![Page 1: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/1.jpg)
Intelligent Lighting Solutionour vision for the automotive industry
COMPANY PRESENTATION COMPANY PRPRP ESENTATITIONO
Company Presentation
1
![Page 2: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/2.jpg)
We are a mechatronic company
2
![Page 3: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/3.jpg)
HSL is a Mechatronic company building products that solve the emerging needs of the automotive market and small-series car production. We build Intelligent Lighting system and High-performance Components for the most innovative
car makers and Tier 1 providers. As a leader company in Europe, with a proprietary manufacturing
methodology we master the use of Additive Manufacturing (AM), Advanced CAE simulation with
traditional production process. The company has been established in 1988 in Trento – North Italy
and now employs more than 40 people.
3
![Page 4: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/4.jpg)
Experts on AdvancedPrototyping TechnologyAhead on 3D. HSL Italia has been the first company in Europe to buy and employ
a commercial 3D technology system back in 1988, the year of the
constitution of the company. We worked hard to be every time ahead of
customer needs and market evolution. This approach makes us serve
with quality and efficient the most demanding client.
The first 1988 3D System machine in the HSL headquarter.
4
![Page 5: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/5.jpg)
HSL Manufacturing CapacityUpdate 2017
11 3D AdditiveMachines
10.000 m2
2.6M€
Manufacturing Area
Technology & Tools Investment
5 14CNCMilling
Dedicated teamof 14 High Skilled Artisan forproduct-series finalization
6 Productionsystem
5
![Page 6: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/6.jpg)
HSL in the pressHSL and its unique approach to manufacturing and innovation, moved the marketinterest and we have been featured on several international media platform.
6
![Page 7: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/7.jpg)
A global presenceHSL Italia: production, facility and global presence
TRENTO – N. ITALY (HQ Unit 1) Main facility, Prototyping, Small series
TRENTO – N. ITALY (Unit 2) Bonding and Vibration Welding, Six axis robot with PLASMA for lens HL
ROVERETO – ITALY (Unit 3) 3D Additive Metal Laser Sintering, Prototyping
HUNGARY (JV) Silicon Molds
CHINA (JV) Molds, Manufacturing
7
![Page 8: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/8.jpg)
Trentino: where it’s good to live and workOur Region, our Headquarter
A “bridge” between Northernand Southern Europe
Trentino Region - situated in the heart of the Alps, is a “bridge” between
Northern and Southern Europe and where Italian traditions are balanced
with its Austro-Hungarian past. Here you find the highest levels
of prosperity and quality of life in Italy and Europe. In industry, the
mechatronics sector employs the largest number of workers with more
than 800 companies operating in the field, like HSL ITALIA.
Visit investintrentino.com
8
![Page 9: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/9.jpg)
Our Headquarter
Headquarter
UNIT 1
Headquarter
UNIT 2
Mechatronic
Facility
UNIT 3
9
![Page 10: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/10.jpg)
Unit 1HSL Headquarter – Trento (North Italy)
x8
Prototyping
#8 additive
machines
Varnishing Plant
Finishing
Project Management
Design and Technology
Metrology s
Production small - series
10
![Page 11: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/11.jpg)
Unit 2HSL Headquarter – Trento (North Italy)
Bonding:
6-axis robot with
plasma
Assembly line
For lens hl vibration welding
11
![Page 12: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/12.jpg)
Unit 3HSL Mechatronic Facility – Rovereto (North Italy)
3D MetalRenishaw AM400
Lathe CNCDMG Mori CTX Alpha 500
Milling CNCLasertec 65 3D
Electronics
Testing
Metrology
12
![Page 13: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/13.jpg)
Expertise: Car small series
Make small series doable.
HSL has a strong expertise and track record working on car
small series, providing Lighting Solutions and optimized
High-performance Components. We help our client
developing and bringing to the market small series, taking
away all the problems and operative complications that
emerge on building a small number of products.
13
![Page 14: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/14.jpg)
Expertise:
Automotive Sector
A cross platform know-how.
In the last 30 years we worked with some
of the most iconic car manufacturer and
providing to tier the best lighting and
high performance component solutions.
Alfa Romeo
Porsche
Williams Advance Engineering ASK gruppo Kenwood Pininfarina
Audi
Maserati
BMW
Mini Renault
14
![Page 15: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/15.jpg)
Airbox of the Lamborghini AventadorDetailed CFD analyses of intake runners pressure drops (compressible!)Define a new shape for charging efficiency maximization
1
Fortissimo Case study
![Page 16: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/16.jpg)
CAD model rebuilt to:simplify the geometry eliminating reinforcements (reduced mesh dimension)clean the surfaces (steps, gaps, holes) to be suitable for CFD
CAD model preparation2
![Page 17: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/17.jpg)
Mesh assemblyMaximum dimension9.5 millions
3
![Page 18: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/18.jpg)
Critical regions
FLOW SEPARATIONS
Maximum velocity >150 m/s
4
![Page 19: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/19.jpg)
RBF setup5
Two shape modifiers for each runner acting in the region of separation
Variable 1
Variable 2
![Page 20: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/20.jpg)
RBF setup for all runners6
Locations of morphing actions
654321
![Page 21: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/21.jpg)
ResultsPressure drop of Baseline
ΔP reduction of optimized geometriesoptimized geometries
1 2 3 4 5 6 1 2 3 4 5 6
7
![Page 22: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/22.jpg)
Results
DP = 15044.8 P
Baseline
8
![Page 23: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/23.jpg)
Results
DP = 14584.8 P
Optimized 3.5 % reduction
9
![Page 24: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/24.jpg)
New 3D-printed part10
![Page 25: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/25.jpg)
New 3D-printed part11
![Page 26: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/26.jpg)
New 3D-printed part12
![Page 27: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/27.jpg)
New 3D-printed part13
![Page 28: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/28.jpg)
What we do Our Product and Service
IntelligentLightingSystem
HighPerformance Component
1 2HILS® HPMC®
15
![Page 29: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/29.jpg)
Intelligent Lighting System1
We support the development and production of intelligent lighting systems on small series, with innovative technologies and concepts for the new generation of vehicles.
HILS®
16
![Page 30: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/30.jpg)
Lighting: Metrics and Results (2000-2016)1
20.000+ Km Continuous reliability
4200+
Few Off+50% YoY(#2 in 2016)
Sample A produced
400 ToolsLevel-C
110+ Avant Serie
HILS®
17
![Page 31: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/31.jpg)
High Performance Component2
Continuous efficiency search on high performance mechatronic components through fluid-dynamic and CAE optimization technologies of all types of powertrain.
HPMC®
18
![Page 32: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/32.jpg)
We are an Agile CompanyOur approach: Agile Development & Engineering
We master development lifecycles utilizing advanced manufacturing technology. We provide to our clients efficient solutions, less expensive in less time.
The use of “iterative” and “incremental” approach let us cut from 30 to just 15 months the traditional product lifecycles cost and time to market.
Our Agile Methodology let us build the right, optimized product providing the most competitive solutions to our clients.
30 15monthsmonths
19
![Page 33: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/33.jpg)
Integration of CAD+CAE+AMOur approach
CFD analyses condensation
Thermal analyses
Morphingsink BI-LED Random vibration
Topologyfixing points
Lattice structure to absorb vibrationOptical
all functions
20
![Page 34: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/34.jpg)
Traditional Process and AMOur approach
Integrate Advanced Manufacturing with conventional technology
Assembly · Vibration - RL reverse · Bonding - HL housing - outer lens · Ultrasounds - HL car holdings
Coating · Varnishing · Sputtering
21
![Page 35: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/35.jpg)
Improving Product LifetimeOur paradigm
We believe in a new design paradigm, where the use of higher technical performance components inside an optimized manufacturing process can deliver outstanding products, with better and more sustainable lifetime.
Lighting SystemsWith HILS® we support the development and production of intelligent lighting systems on small series, with innovative technologies and concepts for the new generation of vehicles.
Car InternDevelopment of interior lighting and customization of aesthetic and functional details.
High Performance ComponentWith HPMC® we push efficiency search on high performance mechatronic components through fluid-dynamic and AME optimization technologies of all types of powertrain.
HILS® HPMC®
22
![Page 36: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/36.jpg)
Clients and MarketOur approach
In the past 30 years we supported our network of international clients working with the major car makers and tier-1 supplier. Our solutions are used by:
ASK
KSS
AutomotiveLighting
MagnetiMarelli
Ducati
LEARCorporation
Ferrari
PoltronaFrau
Italdesign Giugiaro
ScuderiaToro Rosso
JohnsonControls
Valeo
23
![Page 37: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/37.jpg)
Bringing speed,reliability and new solutions
to a changing industry: automotive.
Our vision
24
![Page 38: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/38.jpg)
Our strategy
Process AM AM + CAE AM+CAE+AI
· Internal process definition · Requirements · Results valuation check
2002-2007 2007-2012 2012-2017 > 2017
· Stabilize AM process · AM integration with conventional
technology · AM material characterization · Avant Series validation
· CAD+CAE+AM process integration · Mechatronic integration
· Full decentralized architecture · Digital Transformation on lighting
for all car models
HILS® HPMC® HACS®
25
![Page 39: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/39.jpg)
Car is an equation where components, intelligent system, AI and high performance come together to provide the most
satisfying emotion on hearth: time.
The Future Car Equation
26
![Page 40: Company Presentation€¦ · Fortissimo Case study CAD model rebuilt to: simplify the geometry eliminating reinforcements (reduced mesh dimension) clean the surfaces (steps, gaps,](https://reader033.vdocuments.net/reader033/viewer/2022050113/5f4a7b9d672fb674412d4632/html5/thumbnails/40.jpg)
Intelligent Lighting Solutionour vision for the automotive industry
Company Presentation
HSL Srl a socio unicoVia dei Masadori 46Spini, Trento Italy
Tel. +39 0461 955411Fax +39 0461 955422
www.hsl-italia.com
27