Download - Great Lakes Dredge & Dock Company, LLC
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Great Lakes Dredge & Dock Company, LLC
Improving Safety & Health Performance by Creating and
Maintaining a Safety Culture
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Fleet
12 cutter suction dredges (400 to 20,306 hp) 9 hopper dredges (2,160 to 16,000 cy) 5 clamshell dredges (18 to 39 cy) 1 backhoe dredge (25 cy) 25 material barges (3,000 to 7,100 cy) 2 drill boats 5 booster stations (3,600 to 14,400 hp) Attendant plant – tugs, launches, derricks, survey boats, deck barges
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Personnel
Management and Salaried Staff 250
Domestic Crews600
International Crews 450
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2004 – 2005 TRIR leveled off at 8.0 BLR – TRIR for Heavy Construction 5.6 Something was Missing Frustration was setting in Great systems, procedures and training
in place
“We Hit a Wall”
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GLD&D’s Safety Management System
Comprises the following three externally audited safety programs:
International Maritime Organization (2001)International Safety Management Code
American Waterways Operators (1999) Responsible Carrier Program
U.S. Army Corps of Engineers (2001) Dredging Safety Management Program
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Building the Incident & Injury-Free Foundation
Not “another Safety Department initiative” Eight-month engagement with consultant Interviews with corporate leadership, field
supervisors and field employees Summary Report/Personal Feedback
Meetings IIF Commitment & Supervisory Skills
Workshops
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WHAT ISINCIDENT AND INJURY-FREE?
• CARING FOR ONE ANOTHER• GOING HOME SAFELY• A MINDSET• PERSONAL RESPONSIBILITY• PLANNING AHEAD• AN ATTITUDE• SPEAK UP
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PROJECT LAUNCH MEETINGS
– Makes safety personal, relevant and important
– Project layout and requirements– An opportunity to interact– Commit to working safely– Introduce IIF to new employees
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An IIF PARTNER -- Creating with us --
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Corporate Safety Leadership Team
• Provide leadership and accountability• Coordinate and champion the process• Create a clear Safety, Health & Environmental
vision • Remove barriers to achieving IIF• Provide recognition and positive reinforcement
for IIF behaviors/successes• Take action to ensure full participation in IIF
journey
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Responsibility for safety
Stopping an unsafe action or task
Respect and dignity
Safety never compromised
Wanting to versus having to work safely
GLDD Safety Leadership Team Commitment Statement
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Resolving safety issues
Safety Management System
Safety awareness
Familiar with goals of IIF
Vendor and subcontractor involvement
GLDD Safety Leadership Team Commitment Statement
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What our employees can count on from leadership
Stop a task for a safety reason and we will back them up.
Bring up a safety concern, we will address it promptly.
We will conduct an incident investigation on all injuries in such a way that the employee is NOT blamed. We need to learn so that we can eliminate the next injury.
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What leadership expects from our employees
If it is not safe, don’t do it
See something that is unsafe, speak up
Not sure of something?
Don’t understand how to do something?
Speak up and ask.
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The Injury Pyramid
Death
Lost Work Day
Recordable
First-Aid
Close Calls
Unsafe Actions - At Risk Behavior and Unsafe Conditions600
300
100
30
3
1
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Competency – (Knowledge &
Skills)
Experience
“ScaredStiff”
“Concerned andCompetent”
“Asleep atthe Wheel”
Perceived Risk (Danger)
High
Low
Relationship of Competency & Risk
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Ability to assign work
safely
StrongCommitment
To IIF
Ability to make safety personal at
all times
Ability to recognize safe
behaviors
Ability tocorrect unsafe
behaviors
Incident and Injury Free
Performance
Focus on First Line Supervision
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Takingresponsibilityfor personal
safety
Choose tofollow rules
Taking time to plan the workand work the
plan
Strong Commitment
To IIF
Looking outfor the safetyof co-workers
Incident and Injury Free
Performance
Focus on the Workforce
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Incidence Rates2001 through 2007
(@ 3/31/07)
-
2.00
4.00
6.00
8.00
10.00
12.00
14.00
2001 2002 2003 2004 2005 2006 2007
Total Recordable Incident Rate Lost Time Incident Rate
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Sustaining the Incident & Injury-Free
Cultural Transformation at Great Lakes
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Great Lakes IIF Safety Initiatives
Monthly SHE Walk-Around Inspections Safety Observation Cards Recognize IIF Safety Champions Sr. management and field managers are
updated monthly on injury/illness trends Project site visits by senior management Safety Net Bulletins & IIF Action Alerts
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IIF Poster Campaign
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Job Safety Analysis (JSA)
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JSA NO.:REV: 0
Written By:
JOB TITLE:
DATE:
MAJOR JOB STEPS
POTENTIAL HAZARDS
& CONSEQUENCES
RECOMMENDATIONS TO ELIMINATE
OR REDUCE HAZARDS
□ Hardhat □ Personal Floation Device □ Safety Glasses □ Full Faceshield □ Steel Toed Boots □ Leather Gloves
PAGE: ____ OF ____
PROJECT NAME:
LOCATION WHERE JOB WILL TAKE PLACE:
ANALYSISJOB SAFETY
□ Nitrile or Neoprene Gloves □ Hearing Protection □ Other: __________________________________________________
REQUIRED AND/OR RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT:
PROJECT NUMBER:
JSA REVIEWED BY:
Supervisor's Signature
ALL WORK MUST STOP IF YOU DEVIATE FROM THE JSA PLAN
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Step Back for Safety
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End-of-Shift Questionnaire
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Thank you