Download - JPCI CONTROLS Ultimheat July 2010
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JPCI CONTROLSJPCI CONTROLS
Ultimheat Ultimheat www.jpci.cn www.ultimheat.com
July 2010July 2010
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COMPANY HISTORYCOMPANY HISTORY
.
This factory started with a few employees in 1999, under a French management and investment, in a 200
square meter assembly room. The rapid growth obliged to move it in 2000 to a 1000 square meters factory, then in 2004 to 4000 square meters. And in
2009 to a 10.000 square meter factory on 50.000 square meter ground, allowing future development.
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Production rangeProduction range
-Connection blocks, electrical Connection blocks, electrical connectors, housings for heating connectors, housings for heating elements, controls, base board heaters. elements, controls, base board heaters.
-Flow switches for boilers. Flow switches for boilers.
-Level switches. Level switches.
-Pressure switches and air switches for Pressure switches and air switches for spas, boilers and water/steam pressure spas, boilers and water/steam pressure tanks. tanks.
-Thermostats (bulb and capillary, bimetal Thermostats (bulb and capillary, bimetal strip, bimetal disc). strip, bimetal disc).
- Fusible links and fire detection - Fusible links and fire detection mechanisms. mechanisms.
-Immersion heaters and heating Immersion heaters and heating elements elements
-Capacity heaters Capacity heaters
-Air conditioning and domestic Air conditioning and domestic heating back up heaters heating back up heaters
-Spa heater Spa heater
-Swimming pools heaters Swimming pools heaters
-Circulation heater for domestic Circulation heater for domestic central heating central heating
-Heat pumps heat exchangers for Heat pumps heat exchangers for swimming pools heating swimming pools heating
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Major production linesMajor production lines
THERMOSTATS PRESSURE SWICHES FLOW SWITCHES LEVEL SWITCHES
HEATING ELEMENTS
SWIMMING POOL HEATERS
AND HEAT EXCHANGERS
IMMERSION HEATERS
CARTRIDGE HEATERS WITH CONTROLS
HEAT PUMP BACKUP HEATERS
SWIMMING POOL AND SPA FITTINGS
FIRE DAMPERS MECHANISMS
FIRE DETECTION LINKS
CONNECTION
BLOCKS SPA HEATERS
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Exhibition RoomExhibition Room
We support local artists with free exhibition of their paintings and We support local artists with free exhibition of their paintings and handicraft productionshandicraft productions
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Commited to export, customs clearances and domestic sales Commited to export, customs clearances and domestic sales
Sales Department Sales Department
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One new product is developed every 2 weeksOne new product is developed every 2 weeks
Research and DevelopmentResearch and Development DepartmentDepartment
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Prototypes testing and samples manufacturing Prototypes testing and samples manufacturing
Sample DepartmentSample Department
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Zero defect is a goal, not a dream ! Zero defect is a goal, not a dream !
Quality control teamQuality control team
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Permanent training, teaching, and learning: the only way to improvePermanent training, teaching, and learning: the only way to improve
Training and teaching RoomTraining and teaching Room
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A final assembly semi automated lineA final assembly semi automated line
Heaters Production LineHeaters Production Line
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Every wire gauge has its own dedicated assembly line Every wire gauge has its own dedicated assembly line
Wire harnessesWire harnesses
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Heavy duty systems for fire doors and dampersHeavy duty systems for fire doors and dampers
Fire detection damper mechanisms
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Magnets and reed switch technology, over-molded EPSMagnets and reed switch technology, over-molded EPS
Flow and Level Switches productionFlow and Level Switches production
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Membrane and switches technologyMembrane and switches technology
Pressure switches , air switches productionPressure switches , air switches production
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Single pole, double pole, 3 poles modelsSingle pole, double pole, 3 poles models
Bulb and capillary thermostats productionBulb and capillary thermostats production
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20 and 32 mm membrane diameter20 and 32 mm membrane diameter
Diastats vacuum fillingDiastats vacuum filling
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Dia 8 , dia 10, dia 16 mm Dia 8 , dia 10, dia 16 mm
Tubular heating elements productionTubular heating elements production
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Fire detection, and other thermal safety devicesFire detection, and other thermal safety devices
FusibleFusible Links productionLinks production
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Technical plastics, elastomers , silicones and zinc alloysTechnical plastics, elastomers , silicones and zinc alloys
Injection and compression moldingInjection and compression molding
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From 1 to 120 tons From 1 to 120 tons
Metals stampingMetals stamping
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Stainless steel deep formingStainless steel deep forming
Deep drawingDeep drawing
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High pressure sheet materials cuttingHigh pressure sheet materials cutting
Prototypes Prototypes
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Automatic Tube CuttingAutomatic Tube Cutting
MACHININGMACHINING
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Thermostats membranes, heating elements tubesThermostats membranes, heating elements tubes
Laser WeldingLaser Welding
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Surface preparation and finishSurface preparation and finish
Sand BlastingSand Blasting
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Automated fittings weldingAutomated fittings welding
TIG WeldingTIG Welding
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Automated Circular Welding Automated Circular Welding
TIG WeldingTIG Welding
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Hand WeldingHand Welding
TIG weldingTIG welding
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Automated Linear Welding Automated Linear Welding
TIG WeldingTIG Welding
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Molds, tools, dies fixing and previsional maintenanceMolds, tools, dies fixing and previsional maintenance
Maintenance Maintenance
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Mold And Tool storage and protectionMold And Tool storage and protection
InventoryInventory
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Washing And Degreasing Washing And Degreasing
Parts cleaningParts cleaning
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Customer oriented packingCustomer oriented packing
PackingPacking and shipmentand shipment
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ComponentsComponents storage. FIFO and bar code identification storage. FIFO and bar code identification
InventoryInventory
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QualityQuality
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Raw materials laboratoryRaw materials laboratory
QualityQuality
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Heating Elements pressure Leak TestHeating Elements pressure Leak Test
Quality Quality
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Semi automated Threads gauge Checking Semi automated Threads gauge Checking
QualityQuality
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In line pressure Leak testIn line pressure Leak test
Quality Quality
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Automated Passivation Line Automated Passivation Line
Quality Quality
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Permanent Life Test programs for all products Permanent Life Test programs for all products
QualityQuality
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Quality from A to ZQuality from A to Z
Quality organization C
hartQ
uality organization Chart
Market survey and patents analysisMarket survey and patents analysis
Quality in Quality in mind during mind during developmentdevelopment
New Products Research and DevelopmentNew Products Research and Development
Raw Material selection and controlRaw Material selection and control
Extended Working Process descriptionExtended Working Process description
IQC and In line control manual, CTQ statisticsIQC and In line control manual, CTQ statistics Quality in Quality in mind during mind during ProductionProduction
Operator training and individual working processOperator training and individual working process
Equipment Monitoring and preventive maintenanceEquipment Monitoring and preventive maintenance
Final Inspection and permanent life testFinal Inspection and permanent life test
Quality in Quality in mind after mind after ProductionProduction
Production Quality issues analysis and corrective Production Quality issues analysis and corrective actionaction
Field return analysis and corrective actionField return analysis and corrective action
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Team work and communicationTeam work and communication
Sales Department
Purchasing Department
Engineering Department
Sample
Department
QC Department
Production Department
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FUTURE is INNOVATIONFUTURE is INNOVATION
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JPCI vertical integration conceptJPCI vertical integration concept
One of the major problems we have to solve is to provide a constant quality level to our customers, in time deliveries, with controlled and stable prices. In the fast moving Chinese industrial economy, this is a very difficult goal. Delivery failures, local suppliers inconstant quality, and suppliers wrong price calculation are the most common issues. So decision was made since the beginning to produce ourselves everything
we need, and reducing our suppliers to raw material suppliers. We set up a raw material control laboratory, and by this way we dramatically reduced the non conformities and production stops. Actually, we are integrated in more than 30 different production process, and most of products we make are fully
produced from the raw material.
The engineering department is aware of European, American and Chinese standards, takes care and analyse existing worldwide patents and is managed by European engineers.
-Products engineering based on best production capabilities and international standards.
-Fast and efficient new products development.
-Quality Control at every steps.
-Fast corrective actions.
-Cost-effective solutions.
-Well controlled prices and deliveries.
Major benefits of vertical integration Major benefits of vertical integration