![Page 1: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/1.jpg)
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Downunder Municipal Services specializes in providing a wide variety of municipal services while delivering the highest standards of quality. Complex jobs with challenging configurations present no problem, and we provide our services on a scheduled basis or in emergency situations 24/7.
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DownUnder:An Established Reputation
The origins of DownUnder date back to 1952 , and the company has over 200 years of field experience among its staff, and has developed solid professional relationships with many public agencies, authorities, private businesses and federal and state departments. DownUnder is a member of the Better Business Bureau, as well as the APWA, MTA, MWEA, and the MRWA.
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In addition to Manhole Rehabilitation Services,
DownUnder Services Include: Sanitary and Storm Line Cleaning
Closed Circuit TV (CCTV) Investigation
Lateral Launching
Root Foaming & Grease Release
Lift Station and Wet Well Cleaning
Catch Basin Cleaning
Waste Water Treatment Plant Cleaning
and Vacuuming Services
Vacuum Excavation
Smoke and Dye Testing Services
According to the EPA, grease and
roots cause 73% of SSO events.
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Ancillary Services Include: Contaminated soil, sediment, & groundwater remediation
Treatment system installation & operation
Underground storage tank removals
Abandoned site cleanup & remediation
Facility closures
Pipeline & sewer line installation
French drain installation
Erosion Control
Asbestos/Lead Paint Abatement
Boiler room and power house emergency maintenance service
Mold & fungus removal from walls, ceilings, floors and sub-flooring
Application of biocides to reduce potential re-growth of mold and fungus
Hydro-blasting up to 20,000 PSI / Ultra hydro-blasting up to 40,000 PSI
Transportation and disposal of hazardous and non-hazardous waste
Plant decontamination and decommissioning
Industrial vacuuming (wet & dry)
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DownUnder is the only licensed applicator of the APM Permaform® System in Michigan
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Manhole Renewal
AP/M PERMAFORM
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ConMICShield®
Even today, almost 60 years after the 1945 discovery of Microbial Induced Corrosion(MIC) by C.D. Parker we continue to incorrectly refer to the corrosive deterioration of sewer pipe as “a H2S Gas Problem”
The History
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ConMICShield®
The primary problem for concrete in the sewer environment is Thiobacillus thiooxidans(concretivorous) – Latin for “concrete-eating”
Microbiologically Induced Corrosion
The History
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ConMICShield®
It is the sulfuric acid (H2SO4) that is produced when the Thiobacillus thiooxidans bacteria metabolize the H2S that actually corrodes the concrete
The Challenges
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STEP 1:
Anaerobic bacteria, which do not require oxygen, form in raw sewage and produce hydrogen sulfide gas (H2S).
Factors contributing to rapid bacterial growth are temperature, retention time, high BOD (Biochemical Oxygen Demand) levels, and turbulence.
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STEP 2:
Turbulence from force mains, drop manholes, steep grade changes and pumping stations allow the hydrogen sulfide gas (H2S) to release into the atmosphere in pipes and manholes.
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STEP 3:
Sulfide gas (H2S) is converted into sulfuric acid (H2SO4) by the aerobic Thiobacillus bacteria that grow on the concrete surfaces above the wastewater flows. Only Thiobacillus can convert the H2S to sulfuric acid.
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STEP 4:
Sulfuric acid (H2SO4) produced by the Thiobacillusbacteria quickly corrode the concrete, resulting in severe structural damage to the pipe and manholes.
Protective coatings often delaminate, crack, develop pinhole leaks, disintegrate and allow corrosion to continue unchecked.
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ConMICShield®
A simple to use liquid concrete admixture molecularly bonds to the cement particles of the concrete.
EPA registration 708712-12
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ConMICShield®
The active ingredient in ConMICShield®
(Germicidal Quaternary Ammonium Salts) forms a colorless, odorless, positively charged polymer, which chemically bonds to the cement molecules.
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Cell Wall
Thiobacillus thioxidans
200,000 X magnification
Cell Wall Units:
OM = Outer Unit Membrane
M = Middle Layer
I = Innermost Layer
ConMICShield®
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ConMICShield®
When a single cell microorganism comes in contact with the ConMICShield®, which is bonded to the cement, the cell membrane ruptures and the organism dies.
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ConMICShield®
Since nothing is transferred to the now dead cell, ConMICShield® doesn’t lose strength and is ready for the next cell to contact it.
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ConMICShield®
Wash off
Chip off
Peel off
Delaminate
Pinhole
It can not…
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ConMICShield®
*Test Reports are Available
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Grand Rapids 8 Year Pilot Study
Force Main Turbulence
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3 Types of Protection
ConShield®
Sections
Calcium
Aluminate
Cement
Densifier
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ConShield® Successful After 8 Years
Calcium Aluminate
Cement Corrosion
ConShield®
Section
Densifier
Corrosion
Section Joint
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ConMICShield®
Hampton, VA
Manhole comparison after one year in place
WITHOUT ConMICShield® WITH ConMICShield®
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WITH ConMICShield®
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WITHOUT ConMICShield®
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Brief Story about Miami-Dade
Manhole # 40 Harbour DriveKey Biscayne, FL
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Miami-Dade, FL Public Works had a high H2S area which was notorious for eating concrete manholes.
It would be very satisfactory to them if, in this area, a plain concrete manhole could survive a year of service. They routinely inspect this line every six months and manhole replacement is an ongoing project.
Brief Story about Miami-Dade
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Brief Story about Miami-DadeRodney LovettChief of Miami Dade Water and Sewer20900 SW 117 AveMiami, FL 33177(305) 254-5871
Tom Adkins American Cast Iron PipeMiami 2-29-05
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Brief Story about Miami-Dade
Rodney Lovett (MDWS) and the delegation inspect the ConMICShield® manhole.
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Manhole put into service 8/2001Photo Taken 2/29/2005
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The Stainless Steel Cables holding the ConMICShield® test pieces have been replaced several times. These are the original
ConMICShield® test pieces of 3 different mix designs. They are 5 years old.
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There is evidence of some scouring of the concrete; but this manhole is #1 out of a force main, and has served well for 5
years in this environment.
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The manhole next to #40 about 15 feet away was to have been protected by a coating.
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What ConMICShield® Cannot Do
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What ConMICShield® Cannot Do
ConMICShield® will not fire a magic bullet up the line and fix existing problems!
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What ConMICShield® Cannot Do
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What ConMICShield® Cannot Do
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What ConMICShield® Cannot Do
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What ConMICShield® Cannot Do
ConMICShield® will not cure existing problems in the sewer line!
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Wellington Road ConMICShield® Manholes
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Wellington Road ConMICShield® Manholes
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Bring in the Expert
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Dr. Clarence Baugh, PhD.
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Dr. Clarence Baugh, PhD.
President, Director of Research and Applied TechnologyCustom Biologicals, Inc.Boca Raton, Florida
Developing customized biological products and 2nd generation bioremediation products.
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Dr. Clarence Baugh, PhD.
Consultant to ASTM sub-committee charged with writing “the ASTM test standard to evaluate the resistance of concrete coatings or additives to microbial growth”.
US patent #6656919 – Decontamination of Anthrax Spores
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Manhole Renewal
PERMACASTAP/MPERMAFORM
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AP/M PERMAFORM
Brick Manhole Missing Mortar Joints
PERMACAST
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AP/M PERMAFORM
H2S Corrosion
PERMACAST
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AP/M PERMAFORM
Power Wash Manhole Interior
PERMACAST
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AP/M PERMAFORM
Mortar Application
PERMACAST
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AP/M PERMAFORM
Radial Impingement
PERMACAST
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AP/M PERMAFORM
Radial Impingement
PERMACAST
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AP/M PERMAFORM
Finished Permacast
PERMACAST
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AP/M PERMAFORM
Cor+Gard Application
PERMACAST
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AP/M PERMAFORM
Cor+Gard Application
PERMACAST
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AP/M PERMAFORM
Finished Cor+Gard Application
PERMACAST
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AP/M PERMAFORM
•Structural reinforcement
•Prevents erosion damage
•Contains sewerage
PERMACAST
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AP/M PERMAFORM
Before
PERMACAST
After
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AP/M PERMAFORM
Before
PERMACAST
After
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AP/M PERMAFORM
•More effective and less expensive than point repairs
•Safe – hazardous entry avoided; Does not rely upon operator “in-hole”
PERMACAST
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AP/M PERMAFORM
•Flows maintained during procedure
•No excavation or surface disruption
•Quick – no traffic inconvenience
•Corrosion protected
PERMACAST
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AP/M PERMAFORM
•Fully conforms to Design Guide Installation Procedures
•Third Party Certified
•Compacted in place from high-speed centrifugal impact
PERMACAST
![Page 65: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/65.jpg)
AP/M PERMAFORM
Big Rapids, Michigan
PERMACAST
![Page 66: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/66.jpg)
Manhole Renewal
PERMAFORMAP/MPERMAFORM
![Page 67: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/67.jpg)
AP/M PERMAFORM
Brick Manhole Missing Mortar Joints
PERMAFORM
![Page 68: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/68.jpg)
AP/M PERMAFORM
Structural Damage
PERMAFORM
![Page 69: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/69.jpg)
AP/M PERMAFORM
Power Wash Manhole
PERMAFORM
![Page 70: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/70.jpg)
AP/M PERMAFORM
Forms are set up to line manhole
PERMAFORM
![Page 71: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/71.jpg)
AP/M PERMAFORM
Concrete is pumped in and allowed to cure
PERMAFORM
![Page 72: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/72.jpg)
AP/M PERMAFORM
PERMAFORMED IN PLACE
PERMAFORM
![Page 73: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/73.jpg)
AP/M PERMAFORM
Forms are removed and seams are welded
PERMAFORM
![Page 74: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/74.jpg)
AP/M PERMAFORM
Finished Permaform
PERMAFORM
![Page 75: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/75.jpg)
AP/M PERMAFORM
Adaptable to different configurations
PERMAFORM
![Page 76: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/76.jpg)
AP/M PERMAFORM
Agru Lined Permaform
PERMAFORM
![Page 77: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/77.jpg)
AP/M PERMAFORM
New Agru Lined Permaform
PERMAFORM
![Page 78: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/78.jpg)
AP/M PERMAFORM
New Construction with Agru
PERMAFORM
![Page 79: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/79.jpg)
AP/M PERMAFORM
PERMAFORM
•The plastic Lining is impervious to corrosion of both liquids and vapors
•Contaminated sewerage sealed in; Ground water sealed out
![Page 80: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/80.jpg)
AP/M PERMAFORM
PERMAFORM
•Structurally independent
•Faster and less disruptive than excavation
•Flows maintained; No need to over pump flows
•Special interior preparation not required
![Page 81: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/81.jpg)
AP/M PERMAFORM
PERMAFORM
•Successfully used for 40+years
•Plastic lining can be PE, PVC, PP, PVDP customized to the corrosion with different profiles
![Page 82: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/82.jpg)
AP/M PERMAFORM
PERMAFORM
•Cost effective; Generally less than half the cost of dig and replace
•More than 5,000 installations without a single failure
•100 year design life
![Page 83: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/83.jpg)
AP/M PERMAFORM
When you see a little problem…
PERMAFORM
![Page 84: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/84.jpg)
AP/M PERMAFORM
…is it wise to wait?
PERMAFORM
![Page 85: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/85.jpg)
Manhole Renewal
I & I BARRIERAP/MPERMAFORM
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AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 87: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/87.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 88: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/88.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 89: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/89.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 90: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/90.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 91: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/91.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 92: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/92.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 93: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/93.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 94: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/94.jpg)
AP/M PERMAFORM
Inflow Control
I & I BARRIER
![Page 95: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/95.jpg)
Pricing / Cost Estimates
Please call us for the latest pricing
![Page 96: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/96.jpg)
DownUnder Municipal Services
Contact InformationCorporate Headquarters5100 West Michigan Ave.Kalamazoo, MI 49006Phone: (269) 375-9595Fax: (269) 375-2830
Grand Rapids Regional Office346 River StreetCoopersville, MI 49404Phone: (616) 837-9368Fax: (616) 837-9450
Detroit Regional Office26705 Northline RoadTaylor, MI 48180Phone: (313) 363-0415Fax: (734) 941-4333
Kalamazoo Regional Office2612 Miller RoadKalamazoo, MI 49001Phone: (269) 344-0127Fax: (269) 344-1038
Atlanta Regional Office1492 N. Blair Bridge RoadAustell, GA 30168Phone: (866) 354-8963Fax: (866) 473-2996
*For after hours emergencies,
please call: (269) 344-0127
![Page 97: Downunder Municipal Services Draft Manhole Rehab.pdfDownUnder Municipal Services Contact Information Corporate Headquarters 5100 West Michigan Ave. Kalamazoo, MI 49006 Phone: (269)](https://reader033.vdocuments.net/reader033/viewer/2022052001/6013068f402a2a3f8e4234b2/html5/thumbnails/97.jpg)
Thank You