Digitalized Intelligent Asset Performance Management
PLANT FLOOR EAM / CMMS
ProactiveAsset Life/Health Maintenance
Real-Time & HistoricalAsset Conditions
Emerging Failure Conditions, Opportunistic Predictive Maintenance, Opportunistic PMs, Operational Metrics, Job Plans/ Dispatch Info, Maintenance/ Asset Performance Reports
Mai
nten
ance
Pe
rson
nel
Asset Lifecycle & Maintenance Information
Work orders/Schedules/ Root Cause Updates
Proactive Work Orders Waiting Approval
Mobile or Web-Based Approval of Work Orders
Maintenance
Supervisor(s)
Work Order Closures
Asset Availability/Operational KPIs/Maintenance Status Updates
Plan
t Su
perv
isor
(s)
Key Metrics’ Updates e.g. Reduction in Unplanned Downtime Costs, Improvement in Return on Assets, etc.
Senior M
anagement
SYNCHRONIZE PRODUCTION & MAINTENANCEDrive Improvement in Production Performance
by Mobility-Based Proactive Maintenance
© 2020 5G Automatika Ltd. All Rights Reserved.
Enterprise Gateway is a digitalized intelligent Asset PerformanceManagement platform that vertically integrates plant and enterprisesystems in real-time to optimize asset performance.
EG Sync is a smart app that uses the Enterprise Gateway platform forautomatically driving predictive & prescriptive maintenance actions inresponse to dynamic plant floor events!
50% to
80%
Unplanned Downtime
6% to 8%
Replacement Asset Value as
% of Maintenance
15% Asset Utilization
30% to
40%
Reactive Maintenance
MAXIMIZE ASSET PERFORMANCEUnderstand the “Pulse of a Machine” using
Real-Time Machine Learning & Deductive Logic
© 2020 5G Automatika Ltd. All Rights Reserved.
Preventive
PLANT FLOOR
Predictive Prescriptive Prognostic
Deductive Logic Rule Library + Machine Intelligence
Historical & Current Operational, Weather & Machine Data
PUMP: Usage has crossed ‘X’ Hours.
BOILER: Steam flow ROC drop > 1.5x last 30 minute average value.
MOTOR: Check insulation & unbalance if vibration > 2x synchronous frequency.
COMPRESSOR: Failure Probability ‘P%’ in next 15 days.
ENTERPRISEReal-Time Proactive Intervention Triggered in EG Sync
Preventive Predictive
BOILER: Steam flow ROC drop > 1.5x last 30 minute average value.
Preventive PredictivePreventive PredictivePreventive
Work orders
Job Plans/ Schedule
Pulse of the Machine
Maintenance Personnel
© 2020 5G Automatika Ltd. All Rights Reserved.
ACHIEVE PLANT RELIABILITY EXCELLENCEMaximize Asset Reliability
using Predictive Intelligence
THE POWER OF EG SYNC:
1. Increase Mean Time Between Failures by reducingfailure rates via predictive maintenance.
2. Decrease Mean Time to Repair by facilitating real-timecollaboration between maintenance personnel anddomain experts.
3. Increase the proportion of proactive maintenance (to70% or above) and consequently decrease costlyreactive maintenance to less than 30% of the overallmaintenance interventions.
Identify anomalies in criticalequipment condition togenerate early warnings toavoid failures!
$60k Customer Savings, No Downtime!
A sudden increase in bearing temperature triggered a Predictive Maintenance work order which allowed for early detection of a coolant leak!
Achieve significant reductions in unplanned downtimes
GLOBAL INDUSTRIAL EXPERIENCEOver 750,000 Hours, 14 Countries, Leading Brands!
© 2020 5G Automatika Ltd. All Rights Reserved.
Food & Beverage
Logistics & Transport
Aerospace & Automotive
Pulp & Paper
Mining
Water/ Wastewater
Personal Care
Oil & GasAgriculture & Farming
Power
COMMON USE CASE EXAMPLES
© 2020 5G Automatika Ltd. All Rights Reserved.
1. CREATE WORK ORDERS IN EAM / CMMS ‘ON-THE-FLY’
Boiler 1 Chiller 2 Compressor 3 Pump 5 Motor 7 Furnace 4
Zone1 Assets
2. SMART SPARE PARTS RECONCILIATION
Spare Parts
Part
Bearing 23087
Belt
Oil Filter
Quantity
2
10
6
Get Notified of Asset Degradation
Review Spare Part Inventory
Immediately Contact Purchasing
Spare Parts
Part
Bearing 23087
Quantity
X
Initiate Reorder of Critical Part
Reorder
3. SMART MAINTENANCE JOB PLAN COLLABORATION
W/O Info.
Job Plan
WO9876Asset: Pump 101Location: Line 2Description: Pump stoppedPriority: MediumType: Preventive
W/O Info.
Job Plan: WO9876
Clean Filter Tight. Base Bolt Lubr. Bearing Check Motor Current
W/O Info.
Job Plan: WO9876
Clean Filter Tight. Base Bolt Lubr. Bearing Check Motor Current
W/O Info.
Close W/O
WO9876Asset: Pump 101Location: Line 2Description: Pump stoppedPriority: MediumType: Preventive
Dispatch Alert View Job Plan from EAM / CMMS
Complete Job Plan Checklist
Update Work Order Status
Notify Team
Motor 7 Vibration > Threshold
Boiler 1 Temp > 180
Chiller 2 COP < 5
Zone1 Event
Work Order
Zone 1 Motor 7WORK ORDER
DETAILS
TypeStatusPriority
Create
Modu-les
Chat
Assets
Analytics
Events
Compressor Bearing
Deterioration Crosses Stage 1
View Assets in Proximity
Select Maintenance Event
Create Work Order in EAM/CMMS
Events
COMMON USE CASE EXAMPLES
© 2020 5G Automatika Ltd. All Rights Reserved.
4. INSTANTLY SCHEDULE ASSET METER UPDATES
Modu-les
Chat
Assets
Analytics
Events
Assets
Boiler 1 Chiller 2 Compressor 3 Pump 5 Motor 7 Furnace 4
Assets
Compressor 3
Update Meters
Met-ers
Schedule Update
Compressor 3Start Time
End Time
Frequency
Modu-les
Chat
Assets
Analytics
Events
Zone1 Assets
Boiler 1 Chiller 2 Compressor 3 Pump 5 Motor 7 Furnace 4
Zone1 Assets
Compressor 3
Maint. Record
Maint. Rec.
Failure History
Compressor 3
5. INSTANTLY VIEW ASSET MAINTENANCE RECORDS
Spare Part Hist.
6. MODIFY MAINTENANCE ACTIONS BASED ON EVOLVING FAILURE CONDITIONS
Event
Boiler 1 Alarm at 80% of threshold.
Pump 2 – PM Job due in 27 hours.
Compressor 3 –Obsv. Seal Leakage at 3of MTBF
View ‘Evolving’ Failure
Conditions
Action
Boiler 1 –Ser. Req.
Update Work Order Actions in
EAM/CMMS
Pump 2 –Adv. PM
Comp. 2 –Open PdM
Modu-les
Chat
Assets
Analytics
Events
View Updated Asset Performance
Select Asset for Meter Update
View Asset Performance
Schedule Meter Updates
View Asset Maintenance
Records
CANADA:
203 Colonnade Road, Suite 202, Ottawa, ON K2E 7K3.+1-613-368-4809
INDIA:
TS 140, Block 2 & 9, 4th Floor,Taramani, Chennai, TN 600113.+91-44-2254-1771/1772/1773
MEXICO:
Ibsen 116, Polanco,11550 México, D.F.+52-1-55-1849-7117
U.S.A.:
19W 34th Street, Suite 1018,New York, NY 10001-3006.+1-613-368-4809
www.fifthgentech.com | [email protected]
© 2020 5G Automatika Ltd. All Rights Reserved.
PHYSICAL/CLOUD SERVER:
Current Generation Server with Quad Cores; 8 GB RAM, 50 GB HDD Minimum;Cloud: Azure, AWS.
OPERATING SYSTEM:
Windows Server 2012/2016 (Core);MSMQ; IIS Server 6.0 or Higher; .Net Framework 4.5 or Higher.
DATABASE TECHNOLOGY:
Microsoft SQL Server® 2008;Microsoft SQL Server® 2012.
DATA ADAPTERS:
Historian: FactoryTalk®, Proficy;OPC®; SCADA; IBM® Maximo®; SAP®;Oracle® EAM;Microsoft SQL Server®.