PETKUS Technologie GmbH
Strong Seed. Healthy Grain. PETKUS.
Innovations in Grain Cleaning, Sorting & Milling
Roger CookTechnology Manager – Asia & Australia
PETKUS Technologie GmbH
PETKUS Technologie GmbH
Customer
R&D Activity
Seed & Grain Technology
PETKUS Feed & Food
Engineering & Installation
PETKUS Technologie GmbHPETKUS Feed & Food
PETKUS Technologie GmbH
Asia Engineering Hub – Bangkok, Thailand
Opened 2015 100% German Owned
Project Engineering, Sales & Service
New Manufacturing Facility For Sheet Metal Production and Product Trials
Mission: To bring products and services closer to Asia and Australia
PETKUS Technologie GmbH
Roeber InstitutLeading New Technology Concepts
- Developments are focused on seed, grains, and grain-based food & feed applications.
- Roeber is carrying out industrial research projects in close cooperation with renowned industrial and scientific partners.
- Test facilities for analysing customer products in order to propose the best suited sorting and processing technique.
- Team of doctorate level researchers.
PETKUS Technologie GmbH
Roeber InstitutKey Staff
PETKUS Technologie GmbH
Technical Advancement Through Research and Development
…just a few things since we were last here!
New Flour Milling Rollermill
New NIR/InGaAs System for Optical Sorting with real imaging
New ‘SmartLearn’ System for Optical Sorting
New Gravity Table, new aerodynamics, new counter-balance, computer control
New Air Screen Cleaners with higher capacity in smaller footprint
PETKUS Technologie GmbH
MMW Flour Milling History
2015 MMW New Rollermill Launch: IAOM MEA Dubai
PETKUS Technologie GmbH
New Flour Milling Rollermill
PETKUS Technologie GmbH
Benefits of MMW WS4C Rollermill
Low Construction Height – 1,230mm Compared to Typical 1,700mm Standard
250mm or 300mm Diameter Rolls
Motors: on Left or Right Hand Side or One Motor for Both Roll Pairs
Flexibility for Mill Remodels!
PETKUS Technologie GmbH
Benefits of MMW WS4C Rollermill
Modern HTD Drive, Roll Packs and Feed Roll Drive
Standard Siemens PLC
Automatic Roll Gap Adjustment
Stainless Steel Contact Parts
Quality Made in Germany
PETKUS Technologie GmbH
Roeber OptoSelector OS900:
PETKUS Technologie GmbH
Full Colour Cameras:
4096 pixels full colour RGB Cameras- ‘Sees like the human eye’- Real material images displayed and used for setting and sorting- No need to change parts between Products!
PETKUS Technologie GmbH
Example of Monochromatic Limitation:
Corn grains in Soya: Very hard to distinguish!
PETKUS Technologie GmbH
Example of Red-Green Bichromatic Limitation:
Corn grains in Soya: Very hard to distinguish!
PETKUS Technologie GmbH
OS900 with RGB Full Colour Inspection:
Corn grains in Soya: Very easy to distinguish!
Full Colour Cameras:
PETKUS Technologie GmbH
Shape (Geometric) Recognition :
• Parameters• Area• Length• Width• Stretch• Compactness• Symmetry
PETKUS Technologie GmbH
2015: The Next Step
Introduction of Real Imaging Near-Infared/InGaAs
Why?Some defects are exactly the same colouras good material: Sclerotia in Sunflower
Even higher reduction of aflatoxin in cereals
Removal of shell in almonds, etc
Visible image: Products & defects are black = NO Distinction!
Infrared image: Products & Defects are distinct = Easy to sort !
PETKUS Technologie GmbH
Technical Achievement
Lighting Using Narrow Band NIR LED’s….no halogen globes – no air conditioning!
US Military Grade InGaAs Cameras….real imaging – no oscilloscopes, no guesswork!
Common Viewing Point & Processing…no separate ejector timings for NIR system!
RGB + Geometric + NIR
Infrared image: Products & Defects are distinct = Easy to sort !
PETKUS Technologie GmbH
SmartLearn
Sorting – Made Easy!
1) Put some material throughthrough the OS900
2) Individual images are presented
PETKUS Technologie GmbH
SmartLearn
RGB – Made Easy!
3) Click on the bad ones
PETKUS Technologie GmbH
SmartLearn
RGB – Made Easy!
4) Bad material is collated
5) Automatically create sorting metrics
PETKUS Technologie GmbH
SmartLearn
RGB – Made Easy!
6) Sort!
Based on Good MaterialRejecting Bad and Unknown
PETKUS Technologie GmbH
New PETKUS G Series Gravity Table
- A completely new design
PETKUS Technologie GmbHNew Features:
- Onboard PLC for electronic adjustment of all parameters
- Parameters stored in PLC for instant recall and adjustment to previously saved positions and proportions
- New fan system and air adjustment concept
- New ‘lights’ treatment zone
- New counterbalance system
- New energy saving air recirculating dust hood
PETKUS Technologie GmbH
Onboard PLC for electronic adjustment of all parameters
Parameters stored in PLC for instant recall and adjustment to previously saved positions and proportions
PETKUS Technologie GmbH
Optimization: Air recirculating dust hood
Guide flags for better feeding and separation
PETKUS Technologie GmbH
Optimization: Air recirculating dust hood
65% Air Recycled
Huge Energy Saving
PETKUS Technologie GmbH
New P Cleaner
Designed for Mobile Use (less than 2.5m long)
Strong, all metal construction. No Wood!
30 tph of Wheat ‘Industrial Cleaning’
Built-In Aspiration Fan
Top Deck Scraper Systems, ideal for Pre-Cleaning
PETKUS Technologie GmbH
Roeber InstitutLeading New Technology Concepts
- The “I” in PETKUS “T – I – E – S” Concept
- T: Technology
- I: Innovation
- E: Engineering
- S: Service