Index Here you will find what you are looking for.
From the idea to productive operationwith one partner - cts GmbH.
cts - Index
Robotics & inmatro® from page 03
» Modern industrial robots for your requirements and request supple-
mented by our Framework inmatro®.
Software & Hardware Engineering from page 11
» Whether migration, refactoring or advancement, we offer you the best
software solution for your company.
Cabinet manufacturing & Installation from page 21
» From cabinet manufacturing, installation right up to calibration.
We live for the realization of your individual solutions.
Industrial Gas Turbines from page 17
» We bring your plant on the current state of the art. With
our efficient control technology for turbines.
cts - Company | 02 01 | cts - Company
Our claim is the sustainable success and the long-term satisfaction of our customers. We offer up to date know-how and bunched experien-ce from many successful projects. The perfect customer care has top priority in our house. Take our word for it, we accept the challenge.
Hans GehringerCEO & general owner
The CompanyThe base for your future-proof solutions.
We offer you the whole service in the process and manu-facturing engineering. From building one electrical control cabinet up to automating a complete production facility with integrated information management. Our standards
of process automation gets continuously characterized and advanced by the high level of performance requested from renowned companies in the chemical-, petrochemi-cal-, oil & gas- and pharmaceutical industry.
Process- and manufacturing automation made in Bavaria.
cts - Robotics | 04 03 | cts - Robotics
ROBOTICS - LEISTUNGSÜBERSICHTOUR SERVICES FOR YOU
Process analysis, consulting and concept compliation.
Integration and design of robot cells.
Safety analysis, Process- and cycle time optimization.
Turn-Key-Installation of robots (ABB, Adept... )
Improving and optimizing your manufacturing process.
Support in increasing the throughput of production lines.
Cost reduction by process optimization.
Quality improvements through mechanical accuracy even by the millionth repetition.
Mobile robots are the key to more flexibility.
The costs for transport and delivery of goods can amount
two-thirds of the total production costs. If you use human
labor for delivering goods from A to B, productivity and
performance will be lost. The solution is the mobile robot
Lynx. It optimizes your costs in view of the typical waste
effects of conveyor belts. Lynx uses its own navigation-soft-
ware and is designed for environments, where people
are moving- for example close corridors and halls. Lynx is
especially suitable, where the use of a small automated
vehicle is advantageous.
YOUR ADVANTAGES AT A GLANCE
Robotics Optimizing your process with our solutions.
Our modern industrial robots can be used in nearly all
industry sectors. According to your individual wishes,
requirements and applications. Our possibilities reach from
palletizing, handling, processing up to complex manufac-
turing steps below those Industries: electric, solar, foundry
and forge, wood processing, metalworking and plastics in-
dustry. With our long-term experience, we accompany you
as system integrator through the whole process.
Faster and obviously cheaper.Benefit from cts robotics.
ROBOTICS - LEISTUNGSÜBERSICHTOUR SERVICES FOR YOU
High reliability by laser supported triangulation system.
3D-analyses-algorithm for the identi-fication of the seizable parts.
Safe calculation of collision free path for the workpiece transport.
Connection to a robotic system by TCP/IP-based interface.
Reduction of cost intensive manual presorting and assembling.
Reduction of sound pollution by omitting vibrating plates.
Downtime reduction while product changing.
Seamless integration in your production infrastructure.
YOUR ADVANTAGES AT A GLANCE
cts - Robotics / Dual Arm Robot | 06
ROBOTICS - LEISTUNGSÜBERSICHTOUR SERVICES FOR YOU
Reconstruction of cells to integrate the Dual Arm Robot.
Planning, integration and commissio-ning in your production.
Integration into cts inmatro® Machine Monitoring & Track’n’Trace.
First real collaborative robots to direct-ly interact and work with people.
Safe movement & execution of the small subassembly on confined space.
Less size ratio, because no safety device needed.
Optimized part recognition by an integrated vision system.
Dual Arm Robot The collaborative Dual Arm Robot.
YOUR ADVANTAGES AT A GLANCE
05 | cts - Robotics / 3D CPS Bin-Picking
The Dual Arm Robot is ABBs vision of the future and will
strongly change the small subassembling. It‘s a revolution
of human and machine collaboration and will open new
possibilities. With the collaborative robot, you will come
up to your requirements of a modern, flexible producti-
on in your industry. This robotic solution includes flexible
grip-hands, pieces delivery systems, camera-based parts
recognition as well an efficient and powerful robot-cont-
roller.
3D CPS Bin-Picking For the selective grab into the bin.
The fully automated grip- and extraction process of
chaotic lying pieces out of a container. It‘s perfect for char-
ging production machines. Our jobs are these comple-
xes tasks. After years of development and optimization,
we have successfully reached the use of the 3D CPS in the
hard industry. 3D CPS - „Control & Picking Solution“ - is a
combination of 3D picture processing system and innova-
tive robotic control for the targeted „ Bin picking“.
cts - inmatro® | 08 07 | cts - inmatro®
inmatro® Our Framework for your success.
Our in-house developed Framework - cts inmatro® - the
innovative modular web platform. With inmatro® we
offer you a standard look & feel and also a central user ma-
nagement with the possibility of connecting your Active
Directory Service for all cts Software-Modules, like
machine monitoring, Track‘nTrace, alarm reporting, etc.
With inmatro® you always have your production at a glan-
ce. We are glad to answer further questions or discuss your
requests in detail either personally or via phone.
The optimal basis for a continuous optimization of your production.
Test / Check
Individualization User Interface
Installation
Development
Optimization
Programming Realization
Planning
cts - the complete cycle from the same Mold
ROBOTICS - LEISTUNGSÜBERSICHTOUR SERVICES FOR YOU
MMS points out problems premature.
Less IT-complexity by browser- based application.
Benchmark test from machines for Delta-analysis.
Simple possibility of extension to your requests and requirements.
YOUR ADVANTAGES AT A GLANCE
cts - inmatro® / Track‘n‘Trace | 10
ROBOTICS - LEISTUNGSÜBERSICHTOUR SERVICES FOR YOU
Machine- or line based data analysis and reporting.
Combination of preproduced component parts to products.
Simple integration of supplementary data for products and components.
Data at any time and everywhere available Even on mobile devices.
Tracking of batches as well as components and assemblies.
Transparence and reporting in your production.
Efficient quality management by simple batch-backtracking.
YOUR ADVANTAGES AT A GLANCE
Track‘n‘Trace Backtracking for your production.
09 | cts - inmatro® / Machine Monitoring
We offer you in combination with the- Machine-Monito-
ring-System (MMS) our Track-and-Trace Software. Quality-
and batch data of manufacturing lines are automatically
recorded. With Track-and-Trace (TaT) the complete produc-
tion process of the batches will be documented and you
can track the data upside down as well as downside up.
Because of the modular design of TaT, customer specific
adjustments are easy to realize.
Machine MonitoringAlways keep track.
We developed an individual software for you - the
Machine- Monitoring-System (MMS). It‘s a Real-Time-Soft-
ware for automatic recording and management of
machine data. MMS provides you analysis and graphics of
your production KPIs, like cycle times, set-up times, failure
times and Overall Equipment Efficiency (OEE) . With these
consistent and up to date KPIs you always have an entire
overview of your production.
Reduction of rework processes.
Reduction of maintenance- and re-pair costs by predictive maintenance.
Raising efficiency of your producti-on- and manufacturing lines by OEE analysis.
OUR SERVICES FOR YOU
cts - Virtualization | 12
Virtualization High End solution from planning to implementation.
ROBOTICS - LEISTUNGSÜBERSICHTOUR SERVICES FOR YOU
Hardware specification and planning for cluster.
Starting and upgrading of VMware cluster.
P2V: rapid realizable as well as inde-pendent from hardware change.
Service- and hardware upgrade without server downtime.
Standard backups for the complete cluster.
Simple to expand: more RAM, CPU, hard disc.
Rapid deployment of new servers out of templates (< 10min).
YOUR ADVANTAGES AT A GLANCE
11 | cts - Software Solutions
The main reasons for a virtualisation, in an IT sector as well
as in a process- and produciton sector, are today in high
processing of applications, high agility and better Disaster
Recovery. Cost reduction of hardware, maintenance and
power are only benefited side effects. The cts is an
experienced and competent partner, which you have
on your side. From planning and implementation up to
individual virtualization.
Software Solutions Consulting, design und realization of your software.
Today‘s business processes, ideas and tasks always get more
complex. The specialists at cts analyse your issues and build
up a customized software solution that suites your needs.
cts offers a huge portfolio, like individual solutions, and
adaption to existing processes and interfaces. Trust our
experienced experts and get a personal appointment for
detailed discussion and consulting.
Consulting, conceptual design and realization of software projects.
Operating data’s registration as well detailed reporting of your data’s.
Marketing, installation & support of system: inmation - big data, realtime.
Migration, refactoring and future- oriented enhancements of inventory software.
Marketing, installation and support Softing OPC-products.
Installation, support and service of OSIsoft® PI-Systems.
Support, design und realization of IT Security solution.
Web development suited for your needs (Webservices, Intranet & Mobi-le First Appl.).
cts - Software Engineering | 14
Our experts for your system environments, especially also in the pharmaceutical sector.
Our experienced employees with expert knowledge
guarantee the long lifecycle of production plants - also
of distributed control systems of the elderly generation.
Especially for modification and adaption, but also the cre-
ation of interfaces between new and existing systems or
system-migration, this knowledge is very important. Our
employees are experts in GxP- and GAMP5-conform speci-
fication, execution, implementation and qualification. We
flexible integrate in specific validating-mechanism of our
customers. All projects benefit from our experience in the
pharmaceutical- industry.
Qualified partner for products of HIMA.
Certified system integrator for products of Honeywell.
Certified solution partner of Siemens.
OUR AWARDS
• ABB - 800xA
• B&R - Automation Studio and Aprol
• Beckhoff - TwinCAT
• Emerson - DeltaV
• Foxboro - I/A-System and InTouch
• HIMA - HiMax, HiQuad, HiMatrix
• Honeywell - Experion PKS and FSC
• Rockwell - ControlLogix and FT-View-Studio
• Siemens - PCS7, WinCC and S5, S7, TIA
• and more …
ROBOTICS - LEISTUNGSÜBERSICHTOUR SYSTEM APPLICATIONS
13 | cts - Software Engineering
Software Engineering The automation solution starts to live.
Established platforms for adequate solutions of your tasks.
Benefit from our long-term experience both in complete
systems as well as the expansion and/or modernization of
existing systems. Beside the conventional PLC- technology
- including associated SCADA-solution - for the process-
and manufacturing-industry as well as logistic industry,
we focus on process control systems (DCS) and safety task
controls. We are specialized on integration of individual
user requirements with efficient and adequate technolo-
gy-platforms.
cts - Hardware Engineering | 16
Hardware - and installation announcements.
Installation, incl. coordination and consistently monitoring.
Loop-check, commissioning and pro-duction-support.
Functional safety: Analysis, evaluati-on, planning and guidance to work- & construction safety, as we as explosi-on protection.
Pharma – High quality requirements in the pharmaceutical sector.
Our experienced employees are close with GxP-conform
specification, execution, implementation and qualificati-
on. We are happy to flexible integrate us in specific vali-
dating-mechanism of our customers. All projects benefit
interbranched because of our specific experience in the
pharmaceutical-industy.
Project handling in all project-phases - from the idea to the production.
Concept-compilation & Pre-Basic-En-gineering for your individual project.
Basic- and Detail-Engineering for the perfect base of your project.
Specification of all EMSR-components (Hook-Ups and Typicals).
OUR SERVICES FOR YOU
Detail-Engineering – perfect implementation of technical designs.
For us, the perfect implementation of the technical
design in the detail engineering phase is highly important,
as it is the base for manufacturing, Software engineering,
installation and of course commissioning. In installation
and cabinet planing process we benefit from the experien-
ce of our own cabinet production.
We are happy to create for you SIL-analysis according to
IEC61508/61511 as well as analysis in the sector of explo-
sion protection. The consistence and actual documentati-
on is an essential condition for the long-term safety and
efficient use of your production plant. Therefore we plan
and document based on the platforms and standards used
by our customers .
• AUCOTEC – RUPLAN und ELCAD
• EPLAN – Electric P8, PPE, EPLAN 5, EPLAN 21
• SIEMENS – SINCAL, COMOS PT
• and more …
15 | cts - Hardware Engineering
Hardware Engineering Basis for intelligent solutions.
Basic engineering - start your project with the right partner.
Engineering isn‘t Engineering - we offer concepts and
feasibility studies. In course of Basic-Engineering we speci-
ficate, in close coordination with you, the complete Electri-
city- and MSR-technology as bases for the order proces and
create system overviews for low-/medium voltage as well
as cabling and automation technology with aktoric and
sensory. Although we act multisupplier and our focus is
always the maximum benefit for our customers. The
compliance with laws, norms and guidelines is a matter of
course also like the consideration of boundary conditions.
Control technology Efficient control technology for turbines.
For gas turbine plants and steam turbine plants, we deliver
worldwide system solutions for industrial power supply.
Control: As Siemens Solution Partner Automation Drives,
we use selected Siemens technology for complex control
processes in turbine plants.
The optimal visualization, control and monitoring of the
plants is also planned and implemented by us. As an
experienced system integrator there are of course other
systems in our portfolio, such as HIMA, Allen-Bradley, ABB,
Rockwell, B&R, Emerson and Honeywell.
Achieve with us an effective management and high availability of your plant.
17 | cts - Industrial Gas Turbines
SCADA Systems
Assembly monitoring
Comissioning
Documentation
Medium-voltage systems, incl. grounding systems
Turbine-controls
Generator-controls
Auxiliary drives control
Energy management systems
Protective cabinets
Supply systems
OUR SERVICES FOR YOU
Reduce permanently the operating costs of your plant with our technology.
cts - Industrial Gas Turbines | 18
Modernization and optimization Competence for established products.
We guarantee plant operators reliability, plant safety, high
availability, and also optimization of the economic plant
operation. We have specialists who advise and support you
in handling complex and multilayered tasks to modernize
your turbines. We have broad experience in the oil and gas
industry, and also in power plants. We can offer a broad
spectrum of services.
We bring your plant on the current state of the art.
19 | cts - Industrial Gas Turbines
Associated projects (for example, en-vironmental protection, waste heat boiler, adsorption plants)
Hardware planning
Link to MES systems
Complete project and construction management for the client
Management and organization of factory acceptance tests
Complete EMCR installation
Commissioning
Trainings
7/24 Support
Independent consulting for the technical evaluation
Budget preparation
Advice for the necessary legal measures
Preparation and / or support of feasibility analysis
Management of risk assessments, preparation documentation
Registration as-is state and evaluation of the necessary measures
Connection to station control systems
Configuration, control and visualiza-tion
Energy management systems
Energy technology (generator, medi-um voltage, protective technology)
OUR SERVICES FOR YOU
cts - Industrial Gas Turbines | 20
21 | cts - Cabinet manufacturing
Cabinet manufacturing Optimum basis for your automation solution.
Our cabinet production is the elementary basis of
implementing your automation solution. Everything from
one source. We built and provide complete solutions for
plants and equipment - regardless of building, modification
or expansion. We realize extraordinary customer requests
for you, in line with the legal and safety laws in Germany,
Europe and overseas. Our modern workshops enable a
flexible single- and serial production.
We live for the realization of your individual solutions.
cts - Cabinet manufacturing | 22
Long-term experience in cabinet construction.
OUR SERVICES FOR YOU
Compliance of relevant norms and guidelines.
Execution of Factory- Acceptance- Tests with the customer.
Construction phase of planning documents based on modern CAD/CAE- systems.
Testing incl. logging and documentation creation.
Customer fair solutions for your cont-rol cabinet and distributor.
Special orders for special machinery construction and electrical construc-tions.
The experience in cabinet construction for electrical
applications, measurement-, control and regulation tech-
nology and automation systems is expanding for years at
our company and is built with our quality management
system ISO9001, the base for a constant high quality of our
products. Additional we assume special orders for
special machinery construction and electrical constructions
customer fair solutions for your control cabinet and
distributor control cabinet construction characteristics
in quality management of our customers and introduce
optional incoming goods control based on our customers
standards.
23 | cts - Installation
Installation From sensor to server the perfect solution.
We adopt for you the complete electrical- and MCR installa-
tion - in case of continuous automation solutions from our
factory including the complete installation of the required
automation- and process control technology. We ensure the
complete installation infrastructure on site, as well as the
experienced construction manager who ensure the
time and quality control. Our installation teams achieve
high-class work, especially at difficult conditions and ma-
jor projects.
We support you from construction to Loop-check & to the point up to operation.
cts - Installation | 24
Supports calibration for plant constructions & process technic.
Commissioning below production conditions.
Function- and performance tests in line with the final inspection.
Dry- and wet runs.
Plant construction and process technic.
OUR SERVICES FOR YOU
Optional we conduct a site acceptance test.
Commissioning & acceptance - the final spurt to sale the product.
24/7 emergency service.
In highly automated plants you have to provide a bunch of
basic engineering in the area of construction and process
control sections. In this context we adopt the coordination
of installation of integrated subsystems or plant units, in
case it is an advantage for an effective execution of the
overall project. Trust our team of long-term experienced
experts and get a personal appointment for detailed dis-
cussion and consulting.
25 | cts - Calibration
Calibration Calibration service, field service and EMCR-breakdown .
We offer you a wide spectrum suburb calibration with
DKD/ÖKD certified reference gauges for GxP and non-GxP
relevant process constructions. The calibrated indicators
reach from simple temperature applications to print
applications (process prints and Cleanroom pressure
monitoring and control), to the point of analytic parameters
like conductibility, pH, ozone, UV-measure. TOC etc. Perma-
nent training guaranteed a high safety, professionalism and
accuracy our technican.
Long-term calibration experience with a wide range of knowledge.
cts - Calibration | 26
cts Field Service & EMCR-breakdown service.
Scheduling, schedule optimization and coordination.
Measure parameterization and documentation.
VDE check, Ex-Acceptance (checks based on VEXAT).
Measure protocols of all kinds (groun-ding, measurement, Fieldbus-Analy-sis etc.)
OUR SERVICES FOR YOU
Evaluation of your plant regarding reliability and spare inventory.
Our EMCR support take care of your requests directly on site.
Gratitude to our EMCR Hotline, we offer you help 24/7.
Rapid, flexible, resilient and reliable. That‘s the properties
which are essential for a smooth implementation in process
automation. Therefore the cts GmbH offer a vendor- neu-
tral implementation service. Our target is to maximize the
availability and for this reason the crop of a process
construction. Trust us for our long-term experience and
wide range of knowledge of our experts. Our EMCR-
breakdown service provides you with a hotline an expert
who helps 24/7. For your perfect support around the clock.
27 | cts - Contact
Your Contact Find your direct contact.
We advise & inform you. Call us directly.
Robotics, Machinery & Automation Solutions
» +49 (0)8679 91689-154
FTS/AGV, Software & Automation Solutions
» +49 (0)8679 91689-170
DCS - Engineering, Consulting & Service
» +49 (0)8679 91689-158
Hardware Engineering & Instrumentation
» +49 (0)8679 91689-162
Montage
» +49 (0)8679 91689-150
cts GmbH competence for technical solutions
Fuhrmannstr. 10D-84508 BurgkirchenE-Mail: [email protected]: +49 (0)8679 91689-0 Fax: +49 (0)8679 91689-120
Authorized business manager: Hans Gehringer, Robert Schüller Register court: Amtsgericht TraunsteinRegistry number: HRB 16883Sales tax identification number: DE247991845
Design & Layout: Werbeagentur WMK (UG) (haftungsbeschränkt)www.agentur-wmk.de
Source of photos: www.shutterstock.com / Shutterstock, Inc.GERMEX GmbH - “Beamex MC 6”ABB AG - “Master” und “Dual Arm Roboter”
Edition 01: April 2016
Head Office | cts GmbH:Fuhrmannstr. 10D-84508 BurgkirchenTel.: +49 (0)8679 91689-0
Branch Office | cts GmbHEichelgarten 6D-85126 MünchsmünsterTel. +49 163 305 41 66
Subcompany | cts Montage GmbHFriedensplatz 13D-06667 LangendorfTel. +49 3443 239477
Office | cts GmbHGebrüder-Helfmann-Straße 13D-04824 BeuchaTel. +49 3429 2799405
Subcompany | cts GmbHRudolf-Hausner-Gasse 5A-1220 WienTel. +43 1 7344551 20
Subcompany | IEP Gesellschaft mbHRudolf-Hausner-Gasse 5A-1220 WienTel. +43 1 7344551 20
Subcompany | cts Lenzing GmbHWerkstraße 2A-4860 LenzingTel. +43 664 8532311
Branch Office | cts Linz GmbHSt.-Peter-Straße 25A-4020 LinzTel. +43 732 650650
Branch Office | cts Heiligenkreuz GmbHIndustriegelände 1A-7561 HeiligenkreuzTel. +43 3325 4100 333
Subcompany | cts CZ s.r.o.Tylovická 459/13aCZ-15521 PragTel. +420 777 113929
Subcompany | cts d.o.o.Sp. Negonje 11cSI-3250 Rogaska SlatinaTel. +386 3620 2609
cts GmbH | Fuhrmannstraße 10 | D-84508 BurgkirchenTel.: +49 (0)8679 91689-0 | [email protected] | www.group-cts.de