INNO TIVE TOOLS
CLAMPING SYSTEMS
ED
ITIO
N 1
9 E
N
EN
CLA
MP
ING
R1
R2
R3R4RX
TAB
RAm
OVERVIEW3 - 9
CONTROL UNITS10 - 11
R1
12 - 61
INTERMEDIATESCLAMPSROL200
ROL4FAST CLAMPEASY CLAMP
LOWER CLAMPROL2
CTS
14 - 1718 - 19
20 - 2930 - 3334 - 41
42 - 4950 - 5152 - 5960 - 61
R2
62 - 69
W ROLW ROL 2
64 - 6768 - 69
R3
R4
RX
70 - 75
ROL3 72 - 75
R American
76 - 83
INTERMEDIATESUNIVERSAL FAST CLAMPUNIVERSAL EASY CLAMP
78 - 7980 - 8182 - 83
CROWNING TABLE84 - 91
ABOUT USSPECIAL APPLICATIONS
92 - 98
R1 R2
R3Bystronic Beyeler:
▶ RFA ▶ RF ▶ R ▶ S
▶ Darley ▶ LVD ▶ Safan ▶ Trumpf ▶ Press brake
machines with System NSCL
▶ Bystronic Beyeler ▶ Darley ▶ Safan ▶ SMD ▶ Trumpf ▶ Press brake
machines with System NSCR
▶ Accurl ▶ Accurpress ▶ ACL ▶ Adira ▶ Amada ▶ Atlantic ▶ Baykal ▶ BL ▶ Boschert ▶ Boutillon ▶ Bystronic Beyeler ▶ Euro-B ▶ Coastone ▶ Colgar ▶ Dener ▶ Deratech ▶ Durmazlar ▶ Ermaksan ▶ Farina ▶ Gade ▶ Gasparini ▶ Gecko ▶ Gilardi ▶ Gizelis ▶ Haco ▶ Hindustan ▶ HPM ▶ Iturrospe ▶ Jfy ▶ JMT ▶ LFK ▶ Metfab ▶ MVD ▶ Oriance ▶ Prima Power ▶ Promecam ▶ Rico ▶ Salvagnini ▶ Schiavi ▶ SMD ▶ Sorg ▶ Somo ▶ Vicla ▶ Vimercati ▶ Warcom ▶ Yawei ▶ etc.
Check icon R1 Check icon R2
Check icon R3
▼ COMPATIBILITY
RX
R4 ▶ LVD
▶ Ajial-Axial ▶ Colgar ▶ Colly ▶ EHT ▶ Ursviken ▶ Weinbrenner
Check icon R4
Check icon RX
OTHER ROLLERI CATALOGUES:
▶ PRESS BRAKE TOOLS
▶ PRESS BRAKE TOOLS R American
▶ PRESS BRAKE TOOLS R Hämmerle-Bystronic
▶ PUNCHING TOOLS
▶ IRON WORKER
▶ LASER CONSUMABLES
▶ INDUSTRIAL EQUIPMENT
▶ CRIMPING MACHINES
Check icon PATENT
Patented Product
8 9Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Rolleri Tools Type Clamping Type
TOOLSCLAMPING
ROLLERI
UPPER
SIDE
LOWER
SIDE
VERTICAL
CHANGE
HORIZONTAL
CHANGE
PNEUMATIC
VERSION
HYDRAULIC
VERSION
MANUAL
VERSION
R1 ROL200 KDS
R1 ROL200
R1 ROL4
R1 FAST CLAMP
R1DOUBLE
FAST CLAMP
R1 EASY CLAMP
R1DOUBLE
EASY CLAMP
R1 ROL2
R2 W ROL
R2 W ROL 2
R3 R4
RXROL3
RAmerican
UNIVERSAL FAST CLAMP
RAmerican
UNIVERSAL EASY CLAMP
R1
ACL, Accurpress, AM Machinery, Amada, Atlantic, Adira, Baykal, BL, Boschert, Boutillon, Bystro-
nic-Beyeler Euro-B, Coastone, Colgar, Dener, Deratech, Durmazlar, Ermaksan, Farina, Gade, Gasparini,
Gizelis, Haco, Hindustan, Iturrospe, Jfy, JMT, LFK, Metfab, MVD, Oriance, Prima Power, Promecam, Rico,
Salvagnini, Schiavi, SMD, Sorg, Somo, Vicla, Vimercati, Warcom, Yangli, Yawei, Ysd, etc.
R2
LVD, Trumpf, Darley, Safan or press brakes with System NSCL
(New Standard Clamping)
R3
Bystronic-Beyeler RFA
Bystronic-Beyeler RF
Bystronic-Beyeler R
Bystronic-Beyeler S
R4
LVD
RX
Ajial-Axial, Colgar, Colly, EHT, Ursviken, Weinbrenner
R American
American
10 11
PDU MOLT HPU-E HPU-E/30 HPU-E/80
ROL200 KDS PN
ROL200 KDS HYD
ROL200 PN
ROL200 HYD
ROL4 HYD
ROL2 HYD
ROL2 PN
W ROL PN
W ROL HYD
W ROL2 PN
W ROL2 HYD
ROL3 HYD
€ 1.643,-
€ 1.148,-€ 655,-
€ 1.148,-
) )
) )
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Independent Hydraulic control unit available on request
▶ BASIC VERSION
▶ SET OF PNEUMATIC COMPONENTS
▶ MADE TO POWER ONE SINGLE SYSTEM
▶ WITH MULTIPLIES AIR
▶ TO BE CONNECTED TO CNC FOR OPEN-CLOSE FUNCTION
▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP
▶ WORKS ON 220-380 VOLT
▶ PRESSURE 160 BAR
▶ 15 LIT OIL PUMP
▶ TO BE CONNECTED TO CNC FOR OPEN-CLOSE FUNCTION
▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP
▶ WORKS ON 220-380 VOLT
▶ PRESSURE 80 BAR/ PRESSURE 30 BAR
▶ 15 LIT OIL PUMP
▶ CONTROLS AIR PRESSURE AT ENTRANCE & AT END OF LINE OF CIRCUIT
▶ MULTIPLIES AIR FROM COMPRESSOR TO ENSURE BEST CLAMP CLOSURE
▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP
▶ PDU2 MOLT FOR TWO SYSTEMS
▶ CONTROLS AIR PRESSURE AT ENTRANCE & AT END OF LINE OF CIRCUIT
▶ MULTIPLIES AIR FROM COMPRESSOR TO ENSURE BEST CLAMP CLOSURE
▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP
▶ SUPPLIED IN A CABINET
▶ ROL1 PDU2 MOLT TOP FOR TWO SYSTEMS
▶ TO BE CONNECTED TO CNC FOR OPEN-CLOSE FUNCTION
▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP
▶ WORKS ON 220-380 VOLT
▶ PRESSURE 160 BAR
Control Units Control Units Combined
ROL2 PN W ROL 2 PN ROL2 HYD
ROL200 PN PDU 2 MOLT. PDU 2 MOLT.PDU MOLT +
HPU-E
W ROL PN PDU 2 MOLT. PDU 2 MOLT.PDU MOLT +
HPU-E
W ROL HYDHPU-E/30 + PDU MOLT.
HPU-E/30 + PDU MOLT.
HPU-E_2
ROL200 HYDPDU MOLT. +
HPU-E/80PDU MOLT. +
HPU-E/80HPU-E_2
ROL4 HYDPDU MOLT. +
HPU-EPDU MOLT. +
HPU-EHPU-E_2
ROL3 HYD Subject to technical study Subject to technical study Subject to technical study
HPU-E
HPU-E/80 HPU-E/30
PDU MOLT
PDU 2 MOLT
PDU MOLT TOP
HPU-E_2
INNO TIVE TOOLSINNO TIVE TOOLSR1
AccurlAccurpressACLAdiraAmadaAtlanticBaykalBLBoschertBoutillonBystronic BeyelerEuro-BCoastoneColgarDenerDeratech
SYSTEMS FOR ROLLERI TOOLS R1
UPPER
Intermediates 14 - 17
Clamps 18 - 19
ROL200 20 - 29
ROL4 30 - 33
FAST CLAMP 34 - 41
EASY CLAMP 42 - 49
LOWER
Clamps 50 - 51
ROL2 52 - 59
CTS 60 - 61
▼ COMPATIBILITY ▼ COMPATIBILITY
DurmazlarErmaksanFarinaGadeGaspariniGeckoGilardiGizelisHacoHindustanHPMIturrospeJfyJMTLFKMetfab
MVDOriancePrima PowerPromecamRicoSalvagniniSchiaviSMDSorgSomoViclaVimercatiWarcomYaweietc.
14
INT100
FISSO
INT100 *
INT120 *
INT150 *
INT120-40
INT132-40
INT150-40
INT120 HD
INT150 HD
INT120-40
HD
INT150-40
HD
ROL200 KDS PN
ROL200 KDS HYD
ROL200 MAN
ROL200 PN
ROL200 HYD
ROL4 HYD
ROL4 MAN
FAST CLAMP1
DOUBLEFAST CLAMP1
FAST CLAMP3
DOUBLE FAST CLAMP3
EASY CLAMP
DOUBLE EASY CLAMP
R1
www.rolleritools.comAsk for delivery time) ) On request On stock
* Available also version without crowning wedge
Intermediates
16 17
R1
1000 kN/m max.C45: 560-710 N/mm2
1000 kN/m max.C45: 560-710 N/mm2
1000 kN/m max.C45: 560-710 N/mm2 1000 kN/m max.C45: 560-710 N/mm2 1000 kN/m max.C45: 560-710 N/mm2
1600 kN/m max.42Cr: 900-1150 N/mm2
1000 kN/m max.C45: 560-710 N/mm2 1000 kN/m max.C45: 560-710 N/mm2
1600 kN/m max.42Cr: 900-1150 N/mm2
1000 kN/m max.C45: 560-710 N/mm2
1600 kN/m max.42Cr: 900-1150 N/mm2
1600 kN/m max.42Cr: 900-1150 N/mm2
120
40
40
27
13 7 13 7
40
150
27
40
13 20
40
150
27
53
120
40
40
14
13 7
150
40
40
14
13 7
13 20
53
132
40
14
120
40
53
27
13 20
100
40
14
13 7
40
100
40
14
13 7
4090
6030
31
13
13 7
6
150
40
53
14
13 20
120
40
53
14
13 20
150 mm € 78,- 3.5 kg
150 mm € 95,- 5.2 kg
150 mm € 84,- 4.5 kg
150 mm € 75,- 4.0 kg
150 mm € 80,- 1.8 kg
150 mm € 107,- 5.9 kg
150 mm € 139,- 8.0 kg
150 mm € 135,- 6.7 kg
150 mm € 140,- 7.5 kg
150 mm € 90,- 4.5 kg
150 mm € 147,- 5.2 kg
150 mm ) ) 8.0 kg
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Punch extension
* Available also version without crowning wedge
without crowning wedge
without crowning wedge
Heavy DutyHeavy Duty
Punch extension
Intermediates available upon
request also in L=70 mm.
Press Brake
Heavy Duty
Crowning Wedge
Punch
Rolleri Type R1
INTERMEDIATE R1
Clamp
Heavy Duty
Intermediates
crowning wedge
crowning wedge
crowning wedgecrowning
wedge
crowning wedge
crowning wedge
crowning wedge
crowning wedge
crowning wedge
crowning wedge
INT100
INT120-40
INT120 *
INT100 FISSO
AD4 INT132-40
INT150 *
INT120 HD
INT150-40
INT120-40 HD
INT150 HD
INT150-40 HD
18 19
R1
STX60 STX60R STXG60
ST50 ST50R STG50
STL60 STL60R STLG60
ST60 ST60R STG60KDS
Fe37: 370-470 N/mm2Fe37: 370-470 N/mm2
Fe37: 370-470 N/mm2 Fe37: 370-470 N/mm2
Fe37: 370-470 N/mm2
50 50
50
150
100
17 11
15 15 15
60
60
60
150
100
17 11
15 15 15
60
60
60
150
100
17 11
17 17 17
150
100
60
60
60
17 11
15.5 15.5 15.5
150 mm € 44,- 0.5 kg
ST50 150 mm € 13,- 0.70 kg
ST50R 150 mm € 16,- 0.50 kg
STG50 150 mm € 40,- 0.70 kg
ST60 150 mm € 18,- 0.80 kg
ST60R 150 mm € 20,- 0.85 kg
STG60 150 mm € 35,- 0.80 kg
STX60 150 mm € 37,- 0.85 kg
STX60R 150 mm € 39,- 0.50 kg
STXG60 150 mm € 50,- 1.00 kg
STL60 150 mm € 32,- 1.00 kg
STL60R 150 mm € 35,- 0.80 kg
STLG60 150 mm € 46,- 1.00 kg
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Clamps
Press Brake
Crowning Wedge
Punch
Rolleri Type R1
Intermediate
CLAMP
Needed clamps Length of press brake
4 pieces 835 mm
6 pieces 1250 mm
11 pieces 2100 mm
14 pieces 2600 mm
16 pieces 3100 mm
21 pieces 4100 mm
▶ Clamping Systems enable fast horizontal tool change
▶ Plastic Pressure Strip improves clamping especially with short tool segments
Plastic Pressure
Strip
Plastic Pressure
Strip
Plastic Pressure
Strip
Plastic Pressure
Strip
Crowning
Wedge
Intermediate
Clamp
Intermediates
ST60 / ST60R / STG60ST50 / ST50R / STG50
STX60 / STX60R / STXG60STL60 / STL60R / STLG60
KDS
20 21
R1ROL200
PATENTR1
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Press
Brake
Punch
Rolleri Type R1
The new patent pending ROL200 system is compatible with all press brakes with Promecam-Amada type tang and it‘s very easy to use. This innovative fast clamping system can satisfy any needs as it can be mounted on new press brakes as well as on old retrofitted press brakes. Its installation is very quick and easy as the system is mounted on Rolleri standard intermediates.
▶ Fast vertical tool change for all Rolleri R1 type punches
▶ Can be used without modifying Rolleri R1 type punches
▶ Safe and fast tool change
▶ Substantial improvement in time consumption and related costs
▶ Secure against tool falling down
▶ Available in manual, pneumatic and hydraulic models
▶ Easy to mount on your press brake. Modification of the press brake is not necessary.
Pull the punch tip and when it’sseated, pull it gently again untilit reaches its working position
Pull the punchInsert the punch vertically
Push the punch againstthe intermediate by
keeping it up
Rotate the punch bypushing the punch tip
Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
ROL200 reduces press brake setup time and therefore it represents the best choice for users that frequently change punches on their press brake.
LOCK UNLOCK
ROL200 - Single clamp
22 23
R1
Bar 12 Bar 80
ROL1 PDU MOLTHPU-E/80
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
ROL200 - Single clamp
Length 150 mm
▶ To be connected to CNC for open-close function
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ Works on 220-380 volt
▶ Max pressure 80 bar
▶ 15 lit oil pump
Length 150 mm
▶ Controls air pressure at entrance & at end of line of circuit
▶ Multiplies air from compressor to ensure best clamp closure
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force
Intermediates Comp. Price
Without intermediate
INT100 FISSO € 266,-
INT120 FISSO € 317,-
INT150 FISSO € 367,-
INT120-40 FISSO € 367,-
INT100
INT120 € 293,-
INT150 € 383,-
INT120-40 € 383,-
INT132-40 € 347,-
INT150-40 € 395,-
INT120 HD € 450,-
INT150 HD ) )
INT120-40 HD € 483,-
INT150-40 HD ) )
Intermediates Comp. Price
Without intermediate
INT100 FISSO ) )
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100
INT120 € 350,-
INT150 € 417,-
INT120-40 € 417,-
INT132-40 € 417,-
INT150-40 ) )
INT120 HD € 450,-
INT150 HD ) )
INT120-40 HD € 483,-
INT150-40 HD ) )
ROL200 HYD ROL200 PN
24 25
R1ROL200 KDS
PATENTR1
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Press
Brake
ROL200 KDS - Double clamp
Punch
Rolleri Type R1
Pull the punch tip and when it’sseated, pull it gently again untilit reaches its working position
Pull the punchInsert the punch vertically
Push the punch againstthe intermediate by
keeping it up
Rotate the punch bypushing the punch tip
Vertical Tool change Front
Horizontal tool change Rear
Automatic tool alignment
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
Punch
Rolleri Type R1
UNLOCKLOCKThe new patent pending ROL200 KDS system is compatible with all press brakes with Promecam-Amada type tang and it‘s very easy to use. This innovative fast clamping system can satisfy any needs as it can be mounted on new press brakes as well as on old retrofitted press brakes. Its installation is very quick and easy as the system is mounted on Rolleri standard intermediates.
▶ Safe and fast tool change
▶ Can be used without modifying Rolleri R1 type punches
▶ Front clamp - vertical tool change
▶ Rear clamp - horizontal tool change
▶ Available in manual, pneumatic and hydraulic models
Our new ROL200 KDS combines practicality, reliability and security of Rol200 with the versatility of the back clamp: thanks to this, the system guarantees the maximum flexibility in terms of use
26 27
R1
Bar 12 Bar 80
ROL1 PDU MOLTHPU-E/80
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Length 150 mm
ROL200 KDS - Double clamp
Length 150 mmLength 150 mmREAR
CLAMP
ROL200 pneumatic dramatically reduces press brake setup time and therefore it represents the best choice for users that frequently change punches on their press brake. All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force.
▶ Controls air pressure at entrance & at end of line of circuit
▶ Multiplies air from compressor to ensure best clamp closure
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force
▶ To be connected to CNC for open-close function
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ Works on 220-380 volt
▶ Max pressure 80 bar
▶ 15 lit oil pump
ROL200 manual is very simple to use thanks to a central screw with controlled stroke, which ensures quick and safe tool clamping.The intermediate doesn’t need any connection to external devices (opposite to pneumatic or hydraulic systems), which makes its installation very fast like any other Rolleri intermediates.ROL200 manual is available with back clamp to mount punches on the back of the intermediate to bend complicated profiles.
Intermediates Comp. Price
Without intermediate
INT100 FISSO ) )
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100
INT120 € 433,-
INT150 € 450,-
INT120-40 € 450,-
INT132-40 € 450,-
INT150-40 ) )
INT120 HD
INT150 HD
INT120-40 HD
INT150-40 HD
Intermediates Comp. Price
Without intermediate
INT100 FISSO € 383,-
INT120 FISSO € 433,-
INT150 FISSO € 450,-
INT120-40 FISSO € 450,-
INT100
INT120 € 433,-
INT150 € 450,-
INT120-40 € 450,-
INT132-40 € 450,-
INT150-40 ) )
INT120 HD
INT150 HD
INT120-40 HD
INT150-40 HD
Intermediates Comp. Price
Without intermediate
INT100 FISSO € 283,-
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100 € 283,-
INT120 € 300,-
INT150 € 333,-
INT120-40 € 333,-
INT132-40 € 333,-
INT150-40 € 383,-
INT120 HD € 383,-
INT150 HD ) )
INT120-40 HD € 417,-
INT150-40 HD ) )
FRONT
CLAMP
ROL200 KDS PNROL200 KDS HYDROL200 MAN
ROL200 KDSROL200
ROL200
KDS
R1
Press brake
INTERMEDIATE
EX. H.150 MM
PAGE 22 INTERMEDIATES
AVAILABLE
ROL200
FRONT CLAMP
Punch - Type R1
Press brake
INTERMEDIATE
EX. H.100 MM
PAGES 26 - 27 INTERMEDIATES
AVAILABLE
REAR CLAMP
FRONT CLAMP
Punch - Type R1
Punch - Type R1
30 31
R1
ROL4
KDS
ROL4
PATENTR1
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Punch
Rolleri Type R1
Press Brake
▶ Horizontal tool exchange
▶ Integrated KDS-System
▶ For Standard-Punches Rolleri Type R1. There are no modifications necessary!
▶ Manual Back Clamp standard on both versions
▶ Automatic tool alignment
INTERMEDIATE
CLAMP
Punch
Rolleri Type R1
CROWNING
WEDGE
CLAMP
INTERMEDIATE
Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
32 33
R1
ROL4
KDS
HPU-E
Bar 160
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
ROL4 MAN ROL4 HYD
▶ To be connected to CNC for open-close function
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ Works on 220-380 volt
▶ Max pressure 160 bar
▶ 15 lit oil pump
INTERMEDIATE
CLAMP
Length 150 mmLength 150 mm
Intermediates Comp. Price
Without intermediate
INT100 FISSO ) )
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100 € 372,-
INT120 € 383,-
INT150 € 433,-
INT120-40
INT132-40 € 495,-
INT150-40 € 495,-
INT120 HD ) )
INT150 HD ) )
INT120-40 HD € 500,-
INT150-40 HD ) )
Intermediates Comp. Price
Without intermediate
INT100 FISSO ) )
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100 € 244,-
INT120 € 255,-
INT150 € 305,-
INT120-40 € 353,-
INT132-40 ) )
INT150-40 ) )
INT120 HD ) )
INT150 HD ) )
INT120-40 HD ) )
INT150-40 HD ) )
34 35
R1
KDS
CLAMP3
FAST
CLAMP3
CLAMP3
R1FAST CLAMP3 - DOUBLE FAST CLAMP3
Fe37: 370-470 N/mm2
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Punch
Rolleri Type R1
Press
Brake
Intermediate
▶ Thanks to its curved construction, ROL1 CLAMP3 guarantees perfect clamping and alignment of small segments
▶ Ergonomic lever on the clamp to open and close easily
▶ Hardened plate mounted between clamp and intermediate to protect them against wear
▶ Fast mounting system through springs and buttonholes
▶ Made of C45 nitrated
▶ Long life cycle
ANTIFALL NOSE
CROWNING
WEDGE
INTERMEDIATE
Punch
Rolleri Type R1
PLATE
Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
Vertical Tool change
Horizontal tool change
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
KDS
36 37
R1
DOUBLE FAST CLAMP3
CLAMP3KDS
CLAMP3
CLAMP3
FAST CLAMP3
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
ROL1 CLAMP3 MAN
CROWNING
WEDGE
INTERMEDIATE
CROWNING
WEDGE
INTERMEDIATE
ROL1 CLAMP3 KDS MAN
Length 150 mm
CROWNING WEDGE
Intermediates Comp. Price
Without intermediate € 192,-
INT100 FISSO € 267,-
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100 € 270,-
INT120 € 276,-
INT150 € 299,-
INT120-40 € 287,-
INT132-40 ) )
INT150-40 ) )
INT120 HD
INT150 HD
INT120-40 HD
INT150-40 HD
INTERMEDIATE
Intermediates Comp. Price
Without intermediate € 78,-
INT100 FISSO € 153,-
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100 € 156,-
INT120 € 162,-
INT150 € 185,-
INT120-40 € 173,-
INT132-40 ) )
INT150-40 € 217,-
INT120 HD ) )
INT150 HD ) )
INT120-40 HD ) )
INT150-40 HD ) )
Length 150 mm
What is FAST CLAMP3?
FAST CLAMP3 is every manual clamping composed of:
▶ One intermediate (pages 16 - 17)
▶ One front CLAMP3
What is DOUBLE FAST CLAMP3?
DOUBLE FAST CLAMP3 is every manual clamping composed of:
▶ One intermediate (pages 16 - 17)
▶ One front CLAMP3
▶ One rear clamp KDS (page 19)
38 39
R1
FAST
CLAMP1
KDS
CLAMP1
FAST CLAMP1 - DOUBLE FAST CLAMP1
CLAMP1
PATENTR1
Fe37: 370-470 N/mm2
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Press Brake
Punch
Rolleri Type R1
INTERMEDIATE
ROL1 can be used on all press brakes with Rolleri R1 type intermediates with standard tang. In order to use the ROL1 System, punches are modified and equipped with spring-loaded ball bearings.
▶ Vertical clamping of tools is possible thanks to a row of spring-loaded ball bearings which are also used as antifall system to prevent punches from falling down
▶ A complete mechanical and efficient fast clamping system for press brakes
▶ Productivity and versatility of press brakes is substantially increased
▶ Significant reduction in the set-up times when changing tools
▶ Automatic tool alignment
ROL1 system has been designed for press brakes that mount intermediates max. at 70mm distance to each other. In case the distance between intermediates is bigger, make sure that a minimum quantity of ball bearings is in the clamp. Such quantity depends on the type of the tool and its length.
CROWNING
WEDGE
INTERMEDIATE
Punch with spring-loaded
ball bearings
Ball bearings
INTERMEDIATEINT100
CLAMPROL1 CLAMP1
Punch
Rolleri Type R1 with spring-loaded balls
MOUNTING EXAMPLE
Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
Vertical Tool change
Horizontal tool change
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
KDS
40 41
R1
FAST CLAMP1 DOUBLE FAST CLAMP1
KDSCLAMP1 CLAMP1
CLAMP1KDS
CLAMP1
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
CROWNING
WEDGE
CROWNING
WEDGE
INTERMEDIATEINTERMEDIATE
ROL1 CLAMP1 MAN ROL1 CLAMP1 KDS MANCROWNING WEDGE
INTERMEDIATE
INTERMEDIATE
Length 150 mm
Intermediates Comp. Price
Without intermediate € 144,-
INT100 FISSO € 219,-
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100 € 222,-
INT120 € 228,-
INT150 € 251,-
INT120-40 € 239,-
INT132-40 ) )
INT150-40 ) )
INT120 HD ) )
INT150 HD ) )
INT120-40 HD ) )
INT150-40 HD ) )
Intermediates Comp. Price
Without intermediate € 224,-
INT100 FISSO € 299,-
INT120 FISSO ) )
INT150 FISSO ) )
INT120-40 FISSO ) )
INT100 € 302,-
INT120 € 308,-
INT150 € 331,-
INT120-40 € 319,-
INT132-40 ) )
INT150-40 € 363,-
INT120 HD
INT150 HD
INT120-40 HD
INT150-40 HD
Length 150 mm
What is DOUBLE FAST CLAMP1?
DOUBLE FAST CLAMP1 is every manual clamping composed of:
▶ One intermediate (pages 16 - 17)
▶ One front CLAMP1
▶ One rear clamp KDS (page 19)
What is FAST CLAMP1?
FAST CLAMP1 is every manual clamping composed of:
▶ One intermediate (pages 16 - 17)
▶ One front CLAMP1
42 43
R1
EASY CLAMP
EASY CLAMP
Fe37: 370-470 N/mm2 Fe37: 370-470 N/mm2
STX60 STX60R STXG60STL60 STL60R STLG60
ST60 ST60R STG60
Fe37: 370-470 N/mm2
R1
60
60
60
150
100
17 11
15 15 15
60
60
60
150
100
17 11
17 17 17
150
100
60
60
60
17 11
15.5 15.5 15.5
ST60 150 mm € 18,- 0.80 kg
ST60R 150 mm € 20,- 0.85 kg
STG60 150 mm € 35,- 0.80 kg
STX60 150 mm € 37,- 0.85 kg
STX60R 150 mm € 39,- 0.50 kg
STXG60 150 mm € 50,- 1.00 kg
STL60 150 mm € 18,- 0.80 kg
STL60R 150 mm € 20,- 0.85 kg
STLG60 150 mm € 35,- 0.80 kg
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
▶ R1 Tools type
▶ Available with 7 or 20 mm distance from tag
▶ Closing by screw with ST60 plate
▶ Made in C45 Steel
Press Brake
Punch
Rolleri Type R1
FRONT CLAMP
CROWNING
WEDGE
INTERMEDIATE
Plastic Pressure
Strip
Plastic Pressure
Strip
Needed clamps Length of press brake
4 pieces 835 mm
6 pieces 1250 mm
11 pieces 2100 mm
14 pieces 2600 mm
16 pieces 3100 mm
21 pieces 4100 mm
▶ Clamping Systems enable fast horizontal tool change
▶ Plastic Pressure Strip improves clamping especially with short tool segments
CLAMPSFront clamp
What is EASY CLAMP?
EASY CLAMP is every manual clamping composed of:
▶ One intermediate (pages 16 - 17)
▶ One front clamp (pages 18 - 19)
Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
Plastic Pressure
Strip
STX60 / STX60R / STXG60STL60 / STL60R / STLG60
ST60 / ST60R / STG60
44 45
R1
EASY CLAMP
13
20
120
30
150
100
30
150
7
ST60 ST60R STG60 STL60 STL60R STLG60 STX60 STX60R STXG60
INT100 FISSO
€ 93,- € 95,- € 110,- € 107,- € 110,- € 121,- € 112,- € 114,- € 125,-
INT100 € 96,- € 98,- € 113,- € 110,- € 113,- € 124,- € 115,- € 117,- € 128,-
INT120* € 102,- € 104,- € 119,- € 116,- € 119,- € 130,- € 121,- € 123,- € 134,-
INT150* € 125,- € 127,- € 142,- € 139,- € 142,- € 153,- € 144,- € 146,- € 157,-
INT120-40 € 113,- € 115,- € 130,- € 127,- € 130,- € 141,- € 132,- € 134,- € 145,-
INT132-40 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
INT150-40 € 157,- € 159,- € 174,- € 171,- € 174,- € 185,- € 176,- € 178,- € 189,-
INT120 HD € 108,- € 110,- € 125,- € 122,- € 125,- € 136,- € 127,- € 129,- € 140,-
INT 150HD
€ 153,- € 155,- € 170,- € 167,- € 170,- € 181,- € 172,- € 174,- € 185,-
INT120-40HD
€ 165,- € 167,- € 182,- € 179,- € 182,- € 193,- € 184,- € 186,- € 197,-
INT150-40HD
€ 158,- € 160,- € 175,- € 172,- € 175,- € 186,- € 177,- € 179,- € 190,-
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
* Available also version without crowning wedge
46 47
R1DOUBLE EASY
CLAMP
KDS
R1DOUBLE EASY CLAMP
Fe37: 370-470 N/mm2
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Press Brake
CROWNING
WEDGE
FRONT AND REAR CLAMP
INTERMEDIATE ▶ R1 Tools type
▶ Available with 7 or 20 mm distance from tang
▶ Closing by screw with ST60 plate
▶ Made in C45 Steel
CROWNING
WEDGE
INTERMEDIATE
What is DOUBLE EASY CLAMP?
DOUBLE EASY CLAMP is every manual clamping composed of:
▶ One intermediate (pages 16 - 17)
▶ One front clamp (pages 42 - 43)
▶ One rear clamp KDS ( page 47)
Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1 Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
Punch
Rolleri Type R1
Clamp
Intermediates
KDS
48
DOUBLE EASY CLAMP
R1
3012
0
20
13
150
150
100
30
7
ST60
INT100 FISSO € 137,-
INT100 € 140,-
INT120* € 146,-
INT150* € 169,-
INT120-40 € 157,-
INT132-40 ) )
INT150-40 € 201,-
www.rolleritools.com) ) On request On stock Ask for delivery time
* Available also version without crowning wedge
50 51
R1
Fe37: 370-470 N/mm2
50
16 170
1
€ 62,- 0.70 kg
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Clamps
Dies
Type R1
▶ Lowerable clamping plate
▶ Significantly easier tool change, thanks to the possibility of removing the tool by sliding it out and not lifting it
CLAMPS
STX50-S
ST50-S
52 53
R1
ROL2
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
Example: ROL 2 PNUEMATIC
Dies
Rolleri Type R1
HOLDER
CLAMP
60 mm wide press brake table 90 mm wide press brake table
FRONT CLAMP
WIDE SHIMS 15 MM
Directly on a 60 mm wide press brake table *
▶ Use of existing holes for the standard clamp plates (hole distance 100 mm)
▶ Alternatively modifications of the existing threaded holes necessary
▶ System is compatible with press brakes with automatic crowning tables
Directly on a 90 mm wide press brake table *
▶ Use of existing holes for the standard clamp plates (hole distance 100 mm)
▶ In alternative, modification of the existing threaded holes may be necessary to use Rolleri R1 type dies with 60 mm base, two ground 15 mm wide shims are supplied to be inserted into the die holder and secured with pins
▶ Thanks to the rubber inserts, short die segments are perfectly clamped
REAR CLAMP REAR CLAMP
The ROL2 System is a system which is used to secure the die into place. Such system is available in manual, pneumatic and hydraulic version. The manual version is composed of a special clamp (known as ROL2 CLAMP1), which is operated with a central lever.
The ROL2 System has a built in spring mechanism which opens and closes the ROL2 CLAMP1 to clamp and release dies. A special rubber insert inside the clamp plates guarantees the best positioning for the tools. The press force of the clamp plates is evenly distributed along the complete length. Therefore short tools are also securely fastened.
For example, in a 3 m press brake all dies are secured with 6 simple hand movements.
Rolleri new ROL2 pneumatic system is composed of pneumatic clamps L=150 mm which are activated by a pneumatic driving unit or by the CNC of the press brake.
The new design has bigger clamping force and therefore it enables perfect clamping of small segments too.
* See page 54 - 56 - 58
Pneumatic version
Hydraulic version
Manual version
▶ Fast tool change
▶ Time-saving system
▶ Reduced production costs
▶ Significantly increased profitability
▶ Improved competitiveness
54 55
R1
85 85 8537.5 85 85
37.5
20
25
M10
20
25
12
M10 12
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L (mm) H (mm) Price Weight
500 mm - € 367,- 11 kg
ROL2 CLAMP1 MAN-F
60 MM DIES
ROL2 MAN 90-C
ROL2 MAN 60-C
ROL2 CLAMP1 MAN 90-F
ROL2 MAN 90-C
ROL2 CLAMP1 MAN
ROL2 CLAMP1 MAN 90
ROL2 MAN 60-CPress brake table > 90 mm
90 MM DIES
Press brake table > 90 mm
ROL2 - Manual
• Die Holder • Front Clamp
• Die Holder • Front Clamp • Shims
• Front Clamp (You need 2 front clamps for meter)• Rear Clamp • Shims
ROL2 CLAMP1 MAN
NOdies with base 60 mm
NOdies with base 90 mm
• Front Clamp (You need 2 front clamps for meter)• Rear Clamp
ROL2 CLAMP1 MAN-F
• Front Clamp (You need 2 front clamps for meter)• Shims
ROL2 CLAMP1 MAN 90-F
ROL2 CLAMP1 MAN 90Press brake table = 60 mm
L (mm) H (mm) Price Weight
1075 mm 40 mm € 739,- 37 kg
Press brake table = 90 mm
Press brake table = 60 mm Press brake table = 90 mm
NO60 mm table
NO90 mm table
1a. Is your press brake table like this one?
YES
1b. Is it possible to make the holes as per below drawing on your press brake?
YES90 mm table
YES60 mm table
2. Do you have rear holder?
• Front Clamp (You need 2 front clamps for meter)
L (mm) H (mm) Price Weight
1075 mm 40 mm € 897,- 48 kg
L (mm) H (mm) Price Weight
500 mm - € 306,- 13 kg
L (mm) H (mm) Price Weight
500 mm - € 432,- 16 kg
L (mm) H (mm) Price Weight
500 mm - € 260,- 8 kg
NO60 mm table
NO90 mm table
56 57
R1
127,5 8537.5 85 127,5
37.5
F
X
Bar 80 Bar 80
Bar 80 Bar 80
Bar 80 Bar 80
10
M10
20
25
10
M10
20
25
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGEAsk for delivery time
L (mm) H (mm) Price Weight
500 mm - € 556,- 12.5 kg
L (mm) H (mm) Price Weight
500 mm - € 351,- 9.5 kg
L (mm) H (mm) Price Weight
500 mm - € 647,- 17 kg
Press brake table > 90 mm
60 MM DIES
1b. Is it possible to make the holes as per below drawing on your press brake?
Press brake table > 90 mm
2. Do you have rear holder?
1a. Is your press brake table like this one?
• Die Holder • Front Clamp (You need 2 front clamps for meter)
• Die Holder • Front Clamp (You need 2 front clamps for meter)• Shims
NOdies with base 60 mm
ROL2 - Hydraulic
NOdies with base 90 mm
ROL2 HYD 60-C ROL2 HYD 90-C
NO60 mm table
NO90 mm table
ROL2 CLAMP1 HYD
• Front Clamp (You need 2 front clamps for meter)• Rear Clamp
• Front Clamp (You need 2 front clamps for meter)• Rear Clamp • Shims
ROL2 CLAMP1 HYD-F
• Front Clamp (You need 2 front clamps for meter) • Front Clamp (You need 2 front clamps for meter)• Shims
ROL2 CLAMP1 HYD 90-F
NO60 mm table
NO90 mm table
ROL2 CLAMP1 HYD 90-FROL2 CLAMP1 HYD-F
ROL2 CLAMP1 HYD 90
ROL2 HYD 60-C
ROL2 HYD 90-C
ROL2 CLAMP1 HYD
CONTROL UNIT HPU - E/80see page 10
Don’t forget to tell us the X value
Press brake table = 60 mm Press brake table = 90 mm
Press brake table = 60 mm Press brake table = 90 mm
ROL2 CLAMP1 HYD 90
YES90 mm table
YES60 mm table
YES
L (mm) H (mm) Price Weight
1075 mm 36 mm € 1.052,- 32 kg
L (mm) H (mm) Price Weight
1075 mm 36 mm € 1.320,- 45 kg
L (mm) H (mm) Price Weight
500 mm - € 520,- 14 kg
90 MM DIES
58 59
R1
2525100
F
ROL2 CLAMP1 PN 90-FROL2 CLAMP1 PN-F
ROL2 CLAMP1 PN 150
ROL2 CLAMP1 PN 150-90
ROL2 PN 150-60-C ROL2 PN 150-90-C
Bar 12
Bar 12
Bar 12 Bar 12
Bar 12
Bar 12
10
M10
20
25
10
M10
20
25
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90 MM DIES
L (mm) H (mm) Price Weight
3x150 mm Front€ 832,- 12.5 kg
500 mm Rear
L (mm) H (mm) Price Weight
150 mm - € 179,- 1.5 kg
L (mm) H (mm) Price Weight
3x150 mm Front€ 705,- 9.5 kg
500 mm Rear
L (mm) H (mm) Price Weight
1075 mm 36 mm € 1.343,- 44 kg
L (mm) H (mm) Price Weight
1075 mm 36 mm € 1.119,- 31.6 kg
2. Do you have rear holder?
1b. Is it possible to make the holes as per below drawing on your press brake?
ROL2 PN 150-60-C
ROL2 PN 150-90-C
1a. Is your press brake table like this one?
60 MM DIES
ROL2 - Pneumatic
YES
CONTROL UNIT ROL1 PDU MOL
see page 11
• Die Holder • Front Clamp
• Die Holder • Front Clamp • Shims
• Front Clamp (You need 6 front clamps for meter)• Rear Clamp
• Front Clamp (You need 6 front clamps for meter)• Rear Clamp • Shims
• Front Clamp (You need 6 front clamps for meter) • Front Clamp (You need 6 front clamps for meter)• Shims
NOdies with base 60 mm
NOdies with base 90 mm
YES90 mm table
YES60 mm table
NO60 mm table
NO90 mm table
Press brake table > 90 mm Press brake table > 90 mm
ROL2 CLAMP1 PN 150
ROL2 CLAMP1 PN-F ROL2 CLAMP1 PN 90-F
ROL2 CLAMP1 PN 150-90Press brake table = 60 mm Press brake table = 90 mm
Press brake table = 60 mm Press brake table = 90 mmL (mm) H (mm) Price Weight
150 mm - € 206,- 4.5 kg
NO60 mm table
NO90 mm table
60
1000 kN/m max.C45: 560-710 N/mm2
Bar 12
CTS
R1
60
55
12
www.rolleritools.com) ) On request On stock Ask for delivery time
L (mm) H (mm) Price Weight
835 mm 55 mm € 739,- 30.6 kg
L (mm) H (mm) Price Weight
835 mm 55 mm € 231,- 29 kg
Do you need to make your press brake table higher?
• CTS • Pneumatic Front Clamp
Press brake table 60 mm
CTS
ROL2 PN CTS
INNO TIVE TOOLSINNO TIVE TOOLS
R2
SYSTEMS FOR ROLLERI TOOLS R2
UPPER
W ROL 64 - 67
LOWER
W ROL 2 68 - 69
Darley
LVD
Safan
Trumpf
Press brake machines with System NSCL
▼ COMPATIBILITY
64 65
R2
W ROL R2
R2
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
▶ Fast tool change
▶ Time-saving system
▶ Reduced production costs
▶ Significantly increased profitability
▶ Improved competitiveness
▶ Vertical tool change of punches with: - ROL1 System - QuickLock System
▶ Horizontal tool change of punches with safety pins
▶ Improvement in productivity
▶ Upper tang is produced according to your press brake
Vertical Tool change
Horizontal tool change
Automatic tool alignment
Tools modifications required
Antifall system
Pneumatic version
Hydraulic version
Manual version
66 67
R2
Bar 12 Bar 30
W ROL
W ROL PN
PDU MOLT
W ROL HYD
HPU-E/80
42Cr: 900-1150 N/mm2 42Cr: 900-1150 N/mm2
W Rol PN “High Performance Pneumatic Clamping system”
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
Length Weight Standard
1550 mm 42.2 kg € 3.542,-
2100 mm 57.1 kg € 4.674,-
2550 mm 69.4 kg € 5.675,-
3100 mm 84.3 kg € 6.776,-
4100 mm 111.5 kg € 8.799,-
Length Weight Standard
1550 mm 42.2 kg € 3.542,-
2100 mm 57.1 kg € 4.674,-
2550 mm 69.4 kg € 5.675,-
3100 mm 84.3 kg € 6.776,-
4100 mm 111.5 kg € 8.799,-
▶ Controls air pressure at entrance & at end of line of circuit
▶ Multiplies air from compressor to ensure best clamp closure
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force
▶ To be connected to CNC for open-close function
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ Works on 220-380 volt
▶ Max pressure 80 bar
▶ 15 lit oil pump
68 69
R2
W ROL 2
ROL1 PDU MOLT
Bar 12 Bar 30
HPU-E/30
R2
W ROL2 HYDW ROL2 PN
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
▶ To be connected to CNC for open-close function
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ Works on 220-380 volt
▶ Pressure 80 bar/ Pressure 30 bar
▶ 15 lit oil pump
▶ Controls air pressure at entrance & at end of line of circuit
▶ Multiplies air from compressor to ensure best clamp closure
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force
HOLDER
CLAMP
Length incl. Die holder Weight Price
1550 mm 48.1 kg €3.066,-
2100 mm 65.1 kg €4.149,-
2550 mm 79.1 kg €4.922,-
3100 mm 96.1 kg €5.735,-
4100 mm 127.1 kg €7.062,-
Length incl. Die holder Weight Price
1550 mm 48.1 kg €3.066,-
2100 mm 65.1 kg €4.149,-
2550 mm 79.1 kg €4.922,-
3100 mm 96.1 kg €5.735,-
4100 mm 127.1 kg €7.062,-
Automatic tool alignment
R2/R3 Tools modifications required
Pneumatic version
Hydraulic version
Manual version
Dies
Rolleri type R2 R3
INNO TIVE TOOLSINNO TIVE TOOLS
R3R4RX
Bystronic Beyeler:RFARFRS
LVD
Ajial-AxialColgarCollyEHTUrsvikenWeinbrenner
American R
UPPER
ROL 3 72 - 75
SYSTEMS FOR ROLLERI TOOLS R3 - R4 - RX ▼ COMPATIBILITY
72 73
R3R4RX
ROL 3
ROL 3
R3 RFA R3 RR3 RF
R3 S R AmericanR4
R3
R4
RX
R
40
130
40
130
79
35
80
35
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
▶ Can be used on press brakes with different tang types
▶ Possible customization upon request
▶ Improvement in productivity
Vertical Tool change R3
Horizontal tool change R3 R4 R American
Automatic tool alignment R3
Pneumatic version
Hydraulic version
Manual version
Punches
74
HPU-E
Bar 120-160
R3R4RX
ROL3
ROL3 HYD
www.rolleritools.comAsk for delivery time) ) On request On stock
Length 500 mm
▶ To be connected to CNC for open-close function
▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop
▶ Works on 220-380 volt
▶ Max pressure 160 bar
▶ 15 lit oil pump
Price
) )
INNO TIVE TOOLSINNO TIVE TOOLS
American
RAm
UPPER
Intermediates 78 - 79
UNIVERSAL FAST CLAMP 80 - 81
UNIVERSAL EASY CLAMP 82 - 83SYSTEMS FOR TOOLS TYPE AMERICAN ▼ COMPATIBILITY
RAm
78 79
RAm
1000 kN/m max.1000 kN/m max.C45: 560-710 N/mm2 C45: 560-710 N/mm2 1000 kN/m max. C45: 560-710 N/mm2
100
/ 12
0
30
40
13 7
40
120
30
13 20
40 (1.57)
119
19
40
14
40
15.8
5.5
3.1
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
RAm
Intermediates - R American Tang
L (mm) Price Weight
INT100-A 150 mm € 186,- 3,5 kg
INT120-A 150 mm € 195,- 5,2 kg
L (mm) Price Weight
INT120-40A 150 mm € 287,- 6,0 kg
L (mm) Price Weight
INT100-A 150 mm € 186,- 3,5 kg
Crowning wedge
R1 Tools type
R American
Tools type
R American Tang
R1 Tools type
R American
Tools type R1 Tools
type
R American
Tools type
Crowning wedge
INT100-A / INT120-A INT100-A (American) INT120-40-A
80 81
RAm
Universal Fast Clamp
Universal Fast clamp
UNIVERSAL
FAST CLAMP
R1R
R American
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
RAm
Punch
Press Brake
Length 150 mm
Height 100 / 120 mm
▶ R American Tools Type
▶ R1 Tools Type
▶ Available with 7 or 20 mm distance from tag
▶ Closing by screw with CLAMP3 plate
▶ Made in C45 Steel
Crowning
Wedge
Clamp
Intermediate
Intermediates Comp. Price
Without intermediate
INT100-A € 314,-
INT100 American € 314,-
Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1/R American Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
Punch
R American o R1
82 83
RAm
Universal Easy Clamp
Universal Easy Clamp
UNIVERSAL
EASY CLAMP
R American
R1R
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HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
RAm
Length 150 mm
Height 100 / 120 mm
Punch
▶ Closing by screw with ST60 plate
▶ Suits: R American style tools & R1 style tools
▶ Upper Ram of PB: European Style Z1 or Z2
▶ Made in C45 Steel
Clamp
Intermediate
Press Brake
Intermediates Comp. Price
Without intermediate
INT100 - A € 204,-
INT120 - 40 - A € 305,- Vertical Tool change
Horizontal tool change
Automatic tool alignment
R1/R American Tools modifications required
Antifall system
Intermediate included
Pneumatic version
Hydraulic version
Manual version
Punches Rolleri Type
R American
Rolleri R1
Tools Type
INNO TIVE TOOLSINNO TIVE TOOLS
TAB
CROWNING TABLE
Overview 86 - 87
ROL Crowning Table R1 88
ROL Crowning Table R2 R3 R4 RX 89
Necessary information 90 - 91
TAB
86 87
TAB
13 90 60
13 90 60
13 90 60
TAB
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
Pneumatic
Clamp
Crowing
wedge
Pneumatic
Clamp
Crowing
wedge
ROL crowning table
Pneumatic
Clamp
Dies Version
R1 R2 R3 R4 RX R American Manual Automatic
ROL TM R1
ROL TM R2
ROL TA R1
ROL TA R2
Crowing
wedge
Rolleri crowning tables provide mechanical compensation to the deflections occurring during the bending process. Deflection depends on bending length and on ratio between sheet metal thickness and die opening.
This system is composed by a special rod, which is placed between opposite wedges. Each wedge can be calibrated autonomously to compensate localized deflection. The rod can be manually driven or by a motoreducer controlled by the press brake CNC.
The adjustment of the crowning table is a fast and accurate procedure to carry out before bending.
The crowning table is produced according to the press brake features to optimize its working and its integration to the press brake it is installed in. Rolleri crowning table can be designed to clamp R1 dies with 60mm and 90mm base or R2 dies with 13mm tang and it’s supplied with all accessories necessary to mount and align it to the upper beam.
On request, Rolleri crowning table can be equipped with pneumatic clamping systems for lower tools.
ADVANTAGES• You can adjust deflection of the whole length of
the press brake or just a short section thanks to independent wedges
• Very precise bending angles• R1 type dies with 60 mm and 90 mm base can be
clamped as well as R2 dies with 13 mm tang• Automatic crowning through connection to press
brake CNC or manual crowning with a handle• This crowning table can be installed in new press
brakes or to retrofit old press brakes• Precise positioning and alignment of the crowning
table onto the press brake table• Easy and fast usage
R1 Tools
90 mm
R1 Tools
60 mm
R2 Tools
16 mm
88 89
TAB
ROL TA R1 ROL TM R1 ROL TA R2 ROL TM R2
TAB
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
▶ The crowning table is driven by a motoreducer controlled by the press brake CNC
The crowning table is driven by a motoreducer controlled by the press brake CNC
ROL Crowning table
Length Wieght Price
1100 mm 77 kg/m ) )
2100 mm 147 kg/m ) )
3100 mm 217 kg/m ) )
4100 mm 287 kg/m ) )Length Wieght Price
1100 mm 79.2 kg/m ) )
2100 mm 151.2 kg/m ) )
3100 mm 223.2 kg/m ) )
4100 mm 295.2 kg/m ) )
Length Wieght Price
1100 mm 79.2 kg/m ) )
2100 mm 151.2 kg/m ) )
3100 mm 223.2 kg/m ) )
4100 mm 295.2 kg/m ) )
Length Wieght Price
1100 mm 77 kg/m ) )
2100 mm 147 kg/m ) )
3100 mm 217 kg/m ) )
4100 mm 287 kg/m ) )
Our Technical office can make a
customized drawing based on
your press brake!
Contact us [email protected]
Automatic
Manual
Dies Type R1
Dies Type R2
Dies Type R3
Automatic
Manual
Dies Type R1
Dies Type R2
Dies Type R3
Automatic
Manual
Dies Type R1
Dies Type R2
Dies Type R3
Automatic
Manual
Dies Type R1
Dies Type R2
Dies Type R3
90 91
TABTAB
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time) ) On request On stock
HORIZONTAL TOOL CHANGE
VERTICALTOOL CHANGE
Necessary Information
PRESS BRAKE DATA
DC mm
UL mm
DF mm
DUC mm
UH mm
UT mm
DS mm
CL mm
TL mm
DOC mm
LH mm
LT mm
CW mm
CH mm
DISTANCE BETWEEN SIDE FRAME (DF)
DISTANCE BETWEEN CYLINDERS CENTRE TO CENTRE (DC)
UPPER BEAM LENGTH (UL)
TABLE LENGTH (TL)
CENTRAL LENGTH (CL)
DISTANCE BETWEEN SUPPORTS CENTRE TO CENTRE (DS)
DIS
TAN
CE
UN
DE
R C
YLIN
DE
RS
(DU
C)
DIS
TAN
CE
OV
ER
CYL
IND
ER
S (D
OC
)
LOW
ER
BE
AM
HE
IGH
T (L
H)
UP
PE
R B
EA
M H
EIG
HT
(UH
)
UPPER BEAM THICKNESS (UT)
LOWER BEAM THICKNESS (LT)
CENTREBOARD WIDTH (CW)
CE
NTR
EB
OA
RD
HE
IGH
T (C
H)
UPPER BEAM
LOWER BEAM
DF mm
(if present)
(if present)
DISTANCE BETWEEN CYLINDERS UPPER BEAM (DUB)
DUB mm
PRESS BRAKE TONNAGE
PRESS BRAKE TONNAGE
INNO TIVE TOOLSINNO TIVE TOOLS
Services 94
About us 95 - 97SERVICES - ABOUT US
95Tel. +39 0523 87 09 05 · [email protected]
us
br
es
gbbx
fr
it
de cz sk
pl
ua
ba
fi
cn
Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com
COSTUMIZE YOUR CLAMPING!
THE COMPANY
About us
Born in 1987 as family-owned company, Rolleri SPA has become, in a few years, an important reference point for all those who deal with metal sheet bending. The combination of passion, dynamism, experience and research of new solutions have allowed the company to develop the brand internationally.
“We were born at the end of 80’s, with the idea to bring our tools throughout Italy, but over the years we exceed expectations” claim proudly Francesco and Marco Rolleri, owners of the company.
Rolleri SPA, located in the province of Piacenza, produces standard and special tools for press brakes and punching machines. Like today, thanks to the collaboration of trusted partners, it’s able to guarantee a coverage in each market and a fast and reliable service.
In 2016 the production capacity has further increased thanks to the purchase of a new establishment and the enlargement of the comprehensive machinery.
Rolleri is a leader in planning, development and production of press brake tools for the OE market and after-sales.
ROLLERI WORLDWIDE
Rolleri S.p.A. – Head Office itRolleri Baltic ba
Rolleri Benelux bxRolleri Do Brasil br
Rolleri Trad. Co. China cnRolleri Česká Republika cz
Rolleri Iberica esRolleri Finland fi
Rolleri France frRolleri Deutschland GmbH de
Rolleri Polska plRolleri Slovensko sk
Rolleri Ukraine LLC uaRolleri USA us
Rolleri UK gb
9796 Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com
OUR SUCCESS
Rolleri s.p.a success is the result of the synergy of commercial and marketing experiences developed during the years. Thanks to an “After Sales” strategy and a transparent price policy in all of our communication channels, the company acquired a growing number of end user customers.
Large investments in R&D allowed the creation of innova-tive Clamping systems and drew the attention of big OEMs, with whom we are collaborating. During 2017, the constant research of new products focused also on the materials used to create tools. This research brought us to “RollPrime 20.17”: a new ultra-light material, ideal for tools dedicated to small batch production or prototyping.
Our range is constantly growing, constantly studying new systems that put us on the front line of researching new
solutions for our customers.
www.rolleritools.comVisit us on our website and take advantage of our
enormous onlineshop:
• shop online 24/7
• drawings 1:1 format available
• extra information and tips
• helpful videos and application examples
• easy website browsing
Copyright:
The use of Rolleri Publications and national adoptions of
Rolleri Publications is subject to the user‘s acceptance of
Rolleri‘s terms of use and conditions of copyright for Rolleri
publications, as set out below.
All Rolleri Publications and national adoptions there of are
protected by copyright. Therefore and unless otherwise
speci ed, no part of an Rolleri Publication or a national
adoption thereof may be reproduced or utilized in any
form or by any means, electronic or mechanical, including
photocopying, micro lm, and scanning, without permission
in writing from the publisher.
98 www.rolleritools.com
SPECIAL HYDBRID SYSTEM (Pneumatic and Hydraulic)
500 Tons/meter
SPECIAL HYDRAULIC SYSTEMAxial tang250 Tons/meter
Special applications
WWW.ROLLERITOOLS.COM
Rolleri S.p.A.Via Artigiani · Loc. Cabina · 29020
Vigolzone (PC) · ItalyTel. +39 05 23 87 09 05 Fax +39 05 23 87 90 30E-Mail [email protected]
Web www.rolleritools.com