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Dr. Gupta Verlag
Spray Foam 2012Intercontinental Hotel, Dallas Parkway TX
Angela Austin, Editor - PU Magazine International
Economic Review of the Global Spray Foam and OCF Markets
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NAFTA Headlines for 2011
NAFTA PU production reaches 6.5Bn lbs NAFTA SPF grows by 8.6% in 2011 to reach
485 MMlbs US construction spending forecasts up Growth in renovation and weatherisation US Housing starts up Low pressure kits up 10-12% in US Canadian market up 8-10% Mexican Govnt pushes eco building
Dr. Gupta Verlag
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International Headlines for 2011
SPF grows globally due to new legislation and regulations
Global construction spending recovers Chinese SPF construction market stalls US helps to promote SPF in China &
India OCF production exceeds 500 million
cans
Dr. Gupta Verlag
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Dr. Gupta Verlag
Estimated Global PU Production by Region ( MMlbs) 2008-2011
Region (MMlbs) 2008 2009 2010 % AAGR 2011 % AAGR
2009/10 2010/11
NAFTA 6,442 5,512 6,254 13.5% 6,459 3.3%South America 1,230 1,332 1,455 9.3% 1,698 16.7%
China 9,336 10,141 12,103 19.4% 13,095 8.2%
EMEA 12,251 10,836 11,684 7.8% 12,225 4.6%
Asia Pacific 4,189 3,968 4,910 23.7% 5,280 7.5%
Total 33,448 31,788 36,407 14.5% 38,757 6.5%
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GDP Growth for Major Economies 2010-13 (%)
Source UN
Country 2010 2011 2012 2013
China 10.4 9.3 8.7 8.5India 9 7.6 7.7 7.9USA 3 1.7 1.5 2Canada 2.1 1.6 2.2 2.5Mexico 5.8 3.8 2.5 3.6Brazil 7.5 3.7 2.7 3.8Russia 4 4.4 3.9 4Japan 4 -0.5 2 2EuroZone 2 1.6 0.7 1.7
World 4 2.8 2.6 3.2
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Global PU Drivers
MDI is driven by preservation and energy saving
TDI driven by consumption Environmental concerns Population, mobility and comfort Versatility – multiple applications
Dr. Gupta Verlag
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Market drivers for spray foam
Private and public construction spending
Renovation & weatherisation Versatility Fuel security Fuel and food prices Legislation
Dr. Gupta Verlag
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Growth in Construction Spending 2010/2011 (%)
IHS Global Insight
-4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0
Asia Pacific ( inc China)
Eastern Europe
South America
Middle East & Africa
Western Europe
North America
Global average
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Decade of Building for Existing Housing US Stock (‘000 units)
US Census Bureau 2003
0
5,000
10,000
15,000
20,000
25,000
30,000
>1919 1920-29 1930-39 1940-49 1950-59 1960-69 1970-79 1980-89 1990-99 2000-04
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US Housing Stock 2010
Harvard University Center for Housing Statistics
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Notable LEED Renovation Projects
Dr. Gupta Verlag
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More countries implement energy saving legislation in 2011
Dr. Gupta Verlag
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International oil and food prices
Source: UN Economic Forecasts
Source: World Economic Situation and Prospects 2012, United Nations, New York
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PU Magazine
Global Production Trends in SPF ( MMlbs)
SPF Production (MMlbs) 2009 2010 2011
% change 2010/2011
NAFTA 421 448 485 8.3%South America 12 14 15 7.1%Europe 192 145 164 13.1%Middle East & Africa 25 26 28 7.7%China 172 198 205 3.5%Asia Pacific 115 105 110 4.8%
Total 937 936 1007 7.6%
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Global Trends in SPF Production
□ Global:Growth was strong in H1 2011 but slowed in H2 due to economic uncertainty □ Western Europe: Growth for underfloor heating very strong and opportunities for wall insulation too. EU legislation is a driver.□ Eastern Europe: existing housing badly needs insulation, SPF offers a solution□ Middle East & Africa: new energy efficiency regulations introduced □ China interim ban has stalled demand□ Asia Pacific More insulation is needed to meet growing energy demand
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Source: BASF
SPF in Under floor Heating
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Source Gupta Verlag
Leading SPF Producing Countries 2010 & 2011 ( MMlbs)
Leading producer 2010 2011
% change 2010/2011
Spain 40 29 -27.5%
Russia 25 30 20.0%
Benelux 20 33 65.0%
Japan 45 50 11.1%
China 198 205 3.5%
US 323 350 8.4%
Canada 100 105 5.0%
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Iran uses SPF too!
Dr. Gupta Verlag
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Interim ban on PU in China’s buildings from March 2011
Source: Chinese Media
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New Chinese Regulations
Dr. Gupta Verlag
PU raw material manufacturers and SPF associations have been lobbying the Chinese government to promote regulations that allow SPF to be used in buildings.
Latest draft legislation requires A2 standards, which can only be met by PU in composite systems
Disagreement over regulations for high rise buildings of 50 and 100m ( 160ft and 325ft)
Chinese need to achieve energy savings of 65% in major cities, but cannot use PU, EPS, XPS or other oragnic materials
PIR & PUR panels may be acceptable
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The future for China ? Beijing Mall Fire
Dr. Gupta Verlag
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North America leads SPF market
Total production reaches an estimated 485MMlbs
New 1-1.2 pcf density foams appear Weatherisation schemes upgrades
607,000 homes Existing building stock offers potential LP kits market reach 450-500,000 “Flash & batt” still growing but suffer
from rising costs
Dr. Gupta Verlag
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Source:* IAL, ** CPI End Use Survey
Estimated SPF Production – NAFTA2009-2011 (MMlbs)
Country 2009 2010 2011 % change
2010/2011
US 305 323 350 8.4%
Canada 95 100 105 5.0%
Mexico 21 25 30 20.0%
Total 421 448 485 8.3%
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Estimated Production of ccSPF & ocSPF 2010 & 2011 ( MMlbs)
Gupta Verlag
2011 2011 2011 2010 2010 2010Growth
(%)Growth
(%)
Country open closed Total open closed Total open closed
US 95 255 350 87 236 323 9.2% 8.1%
Canada 45 60 105 50 50 100 -10.0% 20.0%
Mexico 12 18 30 10 15 25 20.0% 20.0%
Total 152 333 485 147 301 448 3.4% 10.6%
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US Market Drivers for SPF
Commercial wall insulation Promoting “ building science” and the
building envelope Exporting “know-how” Agricultural applications New housing starts increasing “ Bio content” foams slowly penetrating
the market, but not yet mainstream
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Flash and Batt
Still a small sector of the SPF market Not suitable for all wall construction Estimated SPF used for this ~30MMlb Rises in price of fiberglass has made it
less economic Effective in Southern and Mid US
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SPF Market drivers in Mexico
Government subsidies increases SPF demand in Mexico
“Casa E” educates builders about insulation, especially the need for more efficient cooling systems
Agricultural use dominates the market Open cell foams find applications
Dr. Gupta Verlag
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SPF Market drivers in Canada
Residential renovation and weatherisation dominates Canadian market
Increased competition from importers of SPF creates downward prices pressure
Challenges for exports to China and the US
Demand up 8-10% in 2011
Dr. Gupta Verlag
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Low pressure kits
Product used mainly in North America Demand has grown10-12% due to
remodelling projects Versatile and useful for small spaces Total US market estimated to be 450-
500,000 kits in 2011
Dr. Gupta Verlag
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One component foam (OCF)
Versatile cans are used globally for all types of applications.
Largest market is in China OCF not affected by Chinese PU ban Significant investment by European
companies in China Be alert for low quality imports due to
excessive use of LPG & chlorinated parraffins
Dr. Gupta Verlag
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Estimated Global OCF Production ( no of cans) 2011
Industry estimates
China 145,000,000NAFTA 56,000,000
South America 5,000,000
Europe 320,000,000
Middle East 10,000,000
Asia Pacific 14,000,000
Total 550,000,000
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US Construction Outlook
House sales remain low and foreclosure pipeline remain full
A slight improvement in housing starts started in 2011
Non-residential construction remains low due to unemployment
Government needs to initiate programes for renovation and weatherisation could create new jobs
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Source: NHAB
US Housing Activity 2008-2011 (f) (‘000 units)
US Housing Activity( ,000 units) 2007
2008
2009
2010
2011(f)
2012(f)
Total Housing Starts
1,342 900 554 529 708
1,063
Single Family1,03
6 616 442 415 575 860Multifamily 306 284 112 114 133 203
New Single Family Sales 769 482 374 310 405 605Existing Single-
Family Home Sales
4,959
4,338
4,567
4,208
4,450
5,300
US Housing Activity( ,000 units) 2007
2008
2009
2010
2011(f)
2012(f)
Total Housing Starts
1,342 900 554 529 708
1,063
Single Family1,03
6 616 442 415 575 860Multifamily 306 284 112 114 133 203
New Single Family Sales 769 482 374 310 405 605Existing Single-
Family Home Sales
4,959
4,338
4,567
4,208
4,450
5,300
US Housing Type 2008 2009 2010 2011 (F)
Total housing starts 900 554 585 677
Single family 616 442 435 447
Multiple family 284 112 150 230
New family sales 482 374 310 315
Existing single family sales 4,338 4,567 4,208 4,500
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Forecast Growth in Construction Spending 2015-2020 (CAGR %)
Source IHS Global Insight
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Source: Statistics Canada
Housing starts in Canada 2006-2011
Year (units)
2006 227,0002007 228,0002008 211,0002009 149,0002010 180,0002011 191,000
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Health and safety issues heading your way?
Consumer safety relating to OCF cans due to free isocyanate content. In Europe R 40 legislation introduced
Safer cleaning solvents for handling and disposal to meet VOC limits and reduce costs
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Spraygun before cleaning and after
Dr. Gupta Verlag
Source: Bio8
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OCF Can recycling
Dr. Gupta Verlag
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OCF Can recycling at PDR
WWW.PDR.DE
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Conclusion
Despite economic challenges & poor housing market SPF demand continues to grow
US is forecast to become energy self sufficient by 2030 and SPF will help achieve this
Safety and implementation of best practices key for sustainable business
Dr. Gupta Verlag
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Dr. Gupta Verlag
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