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है”ह”ह
IS 5130 (1969): Drums Fitted to Cargo and Mooring Winches[TED 19: Marine Engineering and Safety Aids]
Is:5130-1969
Indian Standard SPECIFICATION FOR DRUMS FITTED TO
CARGO ‘AND MOORING WINCHES
(Second Reprint OCTOBER 1991)
UDC 621.864:629.12
0 Copyright 1969
BUREAU OF INDIAN STANDARDS MANAK BHAVAN. 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 1 loo02
Gr2 August 1969
2
Indian Standard SPECIFICATI-ON FOR DRUMS FIfllZD TO
CARGO AND MOORING WINCHES
Marine Engineering Sectional Committee, EDC 67
chaimlan Xi@menh’ng
!hRX B. K. GUPTA Ministry of Transport & Shipping
SHRX J. L. AOARWAL Sicmens Engineering & Manufacturing Co of India
SifIu P. S. ArtAND ( Al&ma& ) Snstnr K. K. BANRRJSE
Smu C M. RAO ( Alma&) SHRI W. S. BROWN Crrrrr MECXANICAL ENOWCER,
~ALCUT’CA PORT ~MMlPIONISRS, CALCUTTA
CHEER MECHANICAL ENOINLER, BOMBAY PORT TRUST, BOBtRAY ( ahJt2Uft )
SHRI v. G. DAMLE
Ltd, Bombay
Hindustan Shipyard Ltd, Visakhapatnam
Indian Engineering Association, Bombay Inter Ports Conadtationa Cell, Calcutta
AFCO Ltd, Bombay Indian Navy DIRECTOR OF MARINE ENawtmmo
DEP& DIRJSCTOR OF MARINE EN~INEERINO ( DESIONS ) ( Alfemafr 1
Smu H. M. GRATAK Cummins Diesel Sales & Service (I) Pvt Ltd, Calcutta
Smu ANJAW ROVE ( Altcmatr) Seru B. HILL Lloyd’s Register of Shipping, Calcutta SHRI s. KA.wiURl Ministry of T-port & Shipping Smt V. T. K~RPALAXI Voltas Ltd. Bombay
Sknu.S. V. DONORAY ( Altcma~ ) SEW KIRPAL SINOH The Indian National Shipownen’ Association,
S~nr A. N. N~MKAR SH~I P. L. JAIN ( Al&m&)
J y ot%r&roda
S~lu d. G. PATRLL Garden Reach Workshops Ltd, Calcutta Sn;;,~y~v RAJA.RA~M
Soar R. G. PXATAR Kirloskar Oil Engines Ltd, Poona S~lu R. S. &JAN Eriuon & Richards, Bombay Sn~s ANJAN RQYX lnrtitution of Marine Technologists, Bombay
SWRI E. R. D~OOR ( Alfemafe ) SKRI K. N. G. MENON ( Ahmutt)
( Gntinwd on #age 2 )
BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
SmuT.S.RAJAX(A-) The Inatitutc of Marine Eagiwaq Bombay
SHRI B. S. &OD (d-3 SR~I S. G. SCR-
SHRI K. SHhwA ( durmrdc ) American Bureau of Shipping, Bombay
SIIRI SHIV N-IN Eworts Limited, Bombay &RI HARISH BHAROAVA ( dlrmurtr )
Sml T. K. T. SRlllAIW SHRI K. S. Qiwrv ( Al&mate )
The-Institute OfMarine EIlginccq Calcutta
SRIU s. S. TOMAR Directorate General of Technical Development SW B. D. \vhDIh
SHRI K. A. IRANI ( Al-) The Shipping Corporation ofIndia Ltd, Bombay
SHR: M. V. PhThNKhR, Diictor ( Mech Engg )
DircctGr Gcnml, IS1 (Er-o&b Ma&u)
srcraml SERt K. s. StmuAxANLw
Officer on Special Duty (Me& Ensg), 1SI
Winches, Windlasses and Stee&g Gears Subcommittee, EDC 67 : 4
cOnvew
COL D. A. MEHTA
Members
Scindia Workshop Ltd, Bombay
SHRI F. D. &UES (Al&m& to Co1 D. A. Mchta )
SHRI J. L. AGARWAL Siemens Engineering & Manufacturing Co of India
SHRI P. S. ANAND (Al- ) Ltd, Bombay
SHRI W. S. BROWN SHRI J. E. D’Souza ( Al&mu&)
The Shalimar Works Ltd, Calcutta
SHY V. G. DAWE AFCO Ltd, Bombay Siiiu R. D. PARALKAR ( Alfnnafe )
SH~I B. HILL Snru S. RATRA ( Alkmu& )
Lloyd’s Register of Shipping, Calcutta
SHRI P. L. JAIN SHRI G. C. PATEL ( Al&m& )
Jyoti Ltd, Baroda
SHRIR. K. KAPOOR Ministry of Transport & Shipping SHRX K. RAMAKRIJHNAN ( Alfmmlc )
SHRI J. M. KHANNA SHRI S. S. KAKKhR ( A&male)
Usha Telehoist Ltd, Calcutta
SRKIR. RAMACHANDRAN
SHRI S. Sh’lTAN.4RAYANh Inter Ports Cdnsultations Cell, Calcutta Hindustan Shipyard.Ltd, Visakhapatnam
SHIU B. SAHEB Nhmu ( _4&rnarr ) Sam S. G. SCHAEQFZR
SHIU K. SHARMA ( Alternate ) American Bureau of Shipping, Bombay
3x-m P. A. SHAPARIA SHRI C. N. hllsrav (Al&m&)
Slaparia Dock & Steel Co Pvt Ltd, Bombay
STAW OPF~CER ( NAVAL CON~TRUC- TION ), DFZUGN
Indian Navy
2
Es : 5130 - 1969
Indian Standard SPECIFICATION FdR DRUMS FITTED TO
CARGO AND MOORING WINCHES
0. FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institution on 22 May 1969, after the draft finalized by the Marine Engineaing Sectional Committee had been approved by the Mechanical Engineering Division Gouncil.
OS The drum sizes arc selected to suit the dif&rcnt types of electrical and steam winches. For loads up to 10 tonnes, the short size of drums are used and fbr loads above 10 tonnes,. the long size of drums are used. The tangential load of the uppermost layer of the cable wound on the drum will depend on the number of reevings in the derrick boom head block. Thus the selection of drum diameter for a particular type of winch will also depend on the number of reevings in the derrick boom head ‘block. Design working stress on drum is based on the breaking strength of the wire rope which is permitted to be used with that drum.
0.3 In the preparation of this standard, considerable assistance has been derived from the following standards issued by Deutschcr Normenauuchuss:
DIN 841541966 Spillkapfe und zugch&iger Seilhakcn ( Windlass drumsandropehook)
DIN 84156-1966 Seiltrommeln f& Ladewinden ( Rope drums for cargo winch)
DIN 84157-1966 Seilhaken mit Bcfestigungsschraube f& Seiltrommeln * ( Rope hook with securing bolt for rope drums )
0.4 This standard is one of a-series of Indian Standards on winches. Other standards in the series are:
q1s : 5112-1969 General requirements and testing of ac cargo winches .for shipboard use
IS : 5113-1969 General requirements and testing of ac mooring winches for shipboard use
0.5 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observFd or calculated, expressing the result of a test, shall be rounded off in accordance with IS : 2-196q. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
*site rcviBcd. tRula for rowding Oa numaicd vdua ( raisrd ).
3
lsr5ls-a%9
1'. SOOPE
1.1 This standard lays down the requirements for drums fitted to cargo and mooring winches.
2. TERMINOLOGY
2.0 For the purpose of this standard, the following definitions shall apply.
2.1 Warping Drum{ or Gypsy Head ) F Drum used for warping of ropes for swinging of derrick booms or for mooring of ship.
2.2 Widing Drum - Rarreh used for winding and unwinding ~of the cargo runner during raismg and lowering of the loads.
23 CargoRunmer - Rope used for lifting and lowering of loads.
:2.4 Nominal Diameter -The nominal diameter is the minimum diameter measured externally over the drum.
3. MATERIAL
3.i The warping drums shall be made of cast iron of grade 15 conforming to IS : 210-1962* or fabricated by welding of steel plates conforming to IS : 2062-1962t.
3.2 The winding drums shall be fabricated by welding of steel plates con- forming to IS : 2662-1962t or shall be made of cast iron of grade 10 conforming to IS : 210-1962*.
3.3 The attaching hook and fixing bolt shall be of forged steel conforming to IS : 2004-1962$.
4. DIMENSIONS
4.1 The dimensions for winding drums and warping drums shall be as given in Tables 1 and 2 respectively.
4.2 The dimensions for attaching hook and fixing bolt and their assembly shall be as shown in Fig. 1.
4.3 The dimensions not shown in the tables and figures &a11 be in accordance with normal trade practice.
l Specification for grcy iron castinga ( Since reviaed ).
tSpeci6cation for structural steel ( fusion welding quality ) ( Since revised ).
fSpecification for carbon steel forging for general engineering purposes( Site revised ).
4
IS: slso- 1969
TAELE 1 DIMENSlOXUS FO22 WINDING DRUMS
(crmrta4.1)
AI1 dimerUns ip millimctm.
ENLARGED SECTION AB l-----J2-----c(
NOMINALSIZK (usEFuLLoADIr3
TONNEI)
Short Long Drum Drum
2 -
3 3
5 5
8 8
- 12
400 560
450 630
500 740
530 850
630 900
4 Mia
4
as* Short Long Drum Drum
I-‘_
I6G 400 -
170 450 630
185 500 740
210 650 850
230 - 900
12
Short Long Drum Drum
--
450 -
510 690
570 780
730 930
1 000
*Dimension d3 is meant as a recommendation for drums which are either solidly fitted on the shaft or run.on friction bearings. On use of ball beati& d, has to be larger.
5
‘UP bF
T-2 wygogoNll?ORWMGDsIuyb (tIzmIs4.1)
Audiznel&oasiamillimetra.
NO mm
320 250 4VO 320 450 960 5004VO 560 450 630 500 800 630
1000 -800
Y
-
fing
T
da
500 630 710 800 900
I 000 I 250 1600
4 4& 4
ROX
4V0 365 160 500 460 200 560 510 220 ;;; 57& ;g
800 730 320 1000 930 400 1250 1 165 500
I I
_ RbX
80 zi l% z 110 80 130 90 - 110 - 140 /
~’
4
-
_-
:
:
:
; -
‘1
400
E 630 710 800
Et
--
Ԧ
36 45
E 63
iA 110
tFor long drums only.
IS.; 5139 - 1969
I.
ASSEMBLY
N(V) V(N)
F IXINC BOLT
a"-200.22a250.280 AtJd 315
ATTACHING HOOK
All dimensions in millimetres.
FIG. 1 ASEMBLY AND DIMENSIONS FOR ATTACHING HOOKS AND Frxwo BOLTS
5. TOLERANCE6
5.1 The tolerances, in mm, of bollard castings and fillets shall conform to c Indian Standard deviations for untoleranced dimensions ~of grey iron
’ castings (under pre~urution )*. 5.2 Tolerances on dimensions of fabricated drums shall conform to coarse grade specified in IS : 2102-19621‘.
l Sioee issued as IS : 5519-1969. $Recommcndations for machining deviaticnr for dimensions without specified tok-
rances(jirst rccirkn).
lstsl36-l969
6. DE6IGNAlXON
6.1 The drum sha3l be designated by its name, dieter and the number of this standard. In the case of Snding drum, the length shall be indicated and in cascwarping drum indication shall be given as to whether drum is short or long.
Ashortwarpingdrumhavingadiameterof320mmshallbe designated as:
Warping Drum Short 320 IS : 5130
7. MARKING
7.1 The drums shall be marked with the designation h the outside of outer flange.
7.X.1 The drums may also be marked with the XSI CertScation Mark.
Non - The asc of the IS1 catiGmt& Mark is governed by the provisiona of the Indian Standards Institution ( ChtZication Marks ) Act and the Rules and Regulations
. made thereunder. The IS1 h&k on prodwts cowred by an Indian Standard conveys the asumncv that they have beak produced to comply with the requirements of that standard under a wdl-defined system of inspection, testing and quality control which k devised and mtpcn&d by ISI and operated by the producer. ISI rdarkcd products are also continuously checked by ISI for conformity to that standard as a further safeguard. Details of conditions under whi& a liccncc for the use of the IS1 Gxt%ca&m Mark may be ranted to manuhctmws or procewn, may be obtained from the Indian Standah ‘f natitution.
8
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