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Page 1: Coolant Analysis - Castrol LabCheck Training Materials€¦ · Coolant Analysis The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations

Coolant Analysis

The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations — it’s about identifying problems within the cooling system that can be detrimental to engine and lubrication system performance and lead to premature engine failure. Coolant analysis can detect:

• CavitationCorrosion

• AirLeaks

• GlycolDegradation/Overheating

• CavitationErosion

• CombustionGasLeaks

• AcidFormation

• Contamination

• Electrolysis

Four Goals of Coolant Analysis 1 – Preventive MaintenanceCoolant testing and analysis can:

• Determinethecoolant’ssuitabilityforcontinueduse

• Identifycoolantmixing

• Measureadditiveslevelsforadequatemetalprotection

• Identifyscaleoracid-formingcontaminants

• Determineappropriatemaintenance–coolant replenished or full drain and replacement

2 – Predictive MaintenanceRegular testing helps in predicting impending failures by identifying abnormalities and trends in sample results indicativeofoperationalissueswithinthecoolingsystem.

3 – Life Cycle ManagementCoolant analysis is just as powerful as oil analysis in identifying areasforimprovementinequipmentoperationspracticesandmaintenance procedures.

4 – Component Failure IdentificationTesting can identify engine or cooling system component failuressuchasblownheadgaskets,EGRcoolerfailures,electrolysis,defectivepressurecapsorpluggedcoolantlines.

*Seetestpackagedetailsonback.

Page 2: Coolant Analysis - Castrol LabCheck Training Materials€¦ · Coolant Analysis The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations

Physical Tests

• Visuals(color,foam,oil,fuel,magneticprecipitate, non-magneticprecipitate,&odor)• pH• Glycol%• FreezePoint• Nitrite• SCANumber• SpecificConductance• TotalHardness

Conventional & Extended Life CoolantsContaminant and Inhibitor Anions by Ion Chromatography (IC)

Extended Life CoolantsContaminant and Inhibitor Anions by Ion Chromatography (IC)

Corrosion Metals & Inhibitors by Atomic Emission Spectroscopy (AES)

• Iron• Copper• Aluminum• Lead• Tin• Zinc• Silver• Calcium

• Magnesium• Borate• Silicon• Molybdenum• Phosphorus• Potassium• Sodium

• Chloride• Sulfate• Nitrite

• Nitrate• Phosphate• Glycolate

• Formate• Acetate• Oxalate

• Benzoate• 2-Ethylhexanoic Acid

• SebacicAcid• OctanoicAcid• p-Toluic

• MBT• TTZ• BZT

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Coolant Analysis Test Packages LabcheckCoolantAnalysistestpackagesaredesignedforthecoolantformulationsonthemarkettodayandtheapplicationsinwhich they are used. Regular testing and analysis can detect problems within the cooling system before they cause major damage orevenfailure.

OurStandardandPremiumtestpackagesmonitorthecorrosiveacidicandalkalineattributesofthecoolant,freezeandboilpointprotection,corrosionmetals,contaminantsandinhibitorlevels.Alsomonitoringtheorganicacidsinextendedlifecoolantsisbeneficialinconfirmingproperfluidmaintenance.

Standard Coolant Analysis – Conventional & Extended Life Coolants StandardtestingisbeneficialindeterminingifaconventionalcoolantoranELCisacceptableforcontinueduseaswellasidentifycontaminantsoranycorrosionpresentresultingfromamechanicalissue.Itcanalsoidentifycoolant“mixing,”whichcanleavethesystemvulnerabletocorrosion.

Premiumtestingforconventionalcoolantsidentifiespossiblemechanicalissuessuchascombustiongasleaks,aircontamination,electricalgroundproblems,localizedover-heating,chemicalbreakdownsorothercontaminationsourcesinsideoroutsidethesystem.Premiumtestingcanalsodeterminethetypeanddegreeofcoolantdegradationandacidformationresultingfromacooling system problem.

PremiumtestingincludesalltestingintheStandardpackageplus:

Premium Coolant Analysis – Conventional & Extended Life Coolants


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