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MINING EQUIPMENT HEAVY ENGINEERING CASTINGS AND FORGINGS
COMPANY PROFILE
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WWW.UNEX.CZ | 2TRADITION – QUALITY - FLEXIBILITY
Start of production: 1950
Product portfolio:
castings, forgings, cut parts, weldments and heavy
steel structures; our products´ lightest weight is 50
grams, the heaviest, 120 tons
Industrial production capacity (t/year):
up to 39,000 tons of castings, 9,000 tons of forgings
and 24,000 tons of weldments
Industrial production capacity (SH/month):
engineering plants 149,800 SH,
foundries 82,400 SH, forge 4,430 SH
Production and warehouse space:
more than 250,000 square meters
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WWW.UNEX.CZ | 3UNEX PLANTS
UNIČOV, Czech Republic
• Bucket wheel excavators and mining equipment
• Welded steel parts and heavy steel structures up to 120 t
in weight and 40 m in length
• Steel castings from 5 kg up to 20 t, manganese steel and
grey iron castings from 5 kg to 5 t, nodular iron castings
from 5 kg to 3.5 t
• Cut parts from standard and special materials
OLOMOUC, Czech Republic
• Nodular and grey iron castings from 50 g to 6.5 kg
• Die forgings from 2 kg to 25 kg
SNINA, Slovakia
• Welded steel parts and heavy steel structures up to 64 t in
weight and 45 m in length
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WWW.UNEX.CZ | 4TECHNICAL AND PRODUCTION CAPABILITIES
DESIGN AND CONSTRUCTION WORKTECHNICAL SUPPORT FOR
METALLURGY CASTINGS PRODUCTION
DIE FORGINGCUTTING AND FORMING OF
MATERIALS WELDING
• IDA-NEXIS
• Autocad, Inventor
• CATIA, Simufact.forming
• MAGMAsoft
• Alloy and manganese steels
• Nodular and grey cast iron
• Machine and hand moulding
• 50 g – 20 tons
• Carbon, alloy and structural
steels
• Rotating and non-rotating
forgings
• 2 - 25 kg
• Burning, sawing, shearing
• Bending, chamfering, roll
bending, sheet rolling, blasting
• With automatic machine or
robot, manually
• Standard and special steels,
non-ferrous metals including
aluminum
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WWW.UNEX.CZ | 5
MACHINING HEAT TREATMENTSURFACE TREATMENT AND
PAINTING
QUALITY CONTROL COMPLETION AND ASSEMBLY SERVICE
• Classic or with NC and CNC
control systems
• Machining of rotating and non-
rotating parts
• Normalization, annealing,
quenching and tempering
• Stress relieving, soft annealing,
stress relieving after welding
and ferritizing annealing
• Degreasing
• Blasting
• Paint application
• Anti-corrosion protection
• NDT – ultrasonic and X-ray
testing, magnetic control and
penetration method
• Certified laboratories
• Assemble mining equipment
and also construction units
• Completion and trial assembly
operations
• Repairs and reconstructions
own products as well as the
products of other companies
• From minor to overhaul repairs
TECHNICAL AND PRODUCTION CAPABILITIES
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WWW.UNEX.CZ | 6EXPORT
Nationals companies
Foreign companies
• Mining Industry
• Construction and Earthworking
Machines
• Automotive
• Handling and Lifting Equipment
• Power Industry
• Railway Industry
• Offshore, Marine Industry
• Agricultural Machinery
• Heavy Engineering
• Mining Industry
• Heavy Engineering
• Mining Industry
• Power Industry
• Construction and
Earthworking Machines
• Mining Industry
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WWW.UNEX.CZ | 7DEVELOPMENT OF SALES (IN THOUSANDS OF EUR)
NUMBER OF EMPLOYESS
0
500
1 000
1 500
2 000
2 500
3 000
3 500
4 000
4 500
0
20 000
40 000
60 000
80 000
100 000
120 000
140 000
160 000
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
Sales in Thousands of EUR Number of Employees
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WWW.UNEX.CZ | 8CERTIFICATION
Company´s basic certification:
• Quality Management system certificate according
to EN ISO 9001:2015
• EMS certificate according to EN ISO 14001:2015
• OHSAS certificate according to BS OHSAS
18001:2007
• Energy Management system according to ISO
50001:2011
In the welding industry we are certified according to the
ČSN, EN and DIN standards, but we also have
experience with welding according to the ASME IV, AWS
D 1.1 and NORSOK M101 standards.
We are a holder of the European AEO Certificate for
simplified customs procedures
We own all necessary certificates and production
permits i.a. of these companies:
• České dráhy,
• Deutsche Bahn,
• ABS,
• Bureau Veritas,
• DNV GL,
• Lloyd´s Register of Shipping and other
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CASTINGS, FORGINGS STEEL STRUCTURES CUT PARTS
PRODUCTS
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WWW.UNEX.CZ | 10PRODUCTS
IRON CASTINGS OLOMOUC
Nodular iron castings
• Material – GGG 40, GGG 50, GGG 60, GGG 70
• Weight – 50 g – 6.5 kg
Grey iron castings
• Material – GG 15, GG 20, GG 25, GG 30
• Weight – 50 g – 6.5 kg
Nodular iron fittings
Automatic moulding lines with high nominate
pressure.
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WWW.UNEX.CZ | 11PRODUCTS
FORGINGS OLOMOUC
Die forgings
• Material – carbon, alloy and structural steel
• Weight – 2 – 25 kg
• Rotating and non-rotating forgings
Forging lines
• LZK 4000
• LZK 2500
• EK 13
• B 1000
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WWW.UNEX.CZ | 12
CASTINGS UNIČOV
PRODUCTS
Steel castings
• Material – carbon, low-alloy, medium-alloy and high-
alloy steel (c. 120 material standards)
• Weight – 5 kg – 20 t
Manganese steel castings
• Material – G-X 120 Mn12, G-X 120 MnCr 13 2
• Weight – 5 kg – 5 t
Grey iron castings
• Material – GG 15, GG 20, GG 25, GG 30
• Weight – 5 kg – 5 t
Nodular iron castings
• Material – GGG 40, GGG 50, GGG 60, GGG 70
• Weight– 5 kg – 3.5 t
Semi-automatic moulding lines, hand moulding.
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WWW.UNEX.CZ | 13
WELDED PARTS, STEEL
STRUCTURES UNIČOV
PRODUCTS
Weight: 500 kg – 120 t
Length: up to 40 m
Material
• Standard construction steels e.g. S235,
S275, S355
• Steels with higher yield strength -
WELDOX 420, 460, 700
• Wear resistant steel - HARDOX 400,
450, 500
We can weld high austenitic steels or non-ferrous
metals including aluminum.
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WWW.UNEX.CZ | 14
CUT PARTS UNIČOV
PRODUCTS
Thickness: 2 - 250 mm
Width: up to 3,500 mm
Length: up to 14,000 mm
Weight of individual cut parts:
up to 12.5 tons
We burn on oxygen and plasma machines,
including plasma covering heads.
Quality according to ISO 9001:2008, ČSN ISO 9013,
ČSN EN 10029, ČSN EN 10163.
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WWW.UNEX.CZ | 15
WELDED PARTS, STEEL
STRUCTURES SNINA
PRODUCTS
Weight: 100 kg – 64 t
Length: up to 45 m
Material
• Standard construction steels e.g.
S235, S275, S355
• Steel with higher yield strength -
WELDOX 420, 460, 700
• Wear resistant steel –
HARDOX 400, 450, 500
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WWW.UNEX.CZ | 16REFERENCES
MINING INDUSTRYHANDLING AND LIFTING
EQUIPMENT POWER INDUSTRY
CONSTRUCTION AND
EARTHWORKING MACHINES AUTOMOTIVE RAILWAY INDUSTRY
OFFSHORE AGRICULTURAL MACHINERY HEAVY ENGINEERING
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WWW.UNEX.CZ | 17
POWER INDUSTRY
MARKET SEGMENTS
• Frames for the settings of steam turbines
• Steel structure suspension of water turbines
• Steel structures for transformer housings
• Frames and other parts for wind-power
plants
• Parts for grinding equipment and
coal crushers
• Transport frames
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WWW.UNEX.CZ | 18MARKET SEGMENTS
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WWW.UNEX.CZ | 19MARKET SEGMENTS
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WWW.UNEX.CZ | 20MARKET SEGMENTS
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WWW.UNEX.CZ | 21MARKET SEGMENTS
• Base frames for turbo-generators set on
FPSO vessels
• Parts for offshore cranes
OFFSHORE
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WWW.UNEX.CZ | 22MARKET SEGMENTS
OFFSHORE
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MINING EQUIPMENT
WWW.UNEX.CZ | 23MARKET SEGMENTS
MINING EQUIPMENT
HANDLING AND
LIFTING EQUIPMENT
• Steel construction of hoisting equipment
and mining transport devices
• Long-distance belt conveying,
stocking machines
• Discharging wagons, belt wagons,
mobile hoppers
• Booms, arms, pylons, side frames
• Parts for transmissions, chassis and
bodies of dump trucks
• Components for stacking machines,
reclaimers and excavators,
mining trucks
• Booms, arms, pylons, under frames
• Crane frames, travelling wheels, pulley
• Parts and steel structures of harbour,
bridge and portal cranes
• Low-lift truck parts
CONSTRUCTION
MACHINES
• Booms, arms, frames, pylons,
undercarriage parts
• Track links, teeth
• Parts for transmission and drive units
• Other parts for construction machines
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WWW.UNEX.CZ | 24MARKET SEGMENTS
AUTOMOTIVE INDUSTRY
AGRICULTURAL
MACHINERY
• Parts of articulated shafts, transmissions
and truck chassis
• Components of drive units for cars
• Components for towing device, exahust
bodies
• Parts for transmission, drive and brake
systems
• Parts and steel structures for agricultural
machinery
HEAVY ENGINEERING
• Heavy weldments for pressing equipment
• Base frames of machines and equipment
• Parts of rolling and forming machines
• Parts of crushers
• Ladles, ingot moulds, chills
RAILWAY INDUSTRY
• Steel structures, castings and
forgings for bogies
• Parts for rail gears
• Parts for brake systems
• Part for air units
• Bearing plates
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CONTACT
WWW.UNEX.CZ
UNEX a. s. – Uničov plant
Brníčko 1032, 783 91 Uničov
Czech Republic
Phone: +420 585 071 111
Fax: +420 585 071 001
E-mail: [email protected]
UNEX a. s. – Olomouc plant
Řepčínská 35/86, 779 11 Olomouc
Czech Republic
Phone: +420 585 712 147
E-mail: [email protected]
UNEX a. s. – Snina plant
Strojárska 4426, 069 23 Snina
Slovakia
Phone: +421 577 862 601
E-mail: [email protected]
UNEX a. s.
Porážková 1424/20
Moravská Ostrava
702 00 Ostrava
Czech Republic
VAT: CZ45192049