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ENGINE REPAIR (A1)...............................................................................................................
AUTOMATIC TRANSMISSION AND TRANSAXLE (A2)....................................................
MANUAL DRIVE TRAIN AND AXLES (A3)..........................................................................
SUSPENSION AND STEERING (a4)........................................................................................
BRAKES (A5)..............................................................................................................................
ELECTRICAL/ELECTRONIC SYSTEMS (A).....................................................................
!EATING AND AIR CONDITIONING (A")...........................................................................
A# ENGINE PER$ORMANCE.................................................................................................
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NATEF CORRELATION CHART
ENGINE REPAIR (A1)
$%& ''& *a+, - E-' R'0a-& *' %%- +a'* &'67-&'8'* 87+* 9' +*&-:* '%&:';<
C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+ a++%:-a*'; -* :%*-= ''0&%*':*-%= a; *%%+= 0%'& '67-08'*= 0&%0'& '*-a*-%= a; *' a;- +*%&a' a;;-+0%+a % :'8-:a+/8a*'&-a+ - a::%&;a:' -* %:a +*a*' a; ';'&a +a'* a;
'-&%8'*a &'7a*-%+.
Ta+, T'>*9%%, Pa' N%.
?%&,*'>*Pa' N%.
A. G''&a E-' D-a%+-+= R'8%a a; R'-+*aa*-% (R @ R)
1. Complete work order to include customer information,
vehicle identifying information, customer concern, relatedservice history, cause, and correction. !"1#
11 24
2. $dentify and interpret engine concern% determine necessaryaction. !"1#
1 13
1"# 2122 24
25
2" 3 4
52 5
3. &esearch applica'le vehicle and service information, such asinternal engine operation, vehicle service history, service precautions, and technical service 'ulletins. !"1#
1 24 2# 23 4 115
11 13#
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els, and
cali'ration decals#. !"1#
11 11 24 3 441 42
-. $nspect engine assem'ly for fuel, oil, coolant, and otherleaks% determine necessary action. !"1#
1 1"223 24
222 31311
""1
. iagnose engine noises and vi'rations% determine necessaryaction. !"2#
24 252 241243 245
24 2525" 25#
"2
. iagnose the cause of ecessive oil consumption, unusual
engine ehaust color, odor, and sound% determine necessaryaction. !"2#
13 1"#
1#5 222 232
244 25
32 "3
8. !erform engine vacuum tests% determine necessary action.!"1#
2# 2 "4
. !erform cylinder power 'alance tests% determine necessaryaction. !"1#
21 2#212
"5 "
10. !erform cylinder cranking compression tests% determine 212 213 ""
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necessary action. !"1#
11. !erform cylinder leakage tests% determine necessary action.!"1#
2" 214 " #
12. &emove and reinstall engine in a front"wheel or rear wheeldrive vehicle 4$$ or newer#% reconnect all attaching
components and restore the vehicle to running condition !"2#
215 22 #1 #2
13. $nstall engine covers using gaskets, seals and sealers asre5uired. !"1#
1"5 23221
14" 14
B. C-;'& !'a; a; Va' T&a- D-a%+-+ a; R'0a-&
1. &emove and reinstall cylinder heads and gaskets% tightenaccording to manufacturer6s specifications and procedures.!"1#
214 21
21#
#3 ## 1
2. +isually inspect cylinder heads# for cracks% check gasketsurface areas for warpage and leakage% check passagecondition. !"2#
21 22223 23
#5 125144
3. $nspect valve springs for s5uareness and free heightcomparison% determine necessary action. !"3# 234 23523# 1 11
(. &eplace valve stem seals on an assem'led engine% inspectvalve spring retainers, locks, and valve grooves% determinenecessary action. !"2#
23 24 14
-. $nspect valve guides for wear% check valve stem"to"guideclearance% determine necessary action. !"3#
23# 2324
3
. $nspect valves and valve seats% determine necessary action.!"3#
22" 23 #
. Check valve face"to"seat contact and valve seatconcentricity runout#% determine necessary action. !"3#
23 23"23#
8. Check valve spring assem'led height and valve stem height%determine necessary action. !"3#
234 235 15
. $nspect pushrods, rocker arms, rocker arm pivots and shaftsfor wear, 'ending, cracks, looseness, and 'locked oil passages orifices#% determine necessary action. !"2#
143 1441#3 2"21 23
1"
10. $nspect hydraulic or mechanical lifters% determine necessaryaction. !"2#
143 1441#2 1#32 221
23"
1#
11. 7d*ust valves mechanical or hydraulic lifters#. !"1# 313 1
12. $nspect camshaft drives including gear wear and 'acklash,sprocket and chain wear#% determine necessary action. !"2#
241 242 11 111
13. $nspect and replace timing 'elts chains#, overheadcamdrive, sprockets, and tensioners% check 'elt/chaintension% ad*ust as necessary. !"1#
2 243244
25225435 3"
113 151152
1(. $nspect camshaft for runout, *ournal wear and lo'e wear.!"2#
241 24"24 251
112
1-. $nspect camshaft 'earing surface for wear, damage, out"of"round, and alignment% determine necessary action. !"3#
2 25 114
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1. sta'lish camshafts# timing and cam sensor indeingaccording to manufacturer6s specifications and procedures.!"1#
243 24" 11
C. E-' B%:, A++'89 D-a%+-+ a; R'0a-&
1. isassem'le engine 'lock% clean and prepare components
for inspection and reassem'ly. !"2#
21421 #"
2. $nspect engine 'lock for visi'le cracks, passage condition,core and gallery plug condition, and surface warpage%determine necessary action. !"2#
222 223 124 12#
3. !erform common fastener and thread repair to include,remove 'roken 'olt, restore internal and eternal threads, andrepair internal threads with thread insert. !"2#
51 54
25
#
(. $nspect and measure cylinder walls/sleeves for damage,wear, and ridges% determine necessary action. !"2#
2" 2"5
2" 2""32
12
-. egla9e and clean cylinder walls. !"2# 2" 2"" 12"
. $nspect and measure camshaft 'earings for wear, damage,out"of"round, and alignment% determine necessary action.!"3#
2 2122 13
. $nspect crankshaft for end play, straightness, *ournaldamage, keyway damage, thrust flange and sealing surfacecondition, and visual surface cracks% check oil passagecondition% measure *ournal wear% check crankshaft sensorreluctor ring where applica'le#% determine necessaryaction. !"2#
2# 2#"2# 22121
2"
153
8. $nspect main and connecting rod 'earings for damage andwear% determine necessary action. !"2#
2"# 2"2#1 2#2
2#4 2#"2## 22
2
13
. $dentify piston and 'earing wear patterns that indicateconnecting rod alignment and main 'earing 'ore pro'lems%determine necessary action. !"3#
2"4 2"52"
11" 153
10. $nspect and measure pistons% determine necessary action.!"2#
333 123
11. &emove and replace piston pin. !"3# 2 11#
12. $nspect, measure, and install piston rings. !"2# 221222"# 3
12 121
13. $nspect auiliary 'alance, intermediate, idler,counter'alance or silencer# shafts#% inspect shafts# andsupport 'earings for damage and wear% determine necessaryaction% reinstall and time. !"2#
1#3 2442 3"
154
1(. $nspect or replace crankshaft vi'ration damper harmonic 'alancer#. !"3#
21" 21# 155
1-. 7ssem'le engine 'lock assem'ly. !"1# 25#2"2" 2#"
133
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21 2224314
D. L79&-:a*-% a; C%%- S+*'8+ D-a%+-+ a; R'0a-&
1. !erform oil pressure tests% determine necessary action. !"1#
25 "#
2. $nspect oil pump gears or rotors, housing, pressure reliefdevices, and pump drive% perform necessary action. !"2# 1#11#32 21241 242
53 15
3. !erform cooling system pressure tests% check coolantcondition% inspect and test radiator, pressure cap, coolantrecovery tank, and hoses% determine necessary action. !"1#
1"1 34
(. $nspect, replace, and ad*ust drive 'elts, tensioners, and pulleys% check pulley and 'elt alignment. !"1#
1" 2425
35 45
-. $nspect and replace engine cooling and heater system hoses.!"1#
11"21""
15"
. $nspect, test, and replace thermostat and gasket. !"1# 141" 15#
. :est coolant% drain and recover coolant% flush and refillcooling system with recommended coolant% 'leed air asre5uired. !"1#
1"1" 4#
8. $nspect, test, remove, and replace water pump. !"1# 1"21"4 15
. &emove and replace radiator. !"2# 1# 1 1
10. $nspect, and test fanss# electrical or mechanical#, fanclutch, fan shroud, and air dams. !"1#
1"31" 11
11. $nspect auiliary oil coolers% determine necessary action. !"3#
1 1"
1"1
55
12. $nspect, test, and replace oil temperature and pressureswitches and sensors. !"2#
1#4 54
13. !erform oil and filter change. !"1# 12313213 13" 33 5"
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AUTOMATIC TRANSMISSION AND TRANSAXLE (A2)
$%& ''& *a+, - A7*%8a*-: T&a+8-++-% a; T&a+a>' *' %%- +a'* &'67-&'8'*87+* 9' +*&-:* '%&:';< C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+a++%:-a*'; -* :%*-= '' 0&%*':*-%= a; *%%+= 0%'& '67-08'*= 0&%0'& '*-a*-%=
a; *' a;- +*%&a' a; ;-+0%+a % :'8-:a+/8a*'&-a+ - a::%&;a:' -* %:a +*a*'a; ';'&a +a'* a; '-&%8'*a &'7a*-%+.
Ta+, T'>*9%%, Pa' N%.
?%&,*'>*Pa' N%.
A. G''&a T&a+8-++-% a; T&a+a>' D-a%+-+
1. Complete work order to include customer information,vehicle identifying information, customer concern, relatedservice history, cause, and correction. !"1#
11 24
2. $dentify and interpret transmission/transale concern% assure
proper engine operation% determine necessary action. !"1#
1 13
1"# 2122 24
25
2"
3. &esearch applica'le vehicle and service information, such astransmission/transale system operation, fluid type, vehicleservice history, service precautions, and technical service 'ulletins. !"1#
1 24
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els, andcali'ration decals#. !"1#
11 11 24
-. iagnose fluid loss and condition concerns% check fluid
level on transmissions with and without dip"stick% determinenecessary action. !"1#
12# 12
133 13513
"
. !erform pressure tests% determine necessary action. !"1# 1314 131" #
. !erform stall test% determine necessary action. !"3# 13141315
8. !erform lock"up converter system tests% determinenecessary action. !"3#
1315131
132
"
. iagnose, mechanical and vacuum control system concerns%determine necessary action. !"2#
131131"131#
"1
10. iagnose noise and vi'ration concerns% determine necessaryaction. !"2#
1315 "2
11. iagnose transmission/transale gear
reduction/multiplication concerns using driving, driven, andheld mem'er power flow# principles. !"1#
1314 1315
131 131"131 132
4
12. iagnose pressure concerns in the transmission usinghydraulic principles !ascal6s )aw#. !"2#
131 131"131 132
5
13. iagnose electrical/electronic concerns using principals ofelectricity hm6s )aw#. !"2#
1314 1315
131 131132
"3
B. T&a+8-++-% a; T&a+a>' Ma-*'a:' a; A;7+*8'*
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1. $nspect, ad*ust or replace throttle valve :+# linkages orca'les% manual shift linkages or ca'les% transmission rangesensor% check gear select indicator as applica'le#. !"1#
131 "4
2. ;ervice transmission% perform visual inspection% replacefluids and filters. !"1#
12# 12133 135
13
C. IV'-:' T&a+8-++-% a; T&a+a>' R'0a-&
1. $nspect, ad*ust or replace as applica'le# vacuummodulator% inspect and repair or replace lines and hoses. !"3#
1314 131131" 131#
"
2. $nspect, repair, and replace governor assem'ly. !"3# 1314 131 ""
3. $nspect and replace eternal seals and gaskets. !"2# 131 "#
(. $nspect etension housing, 'ushings and seals% performnecessary action. !"3#
131# 1325 "
-. $nspect and replace speedometer drive gear, driven gear,vehicle speed sensor +;;#, and retainers. !"2#
1315 #
. iagnose electronic transmission control systems using ascan tool% determine necessary action. !"1# 131 132 "5
. $nspect, replace, and align powertrain mounts. !"2# 131 132# 3
D. OV'-:' T&a+8-++-% a; T&a+a>' R'0a-&1. R'8%a D-+a++'89 a; R'-+*aa*-%
1. &emove and reinstall transmission and tor5ue converterrear"wheel drive#. !"2#
13211322 #1
2. &emove and reinstall transale and tor5ue converterassem'ly. !"1#
13211322 #2
3. isassem'le, clean, and inspect transmission/transale. !"1#
13211325132 133
#3
(. $nspect, measure, clean, and replace valve 'ody includessurfaces, 'ores, springs, valves, sleeves, retainers, 'rackets,check"'alls, screens, spacers, and gaskets#. !"2#
13211323 #4
-. $nspect servo 'ore, piston, seals, pin, spring, and retainers%determine necessary action. !"3#
13241325 #5
. $nspect accumulator 'ore, piston, seals, spring, and retainer%determine necessary action. !"3#
13241325 #
. 7ssem'le transmission/transale. !"1# 1325133 #"
8. $nspect, leak test, and flush cooler, lines, and fittings. !"1# 1321 132132"
##
2. O- P780 a; C%'&*'&
1. $nspect converter fle plate, attaching parts, pilot, pumpdrive, and seal areas. !"2# 1321 132# #
2.
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!"1#
2. $nspect, measure, and replace thrust washers and 'earings.!"2#
132 133 3
3. $nspect oil delivery seal rings, ring grooves, and sealingsurface areas. !"2#
1321133 4
(. $nspect 'ushings% determine necessary action. !"2# 1321133 5-. $nspect and measure planetary gear assem'ly includes sun,
ring gear, thrust washers, planetary gears, and carrierassem'ly#% determine necessary action. !"2#
1325 132133
. $nspect case 'ores, passages, 'ushings, vents, and matingsurfaces% determine necessary action. !"2#
1321133 "
. $nspect transale drive, link chains, sprockets, gears, 'earings, and 'ushings% perform necessary action. !"2#
1321133 #
8. $nspect, measure, repair, ad*ust or replace transale finaldrive components. !"2#
132 133
. $nspect and reinstall parking pawl, shaft, spring, and
retainer% determine necessary action. !"3#
1321133 "
4. $&-:*-% a; R'a:*-% U-*+
1. $nspect clutch drum, piston, check"'alls, springs, retainers,seals, and friction and pressure plates% determine necessaryaction. !"2#
1323132 "1
2.
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MANUAL DRIVE TRAIN AND AXLES (A3)
$%& ''& *a+, - Ma7a D&-' T&a- a; A>'+ *' %%- +a'* &'67-&'8'* 87+* 9'+*&-:* '%&:';< C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+ a++%:-a*'; -*:%*-= '' 0&%*':*-%= a; *%%+= 0%'& '67-08'*= 0&%0'& '*-a*-%= a; *' a;-
+*%&a' a; ;-+0%+a % :'8-:a+/8a*'&-a+ - a::%&;a:' -* %:a +*a*' a; ';'&a +a'*a; '-&%8'*a &'7a*-%+.
Ta+, T'>*9%%, Pa' N%.
?%&,*'>*Pa' N%.
A. G''&a D&-' T&a- D-a%+-+
1. Complete work order to include customer information,vehicle identifying information, customer concern, relatedservice history, cause, and correction. !"1#
11 24
2. $dentify and interpret drive train concern% determine
necessary action. !"1#
1 13
1"# 2122 24
25
2"
3. &esearch applica'le vehicle and service information, such asdrive train system operation, fluid type, vehicle servicehistory, service precautions, and technical service 'ulletins.!"1#
1 24
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els,cali'ration decals#. !"1#
11 11 24
-. iagnose fluid loss, level, and condition concerns%
determine necessary action. !"1#
1234 13
. rain and fill manual transmission/transale and final driveunit. !"1#
1234 14
B. C7*: D-a%+-+ a; R'0a-&
1. iagnose clutch noise, 'inding, slippage, pulsation, andchatter% determine necessary action. !"1#
1213121 3
2. $nspect clutch pedal linkage, ca'les, automatic ad*ustermechanisms, 'rackets, 'ushings, pivots, and springs% perform necessary action. !"1#
121211212
4
3. $nspect hydraulic clutch slave and master cylinders, lines,and hoses% determine necessary action. !"1#
1212#1212121"
5
(. $nspect release throw"out# 'earing, lever, and pivot%determine necessary action. !"1#
1213121"
-. $nspect and replace clutch pressure plate assem'ly andclutch disc. !"1#
121"121# "
. 4leed clutch hydraulic system. !"1# 1212#1212121"
#
. $nspect, remove or replace pilot 'earing or 'ushing asapplica'le#. !"1#
121"121#
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8. $nspect flywheel and ring gear for wear and cracks,determine necessary action. !"1#
12112111215 121#
1
. $nspect engine 'lock, clutch 'ell# housing,transmission/transale case mating surfaces, and alignmentdowels% determine necessary action. !"3#
1233 11
10.
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D. D&-' Sa* a; !a Sa* U-'&+a a; C%+*a*V'%:-* (CV) %-* D-a%+-+ a; R'0a-&
1. iagnose constant"velocity C+# *oint noise and vi'rationconcerns% determine necessary action. !"1#
12431252125"
3
2. iagnose universal *oint noise and vi'ration concerns% perform necessary action. !"1# 1241242124# 124 31
3. &emove and replace front wheel drive =># front wheel 'earing. !"1#
#" #"3
1255 125"
32
(. $nspect, service, and replace shafts, yokes, 'oots, and C+ *oints. !"1#
124#1241252
33
-. $nspect, service, and replace shaft center support 'earings.!"3#
N/A 34
. Check shaft 'alance and phasing% measure shaft runout%measure and ad*ust driveline angles. !"2#
12511252 35
E. D&-' A>' D-a%+-+ a; R'0a-&
1. R- a; P--% G'a&+ a; D-'&'*-a Ca+' A++'89
1. iagnose noise and vi'ration concerns% determine necessaryaction. !"2#
12 121124
41
2. iagnose fluid leakage concerns% determine necessaryaction. !"2#
125 42
3. $nspect and replace companion flange and pinion seal%measure companion flange runout. !"2#
124 43
(. $nspect ring gear and measure runout% determine necessaryaction. !"2#
12 12" 44
-. &emove, inspect, and reinstall drive pinion and ring gear,spacers, sleeves, and 'earings. !"2#
12"12"1 45
.
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(.
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SUSPENSION AND STEERING (A4)
$%& ''& *a+, - +7+0'+-% a; +*''&- ;-a%+-+ a; &'0a-& *' %%- +a'* &'67-&'8'* 87+* 9' +*&-:*'%&:';<
C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+ a++%:-a*'; -* :%*-= '' 0&%*':*-%= a; *%%+=
0%'& '67-08'*= 0&%0'& '*-a*-%= a; *' a;- +*%&a' a; ;-+0%+a % :'8-:a+/8a*'&-a+ -a::%&;a:' -* %:a +*a*' a; ';'&a +a'* a; '-&%8'*a &'7a*-%+.
Ta+, T'>*9%%,
Pa' N%.
?%&,*'>*
Pa' N%.
A. G''&a S7+0'+-% a; S*''&- S+*'8+ D-a%+-+
1. Complete work order to include customer information,vehicle identifying information, customer concern, relatedservice history, cause, and correction. !"1#
11 24 54
2. $dentify and interpret suspension and steering concern%determine necessary action. !"1#
151 1"112 111"
113
2" 542 5
3. &esearch applica'le vehicle and service information, such assuspension and steering system operation, vehicle servicehistory, service precautions, and technical service 'ulletins.!"1#
1 24 541
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els,cali'ration decals#. !"1#
11 11 24
B. S*''&- S+*'8+ D-a%+-+ a; R'0a-&
1. isa'le and ena'le supplemental restraint system ;&;#.!"1#
531 52
2. &emove and replace steering wheel% center/timesupplemental restraint system ;&;# coil clock spring#.!"1#
532 115 53
3. iagnose steering column noises, looseness, and 'indingconcerns including tilt mechanisms#% determine necessaryaction. !"2#
111# 54
(. iagnose power steering gear non"rack"and"pinion type# 'inding, uneven turning effort, looseness, hard steering,noise, and fluid leakage concerns% determine necessaryaction. !"3#
115 5"3 5"4
-. iagnose power steering gear rack"and"pinion type#
'inding, uneven turning effort, looseness, hard steering,noise, and fluid leakage concerns% determine necessaryaction. !"3#
115 5"5
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Ta+, T'>*9%%,
Pa' N%.
?%&,*'>*
Pa' N%.
. $nspect steering shaft universal *oints#, flei'le couplings#,collapsi'le column, lock cylinder mechanism, and steeringwheel% perform necessary action. !"2#
113 55
. 7d*ust manual or power non"rack"and"pinion worm 'earing preload and sector lash. !"3#
N%*
C%'&';
5
8. &emove and replace manual or power rack"and"pinionsteering gear% inspect mounting 'ushings and 'rackets. !"1#
113 5"
. $nspect and replace manual or power rack"and"pinionsteering gear inner tie rod ends sockets# and 'ellows 'oots. !"1#
113 5"
10. etermine proper power steering fluid type% inspect fluidlevel and condition. !"1#
113 5"
11. =lush, fill, and 'leed power steering system. !"2# 11 111 5""12. iagnose power steering fluid leakage% determine necessary
action. !"2#11 111 5"#
13. &emove, inspect, replace, and ad*ust power steering pump 'elt. !"1#
115 11 5"
1(. &emove and reinstall power steering pump. !"3# 113 5#
1-. &emove and reinstall power steering pump pulley% check pulley and 'elt alignment. !"3#
113114 5#1
1. $nspect and replace power steering hoses and fittings. !"2#
111 5#2
1. $nspect and replace pitman arm, relay
centerlink/intermediate# rod, idler arm and mountings, andsteering linkage dampener. !"2#
113 5"1
18. $nspect, replace, and ad*ust tie rod ends sockets#, tie rodsleeves, and clamps. !"1#
113 5"2
1. :est and diagnose components of electronically controlledsteering systems using a scan tool% determine necessaryaction. !"3#
1154 5#3
20. $nspect and test non"hydraulic electric"power assiststeering. !"3#
1155 5#4
21. $dentify hy'rid vehicle power steering system electricalcircuits, and service and safety precautions. !"3#
"# "#1
#2
44" 45
451 5#5
C. S7+0'+-% S+*'8+ D-a%+-+ a; R'0a-&1. $&%* S7+0'+-%
1. iagnose short" and long"arm suspension system noises, 'ody sway, and uneven riding height concerns% determinenecessary action. !"1#
1"4 1"4
1"5 1"
543 544
2. iagnose strut suspension system noises, 'ody sway, anduneven riding height concerns% determine necessary action.
!"1#
1"5 545
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3. &emove, inspect, and install upper and lower control arms, 'ushings, shafts, and re'ound 'umpers. !"3#
1"4 1"4 54
(. &emove, inspect, and install strut rodscompression/tension# and 'ushings. !"2#
1" 1## 54"
-. &emove, inspect, and install upper and/or lower 'all *oints.
!"1#
1" 54#
. &emove, inspect and install steering knuckle assem'lies.!"2#
1"3 54 55
. &emove, inspect, and install short" and long"armsuspension system coil springs and spring insulators. !"3#
1"4 1"4
1"5 1"
551
8. &emove, inspect, install, and ad*ust suspension systemtorsion 'ars% inspect mounts. !"3#
1"5 11 552
. &emove, inspect, and install sta'ili9er 'ar 'ushings, 'rackets, and links. !"2#
1"" 553
10. &emove, inspect, and install strut cartridge or assem'ly,strut coil spring, insulators silencers#, and upper strut 'earing mount. !"1#
1#" 554
11. )u'ricate suspension and steering systems. !"2# 135 1"3 3" 5#
2. R'a& S7+0'+-%
1. &emove, inspect, and install coil springs and springinsulators. !"2#
1" 11 55
2. &emove, inspect, and install transverse links, control arms, 'ushings, and mounts. !"2#
1 1#1
55"
3. &emove, inspect, and install leaf springs, leaf springinsulators silencers#, shackles, 'rackets, 'ushings, andmounts. !"3#
15 11# 1
55#
(. &emove, inspect, and install strut cartridge or assem'ly,strut coil spring, and insulators silencers#. !"2#
1#" 55
3. M-+: @ ?'' B'a&-+
1. $nspect, remove, and replace shock a'sor'ers. !"1# 15 11111
555
2. &emove, inspect, and service or replace front and rearwheel 'earings. !"1#
## ##"1 #"2
#"3
4"#
3. :est and diagnose components of electronically controlledsuspension systems using a scan tool% determine necessaryaction. !"3#
11 1114 51
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D. ?'' A-8'* D-a%+-+ A;7+*8'* a; R'0a-&
1. iagnose vehicle wander, drift, pull, hard steering, 'umpsteer, memory steer, tor5ue steer, and steering returnconcerns% determine necessary action. !"1#
115 1111" 11#2
11#3
5# 5#"5## 5#
2. !erform prealignment inspection% perform necessary action.!"1#
11# 11#111#3 11#
121
5# 5#"5## 5#
5
3.
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(. &otate tires according to manufacturer6s recommendations.!"1#
12# 13#
13 14141 142
143
3 53
-.
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BRAKES (A5)
$%& ''& *a+, - B&a,'+ *' %%- +a'* &'67-&'8'* 87+* 9' +*&-:* '%&:';<
C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+ a++%:-a*'; -* :%*-= ''
0&%*':*-%= a; *%%+= 0%'& '67-08'*= 0&%0'& '*-a*-%= a; *' a;- +*%&a' a;;-+0%+a % :'8-:a+/8a*'&-a+ - a::%&;a:' -* %:a +*a*' a; ';'&a +a'* a;'-&%8'*a &'7a*-%+.
Ta+, T'>*9%%,
Pa' N%.
?%&,*'>*
Pa' N%.
A. G''&a D&-' T&a- D-a%+-+
1. Complete work order to include customer information,vehicle identifying information, customer concern, relatedservice history, cause, and correction. !"1#
11 24
2. $dentify and interpret 'rake system concern% determinenecessary action. !"1#
1 131"# 2122 24
25
2" 453
3. &esearch applica'le vehicle and service information, suchas 'rake system operation, vehicle service history, service precautions, and technical service 'ulletins. !"1#
1 24
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els,cali'ration decals#. !"1#
11 11 24
B. !;&a7-: S+*'8 D-a%+-+ a; R'0a-&
1. iagnose pressure concerns in the 'rake system usinghydraulic principles !ascal6s )aw#. !"1#
#25 #2"#3 1234 35
45"
2.
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. $nspect, test, and/or replace metering hold"off#, proportioning 'alance#, pressure differential, andcom'ination valves. !"2#
#45#4" 42 4344
10. $nspect, test, and ad*ust height load# sensing proportioning valve. !"3#
#42#4 45
11. $nspect, test, and/or replace components of 'rake warninglight system. !"3# #4 #4" 4
12. 4leed manual, pressure, vacuum or surge# 'rake system.!"1#
##" 4"1 4"24"3 4"4
4"5
13. =lush hydraulic system. !"3# # 4"
V. BRAKESC. D&78 B&a,' D-a%+-+ a; R'0a-&
1. iagnose poor stopping, noise, vi'ration, pulling,gra''ing, dragging or pedal pulsation concerns% determinenecessary action. !"1#
#" ##1 35#
4#3
2. &emove, clean using proper safety procedures#, inspect,and measure 'rake drums% determine necessary action. !"1#
### 53
3. &efinish 'rake drum. !"1# 5"" 54
(. &emove, clean, and inspect 'rake shoes, springs, pins,clips, levers, ad*usters/self"ad*usters, other related 'rakehardware, and 'acking support plates% lu'ricate andreassem'le. !"1#
" # 4#44#"
-. &emove, inspect, and install wheel cylinders. !"2# ## #113
#
4##
. !re"ad*ust 'rake shoes and parking 'rake 'efore installing 'rake drums or drum/hu' assem'lies and wheel 'earings.!"1#
# 3#4
4#
. $nstall wheel, tor5ue lug nuts, and make final checks andad*ustments. !"1#
# 3 4
V. BRAKESD. D-+: B&a,' D-a%+-+ a; R'0a-&
1. iagnose poor stopping, noise, vi'ration, pulling,gra''ing, dragging or pedal pulsation concerns% determinenecessary action. !"1#
23 252" 2
31 3435
42
2. &emove caliper assem'ly from mountings% clean andinspect for leaks and damage to caliper housing% determinenecessary action. !"1#
2433 43
3. Clean and inspect caliper mounting and slides for wear anddamage% determine necessary action. !"1#
331 44
(. &emove, clean, and inspect pads and retaining hardware%determine necessary action. !"1#
2433 45
-. isassem'le and clean caliper assem'ly% inspect parts for 2433 4
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wear, rust, scoring, and damage% replace seal, 'oot, anddamaged or worn parts. !"2#
. &eassem'le, lu'ricate, and reinstall caliper, pads, andrelated hardware% seat pads, and inspect for leaks. !"1#
2433 4"
. Clean, inspect, and measure rotor with a dial indicator and
a micrometer% follow manufacturer6s recommendations indetermining need to machine or replace. !"1#
5" 5# 55
8. &emove and reinstall rotor. !"1# #"2 #"3 5
. &efinish rotor on vehicle. !"1# " 5"
10. &efinish rotor off vehicle. !"1# 5" 5#
11. 7d*ust calipers e5uipped with an integrated parking 'rakesystem. !"3#
4 3#4
4
12. $nstall wheel, tor5ue lug nuts, and make final checks andad*ustments. !"1#
# 3 4#
V. BRAKESE. P%'& A++-+* U-*+ D-a%+-+ a; R'0a-&
1. :est pedal free travel with and without engine running%check power assist operation. !"2#
"### 5
2. Check vacuum supply manifold or auiliary pump# tovacuum"type power 'ooster. !"2#
"### 51
3. $nspect the vacuum"type power 'ooster unit for vacuumleaks% inspect the check valve for proper operation%determine necessary action. !"2#
"### 511
(. $nspect and test hydraulically assisted power 'rake systemfor leaks and proper operation% determine necessaryaction. !"3#
"### 512
-.
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8. $nspect and replace wheel studs. !"1# #"# ## 4#
. &emove and reinstall sealed wheel 'earing assem'ly.!"2# #" #"31255 125"
4#1
V. BRAKESG. A*-%:, B&a,' a; T&a:*-% C%*&%
S+*'8+1. $dentify and inspect antilock 'rake system 74;#
components% determine necessary action. !"1#1213113
515 51
2. iagnose poor stopping, wheel lock"up, a'normal pedalfeel or pulsation, and noise concerns caused 'y theantilock 'rake system 74;#% determine necessary action.!"2#
"#
51"
3. iagnose antilock 'rake system 74;# electroniccontrols# and components using self"diagnosis and/orrecommended test e5uipment% determine necessary action.!"1#
14113 51# 51
(. epressuri9e high"pressure components of the antilock 'rake system 74;#. !"3#
# 113 52
-. 4leed the antilock 'rake system6s 74;# front and rearhydraulic circuits. !"2#
1" 112113
521
. &emove and install antilock 'rake system 74;#electrical/electronic and hydraulic components. !"3#
14113 522
. :est, diagnose and service 74; speed sensors, toothedring tone wheel#, and circuits using a graphing multimeter ?
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ELECTRICAL/ELECTRONIC SYSTEMS (A)
$%& ''& *a+, - E':*&-:a/E':*&%-: S+*'8+ *' %%- +a'* &'67-&'8'* 87+* 9'+*&-:* '%&:';<
C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+ a++%:-a*'; -* :%*-= ''0&%*':*-%= a; *%%+= 0%'& '67-08'*= 0&%0'& '*-a*-%= a; *' a;- +*%&a' a;;-+0%+a % :'8-:a+/8a*'&-a+ - a::%&;a:' -* %:a +*a*' a; ';'&a +a'* a;
'-&%8'*a &'7a*-%+.
Ta+, T'>*9%%, Pa' N%.
?%&,*'>*Pa' N%.
A. G''&a E':*&-:a S+*'8 D-a%+-+
1. Complete work order to include customer information,vehicle identifying information, customer concern, related
service history, cause, and correction. !"1#
11 24
2. $dentify and interpret electrical/electronic system concern%determine necessary action. !"1#
1 131"# 2122 24
25
2" 1#"
3. &esearch applica'le vehicle and service information, such aselectrical/electronic system operation, vehicle servicehistory, service precautions, and technical service 'ulletins.!"1#
1 24
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els, and
cali'ration decals#. !"1#
11 11 24
-. iagnose electrical/electronic integrity of series, parallel andseries"parallel circuits using principles of electricity hm6s)aw#. !"1#
32533# 141"21##
. @se wiring diagrams during diagnosis of electrical circuit pro'lems. !"1#
31 3"
3"13"#3#1
1#
. emonstrate the proper use of a digital multimeter
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11. Check continuity and measure resistance inelectrical/electronic circuits and components using anohmmeter% determine necessary action. !"1#
321 35435
1""
12. Check electrical circuits using fused *umper wires% determinenecessary action. !"2#
432 44#53
1"#
13. )ocate shorts, grounds, opens, and resistance pro'lems inelectrical/electronic circuits% determine necessary action. !"1#
32532"3"#3#44
113
1(.
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2. !erform starter circuit voltage drop tests% determinenecessary action. !"1#
4242# 211
3. $nspect and test starter relays and solenoids% determinenecessary action. !"2#
433 2"
(. &emove and install starter in a vehicle. !"1# 42# 42 212
-. $nspect and test switches, connectors, and wires of startercontrol circuits% perform necessary action. !"2# 433 2#
. ifferentiate 'etween electrical and engine mechanical pro'lems that cause a slow"crank or no"crank condition. !"2#
433 213
D. Ca&- S+*'8 D-a%+-+ a; R'0a-&
1. !erform charging system output test% determine necessaryaction. !"1#
43" 44544#
21
2. iagnose charging system for the cause of undercharge, no"charge, and overcharge conditions. !"1#
44544" 21# 22221
3. $nspect, ad*ust, or replace generator alternator# drive 'elts,
pulleys, and tensioners% check pulley and 'elt alignment. !"1#
43# 451
452
222
(. &emove, inspect, and install generator alternator#. !"1# 451 452 224
-. !erform charging circuit voltage drop tests% determinenecessary action. !"1#
44# 223
E. L-*- S+*'8+ D-a%+-+ a; R'0a-&
1. iagnose the cause of 'righter than normal, intermittent, dim,or no light operation% determine necessary action. !"1#
4#4"1 23
2. $nspect, replace, and aim headlights and 'ul's. !"2# 45 4 232
3. $nspect and diagnose incorrect turn signal or ha9ard lightoperation% perform necessary action. !"2#
4#4"1 231
(. $dentify system voltage and safety precautions associatedwith high intensity discharge headlights. !"3# 4" 4# 233
$. Ga7'+ ?a&- D'-:'+ a; D&-'& I%&8a*-%
S+*'8+ D-a%+-+ a; R'0a-&
1. $nspect and test gauges and gauge sending units for cause ofintermittent, high, low, or no gauge readings% determinenecessary action. !"1#
4"#4 23523#
2. $nspect and test connectors, wires, and printed circuit 'oardsof gauge circuits% determine necessary action. !"3#
4"#4 23
3. iagnose the cause of incorrect operation of warning devicesand other driver information systems% determine necessary
action. !"1#
4"#4 24
(. $nspect and test sensors, connectors, and wires of electronicdigital# instrument circuits% determine necessary action. !"3#
4"#4 241
G. !%& a; ?-0'&/?a+'& D-a%+-+ a; R'0a-&
1. iagnose incorrect horn operation% perform necessary action.!"2#
4" 4# 243
2. iagnose incorrect wiper operation% diagnose wiper speed 4#54 244
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control and park pro'lems% perform necessary action. !"2#
3. iagnose incorrect washer operation% perform necessaryaction. !"2#
4#54 245
!. A::'++%&-'+ D-a%+-+ a; R'0a-&
1. iagnose incorrect operation of motor"driven accessory
circuits% determine necessary action. !"2#
5"51
51351
2424#
2. iagnose incorrect heated glass, mirror, or seat operation%determine necessary action. !"2#
51512 24
3. iagnose incorrect electric lock operation% determinenecessary action. !"2#
5252 25
(. iagnose incorrect operation of cruise control systems%determine necessary action. !"3#
5# 5
51 523
251
-. iagnose supplemental restraint system ;&;# concerns%determine necessary action. oteA =ollow manufacturer6ssafety procedures to prevent accidental deployment.# !"1#
52535 25
. isarm and ena'le the air'ag system for vehicle service. !"
1#
52535 25
. iagnose radio static and weak, intermittent, or no radioreception% determine necessary action. !"3#
4144153545
2 21
8. &emove and reinstall door panel. !"1# 524 525 252
. iagnose 'ody electronic system circuits using a scan tool%determine necessary action. !"2#
44 44#2 4#
4# 44
253 25"
10. Check for module communication )7/ C7/ 4@;# errorsusing a scan tool. !"3#
4#2 4#4# 5#
521
254 25#
11. iagnose the cause of false, intermittent, or no operation of
anti"theft systems. !"2#
521 522
523 524
255
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!EATING AND AIR CONDITIONING (A")
$%& ''& *a+, - !'a*- a; A-& C%;-*-%- *' %%- +a'* &'67-&'8'* 87+* 9'+*&-:* '%&:';<
C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+ a++%:-a*'; -* :%*-= ''0&%*':*-%= a; *%%+= 0%'& '67-08'*= 0&%0'& '*-a*-%= a; *' a;- +*%&a' a;;-+0%+a % :'8-:a+/8a*'&-a+ - a::%&;a:' -* %:a +*a*' a; ';'&a +a'* a;
'-&%8'*a &'7a*-%+.
Ta+, T'>*9%%, Pa' N%.
?%&,*'>*Pa' N%.
A. A/C S+*'8 D-a%+-+ a; R'0a-&
1. Complete work order to include customer information,vehicle identifying information, customer concern, related
service history, cause, and correction. !"1#
11 24 2
2. $dentify and interpret heating and air conditioning concern%determine necessary action. !"1#
1 131"# 2122 24
25
2" 2"2"
3. &esearch applica'le vehicle and service information, such asheating and air conditioning system operation, vehicle servicehistory, service precautions, and technical service 'ulletins.!"1#
1 24 2
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els,
cali'ration decals#. !"1#
11 11 24 2324
-. !erformance test 7/C system% diagnose 7/C systemmalfunctions using principles of refrigeration. !"1#
5"5 5"5"#
2"1 2#1
. iagnose a'normal operating noises in the 7/C system%determine necessary action. !"2#
54 5"35"4 5"5
2"2
. $dentify refrigerant type% select and connect proper gauge set%record pressure readings. !"1#
5"" 5#1
5#2
2"3
8. )eak test 7/C system% determine necessary action. !"1# 5"#5# 2"4
. $nspect the condition of discharged oil% determine necessaryaction. !"2#
5555# 2"5
10. etermine recommended oil for system application. 55" 55#
51 5"#5#
2"
11. @sing scan tool, o'serve and record related B+7C data andtrou'le codes. !"1#
5" ""2
"""
2""
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B. R'&-'&a*-% S+*'8 C%80%'* D-a%+-+ a;R'0a-&
1. C%80&'++%& a; C7*:
1. iagnose 7/C system conditions that cause the protectiondevices pressure, thermal, and !C
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. =lush system% refill system with recommended coolant% 'leedsystem. !"1#
1"1" 2#
. $nspect and test cooling fan, fan clutch, fan shroud, and airdams% perform necessary action. !"1#
1"31" 2#"
8. $nspect and test electric cooling fan, fan control system and
circuits% determine necessary action. !"1#
1"31" 2##
. $nspect and test heater control valve s#% perform necessaryaction. !"2#
5"4 5"5 2#
10. &emove, inspect, and reinstall heater core. !"3# 5"4 5"55#1 5#"
2
D. O0'&a*- S+*'8+ a; R'a*'; C%*&%+ D-a%+-+
a; R'0a-&
1. iagnose malfunctions in the electrical controls of heating,ventilation, and 7/C B+7C# systems% determine necessaryaction. !"2#
5"55# 2"
2. $nspect and test 7/C"heater 'lower, motors, resistors,
switches, relays, wiring, and protection devices% performnecessary action. !"1#
4" 54
55 5
21
3. :est and diagnose 7/C compressor clutch control systems%determine necessary action. !"1#
3" 5354 555 5"55"" 5#5
5#
22
(. iagnose malfunctions in the vacuum, mechanical, andelectrical components and controls of the heating, ventilation,and 7/C B+7C# system% determine necessary action. !"2#
5"55# 23
-. $nspect and test 7/C"heater control panel assem'ly% determinenecessary action. !"3#
5"1 24
. $nspect and test 7/C"heater control ca'les, motors, andlinkages% perform necessary action. !"3#
5"4 5"5 25
. $nspect 7/C"heater ducts, doors, hoses, ca'in filters andoutlets% perform necessary action. !"3#
5#5"4 2
8. Check operation of automatic and semi"automatic heating,ventilation, and air"conditioning B+7C# control systems%determine necessary action. !"3#
5"5"1 2#
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E. R'&-'&a* R':%'& R'::- a; !a;-
1. !erform correct use and maintenance of refrigerant handlinge5uipment. !"1#
5"3 5#5#1 5#2
5#"
3
2. $dentify 'y la'el application or use of a refrigerant identifier#and recover 7/C system refrigerant. !"1# 5#15#" 31
3. &ecycle refrigerant. !"1# 5#15#" 311
(. )a'el and store refrigerant. !"1# 5#15#" 312
-. :est recycled refrigerant for non"condensa'le gases. !"1# 5#15#" 313
. vacuate and charge 7/C system. !"1# 5#15#" 314
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A# ENGINE PER$ORMANCE
$%& ''& *a+, - E-' P'&%&8a:' *' %%- +a'* &'67-&'8'* 87+* 9' +*&-:*'%&:';<
C%80 -* 0'&+%a a; '-&%8'*a +a'* 0&a:*-:'+ a++%:-a*'; -* :%*-= ''0&%*':*-%= a; *%%+= 0%'& '67-08'*= 0&%0'& '*-a*-%= a; *' a;- +*%&a' a;;-+0%+a % :'8-:a+/8a*'&-a+ - a::%&;a:' -* %:a +*a*' a; ';'&a +a'* a;
'-&%8'*a &'7a*-%+.
Ta+, T'>*9%%, Pa' N%.
?%&,*'>*Pa' N%.
A. G''&a E-' D-a%+-+
1. Complete work order to include customer information,vehicle identifying information, customer concern, related
service history, cause, and correction. !"1#
11 24
2. $dentify and interpret engine performance concern% determinenecessary action. !"1#
1 24 32"32
3. &esearch applica'le vehicle and service information, such asengine management system operation, vehicle service history,service precautions, and technical service 'ulletins. !"1#
11 11 24 43 3131 32
3##
(. )ocate and interpret vehicle and ma*or componentidentification num'ers +$, vehicle certification la'els, andcali'ration decals#. !"1#
11 24 322323 443
44444
-. $nspect engine assem'ly for fuel, oil, coolant, and other leaks%determine necessary action. !"2#
1 1"223 24
222 31311
3# 44
. iagnose a'normal engine noise or vi'ration concerns%determine necessary action. !"2#
24 25
2 241243 245
24 2525" 25#
"2
. iagnose a'normal ehaust color, odor, and sound% determinenecessary action. !"2#
13 1"#
1#5 222 232
244 25
32 "3
8. !erform engine a'solute vacuum/'oost# manifold pressuretests% determine necessary action. !"1#
2# 2 "4
. !erform cylinder power 'alance test% determine necessaryaction. !"1#
21 2#212
"5 "
10. !erform cylinder cranking compression tests% determinenecessary action. !"1#
212 213 ""
11. !erform engine running compression test% determinenecessary action. !"2#
212 213 ""
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12. !erform cylinder leakage test% determine necessary action. !"1#
2" 214 " #
13. iagnose engine mechanical, electrical, electronic, fuel, andignition concerns with an oscilloscope and/or enginediagnostic e5uipment% determine necessary action. !"1#
""""
35135453" "#
#1 ##
3335
3# 3343"
4141(. !repare ( or - gas analy9er% inspect and prepare vehicle fortest, and o'tain ehaust readings% interpret readings, anddetermine necessary action. !"1#
"35"43 41 424
1-. +erify engine operating temperature% determine necessaryaction. !"1#
13 141" 1"1
1"5 1""
4"
1. !erform cooling system pressure tests% check coolantcondition% inspect and test radiator, pressure cap, coolantrecovery tank, and hoses% perform necessary action. !"1#
1"1 4 4
1. +erify correct camshaft timing. !"2# 243 24" 113 151152
B. C%807*'&-F'; E-' C%*&%+ D-a%+-+ a; R'0a-&
1. &etrieve and record stored 4 $ diagnostic trou'le codes%clear codes. !"3#
1#23 442
2. &etrieve and record stored 4 $$ diagnostic trou'le codes%clear codes when applica'le. !"1#
1#23 442
3. iagnose the causes of emissions or drivea'ility concernsresulting from malfunctions in the computeri9ed enginecontrol system with stored diagnostic trou'le codes. !"1#
"21"34 3243241" 425
(. iagnose emissions or drivea'ility concerns resulting frommalfunctions in the computeri9ed engine control system with
no stored diagnostic trou'le codes% determine necessaryaction. !"1#
"21"34"44"1
324
5. Check for module communication )7/ C7/ 4@;# errorsusing a scan tool. !"2#
"3""" 321
. $nspect and test computeri9ed engine control system sensors, powertrain control module !C
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C. I-*-% S+*'8 D-a%+-+ a; R'0a-&
1. iagnose ignition system related pro'lems such as no"starting, hard starting, engine misfire, poor drivea'ility, sparkknock, power loss, poor mileage, and emissions concerns onvehicles with electronic ignition distri'utorless# systems%
determine necessary action. !"1#
"52 33 343 3"
3#
2. iagnose ignition system related pro'lems such as no"starting, hard starting, engine misfire, poor drivea'ility, sparkknock, power loss, poor mileage, and emissions concerns onvehicles with distri'utor ignition $# systems% determinenecessary action. !"1#
"52 35 33"
3. $nspect and test ignition primary circuit wiring and solid statecomponents% perform necessary action. !"2#
""# 3"1
(. $nspect, test and service distri'utor. !"3# ""## #1#5#"
1
3"2
-. $nspect and test ignition system secondary circuit wiring andcomponents% perform necessary action. !"2#
#4 #5#"3
3"33"#
. $nspect and test ignition coil s#% perform necessary action.!"1#
" #13
3"
. Check and ad*ust ignition system timing and timingadvance/retard where applica'le#. !"3#
### 3#
8. $nspect and test ignition system pick"up sensor or triggeringdevices% perform necessary action. !"1#
""## 3#1
D. $7' A-& I;7:*-% a; E>a7+* S+*'8+D-a%+-+ a; R'0a-&
1. iagnose hot or cold no"starting, hard starting, poordrivea'ility, incorrect idle speed, poor idle, flooding,hesitation, surging, engine misfire, power loss, stalling, poormileage, dieseling, and emissions pro'lems on vehicles within*ection"type fuel systems% determine necessary action. !"1#
5" 4144
2. Check fuel for contaminants and 5uality% determine necessaryaction. !"3#
"4" 31"31
3. $nspect and test fuel pumps and pump control systems for pressure, regulation, and volume% perform necessary action.!"1#
"4""32
3#23#
(. &eplace fuel filters. !"1# "2 3#"-. $nspect and test cold enrichment system and components%
perform necessary action. !"3#N/A 31 32
. $nspect throttle 'ody, air induction system, intake manifoldand gaskets for vacuum leaks and/or unmetered air. !"2#
""14
"1
33 414
415
. $nspect and test fuel in*ectors. !"1# "1 "11 45411
8. Check idle speed. !"2# "23 "2#"2 "32
412 413
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. $nspect the integrity of the ehaust manifold, ehaust pipes,mufflers#, catalytic converters#, resonators#, tail pipes#,and heat shields#% perform necessary action. !"2#
1#1##1113
42
10. !erform ehaust system 'ack"pressure test% determinenecessary action. !"1#
15 1211
441
11. :est the operation of tur'ocharger/supercharger systems%determine necessary action. !"3# 142 3 4
E. E8-++-%+ C%*&% S+*'8+ D-a%+-+ a; R'0a-& 1. P%+-*-' C&a,:a+' V'*-a*-%
1. iagnose oil leaks, emissions, and drivea'ility pro'lemsresulting from malfunctions in the positive crankcaseventilation !C+# system% determine necessary action. !"2#
"44"2 434
2. $nspect, test and service positive crankcase ventilation !C+#filter/'reather cap, valve, tu'es, orifices, and hoses% performnecessary action. !"2#
"5 "51 432 433
2. E>a7+* Ga+ R':-&:7a*-%
1. iagnose emissions and drivea'ility pro'lems caused 'ymalfunctions in the ehaust gas recirculation ? system%determine necessary action. !"1#
"4# 4242#
2. $nspect, test, service and replace components of the ?&system, including ?& tu'ing, ehaust passages,vacuum/pressure controls, filters and hoses% performnecessary action. !"1#
"45"4#"5
42
3. $nspect and test electrical/electronic sensors, controls, andwiring of ehaust gas recirculation ? systems% performnecessary action. !"2#
"44"4# 43 431
3. E>a7+* Ga+ T&'a*8'*
1. iagnose emissions and drivea'ility pro'lems resulting frommalfunctions in the secondary air in*ection and catalyticconverter systems% determine necessary action. !"2#
""3 "51"53 435
2. $nspect and test mechanical components of secondary airin*ection systems% perform necessary action. !"3#
"51"53 43
3. $nspect and test electrical/electronically"operated componentsand circuits of air in*ection systems% perform necessary action.!"3#
"51"53 43"
(. $nspect and test catalytic converter performance. !"1# "53"5# 43#44
4. Ea0%&a*-' E8-++-%+ C%*&%+
1. iagnose emissions and drivea'ility pro'lems resulting from
malfunctions in the evaporative emissions control system%determine necessary action. !"1#
"5#"2 41#42
2. $nspect and test components and hoses of evaporativeemissions control system% perform necessary action. !"2#
"5#"2 421 422
3. $nterpret evaporative emission related diagnostic trou'lecodes :Cs#% determine necessary action. !"1#
"5#"2""2""4
423
$. E-' R'a*'; S'&-:'
1. 7d*ust valves on engines with mechanical or hydraulic lifters. 313 1
3/31/2008
-
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!"1#
2. &emove and replace timing 'elt% verify correct camshafttiming. !"1#
2 243244
25225435 3"
113 151152
3. &emove and replace thermostat and gasket. !"1# 141" 5(. $nspect and test mechanical/electrical fans, fan clutch, fanshroud/ducting, air dams, and fan control devices% performnecessary action. !"1#
1"31" 51
-. !erform common fastener and thread repair to include,remove 'roken 'olt, restore internal and eternal threads, andrepair internal threads with thread insert. !"1#
51 54
25
#
. !erform oil and filter changes. !"1# 12313213 13"
33 5"
. emonstrate proficiency in using oy"acetylene torch to heatand cut metal. !"3#
"#1 14
8. $dentify hy'rid vehicle internal com'ustion engine service precautions. !"3# "#""5 445