DOOR INTERLOCK SYSTEM INSTALLATION MANUAL
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 1 -
CONTENTS SECTION PAGE
1. CONTROL AND DISTRIBUTION PANEL 2 2. FIELD WIRING 3
3. MAGNETIC LOCK AND PROXIMITY SWITCH 4
4. SLAVE INTERLOCK MODULE 5
5. REMOTE OVERRIDE MODULE 6
6. FIRE ALARM CONTROL 7
7. REMOTE RESET AND INDICATION 8 8. PUSH TO EXIT BUTTONS 9
9. INSTALLATION CHECKLIST BEFORE SWITCHING ON 10
10. SYSTEM DRAWINGS 11/12
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 2 -
1. CONTROL AND DISTRIBUTION PANEL
A. Locate the power and distribution panel within the ceiling void or wall mount to allow distribution of cables to each interlocked door.
B. The power and distribution panel should be
supplied from a switched fused spur, located no more than 1m away from the panel. The power supply requires a 240v 50Hz supply.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 3 -
MASTER
six core signal cable 1 Amp rated
ON
T5
J1
3 65421
00707
JAPANATK104TK1 - 24V
NAIS
0313 AMALAYSIA
53W/5
MALAYSIA0313 A
53W/5
7 8 9 10
T4
MASTER INTERLOCK MODULE
196-6298
24VDC DOOR INTERLOCK SYSTEM
IN
ONONON
+ +
RESETPRESS TO IN
D3+
D1 D2
2 2
J36
54
J46
54
3 32
654
J
3
J2
65
43
2
1 11
1+
ININ
D4
2
6543
1
IN
ON
ON
3840R
24VDC
03 03 RS
D1IN
+
J6J5
0v
24VDC
0v24vdc
D4D3D2IN IN
CONTROL PANEL
FIELD WIRING (To each interlocked door)
2. FIELD WIRING
A. Each interlocked door in the system has a Master
interlock module. Each master module requires six cores to be run from the control panel to each master module. The cable should be rated at 24vdc and matched to the fuse size installed on the PCB.
B. Each six way terminal mounted on the distribution
board within the power supply panel is for each interlocked door set. Terminations should be connected as follows:-
Control Panel Master Interlock Module (Door 1) (Door 1) Terminal 1 – Terminal 1 Terminal 2 – Terminal 2 Terminal 3 – Terminal 3 Terminal 4 – Terminal 4 Terminal 5 – Terminal 5 Terminal 6 – Terminal 6 Repeat the above wiring for each door in the system. If the master module does not have a slave module or remote override connected to it switch J1 to the ON position.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 4 -
Magnetic door lock:
Primary door lock for single door use - 250mA @ 24vdc max.
Secondary door lock for duoble door use - 250mA @ 24vdc max.
Connect magnets in parallel with a maximum combined current of 500mA @ 24vdc.
MASTER
Door proximity switch:
NO contacts when door is open.
Connect in series when using two switches on a double door set.
(9) -
(10) +
(8) -
(7) +
six core signal cable 1 Amp rated
ON
T5
J1
3 65421
00707
JAPANATK104TK1 - 24V
NAIS
0313 AMALAYSIA
53W/5
MALAYSIA0313 A
53W/5
7 8 9 10
T4
MASTER INTERLOCK MODULE
196-6298
24VDC DOOR INTERLOCK SYSTEM
IN
ONONON
+ +
RESETPRESS TO IN
D3+
D1 D2
2 2
J36
54
J46
54
3 32
654
J
3
J2
65
43
2
1 11
1+
ININ
D4
2
6543
1
IN
ON
ON
3840R
24VDC
03 03 RS
D1IN
+
J6J5
0v
24VDC
0v24vdc
D4D3D2IN IN
CONTROL PANEL
FIELD WIRING (To each interlocked door)
3. MAGNETIC LOCK AND PROXIMITY SWITCH
A. Run a cable from the master module to the
magnetic lock and proximity switch position. B. Install the magnetic lock in accordance with the
manufactures installation instructions. Connect terminals 7 and 8 into the magnetic lock and ensure that the lock is set to 24vdc. The majority of locks are set to 12vdc when sent out from manufacture.
C. When mounting two locks onto a double door the
electrical connections should be connected in parallel.
D. Install the proximity switch into the door frame
header and connect the NO contacts into terminals 9 and 10. Install the magnet into the door head and check that they align.
E. When using two proximity switches on a double
door the electrical connections should be connected in series.
F. Remove the wires from terminals 9 and 10 and
check that continuity is broken when either door is opened and restored when the door is closed, on double doors check that this happens with both door leafs.
NOTE: Use only fail safe locks that fail unlocked in the event of a power failure.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 5 -
SLAVE INTERLOCK MODULE
SLAVE
T5
3 65421
00707
JAPANATK104TK1 - 24V
NAIS
MALAYSIA0313 A
53W/5
T4
MASTER
ON
T5
J1
3 65421
00707
JAPANATK104TK1 - 24V
NAIS
0313 AMALAYSIA
53W/5
MALAYSIA0313 A
53W/5
7 8 9 10
T4
MASTER INTERLOCK MODULE
4. SLAVE INTERLOCK MODULE Slave modules enable indicator lights and an override button to be fitted to both sides of the door. This is not always necessary on all systems to have both a master module and a slave module.
A. Run a six core cable form the master module to the slave module.
B. Terminals should be connected as follows:-
Master Interlock Module Slave Interlock Module (Door 1) (Door 1) Terminal 11 – Terminal 1 Terminal 12 – Terminal 2 Terminal 13 – Terminal 3 Terminal 14 – Terminal 4 Terminal 15 – Terminal 5 Terminal 16 – Terminal 6
C. When a slave module is connected into a master
module ensure that J1 is switched off to extend the override loop.
D.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 6 -
2 3 41
REMOTE OVERRIDE
MASTER
ON
1 2 4 5 63
J1
T5
T4
10987
53W/5
0313 AMALAYSIA
53W/5
MALAYSIA0313 A
NAISTK1 - 24VATK104 JAPAN
00707
MASTER INTERLOCK MODULE
24VDC DOOR INTERLOCK SYSTEM
196-6298
D2
1 1
23
45
6
J2
3
J
456
2
D1+
ON
1
3456
2
D4IN IN
+
11
33456 J
4
456 J
3
22
D3INPRESS TO
RESET
++
ON ON
IN
RS
03 03
24VDC
0v
J5 J6
24VDC
3840R
ON
ON
ININD2 D3 D4
+
IND1
IN
24vdc
0v
REMOTE OVERRIDE
3 41 2
CONTROL PANEL
FIELD WIRING (To each interlocked door)
5. REMOTE OVERRIDE MODULE Remote override modules enable an override button to be connected into the system without indicator lights etc. Remote stop buttons can be connected into the main distribution board using a spare door terminal or into a master module that does not have a slave module connected.
A. Run a cable with four cores from the distribution panel or a master module to the remote override button position.
B. Terminals should be connected as follows when
connecting into a master module: Master Module Remote override Terminal 13 (3) – Terminal 1 Terminal 14 (4) – Terminal 2 Terminal 15 (5) – Terminal 3 Terminal 16 (6) – Terminal 4
Break glass units should be connected in series (NC contacts) into terminals 15 and 16 on the master.
C. Terminal numbers in brackets are the terminals to use
when connecting into a spare terminal in the distribution panel. When a remote override module is connected into a master module ensure that J1 is switched off to extend the override loop. When connecting into a spare door terminal in the power supply panel switch the jumper on the bottom right of the terminal to OFF.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 7 -
Fire alarm control: (13,14)NC Contacts that openwhen alarm is activated.Remove J5 when fitted.
(13)
24VDC DOOR INTERLOCK SYSTEM
7 GENERATION - AIRSCAPE
196-6298
D11
23
45
6
J
th
FIELD WIRING (To each interlocked door)
CONTROL PANEL
1
3456
2
D4IN
+
1 11
J2
3456
233456
J4
456
J3
22
D2+
D3INPRESS TO
RESET
++
ON ON ON
IN IN
24VDC
0v
24vdc
0v
IND2 D3
J5 J6
+
IND1
RS
03 03
24VDC
3840R
ON
ON
IN IND4
(14)
NC
6. FIRE ALARM CONTROL
Terminals 13 and 14 on the distribution board can be used to disable the entire system in the event of a fire alarm condition. Use NO contacts rated at 24vdc that are held closed when the system is healthy. The terminals should open in the event of fire alarm activation. Ensure J5 (J9 on the large board) is switched off when fitting the fire alarm control. When the fire alarm is operated and the control contacts are opened all power is isolated to the system which will ensure all doors fail safe. Normal operation will resume when the contacts are closed and the fire alarm system reset.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 8 -
Remote override reset: (15,16)Momentary contacts (NC when operated)Remove J6 when fitted.
Remote override indication: (17,18)Terminal 18 = 24vdc and Terminal 17 = 0v. Polarity is reversed when override button is operated. This can be used to drive a green LED (system healthy) or a red LED (Override operated)
196-6298
7 GENERATION - AIRSCAPE
24VDC DOOR INTERLOCK SYSTEM
IN
CONTROL PANEL
FIELD WIRING (To each interlocked door)
th
ONONON
+ +
RESETPRESS TO IN
D3+
D1 D2
2 2
J36
54
J46
54
3 32
654
J
3
J2
65
43
2
1 11
1
+
ININ
D4
2
6543
1
IN
ON
ON
3840R
24VDC
03 03 RS
D1IN
+
J6J5
0v
24VDC
0v
24vdc
(15)
(16)
(17)
(18)
D4D3D2IN IN
G
R
7. REMOTE RESET AND INDICATION The override loop can be set up to latch in the override state. This may be required for a supervisor to be alerted in the event of the button being operated. This can help reduce misuse of the override facility. A key switch with a momentary action should be used for this function, so that the supervisor will hold the reset key and therefore always be alerted in the event of the override buttons being operated. Switch J6 (J10 on the large PCB) to OFF when connecting a remote reset switch.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 9 -
T4
1 2
10987
4 5 63
J1
53W/5
0313 AMALAYSIA
53W/5
MALAYSIA0313 A
T5
NAISTK1 - 24VATK104 JAPAN
00707
(7) +
(8) -
(10) +
(9) -
Magnetic door lock:
Primary door lock for single door use - 250mA @ 24vdc max.
Secondary door lock for duoble door use - 250mA @ 24vdc max.
Connect magnets in parallel with a maximum combined current of 500mA @ 24vdc.
For door monitoring use the contactson a monitored magnetic lock.
MASTER INTERLOCK MODULE
MASTER
six core signal cable 1 Amp rated
ON
+
REF:PE/08
NAIS
TK1 - 24V
ATK104
JAPAN
00707
PUSH TO EXIT BUTTONS
+
REF:PE/08
NAIS
TK1 - 24V
ATK104
JAPAN
00707
MASTER SALVE
8. PUSH TO EXIT BUTTONS PUSH TO EXIT buttons can be fitted if the system needs to operate as a normally locked system. The magnetic locks will release when either button is pressed. Use monitored door locks with relay output when using PUSH TO EXIT buttons.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 10 -
9. INSTALLATION CHECKLIST BEFORE SWITCHING ON. ü Ensure all magnetic locks have been set to 24vdc. Locks are supplied to operate on 12vdc systems and must be
changed to 24vdc during installation. ü Ensure all field wiring has been installed as per the installation instructions.
ü Ensure that the correct fuse has been fitted to the fused spur.
This door interlock system has a 120db alarm configured that operates when the override facility is operated. It is recommended to follow the following steps to prevent accidental activation of the alarm.
1. On the distribution PCB located in the control panel each door has a jumper located to the bottom right of the terminal. Switch these to ON to isolate the override loop for each door.
2. On the small distribution board (4 doors) switch ON J5 and J6 (On the large distribution boards the jumpers are numbered J9 and J10). J5 (J9) isolates the fire alarm, this should be switched on if no fire alarm control is fitted and J6 (J10) is used to reset the override loop this should only be switched off if the remote reset is used.
3. Switch on the supply to the control panel and the LED next to the white relay should be green, indicating that the system is healthy.
4. Check that all override buttons are twisted out (Reset) and switch each jumper next to each door terminal off to extend the override loop to each door. If when the jumper is switched off the alarm sounds or the LED turns red switch back on and check the field wiring. Carry out this procedure for each door until all jumpers have been switched off.
5. If the fire alarm control has been fitted, switch jumper J5 (J9) off and ensure that the green light is still illuminated. 6. When the system is working correctly, check that the correct doors are interlocked and press each stop button in turn
and reset to check operation. When the override button is pressed the alarm should sound and a red light illuminated in the center of the stop button.
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 11 -
T4
12
10
98
7
45
63
J1
53W/5
0313 A
MALAYSIA
53W/5
MALAYSIA
0313 A
T5
NAIS
TK1 - 24V
ATK104
JAPAN
00707
FIELD WIRING (To each interlocked door)
CONTROL PANEL
(7) +
(8) -
(10) +
(9) -
Magnetic door lock:
Primary door lock for single
door use - 250mA @ 24vdc max.
Secondary door lock for duoble
door use - 250mA @ 24vdc max.
Connect magnets in parallel with
a maximum combined current of
500mA @ 24vdc.
Door proximity switch:
NO contacts when door is open.
Connect in series when using two
switches on a double door set.
MASTER INTERLOCK MODULE
MASTER
(18)
(17)
(16)
(15)
(14)
(13)
Fire alarm control: (13,14)
NC Contacts that open
when alarm is activated.
Remove J5 when fitted.
Remote override reset: (15,16)
Momentary contacts (NC when operated)
Remove J6 when fitted.
Remote override indication: (17,18)
Terminal 18 = 24vdc and Terminal 17 =
0v. Polarity is reversed when
override button is operated. This can
be used to drive a green LED (system
healthy) or a red LED (Override
operated)
R
NC
G
24vdc0v
24VDC0v
1
1
11
1
2 3 4 5 6
J23
J
4 5 623 4 5 62
33
4 5 6
J4
4 5 6J3
22
D2
J5
J6
D1
th+
24VDC DOOR INTERLOCK SYSTEM7 GENERATION - AIRSCAPE
D4IN
IN
+
+
D3IN
PRESS TO
RESET
++
IN
IN
IN
IN
IN
D1
D2
D3
D4
six core signal cable 1 Amp rated
RS
03 03
196-6298
24VDC
3840R ON
ON
ON
ON
ON
ON
DOOR INTERLOCK SYSTEM
T5
36
54
21
00707
JAPAN
ATK104
TK1 - 24V
NAIS
MALAYSIA
0313 A
53W/5
T4
DOOR INTERLOCK SYSTEM
SLAVE INTERLOCK MODULE
SLAVE
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL _________________________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk - 12 -
T4
12
10
98
7
45
63
J1
53W/5
0313 A
MALAYSIA
53W/5
MALAYSIA
0313 A
T5
NAIS
TK1 - 24V
ATK104
JAPAN
00707
FIELD WIRING (To each interlocked door)
CONTROL PANEL
(7) +
(8) -
(10) +
(9) -
Magnetic door lock:
Primary door lock for single
door use - 250mA @ 24vdc max.
Secondary door lock for duoble
door use - 250mA @ 24vdc max.
Connect magnets in parallel with
a maximum combined current of
500mA @ 24vdc.
For door monitoring use the contacts
on a monitored magnetic lock.
MASTER INTERLOCK MODULE
MASTER
(18)
(17)
(16)
(15)
(14)
(13)
Fire alarm control: (13,14)
NC Contacts that open
when alarm is activated.
Remove J5 when fitted.
Remote override reset: (15,16)
Momentary contacts (NC when operated)
Remove J6 when fitted.
Remote override indication: (17,18)
Terminal 18 = 24vdc and Terminal 17 =
0v. Polarity is reversed when
override button is operated. This can
be used to drive a green LED (system
healthy) or a red LED (Override
operated)
R
NC
G
24vdc0v
24VDC0v
1
1
11
1
2 3 4 5 6
J23
J
4 5 623 4 5 62
33
4 5 6
J4
4 5 6J3
22
D2
J5
J6
D1
th
+
24VDC DOOR INTERLOCK SYSTEM7 GENERATION - AIRSCAPE
D4IN
IN
+
+
D3IN
PRESS TO
RESET
++
IN
IN
IN
IN
IN
D1
D2
D3
D4
six core signal cable 1 Amp rated
RS
03 03
196-6298
24VDC
3840R ON
ON
ON
ON
ON
ON
T5
36
54
21
00707
JAPAN
ATK104
TK1 - 24V
NAIS
MALAYSIA
0313 A
53W/5
T4
SLAVE INTERLOCK MODULE
SLAVE
+
REF:PE/08
NAISTK1 - 24VATK104 JAPAN
00707
PUSH TO EXIT BUTTONS +
REF:PE/08
NAISTK1 - 24VATK104 JAPAN
00707
MASTER
SALVE