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Dynamic DesignJosafat GonzalezRandy DraegerArjun PatelMark Pszczolkowski
FlavorFlavor22OO
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Table of Contents
Defining the problem Problem statement Goals
Brainstorming Researching and Generating Ideas
Flavoring ideas Testimonials Survey
• Survey samples
Criteria and Constraints Design Concept Selection Matrix Specifications
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Exploring Possibilities Selecting An Approach
Constraint Matrix Developing a Design Proposal
Assembly Procedure Materials Analysis Flavor Device Decision Matrix Technical Drawings Expert Feedback
Prototyping Testing and Evaluating Refining the Design Final Solution
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Defining the Problem
Water taste is not always pleasantToo bland
Water flavoring is not easy to doThings to carryMessy processSeparate items
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Problem Statement
Often times, water taste is unpleasant and a different flavor is desired, however trying to flavor the water involves many different components that may not be readily available at all times.
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Justification
Survey Gather data about Target Audience Target Audience: High School students,
Male and Female, that have active lifestyles Articles
Public statement, medical reviews, technical critiques, Case studies
Testimonials Statements from Potential Customers
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Survey Sample
33%23%
12%
4%28% 56% of test
subjects said water taste was unpleasant
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Survey Sample
Question 10
Yes
No
Answer
Number of
Surveys
Yes 49
No 33
Total 8160%
40%
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Survey Sample
Question 11
Yes
No62%38%
AnswerNumber of
Surveys
Yes 50
No 31
Total 81
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Sample Articles “A Celebration of Water In Public Spaces”-Joe
Pomento Factors affecting taste
“Nonpoint Source Program Success Story”-Environmental Protection Agency Informs the Public about Environmental factors affecting
Water Taste
“Problems with Generic Water Bottle Products”-online article Discusses issues with material selection
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Testimonials
Judi-I never thought I could give up soda...hate plain water and then learned about your's. I've lost about 20 so far and am on my journey.
Testimonial retrieved December 1,2009 from http://www.herbalwater.com/testimonials.html
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Testimonials con’t
“Using Flavor Packets is a hassle”Alex Busch, BHS student
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Brainstorming
Consulted with one another about possible solutionsVery different ideas
Built off each other’s thoughts to better our primary ideas
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Research and Generate Ideas
Documented Related Patents and current solutions
Made preliminary sketchesGroup Discussion on Designs
Looked for Inspiration Automotive Thermostat valve
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Previous/ Current Solutions
Patents Current Market Solutions
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Preliminary Sketches
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Criteria and Constraints
Developed Design Concept Selection Matrix for necessary criteria
Created constraints required to build a hydration deviceHygieneMaterials
Project specifications finalized
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Design Concept Selection Matrix
How it Works →
Wants ↓x Feasability
Ease ofOperation
Durability/Reliability Cost Safety
Aesthetics x x
Light Weight x x x
Portable x
Large Container Volume
Easy to Clean x x x
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Specifications
Spec Quantifiable statement (testable, with constraints)
Ease of use The product conducts the flavoring process successfully 90% of the time on the 1st attempt.
Aesthetics 90% of 50 consumers prefer our design over the conventional water bottle. The design must have volume graduations.
Color Color to be determined by potential consumers.
Volume Volume will be between 0.5 and 1 liter.
Material To be determined by tests ranging from durability, cost, appeal, etc.
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Specifications Con’t
Functionality Multiple tests. Encompasses no leaking, operational flavor system, no leaking occurring in flavor chamber, not a hassle to carry
Reliability/Durability Functional a set amount (30-50) uses ranging from use in washing machine, actual use refilling, drop tests, throwing tests, pressure tests, and is still operational.
Cost Has base cost that is competitive pricing compared to competing companies ($5-$20)
Feasibility Is easy to be built by local vendors and us with proper equipment (injection molding, etc.).
Usability The water flavoring system must flavor three to five times before needing to be refilled. There should be a minimum of two flavoring options. There should be a maximum of 3 processes to flavor.
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Exploring Possibilities
Made secondary sketchesHad to fulfill the Specifications
Discussed our ideas and their function Multiple designs to choose from
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Sketches
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Selecting an Approach
To decide on the design, we made a weighted constraint matrixAllowed us to evaluate the design
using our specificationsWeighed the specifications differentlyHighest score would be the best
suitable design
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Weighted Constraint Matrix
Weight Spec/Constr
aint
Mark Arjun Randy Josafat
10 Ease of Use
4 3 4 3
7 Aesthetics 5 4 3 2
2 Color -- -- -- --
5 Volume -- -- -- --
7 Material -- -- -- --
10 Functionality
3 2 3 2
9 Reliability/Durability
3 2 3 3
10 Cost -- -- -- --
10 Feasibility 3 3 4 3
10 Usability 3 3 3 3
Total 199 153 185 148
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Developing a Design Proposal
To succeed on our chosen path:Made an assembly procedureCompleted a material and cost analysisCreated technical drawings on our final
conceptInnovation vs. Invention
Sent our design proposal to experts to receive feedback
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Assembly Procedure
Parts needed for completion of prototype: Cap Syringe Bottle Syringe attachment Food grade adhesive Flavor injector holder
Materials needed: Polycarbonate Epoxy resin Rapid prototyping
material Tools required for
job: Drill press 15mm drill bits Rapid prototyping
machine clamps
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Material Analysis Chart
Part Name
QTY Description Purchase Location
Cost
Bottle 1 1 24oz. Translucent
green NalgeneOTG
Donated N/A
Bottle 2 1 24 oz. ThermosIntak
Wal-Mart $10.00
Syringe 4 Animas insulinPumpCartridge
Donated N/A
FlavorInjectorholder
2 Machined byRapid
PrototypingMachine
Bartlett HighSchool
$20.00
IV Tubing
1 Medical-Grade Donated N/ATotal: $30.00
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Material Selection
Material Bio-paper Bio-plastic plastic Steel
constraint Y Y N N
Reusable Y Y Y Y
Biodegradable Y Y N N
Dishwasher N Y Y Y
renewable Y Y N N
total 4 5 2 2
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Material Selection con’t
Material polyester polyethylene steel aluminum polycarbonate
specifications -- -- -- -- --
Durable 3 4 5 5 4
Eco-friendly 2 2 4 4 3
Cost 4 3 1 2 4
Ease of manufacture
3 2 4 3 4
availability 2 3 4 3 5
total 11 14 18 17 20
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Refining Design
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Expert Feedback
Sent our design to experts that would be able to help usAsked them to give us feedback on
our design• Design flaws• Suggestions
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Expert Feedback Con’t
Douglas Mengler Maintenance
manager at CapSonic Inc.
Emphasized the design should be simple and easy to produce Use standardized
parts Ease of manufacturing
Cost Material selection
importance
About our design: Liked the idea of
standardizing parts• Syringe
Must be knowledgeable about the manufacturing process
Multi-part assembly vs. one complicated assembly
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Flavor Device Decision Matrix
Designs Valve Syringe
Criteria -- --
Safety 5 5
Ease of manufacture
2 4
Durability 3 4
Feasibility 2 4
Total 12 17
Focused on ease of manufacture and feasibility.
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Prototyping
Very critical stepSee if our idea is going to work
Prototype constructions was completed at Bartlett High School
5 prototypes2 testable prototypes
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Building the Prototype
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Testing and Evaluating
Came up with five (5) different testing proceduresMake sure our prototypes work
properlyMake sure our prototypes meet our
specifications properly
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Testing and Evaluating Con’t
Ease of UseMake sure the product is able to be
used by the consumer Waterproofing
Make sure water does not leak Durability
Make sure all systems withstand use and abuse
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Testing and Evaluating Con’t
Product LongevitySee how long the bottle will function
properly Cleanliness
To ensure to bottle will not keep unwanted residue from flavoring
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Refining the Design
We wanted to keep our flavoring device secureFound a water bottle with a flip up cap
• Prevent from breaking when falling
Implemented our design within that new water bottle
Same flavoring process - new look
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Building Next prototype
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Final Solution
Thermos Intak BPA Free Hydration Bottle – Blue (24oz.)
2 Syringes( Aminas) Liquid flavoring Syringe holder (attached to the cap)
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Final Solution
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Thank You for watching our presentation!