAD = Hold and DriverFS = Flush socketCF = Crowfoot
General Note: from here, specify the spindle from back to frontQST COATT-15050
Socket HolderSize (mm)
H = Hole ThroughP = PinB = Ball Q = Quick
L137 = 137 mmLength between pilot mount and end of socket holder (Straight model only)
T50 = 50 mm Travel lengthTelescope (Straight and Angle model)
13-H-L137-T50
Tool key - QST nutrunners
For example: QST50-150CATT-T50-L134-H13
QST42-20CT-T76-L189-H10QST42-50CT-T76-L189-H13QST50-90CT-T76-L200-H13QST50-150CT-T76-L200-H13QST62-230CT-T76-L200-H19QST62-350CT-T76-L200-H19QST80-600CT-T76-L214-H19QST90-1000CT-T76-L176-H25QST42-50CT-T100-L191-H13QST50-150CT-T100-L186-H13
SocketholderTravelmm7676767676767676
100100
Nm
6 - 2010 - 5020 - 9030 - 15040 - 23050 - 350
120 - 600200 -100010 - 5030 - 150
ft lb
4 - 147 - 35
15 - 6522 -11029 -17037 -25888 -442
147 -7377 - 35
22 -110
Maxspeed
2000700650380330220200130700380
MinC-C
43435151636381914351
Weight
kg lb
3.1 6.93.8 8.45.78 12.75.8 12.8
10.2 22.510.2 22.517 37.026 57.03.8 8.45.8 12.8
Gearratio
7.521.318.231.219.028.329.646.821.331.2
Socketholder
sizeinch
3/81/21/21/23/43/43/41
1/21/2
Lmm
190190200201200200214176191186
Bmm
23232323252530322323
Cmm
372399441441517517595600399441
Dmm
15151515151520201515
Emm
----------
Socket holder **)
Ordering No.
4230 2114 004230 2120 004230 2127 004230 2127 004230 2137 004231 2137 004231 2664 994231 1106 004231 2055 004231 3189 00
Ordering No.
8435 6020 118435 6030 118435 6040 118435 6050 118435 6065 118435 6070 118435 6080 118435 6090 118435 6030 128435 6050 12
Torque range
76 and 100 mm spring travel models*Nutrunners with extended spring travel for longer bolt lengths.
*) Dimensional drawings are available at http://webbox.atlascopco.com/dimdrw/index.html. See also page 16. **) Socket holder is included when the complete spindle is ordered.*** ) Nutrunner with reinforced front part for wheel applications.
*) Dimensional drawings are available at http://webbox.atlascopco.com/dimdrw/index.html. See also page 16. **) Socket holder is included when the complete spindle is ordered.
Nm
2 - 84 - 206 - 206 - 20
10 - 5010 - 5020 - 9020 - 9030 - 15030 - 15030 - 15030 - 15030 - 15040 - 23040 - 22050 - 35050 - 33090 - 45090 - 450
120 - 600120 - 600150 - 750150 - 750200 -1000200 -1000350 - 1750350 - 1750
ft lb
1.5 - 63 - 144 - 144 - 147 - 357 - 35
15 - 6515 - 65
22 - 11022 - 11022 - 11022 - 11022 - 11029 - 17029 - 16237 - 25837 - 24366 - 33266 - 33288 - 44288 - 442
111 - 553111 - 553147 - 737147 - 737
260 - 1290260 - 1290
Maxspeed
30001000200020007007006506503803803804504503303302202202602602002001501501301306060
MinC-C
3434433143315137515037634563456345815581559163916396
73/81
Socketholder
sizeinch
1/4”3/8”3/83/81/21/21/21/21/21/21/21/21/23/43/43/43/43/43/43/43/41111
1 1/21 1/2
Lmm
150150134134.5134134.5137137137237137152152.5152152.5152152146146146146152153152153149155
Bmm
171723-
23-
23-
2323-
25-
25-
25-
30
30
32
32-
32-
Cmm
358358372
-399
-441
-441440
-517
-517
-517
-595
595
600
600-
683-
Dmm
101015-
15-
15-
1515-
15-
15-
15-
20
20
20
20-
20-
Emm
---
446-
472-
521--
521-
586-
586-
592-
685-
685-
705-
710-
795
Socketholder **)
Ordering No.
4230 2753 014230 2753 004230 1818 004230 1818 004230 1819 004230 1819 004230 1820 004230 1820 004230 1820 004230 2433 004230 1820 004230 1829 004230 1829 004230 1822 004230 1822 004230 1822 004230 1822 004230 1971 004230 1971 004230 1971 004230 1971 004230 1824 004230 1824 004230 1824 004230 1824 004230 2767 004230 2767 00
Ordering No.
8435 6000 108435 6010 108435 6020 108435 6020 208435 6030 108435 6030 208435 6040 108435 6040 208435 6050 108435 4078 508435 6050 208435 6060 108435 6060 208435 6065 108435 6065 208435 6070 108435 6070 208435 6075 108435 6075 208435 6080 108435 6080 208435 6085 108435 6085 208435 6090 108435 6090 208435 6095 108435 6095 20
9
QST42-20CTTA -T50 -L134 -H10QST42-50CTTA -T50 -L134 -H13QST50-90CTTA -T50 -L137 -H13QST50-150CTTA -T50 -L137 -H13QST62-150CTTA -T50 -L152 -H13QST62-230CTTA -T50 -L152 -H19QST62-350CTTA -T50 -L152 -H19QST80-450CTTA -T50 -L146 -H19QST80-600CTTA -T50 -L146 -H19QST90-750CTTA -T50 -L152 -H25QST90-1000CTTA -T50 -L152 -H25
SocketholderTravelmm
5050505050505050505050
Nm
6 - 2010 - 5020 - 9030 - 15030 - 15040 - 23050 - 35090 - 450
120 - 600150 - 750200 -1000
ft lb
4 - 147 - 35
15 - 6522 -11022 -11029 -17037 -25866 -33288 -442
111 -553147 -737
Maxspeed
2000700650380450330220260200150130
MinC-C
4343515163636381819191
Weight
kg lb
3.1 6.93.8 8.45.8 12.75.8 12.8
10.2 22.510.2 22.510.2 22.516.7 36.917 3725 5526 57
Gearratio
7.5021.3318.2131.2413.9419.0428.3322.6729.5638.8946.84
Socketholder
sizeinch
3/81/21/21/21/23/43/43/43/411
Lmm
134134137137152152152146146152152
Bmm
2323232325252530303232
Cmm
372399441441517517517595595600600
Dmm
1515151515151520202020
Emm
-----------
Socketholder **)
Ordering No.
4230 1818 004230 1819 004230 1820 004230 1820 004230 1829 004230 1822 004230 1822 004230 1971 004230 1971 004230 1824 004230 1824 00
Ordering No.
8435 6020 708435 6030 708435 6040 708435 6050 708435 6060 708435 6065 708435 6070 708435 6075 708435 6080 708435 6085 708435 6090 70
CATT models*Nutrunners with dual angle and torque transducer feedback. This allows for angle and torque verificationto double-check system accuracy.
*) Dimensional drawings are available at http://webbox.atlascopco.com/dimdrw/index.html. See also page 1 **) Socket holder is included when the complete spindle is ordered.
QST42-20CTT -T50 -L134 -H10QST42-20COTT -T50 -L134,5 -H10QST42-50CTT -T50 -L134 -H13QST42-50COTT -T50 -L134,5 -H13QST50-90CTT -T50 -L137 -H13QST50-90COTT -T50 -L137 -H13QST50-150CTT -T50 -L137 -H13QST50-150COTT -T50 -L137 -H13QST62-150CTT -T50 -L152 -H13QST62-150COTT -T50 -L152,5 -H13QST62-230CTT -T50 -L152 -H19QST62-230COTT -T50 -L152,5 -H19QST62-350CTT -T50 -L152 -H19QST62-350COTT -T50 -L152 -H19QST80-450CTT -T50 -L146 -H19QST80-450COTT -T50 -L146 -H19QST80-600CTT -T50 -L146 -H19QST80-600COTT -T50 -L146 -H19QST90-750CTT -T50 -L152 -H25QST90-750COTT -T50 -L153 -H25QST90-1000CTT -T50 -L152 -H25QST90-1000COTT -T50 -L153 -H25
SocketholderTravelmm
50505050505050505050505050505050505050505050
Nm
6 - 206 - 20
10 - 5010 - 5020 - 9020 - 9030 - 15030 - 15030 - 15030 - 15040 - 23040 - 22050 - 35050 - 33090 - 45090 - 450
120 - 600120 - 600150 - 750150 - 750200 -1000200 -1000
ft lb
4 - 144 - 147 - 357 - 35
15 - 6515 - 6522 - 11022 - 11022 - 11022 - 11029 - 17029 - 16237 - 25837 - 24366 - 33266 - 33288 - 44288 - 442111 - 553111 - 553147 - 737147 - 737
Maxspeed
20002000700700650650380380450450330330220220260260200200150150130130
MinC-C
43314331513751376345634563458155815591639163
Weight
kg lb
3.1 6.94.2 9.33.8 8.44.5 9.95.8 12.77.8 17.25.8 12.87.8 17.2
10.2 22.512.8 28.210.2 22.512.8 28.210.2 22.512.8 28.216.7 3721 4617 3721 4625 5529 6426 5730 66
Gearratio
6.99.38.49.9
12.717.212.817.222.528.222.528.222.528.23746374655645766
Socketholder
sizeinch
3/83/81/21/21/21/21/21/21/21/23/43/43/43/43/43/43/43/41111
Lmm
134134.5134134.5137137137137152152.5152152.5152152146146146146152153152153
Bmm
23-
23-
23-
23-
25-
25-
25-
30-
30-
32-
32-
Cmm
372-
399-
441-
441-
517-
517-
517-
595-
595-
600-
600-
Dmm
15-
15-
15-
15-
15-
15-
15-
20-
20-
20-
20-
Emm
-446
-472
-521
-521
-586
-586
-592
-685
-685
-705
-710
Socket holder **)
Ordering No.
4230 1818 004230 1818 004230 1819 004230 1819 004230 1820 004230 1820 004230 1820 004230 1820 004230 1829 004230 1829 004230 1822 004230 1822 004230 1822 004230 1822 004230 1971 004230 1971 004230 1971 004230 1971 004230 1824 004230 1824 004230 1824 004230 1824 00
Ordering No.
8435 6020 508435 6020 608435 6030 508435 6030 608435 6040 508435 6040 608435 6050 508435 6050 608435 6060 508435 6060 608435 6065 508435 6065 608435 6070 508435 6070 608435 6075 508435 6075 608435 6080 508435 6080 608435 6085 508435 6085 608435 6090 508435 6090 60
CTT and COTT models*Nutrunners with dual torque transducer feedback. This allows for transducer redundancy, enablingverification that readings are within certain tolerances.
Torque range
Torque range
QST42-20CTV -P10QST42-20CTV-T25-H10QST42-30CTV-P10QST42-30CTV-T25-H10QST42-70CTV-P13QST42-70CTV-T25-H13QST50-170CTV-P13QST50-170CTV-T50-P13QST50-200CTV-H19QST50-200CTV-T25-H19QST50-200CTV-T50-H19QST62-310CTV-H19QST62-310CTV-T25-H19QST62-350CTV-H19QST62-350CTV-T25-H19QST62-600CTV-H25
SocketholderTravelmm
-25-
25-
25-
50-
2550-
25-
25-
Nm
6 - 206 - 206 - 306 - 30
14 - 7014 - 7034 - 17034 - 17040 - 20040 - 20040 - 20060 - 31060 - 31070 - 35070 - 350
120 - 600
ft lb
4 - 144 - 14
4.5 - 224.5 - 2210 - 5210 - 5225 -12525 -12529 -14529 -14529 -14544 -22944 -22952 -25852 -25888 -440
Maxspeed
12001200440440440440210210210210210175175120120100
MinC-C
282836364040514851515166666666109
Socketholder
sizeinch
3/83/83/83/81/21/21/21/23/43/43/43/43/43/43/41
L B C D Emm mm mm mm mm
65 - - - 409- - - - -
83 - - - 436- - - - -
84 - - - 431- - - - -
136 - - - 481- - - - -
136 - - - 481- - - - -- - - - -
153 - - - 564- - - - -
153 - - - 564- - - - -
174 - - - 563
Ordering No.
9831 4077 279831 4077 579831 4077 269831 4077 589831 4077 289831 4077 599831 4078 389831 4078 449831 4078 439831 4078 469831 4078 479831 4079 789831 4079 769831 4079 739831 4087 109831 4087 02
CTV models*Nutrunners equipped with angle heads with or without spring travel.
Torque range
*) Dimensional drawings are available at http://webbox.atlascopco.com/dimdrw/index.html. See also page 1
*) Dimensional drawings are available at http://webbox.atlascopco.com/dimdrw/index.html. See also page 1 **) Socket holder is included when the complete spindle is ordered.
Geared for lean productivity
Advanced networking,powerful communication
Power MACS 4000 supports a zero- faultproduction philosophy with its capacity tocollect tightening data for analysis,continuous improvement and traceability.Power MACS processing power andmemory are designed to handle and sendlarge amount of data without influencing thetightening process.
Reject Management
With the Power MACS 4000 you can easilydefine your tightening strategy based onresults to make sure valuable time andresources are not wasted. RejectManagement on-board can easily be set tofullfil your requirements to handle faultytightening in the most efficient way,regardless of whether a basic or advancedstrategy is used.
Powerful, flexibletightening strategies
Power MACS 4000 library has a wealth oftested tightening strategies so now everyjoint can be tightened in the best possibleway in terms of cycle time and quality.DynaTorkTM is Atlas Copco’s uniquetightening strategy that provides optimizedfastening of joints that present relaxationchallenges.
Indictor lamps• ALL OK• OK, NOK• ALARM• E-stop
Ethernet switch • 6 ports
Internal Redundant E-stoprelays • Class 3
Digital in/output, optoisolated (TC-4000-P only)• 4 inputs, 4 outputs
24V for external use(TC-4000-P only)
Anybus slot (TC-4000-P only)• Fileldbus card interface
Double ethernet ports(TC-4000-P only)• Only 1 factory IP-address• Internal Ethernet connected
to switch
TC communication LAN• Separated from factory WAN.
Eliminates multicasting.
Text display• TC node address• IP-address• Error messages• Software version• Cycle data
Push buttons• Toogle between
displayed information• Set IP-address
Reset E-stop button (TC-4000-P only)
One model providesthe entire torquerange
1 0
Lean production requires decisions based on facts and the basis for all improvementsis the ability to monitor the result of changes. Power MACS 4000 has effective tools to work with statistical process control to ensure that quality issues are identified long before they cause production problems. Connect your complete line to the Atlas Copco ToolsNet software portfolio to maximize the uptime of your production line.
Secondary controller
Model
TC-4000-STC-4000-S-ES
Fieldbus version
No fieldbus, No Ethernet switch No fieldbus, Ethernet switch
Primary and secondary controller
Primary controller
Model
TC-4000-P-ESTC-4000-P-PB-ESTC-4000-P-DN-ESTC-4000-P-EIP-ESTC-4000-P-MTCP-ESTC-4000-P-PN-ESTC-4000-P-CC-ES
Fieldbus version
No FieldbusProfibusDeviceNetEthernet IPModBus TCPProfinetCC-Link
Back plates
Model
Back plate with 6 port Ethernet SwitchBack plate, no Ethernet Switch6 port Ethernet switch
Main switch box (MSB) anddistribution box (DB)The MSB and DB are used for power distribution and makespower management easy. They are designed for 400-480 VAC 3ph and leave room for customer adaptations. The E-stopfunctionality can be upgraded from class 3 to class 4. Each MSBor DB supplies up to 6 controllers with power.
Main switch box
Model
Main switch box (Max 6 channels)
Distribution box
Model (for more than 6 channels in one system)
Distribution box (Max 6 channels) + Power cable 1800 mm
Ordering No.
8435 6500 008435 6501 00
Ordering No.
8435 6511 008435 6511 108435 6511 308435 6511 608435 6511 708435 6511 508435 6511 80
Ordering No.
4222 0982 904222 0982 914222 0984 90
Ordering No.
8435 5660 00
Ordering No.
8435 6560 50
Secondary
Controller (TC-S)
Primary
Controller (TC-P)
Main Switch Box (MSB) Distrubution Box (DB)
1 1
TC = Tightening controller
Version
Generation
S = SecondaryP = Primary ES = Ethernet switch
DN = DeviceNetPB = Profi busEIP = Ethernet IP
TC 4 000 P DN ES
MTCP = Modbus TCPPN = Profinet
The tool key to theright explains thesignificance of theletters/numbersforming the name ofthe tool model.
Back plates*
General box
Model Ordering No.
General box (distribution box housing) 4222 1249 85
Tool key – controller
*) For spare parts and upgrades
Tool cables and extension cable
Tool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cableTool cables and extension cable
Ordering No.
4220 3799 024220 3799 034220 3799 054220 3799 074220 3799 104220 3799 154220 3799 204220 3799 254220 3799 304220 3799 354220 3799 40
Length
2 m3 m5 m7 m10 m15 m20 m25 m30 m35 m40 m
Tool and extension cable
Ethernet Cables
Ethernet cablesEthernet cablesEthernet cablesEthernet cablesEthernet cablesEthernet cablesEthernet cables
Length
0.5 m1 m2 m3 m5 m
10 m15 m
Ordering No.
4222 1246 004222 1246 014222 1246 024222 1246 034222 1246 054222 1246 104222 1246 15
E-stop components
E-stop terminationE-stop cable E-stop cable
Ordering No.
4222 0755 004222 1247 124222 1247 30
Length
1200 mm3000 mm
E-stop componentEvery TC-P comes with an e-stoptermination.
Cables between MSB and TC
Power cable (TC1-TC2, TC7-TC8, TC13-TC14)Power cable (TC3-TC4, TC9-TC10, TC15-TC16)Power cable (TC5-TC6, TC11-TC12, TC17-TC18)Power cablePower cablePower cablePower cable
Ordering No.
4222 1248 134222 1248 164222 1248 194222 1248 504222 1370 104222 1370 154222 1370 20
Length
1350 mm1650 mm1950 mm
5 m10 m15 m20 m
Cable between MSB or DB and TC
Single cablesolution – Power andcommunicationbus cables arecombined.
Compatible cables – Use same cable forextensions and doubletorque/angle transducer QST.
Digital communicationchannel allows longercable lengths.
New, slimmer 12 mm cable offersincreaseddurability andflexibility.
Ethernet cable
1 2
Position marking on cable and connectorAlignment markers on the cable connector and spindle connector guide youto a quick and easy cable installation in those hard to reach locations.
Alignment markers
Power cables 4222 1248 xx
Ethernet cable 4222 1246 xx
E-Stop cable 4222 1247 xx
Motor cable 4220 3799 xx
No. of
spindles
123456789
System
cable kitb)
111111111
TC-P
111111111
TC-S
012345678
MSB
111111111
DB
000000111
tool cables
123456789
No. of
spindles
101112131415161718
System
cable kitb)
111111111
TC-P
111111111
TC-S
91011121314151617
MSB
111111111
DB
111222222
tool cables
101112131415161718
System ordering tablea)
1 3
No. of
spindles
123456789101112131415161718
Ordering No.c)
8435 6560 018435 6560 028435 6560 038435 6560 048435 6560 058435 6560 068435 6560 078435 6560 088435 6560 098435 6560 108435 6560 118435 6560 128435 6560 138435 6560 148435 6560 158435 6560 168435 6560 178435 6560 18
1350 mm
4222 1248 13122222444444566666
Power cable
1650 mm
4222 1248 16--1222343444445666
Ethernet cable
1950 mm
4222 1248 19----12--2234444456
1 m
4222 1246 01-11114564567789101011
3 m
4222 1246 03--------3333444444
1200 mm
4222 1247 12-112345678910101112131415
E-stop cable
3000 mm
4222 1247 30--1111111111222222
Ethernetswitch incl.Backplate
4222 0982 90----11112222333344
System cable kits
Easy-to-build systemIncoming E-stop Factory network (1 IP)
Power input
a) For a system with one station.
c) Based on Atlas Copco suggested set-up.
b) See system cable kits below.
b) See system cable kits below.
Number of Number of
2 m
4222 1246 02--1231111111111122
Simple setup, quick configurationWith the Power MACS 4000 controller, multiple-spindle systems are easy to configure. Simply refer to the system ordering table to see which compo nents you need.
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Designation
1 user5 user 10 userPlant license1 user5 user 10 userPlant license1 user5 user 10 userPlant license
Ordering No.
8092 1307 018092 1307 058092 1307 108092 1307 978092 1307 118092 1307 158092 1307 208092 1307 988092 1307 218092 1307 258092 1307 308092 1307 99
Language
EnglishEnglishEnglishEnglishGermanGermanGermanGermanFrenchFrenchFrenchFrench
Software ToolsTalk Power MACS World Release 7
Quick-set variable – trim your processin seconds.
Drag and dropinterface – savetime with intuitiveuser interface.
Choose Basic orAdvanced mode– view only thefunctions youneed.
M12 Extension cable for 24V supply
Standardized modular solutions
MiniDisplay8435 3070 00 (software included)
Touch-screen interface forprogram selection. Configureinput and view cycle data andtraces.
Stacklight8433 0570 13
Stacklight – givescontinuous station feedbackon the tightening process.
Indicator box8435 3010 03
Indicator box – directoperator feedback onthe tightening process.
Can act as station PC to runToolTalk Power MACS.
I/O expander 8433 0564 45
Provides an additionaleight digital inputs andoutputs.
Operator panel8433 0565 00 (advanced)8433 0565 10 (basic)
With command buttonsand integrated lamp foroperator feedback.Allows the manualselection of programsvia selector switch.
Cable guide
Ethernet switch port
Ethernet cable
I/O bus cable
All above accessories and I/O bus cables arethe same as for Power Focus.
I/O bus cable and extension cable
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Com Node 28433 2711 10 (touch screen)8433 2711 00
Accessory cables Ordering No.
I/O bus cable 0.5 m 4222 0470 00I/O bus cable 1 m 4222 0470 01I/O bus cable 3 m 4222 0470 03I/O bus cable 5 m 4222 0470 05I/O bus cable 10 m 4222 0470 10I/O bus cable 15 m 4222 0470 15I/O Termination plug 4222 0443 00
Indicator box cable
for Power MACS 4000 Ordering No.
Extension cable 3 m 4243 0282 03Extension cable 5 m 4243 0282 05Extension cable 10 m 4243 0282 10Extension cable 15 m 4243 0282 15Extension cable 30 m 4243 0282 30
Proven, production-line performance
ZF AG is a world leader in driveline and chassis technology. Theircustomers include the world’s leading automotivemanufacturers. They have always used the most modern,productive equipment in their production processes; a fact thatmakes the results of their experience with the new Power MACS4000, all the more impressive.
The Power MACS controller eliminates the need of a torquewrench check, reducing cycle times by up to 50%
The result? An annual saving of several thousand Euro – from just one component assembly process.
Guiseppe de Giacomo, operator, ZF: “Super! Much easier to operatethan before, I cannot make any errors with this system!”
Thomas Weissenrieder,Process Engineer, ZF Friedrichshafen: “The assembly of thiscomponent is now fasterand safer than before. ThePower MACS 4000 is thefirst system to fulfill thequality demands.”
ZF AG, Germany
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ServiceToolScan RCMRCM (Reliability Centered Maintenance) is awidely used process to optimize your overallservice. Together we analyse your existingservice program and how it can be optimizebased on each application together withyour operating cost for a failed spindle inyour production. A wrong working spindlein the production can have costly impacts allthe way to he end-user.
Full Coverage AgreementOur Full Coverage Service is exactly hat itstates, acomplete tailored aintenance solu -tion with a fixedannual cost. It onsists ofdifferent standard servicemodules thatsecure the needs and availability of yourequipment. The service is available incombi nation with newly purchasedequipment as well as for your existingspindles after a review check. It provides
much more cove rage than the standardwarranty i.e. covers as well all unplannedrepairs providing the equipment has notbeen misused. No nasty surprises of costlyrepairs throughout the contracted period.
Preventive Maintenance AgreementThe Preventive Maintenance Service is ourstandard recommended maintenanceprogram Maintenance work is carried outeither on your premises or in our centralworkshop with a fixed interval. We alsotake care of all planning and data storageduring the agreement.
Calibration ServicesOn the assembly line, you need to be cer -tain about the performance of your spind -les and equipment. The spindles have to becalibrated at regular intervals. These servi -ces keep your spindles and torque measu -rement equipment calibrated for optimumperformance. Atlas Copco offers a comple -te range of calibration services for all yourspindles and equipment. Most Atlas CopcoService Centers are today ISO 9000 Certi -fied or accredited.
Training We offer an established program of trai -ning courses and workshops to guaranteeoptimized use of your equipment. Thesetraining can be held either on your ownpremises or in our Training Centre.
ToolStartWe offer tool installation and start-up byqualified Atlas Copco engineers at a fixedprice. The service also includes: program -ming, test running and operator training.
For more information about aboveservices, please contact your Atlas Copcorepresentative.
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QST – CT, CTT & CATT nutrunner QST – COT & COTT nutrunner
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Dimensional drawings
Power MACS 4000 Primary TC
Power MACS 4000 Secondary TC
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QST - CTV nutrunner
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Main Switch Box
Distribution Box
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