Download - Dyplast Products General Presentation
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January 2012
LEADING THE INDUSTRY in INSULATION and CORE FOAMS
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Our Goal • Dyplast is a premier manufacturer of bunstock
polyisocyanurate (ISO-C1®), expanded polystyrene (EPS), and phenolic foam (DyTherm™ Phenolic) used as insulation and cores for composite materials.
• Our goal is to add value for our customers through the highest quality products and customer service in the industry striving for total customer satisfaction.
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Adding Value Through
• Quality products • Extensive range of products • Quality assurance programs tested and certified by
independent third parties • Product availability • State of the art manufacturing capability • Coordinated and experienced team: sales, marketing,
manufacturing, fabrication, technical, customer service, and management
• Active industry involvement
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Quality Products and Quality Control
Dyplast believes that in order to add value to our customers
we must produce the highest quality products, manufactured at a modern state of the art facility, and we must have internal Quality Control programs, independent testing and ongoing independent quality audits.
• Audits Conducted by FM, UL, Miami-Dade County, and RADCO • Quality Manual and procedures approved by FM, UL, Miami-Dade County,
and RADCO • Complaint Tracking System – reviewed weekly by management • Calibrated Lab Equipment calibrated according to specified time tables • Independent testing of published data
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ISO Products
• ISO-C1® densities of 2, 2.5, 3, 4 and 6 lb/ft³ • ISO-C1® – ASTM E84 Class I foam UL on 2.0, 2.5, 3
and 4 lb/ft³ and FM on 2.0 lb/ft³ • ISO-HT™ – for continuous pipe insulation temperatures
up to 375ºF • ISO-L™ – Class I low index polyisocyanurate foam • Compliance with ASTM C591 Standards • Best insulating values, lowest water absorption and
vapor perm in the industry
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ISO Quality Program
• Quality Control testing is performed on all production runs after a minimum curing period of 7 days. • Density measured at 3 heights and 3 width positions • K-factor, friability and dimensional stability checked at 3 heights • Compression strength tested at 3 heights in each of 3 directions
(parallel to rise, perpendicular to width and perpendicular to length)
• No product will be shipped if foam does not meet our minimum product specifications
Property ISO-C1®/2.0 ISO-HT™ Density (lb/ft3) 2.00 2.50
Comp. Str. (PR) 22 35
Comp. Str. (PWτ) 11 N/A
Freeze Stability @-40ºF 1% max 1% max
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Independent ISO Quality Programs
ISO-C1® 2.0 Independent Approvals and Audits
• Underwriters Laboratory, Class1 • Factory Mutual, Class1 • Miami-Dade County Approval • ICC Evaluation Service with physical property certifications by RADCO • FM 4880 and 4881 approvals
We are not aware of any other bun stock ISO producer matching our commitment to quality
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Phenolic Products • DyTherm™ Phenolic
* ASTM E84- Standard Test Method for Surface Burning Characteristics of Building Materials at 4" thick
Density lb/ft 3 2.5 3.75 5.0 7.5
Thermal Conductivity- Initial 50° F Btu·in/hr· ft2
·°F 0.145 0.17 0.21 0.22
Minimum Compressive Strength- ll to rise psi 29 58 90 150
Minimum Tensile Strength- ll to rise psi 29 54 85 130
ASTM E84 * Flame Spread 5** <25 <25 <25
Smoke 0** <50 <50 <50
Operating temperature limits -292ºF to 248ºF
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DyTherm Phenolic Quality Program
• All phenolic products are manufactured to Dyplast’s specifications
• All phenolic products subjected to Dyplast's internal Quality Control Program
• Dyplast is in the process of obtaining Underwriters Laboratory listing ASTM E84 at less than 25/50 flame and smoke rating for 4” thickness
• Current independent tests showed ASTM E84 5/0 flame and smoke rating at 4" thick
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EPS Products • Standard EPS - Meets ASTM C578-10, has ICC-ES,
Miami Dade and UL approvals • EPS 15 (TYPE I) • EPS 19 (TYPE VIII) • EPS 22 (TYPE II) • EPS 29 (TYPE IX)
• GeoFoam - Meets above and ASTM D6812-07 GeoFoam Compressive Resistance • EPS 22 (TYPE II) • EPS 29 (TYPE IX) • Dyplast GeoFoam has also passed Florida DOT testing for termite
control
• Holey-Board - EPS Roof Insulation - Meets Miami Dade and FM 4450 • EPS 15 (TYPE I)
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EPS Quality Programs • All EPS products are subjected to Dyplast's internal
Quality Control Program • Dyplast's EPS has the following independent
product certifications and audits • Underwriters Laboratory, Class1flame and smoke for EPS
and GeoFoam • Factory Mutual 4450 for Holey-Board • Miami-Dade County Approvals for EPS, GeoFoam and
Holey-Board • ICC Evaluation Service for EPS and GeoFoam • RADCO certifies physical properties for ICC-ES and Miami
Dade
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Product Availability
To meet our customer's needs, Dyplast stocks substantial finished goods in inventory giving Dyplast the ability to turn orders around quickly
• Dyplast has the financial strength to constantly maintain high levels of inventory
• Dyplast works with its customers to establish customer inventory levels designed to meet their needs
• Dyplast maintains a large variety of sizes to accommodate our customer needs without large waste losses or delays and has designed special sizes to further reduce waste loss
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Capacity Dyplast's modern facility in Miami, Florida contains
some of the most modern state of the art production equipment for ISO, Phenolic and EPS
• 83,000 square foot building on 8+ acres of paved lot • ISO production line with production and storage-curing capacity of
over 50,000,000 board feet annually • EPS Hersch molding equipment with over 80,000,000 board feet
annual capacity • 3 lines of programmable ISO/ phenolic fabrication equipment • 6 lines of EPS fabrication equipment including 2 programmable
profilers
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The Team The Dyplast team includes over 50 dedicated individuals in
production, customer service, management and sales Dyplast's Management and Sales Team includes:
• Ted Berglund – President – over 40 years of experience in managing
companies • Vincent Fuster – V.P. Operations and Controller – experienced financial and
operations executive – formally with Kodak, Acer and U.S. Small Business Administration
• Joseph Hughes – V.P. Sales – former senior sales and marketing executive with Huntsman Polyurethanes (formerly ICI)- NIA Certified Energy Appraiser
• Michael Cartmell – V.P. Technology – former senior technical manager Huntsman Polyurethanes (formerly ICI).
• Claude Hartdegen – Senior Account Manager – over 41 years experience in the insulation industry- NIA Certified Energy Appraiser
• Jorge Salazar – Senior Account Manager over 20 years experience with Dyplast- NIA Certified Energy Appraiser
• Robert Sanchinel – Account Manager over 18 years experience with Dyplast- NIA Certified Energy Appraiser
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Customer Service Dyplast is committed to having total customer satisfaction with our knowledgeable personnel to make, test, take your order and provide technical support for all products we sell
• All production runs are tested for physical properties • Orders are processed on time by a staff that understands your
needs • Fabrication is checked before shipping • Our personnel are trained to be able to provide technical support
for you and your customers
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Industry Support Dyplast’s is committed to having our knowledgeable personnel actively participating in industry and technical associations that support our customers and our industries.
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Industry Associations
Members • National Insulation Association (NIA) • Central States Insulation
Contractors Association (CSIA) • Eastern States Insulation
Contractors Association (ESICA) • Midwest Insulation Contractors
Association (MICA) • Southeast Insulation Contractors
Association (SEICA) • Southwest Insulation Contractors
Association (SWICA) • Int’l Institute of Ammonia
Refrigeration (IIAR) • Florida Road Builders Association
(FRBA)
• Florida Roof Deck Association (FRDA)
• American Society of Testing Materials (ASTM)
• Center for the Polyurethanes Industry (CPI)
Association Participation • Refrigerating Engineers &
Technical Association (RETA) • American Composites
Manufacturing Association (ACMA)
• Thermal Insulation Association of Canada-TIAC
• Metal Construction Association (MCA)
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Conclusion Dyplast is committed to adding value to its
customers by: • Delivering quality products without errors through
• Independent testing • Strong internal QC programs • Highly experienced production staff • Modern state of the art equipment
• Providing excellent customer service and total customer satisfaction through
• Production capacity and inventory levels to meet customers demands on time
• Highly trained sales and service staff • Participation in industry associations and technical groups