E d i t i o n 2 0 1 2C o m p l e t e p r o d u c t r a n g e
THE GREEN PAGES OF CONSTRUCTION CHEMICALS
EditorialEDITORIAL
In its three decades in the waterproofing market, the KÖSTER BAUCHEMIE AG has become an internationally established brand for high quality waterproofing sy-stems. Our materials protect and preserve valuable buildings and structures world-wide. For many architects, engineers and applicators our “Green Pages of Construc-tion Chemicals” have become an important tool in their daily work. The new edition of this reference book provides more illustra-ted information and detailed descriptions of our waterproofing systems in order to assist you in your daily work the best we possibly can.
The “Green Pages of Construction Chemi-cals” contain a clearly arranged overview of all of the waterproofing systems which the KÖSTER BAUCHEMIE AG offers, for new construction and for restoration. All together, our product line comprises a large number of materials and systems. KÖSTER provides economical and user friendly pro-ducts for the complete field of waterproo-fing from the basement to the roof.
Which product is the right solution depends on many factors: the material the substrate is made of, its condition, the ground water table and the loads and exposure that the building is subjected to. In the introductory chapter of the “Green Pages” and in the product descriptions we have paved a way for you to selecting the suitable products. Still, competent on-site advice is often the safest way to an appropriate and successful application of waterproofing materials. Our consultants are available for assistance at any time – don’t hesitate to contact us.
With best regards from Aurich
Johann J. KösterKÖSTER BAUCHEMIE AG
The fastest way to your waterproofing products –
the KÖSTER distribution channel
A one-stop-shop for product guidance and delivery serviceKÖSTER systems and products stand out due to their exceptionally easy and user-friendly application.
Nonetheless, technical solutions require technical explanations and we therefore support appropriate application through suitable trainings and technical consulting.
Our distribution network is based on a worldwide system of experienced technical consultants who are your first contact for technical que-stions and for the delivery of our products – if required directly to your construction site.
How to reach your contact personIf you are not yet a KÖSTER customer, please contact our international department for more information – everything necessary will be arran-ged immediately. Alternatively, all relevant information and contact details of the technical consultant in charge of your area are available on the internet:
KÖSTER International department
Phone: (+49) 40 3095 3090-0Fax: (+49) 40 3095 3090-20E-mail: [email protected]: www.koster.eu
The Green Pages of Construction Chemicals 2 | 3
ContentCo nte nt
4 the Company
6 Fields of application for KÖSteR waterproofing systems and products
Externalbasementwaterproofing 9
Internalbasementwaterproofing 15
Horizontalbarriersandrestorationofmasonry 19
Crackinjectionandhoseinjection 23
Concreteprotectionandrepair 28
Jointsealing 30
Wetroomwaterproofing 34
Moldcontrol 35
Floorcoatings 36
Façadeprotection 40
Waterproofingbalconiesandterraces 41
Roofwaterproofing 44
Waterproofingtanksandpipes 46
Specialwaterproofingapplications 48
52 Product range
Polymermodifiedbitumen waterproofingproducts 54
Concreteandmortaradditives 58
Waterproofingsystemsforareawaterproofingandhorizontalbarriers 60
Façadehydrophobization,surfaceprotectionandsolidification 69
Restorationplasters,fastsettingcements,specialmortars 72
Epoxycoatings,concreteprotectionproductsandinjectionresins 82
Elasticwaterproofing,specialcoatings, primers 93
Jointsealants,jointtapes,sealingputty 97
Maintenanceandcleaningagents,thinners 101
Syntheticroofandwaterproofing membranes,tapes 103
Accessories 108
Machines,injectionpackers,tools,aids 113
Theinformationcontainedinthiscataloguearenon-bindinganddonotreleasepersonsinchargefromtheirresponsibilityforthecorrectplanning,applicationunderconsiderationofthespecificconditionsoftheconstructionsiteandforthefinalresultsoftheconstructionprocess.Thevalidstandardsfortestingandinstallation,acknowledgedrulesoftechnologyaswellasourtechnicalguidelineshavetobeadheredtoatalltimes.
KÖSTER BAUCHEMIE AG has specialized in waterproofing products and systems for decades. These systems protect and preserve buil-dings and structures worldwide.
Whether the subject is the restoration of historic buildings, water-proofing new buildings, restoration of masonry, waterproofing of wet basements, roofs or façades: with our comprehensive product range, we have the optimal solution.
efficient and effective waterproofing systems – around the globeKÖSTER waterproofing systems and products are applied worldwide. The headquarters with the main production facilities in Aurich, Germany and subsidiaries in Bulgaria, China, Croatia, India, Japan, the Netherlands, Poland, Portugal, Turkey, the UK and the USA supply the sales channels worldwide. A large network of agencies and distribution centers in Germany, Europe and overseas guarantees that KÖSTER products are where they are needed shortly after they are ordered.
KÖSteR: More than 25 years of waterproofing experience
environmentally friendly products of the highest quality The KÖSTER BAUCHEMIE AG invests a lot of time and effort in the research and development of new waterproofing systems and products. The KÖSTER BAUCHEMIE AG is a responsible manufacturer, who emphasizes preserving the environment by developing and producing environmentally friendly products through resource saving production.
Test certificates and regular monitoring by third party laboratories confirm the high quality of KÖSTER waterproofing systems.
Your reliable partner in construction The distribution of our products via technical consultants ensures that applicators receive the support they need in order to apply our products effectively and properly. Waterproofing material systems from KÖSTER – you can rely on them!
From professionals for professionals: Products from the KÖSTER BAU-CHEMIE AG have been developed and produced to prove their value at all times during professional applications – optimized for on-site use and easy to apply with short, time saving application and curing times.
Our experienced technical consultants support architects, building owners and applicators with advice and practical help.
Every product reflects the state of the art and is subject to strin-gent quality controls.
new construction: efficient solutions for longterm reliabilityFrom groundbreaking on every new building has to be protected against moisture and the subse-quent damages.
For this, KÖSTER BAUCHEMIE AG offers a number of effective products and systems which ensure a safe waterproofing for decades – from the base-ment to the roof.
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Repair: Maintaining valuable building substance and improving the living valueMost damages in older buildings are caused by moisture. The products and systems from the KÖ-STER BAUCHEMIE AG protect successfully against moisture and its subsequent damages.
They ensure that the historical building substance is preserved, that changes in the usage of buil-dings become possible and that new living space is created.
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Industrial buildings: Sustainable waterproofing solutions for buildingsIn heavily used commercial buildings, no matter if office building, mall, power plant, production facilities, roads, tunnels, etc. Failure of the water-proofing system is never an option.
KÖSTER provides reliable solutions – also for many speciality applications
The Green Pages of Construction Chemicals 6 | 7
1 external basement waterproofing-withbitumenbasedsystems-withmineralbasedsystems-withcoldapplied,self-adhesive
waterproofingmembranes-withcurtaininjection-waterproofingofpileheads-underthefoundationplate
2 Internal basement waterproofing-onthefoundationplatewithmineralsystems-onthefoundationplatewithcoldapplied,
self-adhesivewaterproofingmembranes-incaseofgroundmoisture,nonpressurized
andpressurizedwater-internalbasementwaterproofinginthecaseof
activewateringress
3 Horizontal barriers and restoration of masonry-horizontalbarriersbeneathrisingwalls-horizontalbarrierswithpressurelessinjection-horizontalbarrierswithpressureinjection
forvoid-freemasonry-restorationofmasonrywithrestorationplasters
4 Crack injection-bypressureinjectionindryorwetcracks-pressureinjectionofwaterbearingcracks-pressureinjectionofdryorwetcracksinfloors-Waterproofingofconstructionjointsinthe
wall/floorjunction-constructionjointinjectionviaaninjectionhose-waterproofingconstructionjointswitha
waterstopboard-structuralrepairofconcreteelementsviainjection
5 Concrete protection and repair-concreterepairinareaswithexposedreinforcement-concreterepairforsmallareas-concreterepairforlargeareas-concreterepairforoverheadwork-opticalshapingofconcretesurfaces-concreteprotectionagainstacidsandbases-structuralrepairofconcreteelementsviainjection
6 Joint sealing-elasticwaterproofingofconstructionand
expansionjointsonmineralanmetalsurfaces-bypressureinjectionintodry,dampandwater
bearingjoints-ofdilatationjointsandothermovingjoints
7 Wet room waterproofing-undertileswithliquidsynthetics
(ETAG022approvedsystem)
8 Mold control-systemforinteriorareas,based
onphysicalfunctionality
9 Floor coatings-whichareexposedtomoderatestresses-whichareexposedtoheavystresses-oilremediationsystem-moisturemitigationsystem(vaporbarrier)
10 Façade protection-ofmineralbuildingmaterialsagainstrain,
splashwaterorcondensateviahydrophobization
11 Waterproofing balconies and terraces-withliquidappliedbitumenbased
waterproofingsystems-withcoldapplied,selfadhesive
waterproofingmembranes-withmineralbasedwaterproofingsystems
12 Roof waterproofing-withliquidappliedpolymercoatings-withcoldappliedself-adhesive
waterproofingmembranes
13 Waterproofing tanks and pipes-insewagesystems-againstleakages-fordrinkingwaterenvironments
15 Special waterproofing projects and corrosion protection-Waterproofingtunnels,builtinminingtechnique-HeavydutycorrosionprotectionwithSilicateMortar-HeavydutycorrosionprotectionwithKÖSTERPSM
Phone:+49(0)4030953090-0|Fax:+49(0)4030953090-20| E-Mail:[email protected]|Web:www.koster.eu
HoRIZontAL BARRIeRS AGAInSt RISInG DAMP
• patented system• easy installation• suitable for hollow bricks and cracked masonry• suitable even for high salt and moisture contents
Requesta SystemBrochure!
The Green Pages of Construction Chemicals 8 | 9
1 external basement waterproofing
Wetbasementscannotbefullyusedandmightendangerthebuildingsubstance.Weofferdifferentmethodsformakingbasementspermanentlywaterproof:Fromtheoutsidewithpolymer-modifiedthickfilmsealants,mineralsealingslurriesoracoldself-adhesivewater-proofingmembrane–wherebytheentireexternalwallareaistreatedandthusprotectedfromwaterpenetration.Inrepaircasestheexternalwaterproofingcanbeinstalledevenfromtheinsideofthebasement.Thismethodiscalled“curtaininjection”.
Theuseofbituminousproductsbelongstothestandardsolutionsforthepositivesidewaterproofingofbasements.Thesystemsareappliedinapaste-likeformandarethereforeseamless.Theyareeasyandsafetouseandhavecrackbridgingproperties.Onclean,solid,stable,gypsumfreemineralsubstratesKÖSTERPolysilTG500isappliedasaprimer.Thisimmobilizessaltspresentinthesubstrateandthesubstrateissolidified.WhenpreparingtowaterproofontopofoldbituminouscoatingsKÖSTERBitumenPrimerisused.
PipeandcablepenetrationsaresealedwiththepermanentlyplasticputtyKÖSTERKB-Flex200andprotectedbyalayerofKÖSTERKB-Fix5.Alternativelytheseareascanbeconnectedwithafilletoftherespectivethickfilmsealantorfittedwithflanges.
ToprotectagainstwatercreepingbehindthelowerwaterproofingconnectionsKÖSTERNB1Greymixed
withKÖSTERNB1Flexisappliedfirst.Topreventstressesinthewaterproofing,roundedfilletsareinstalledinthewall/floorjunctions.
TheactualareawaterproofingisachievedusingKÖSTERDeuxan2Cintwolayersappliedbytrowel.KÖSTERDeuxanProfessionalcanbesprayapplied.ForgreatereaseofmanualapplicationuseKÖSTERBikuthan1Cor2C.TheadditionofKÖSTERGlassFiberMeshisrecommendedinallthickfilmsealantsandallapplications.Thisallowsforabettercontrolofthecoatingthicknessandsafelyabsorbsmovementinthebuilding.
Beforebackfillingthepositivesidewaterproofingistobeprotectedfrommechanicaldamages andset-tlingwithKÖSTERSDProtectionandDrainageSheet.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
1
external basement waterproofing with bitumen based waterproofing systems
KÖSTER KB-Flex 200+ KÖSTER KB-Fix 5
AlternativeRespective thick film sealant
KÖSTER Polysil TG 500Alternative
KÖSTER Bitumen-PrimerKÖSTER Protection and Drainage Sheet 3-400
KÖSTER Deuxan 2CAlternativesKÖSTER Deuxan ProfessionalKÖSTER Bikuthan 2CKÖSTER Bikuthan 1CKÖSTER KBE Liquid FilmReinforcementKÖSTER Glass Fiber Mesh
Primer Protection of the waterproofing layer
Waterproofing pipe penetrations
Waterproofing layer
KÖSTER NB 1 GreyAdditives
KÖSTER NB 1 Flex
Preparing wall / floor junctions
Fillet
Mineralsealingslurriesareespeciallyrobustwa-terproofingsystemswithextremelygoodadhesiontomineralsurfaces.Theyarenotaffectedbymoistsurfacesandbecomeanintegralpartofthebuildingstructureonwhichtheywereapplied.Mineralsealingslurriesarepaste-likeandareappliedseamlesslytothebuildingelementbeingwaterproofed.Theyareeasyandsafetoapplyandcanbeinstalledasrigidorcrackbridgingsystems.
Onclean,solid,stable,gypsumfreemineralsub-stratesKÖSTERPolysilTG500isappliedasaprimer.Thisimmobilizessaltspresentinthesubstrateandthesubstrateissolidified.
PipepenetrationsarewaterproofedusingKÖSTERKB-Flex200andsealedwithKÖSTERKB-Fix5.Alternativelytheseareasaretobeattachedtothewaterproofingusingpropersleevesorflanges.
TheactualareawaterproofingisachievedusingKÖSTERNBElasticGreyorKÖSTERNBElasticWhiteintwolayers.TheinstallationofKÖSTERFlexFabricisrecommendedbetweentheKÖSTERNBElasticlayerstoachieveanespeciallyvisco-plasticwaterproofinglayer.Inareasespeciallyindangerofwatercreep-ingbehindthewaterproofingsuchaswall-floorjunctions,asubstratepreparationwithKÖSTERNB1GreymixedwithKÖSTERNB1Flexisapplied.Toavoidstressesintheelasticwaterproofing,roundedfilletsmadeofKÖSTERRepairMortarareinstalledininteriorcorners.
BeforebackfillingthewaterproofingisprotectedfrommechanicaldamagesandsettlingwithKÖSTERSDProtectionandDrainageSheet.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
external basement waterproofing with mineral based waterproofing systems
KÖSTER KB-Flex 200+ KÖSTER KB-Fix 5
KÖSTER Protection and Drainage Sheet 3-400
Protection of the waterprofing layer
KÖSTER NB Elastic GreyAlternativesKÖSTER NB Elastic WhiteKÖSTER NB Elastic 1C WhiteReinforcementKÖSTER Flex Fabric
Waterproofing layer
Primer
Waterproofing pipe penetrations
KÖSTER NB 1 GreyAdditives
KÖSTER NB 1 Flex
Preparing wall / floor junctions
KÖSTER Repair Mortar
Fillet
The Green Pages of Construction Chemicals 10 | 11
Fast,clean,andeasy:Exteriorbasementwaterproof-ingwithKÖSTERKSKcoldapplied,selfadhesivewaterproofingmembranes.Nodryingtime,instantlywatertight,withatightcontrolofconsumption.ApplyaprimercoatofKÖSTERKBELiquidFilmonclean,solidsubstrates.Intemperaturesdownto–10°Cusewater-freeKÖSTERKSKPrimerSP.PipepenetrationsaresealedusingflangescuttosizefromKÖSTERKSKMembranes.Inareasespeciallyindangerofwatercreepingbehindthewaterproofingsuchaswall-floorjunctions,asubstratepreparationwithKÖSTERNB1GreymixedwithKÖSTERNB1Flexisapplied.Toavoidstressesintheelasticwaterproofing,roundedfilletsmadeofKÖSTERRepairMortarareinstalledininteriorcorners.
TheactualareawaterproofingisgenerallydonewithKÖSTERKSKSY15.Itisappliedcreasefreetothesub-strate.Themembranesareoverlapped10cm.Corners
andconnectionsaremadeaccordingtothedirectionsonthepackagingandaccordingtotheTechnicalGuidelines,andtheseareasarecoveredwithKÖSTERKBELiquidFilm.OnverticalareasthetopedgeismechanicallyfastenedandthesefastenersarealsocoatedwithKÖSTERKBELiquidFilm.Intemperaturesdownto–10°CuseKÖSTERKSKAW15insteadofKÖSTERKSKSY15.Inthiscasetheoverlappededges,cornerdetailsandmechanicalfastenersarecoatedwithKÖSTERBS1BitumenPaste.
BeforebackfillingthewaterproofingisprotectedfrommechanicaldamageandsettlingwithKÖSTERSDProtectionandDrainageSheet.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
external basement waterproofing with cold self-adhesive waterproofing membranes
KÖSTER Repair Mortar
KÖSTER Protection and Drainage Sheet 3-400
KÖSTER KSK SY 15 AlternativeKÖSTER KSK AW 15
KÖSTER Special Joint Tape
Joint sealing
Protection of the waterproofing layer
Fillet
Waterproofing layer
KÖSTER KBE Liquid FilmAlternative
KÖSTER KSK Primer SP
Primer
KÖSTER KBE Liquid FilmAlternativeKÖSTER BS 1 Bitumen Paste
Sealing membrane edges
KÖSTER NB 1 GreyAdditives
KÖSTER NB 1 Flex
Preparing wall / floor junctions
Exteriorbasementwaterproofingfrominsidethebuilding?Inthecaseofrenovationitisnotalwayspossibletoexposetheexteriorwallsthroughexcava-tion.Forexample,wheretheareatobeexcavatedisbuiltupon,trafficconcernsimpedetheexcavation,ortheeconomiccostofexcavationisdeemedtoohigh.Inthiscaseyouwouldfirstthinkofaninternal(negativeside)basementwaterproofing,butinsomecases,suchasinhistoricalbuildingsorbuildingswithspecialarchitecturalrequirements,thismaynotbedesirable.
InthesecasesacurtaininjectionwithKÖSTERKB-PurGelispossible:Theresinisinjectedthroughthewallfromtheinsidetotheoutside.Theresin
reactswithwaterandbindsitresultinginawater-proof,elasticsolid.Theinjectioniscarriedoutwithaspecialtwo-componentpump,KÖSTERGelPump,andthroughpatentedKÖSTERDistributorLances.Theinjectionmaterialisdispersedontheexteriorwallandinashorttimereactstoawaterproofinglayer.AnalternativemethodisinjectingKÖSTERKB-PurGelintothebuildingmemberitself.Thisso-called“areainjection”ispossibleinporousorhollowbuildingmaterials.InthiscasetheKÖSTERKB-PurGelalsoreactswithanywaterpresenttoformawaterproof,elasticsolid.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
external basement waterproofing with curtain injection
KÖSTER Gel-Pump
KÖSTER Injection LanceAlternativesKÖSTER Distributor LanceKÖSTER Impact Packer 18 plus
KÖSTER KB-Pur Gel
Pump
Waterproofing layer
Injection packers
The Green Pages of Construction Chemicals 12 | 13
Waterproofing pile heads
PE-Foil
Gliding Layer
Damageinexistingbuildingsisoftencausedbyleak-ingpilefoundations.Watercanenterthebuildingthroughtheconstructionjointsoritmakesitswayalongthereinforcementsteel.Thewaterproofingofpileheadshastowithstandheavyloadsfromthewholebuildinganditneedsbeeasilyconnectedtotheareawaterproofing.
Atfirstallnonloadbearingmaterialsandseparat-ingsubstanceshavetoberemovedfromthesurfaceofthepilehead.Afterthat,thesurfacehastobelevelledandreprofiledwithKÖSTERRepairMortar.Thisreprofilingmustalsoincludetheinstallationofafilletadjacenttothepilehead.KÖSTERNB1Greyisusedtowaterproofthepilehead.
ThewaterproofingontopoftheblindinglayerismadewithKÖSTERDeuxan2C.EmbedKÖSTERGlassFiberMeshintothefreshfirstlayer.Beforepouringtheconcreteforthefloorslabaglidinglayerconsist-ingoftwolayersofcustomaryPE-Foilisappliedbetweenthewaterproofingandtheconcrete.Protectthewaterproofinglayerfrommechanicaldamagewhencontinuingwiththeapplication.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Repair Mortar+ KÖSTER Z1/Z2
KÖSTER NB 1 Grey
Waterproofing pile heads
Reprofiling
KÖSTER Glass Fiber Mesh
Reinforcement
KÖSTER Deuxan 2C
Waterproofing layer
Acompletewaterproofingsysteminnewconstruc-tionincludeswaterproofingthefloorslab.Comparedtotheapplicationontopoftheconcreteslabtheinstallationofthewaterproofinglayerunderneaththefoundationplatekeepsthefoundationdryandtheconcreteprovidesabetterthermalinsulation.
FirstaprimersuchasKÖSTERPolysilTG500isappliedtotheclean,soundandsolidsubstrate.KÖSTERPolysilTG500isastandardprimerthatlocksexistingsaltsintothesubstrate,hardensthesubstrateandprovidesabetterbondbetweenthewaterproofingandthesubstrate.
ThemainareawaterproofingmadeofKÖSTERDeuxan2CisappliedintwolayerswithKÖSTERGlassFiberMeshembeddedinthefreshfirstlayer.Itisgen-
erallyrecommendedtoembedtheKÖSTERGlassFiberMeshbetweenlayersasitprovidesaneasycontrolofthelayerthicknessandabsorbstheforcescreatedbymovementinthebuilding.
Beforepouringthefoundationplate,PE-Foilisin-stalledintwolayerstoactasaglidinglayerbetweenthewaterproofingmaterialandtheconcrete.Thewaterproofinglayerneedstobeprotected,e.g.byalayerofunreinforcedconcrete.Theverticalwater-proofingisconnectedtothesidewaterproofinglayerunderneaththefoundationplate.AfilletmadefromKÖSTERDeuxan2CistobeinstalledintheconnectionareaorKÖSTERKSKTriangularRibbon.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Waterproofing under the foundation plate
KÖSTER Deuxan 2C
KÖSTER Deuxan 2CAlternative
KÖSTER Repair Mortar KÖSTER KSK Triangular Ribbon
KÖSTER Protection and Drainage Sheet 3-400
KÖSTER Glass Fiber Mesh
PE-Foil
KÖSTER Polysil TG 500
Waterproofing layer
Fillet (Connection to vertical waterproofing)
Protection of the waterproofing layer
embedded mesh
Gliding Layer
2 Internal basement waterproofing
Inarepairsituationthebasementcanbewaterproofedfromtheinsidewithoutexcavatingthesoilaroundthebuilding.Thismeansthatthebasementispermanentlywaterproofedwithoutthenecessityofdoinganysortofearthwork.ThistypeofwaterproofingispossiblewiththeKÖSTERsystemsevenwhenthewallhasactiveleakages.Subsequentlyadiffusion-openrestorationplasterisappliedaftersuccessfulwaterproofing.
2
Internal basement waterproofing of the foundation plate with mineral systems
Mineralwaterproofingsystemshavetheadvantageofexcellentbondingpropertiesofthewaterproofingmaterialtomineralsubstrates,thebondbetweentheindividualwaterproofinglayersisexcellenttoo.Thelongevityofsuchsystemsisideallythelifetimeofthebuilding.
Toavoidmoisturerisingthroughthewallduetocapillaryaction,itisnecessarytoinstallahorizon-talbarrierbeneaththewallmadefromKÖSTERNB1Grey(mixedwithKÖSTERNB1Flex)orthecrackbridgingmaterialKÖSTERNBElastic.
TohardenthesubstratethebottomslabisprimedwithKÖSTERPolysilTG500.Atthewallfloorjunc-tionafilletmadefromKÖSTERRepairMortarplusisinstalledtopreventstressesinthesubsequentwaterproofinglayers.
TheareawaterproofingisnormallyachievedwithKÖSTERNB1GreymixedwithKÖSTERNB1Flex.ForanextrafastapplicationKÖSTERNB1“Fast”istheproductofchoice.IncaseofpressurizedwaterthewaterproofingneedstobedonewiththeKÖSTERKDSystem.KÖSTERSelfLevellingFloor15isidealforprotectingthesurface.
AlternativelythecrackbridgingwaterproofingproductsKÖSTERNBElasticGrey,KÖSTERNBElasticWhiteorKÖSTERNBElastic1CWhitecanbeusedtowaterproofthefloorslab.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Repair Mortar plus
KÖSTER NB 1 GreyAlternative
KÖSTER NB Elastic Grey Additives
KÖSTER NB 1 Flex
Fillet
Horizontal barriers for walls
KÖSTER Polysil TG 500
Primer
KÖSTER Self-Levelling Floor 15
Protection layer / flooring
KÖSTER NB 1 GreyAlternativesKÖSTER KD SystemKÖSTER NB 1 “Fast”KÖSTER NB Elastic WhiteKÖSTER NB Elastic GreyKÖSTER NB Elastic 1C WhiteAdditivesKÖSTER NB 1 Flex
Waterproofing layer
The Green Pages of Construction Chemicals 14 | 15
Internal basement waterproofing of the foundation plate with cold-adhesive waterproofing membranes
Fast,easyapplicationwithoutlongwaitingtimes:WaterproofingofthefloorslabwithKÖSTERKSKcoldapplied,selfadhesivewaterproofingmembranes.
Toavoidrisingmoisture,itisnecessarytoinstallahorizontalbarrierunderneaththewallwithKÖSTERFix-TapeAW10Elastic.AtthewallfloorjunctionafilledmadefromKÖSTERRepairMortarplushastobeinstalledtopreventstressesinthesubsequentwaterproofinglayers.
TheprimingisdonewiththesolventfreeKÖSTERKSKPrimerBL.Standardlytheprimedsurfaceofthe
floorslabiswaterproofedwiththecoldapplied,selfadhesivewaterproofingmembraneKÖSTERKSKSY15.Overlapthejoints10cm.
TheappliedKÖSTERKSKMembraneshavetobepro-tectedfrommechanicaldamageasworkcontinues.Italsoneedstobeconnectedtotheverticalwaterproof-ingoftheadjacentwalls.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER KSK SY 15
Waterproofing layer
KÖSTER KSK Primer BL
Primer
KÖSTER Fix-Tape 10 AW
Horizontal barriers for walls
KÖSTER Repair Mortar plus
Fillet
The Green Pages of Construction Chemicals 16 | 17
Retroactivewaterproofinginexistingbuildingsneedstobedonewithmineralwaterproofingsystems.Theyhaveexcellentbondingcharacteristicstomineralsurfacesandalsowon’tdetachfromwetandmoistsubstrates.
Thematerialisappliedtosubstratesthathavetobesoundandsolidaswellasfreefrombondinhibitingagents.Olderplastercoatshavetoberemovedandjointsrakedoutandalllooseparticleshavetoberemoved.Asprimer,KÖSTERPolysilTG500isused.Ithardensthesubstrateaswellasreducesthemobilityofsalts.Masonryrepairandtheinstallationofafilletatthewall-floorjunctionisdonewithKÖSTERRepairMortarPlus.
KÖSTERNB1Greyisusedasthewaterproofinglayer.ForafasterinstallationuseKÖSTERNB1”Fast”.Tohardenthematerial,KÖSTERPolysilTG500issprayedontopoftheslurry.TogetalightersurfacefinishuseKÖSTERNB2Whiteforthefinalcoating.
PipepenetrationsarewaterproofedusingKÖSTERKB-Flex200andsealedwithKÖSTERKB-Fix5.InthecaseofdamagetobasementwallscausedbymoisturegenerallyKÖSTERRestorationPlastershould
beapplied.KÖSTERRestorationPlastersarespeciallydesignedfortherestorationofmasonrywithhighsaltandmoisturecontents.KÖSTERRestorationPlas-tershelptodryoutthewallandabsorbremainingsalts.Theydon’tcontainlimeorgypsum,areopentowatervapordiffusionandcreateahealthyandcomfortableroomclimate.
Beforetheapplicationofthemainplastercoat,aplasterkeymadefromthechosenKÖSTERRestora-tionPlastermixedwithKÖSTERSB-BondingEmulsionisappliedtoprovidealargersurfaceareaandensureanoptimalbondtothesubstrate.KÖSTERRestorationPlastersareavailableindifferentvarieties(grey,white,fastandlight).KÖSTERRestorationPlaster2Whiteisoftenusedinolderbuildingswithoutsub-sequentpainting.KÖSTERPlasterCoatcreatesaverysmoothsurfaceandcanbeappliedwhendesiredtomeetarchitecturalgoals.KÖSTERRestorationPlasterscanonlybepaintedoverwithbreathable(opentovapordiffusion)paintssuchasKÖSTERSiliconPaintWhiteorKÖSTERMF1.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Internal basement waterproofing in case of ground moisture, non pressurized and pressurized water
KÖSTER NB 1 GreyAlternatives
KÖSTER NB 1 “Fast” KÖSTER NB 2 White
AdditivesKÖSTER NB 1 Flex
Waterproofing layer
KÖSTER Repair Mortar
Levelling the surface
KÖSTER Polysil TG 500
Primer
KÖSTER Restoration Plaster 2 Whiteoptionally + KÖSTER Restoration Plaster CoatAlternativesKÖSTER Restoration Plaster 1 GreyKÖSTER Restoration Plaster 2 “Fast”KÖSTER Restoration Plaster 2 “Light”KÖSTER Restoration Plaster 2 “Light and Fast”KÖSTER Restoration Plaster “E” Greyoptionally + KÖSTER Restoration Plaster Coat
Plaster
KÖSTER Restoration Plaster+ KÖSTER SB-Bonding Emulsion
Plaster key
KÖSTER KB-Flex 200+ KÖSTER KB-Fix 5
Waterproofing pipe penetrations
KÖSTER Repair Mortar Plus
Fillet
Averydifficultsituation:Thebasementwaterproof-inghastobedonefromtheinsidebutthewaterisactivelyenteringthebuilding.OftentheonlysolutionistheKÖSTERKD-System.
KÖSTERKD2Blitzpowderisapplieddirectlybyhandtotheactiveleakage.Thepowderreactswithinafewsecondsandformsawaterproofmortar.WhentheactiveleakagesarestoppedthewaterproofinglayerofKÖSTERKD1Base,KÖSTERKDBlitzpowderandKÖSTERKD3Sealercanbeapplied.
Thematerialisappliedtosubstratesthathavetobesoundandsolidaswellasfreeofbondinhibitingagents.Olderplastercoatshavetoberemovedandjointsrakedoutandalllooseparticleshavetoberemoved.Generallythesubstrateisprimedbypre-wetting.Repairsandtheinstallationofthefilletatthewall-floorjunctionaredonewithKÖSTERRepairMortarPlus.
KÖSTERKD1Baseisappliedasthewaterproofinglayerandisbrushedontothesubstrate.KÖSTERKD2BlitzPowderisrubbedontothestillwetsurface,immediatelycreatingadrywaterproofedlayer.Tohardenandtostrengthenthislayerthethirdpartofthesystem,KÖSTERKD3Sealer,isapplied.Towater-prooftheBasementcompletelyanothertwolayersofKÖSTERKD1Baseisappliedoverthefirst.
PipepenetrationsarewaterproofedwithKÖSTERKB-Flex200SealingPasteandpluggedwithKÖSTERKB-Fix5.
InthecaseofdamagetobasementwallscausedbymoisturegenerallyKÖSTERRestorationPlastershouldbeapplied.KÖSTERRestorationPlastersarespeciallydesignedfortherestorationofmasonrywithhighsaltandmoisturecontents.KÖSTERRestorationPlas-tershelptodryoutthewallandabsorbremainingsalts.Theydon’tcontainlimeorgypsum,areopentowatervapordiffusionandcreateahealthyandcomfortableroomclimate.
Beforetheapplicationofthemainplastercoat,aplasterkeymadefromthechosenKÖSTERRestorationPlastermixedwithKÖSTERSB-BondingEmulsionisappliedtoprovidealargersurfaceareaandensureanoptimalbondtothesubstrate.
KÖSTERRestorationPlastersareavailableindifferentvarieties(grey,white,fastandlight).KÖSTERRestora-tionPlaster2Whiteisoftenusedinolderbuildingswithoutsubsequentpainting.KÖSTERPlasterCoatcreatesaverysmoothsurfaceandcanbeappliedwhendesiredtomeetarchitecturalgoals.KÖSTERRestorationPlasterscanonlybepaintedoverwithbreathable(opentovapordiffusion)paintssuchasKÖSTERSiliconPaintWhiteorKÖSTERMF1.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Internal basement waterproofing in case of flowing water
KÖSTER Restoration Plaster + KÖSTER SB-Bonding Emulsion
Plaster key
KÖSTER Repair Mortar Plus
Levelling the surface
KÖSTER KD 2 Blitz PowderKÖSTER Water Stop
Stopping active leakages
KÖSTER Restoration Plaster 2 Whiteoptionally + KÖSTER Restoration Plaster CoatAlternativesKÖSTER Restoration Plaster 1 GreyKÖSTER Restoration Plaster 2 “Fast”KÖSTER Restoration Plaster 2 “Light”KÖSTER Restoration Plaster 2 “Light and Fast”KÖSTER Restoration Plaster “E” Greyoptionally + KÖSTER Restoration Plaster Coat
Plaster
KÖSTER KB-Flex 200+ KÖSTER KB-Fix 5
Waterproofing pipe penetrations
KÖSTER Repair Mortar Plus
Fillet
KÖSTER KD SystemKÖSTER KD 1 Slurry
KÖSTER KD 2 Blitz PowderKÖSTER KD 3 Sealer
Waterproofing layer
KÖSTER Polysil TG 500
Primer
The Green Pages of Construction Chemicals 18 | 19
3 Horizontal barriersRestoration of masonry
Risingmoistureinmasonryoveralongerperiodoftimecanleadtoconsiderabledamages.Indicationofthesedamagesaresaltefflorescence,flakingplaster,moistwallpaperandtheformationofmoldwhichcanbeharmful.KÖSTERhorizontalbarriersstoprisingmoistureinnewconstructionandexistingbuildingstoprotectthevaluablebuildingsubstance.3
Horizontal barriers underneath rising walls (new construction)
Ahorizontalwaterproofingbeneathwallsinnewconstructionisrequiredtoavoidrisingmoistureduetocapillaryactioninmasonryorconcrete.ForthisapplicationmanyKÖSTERproductscanbeused.KÖSTERFix-Tape10AWisaselfadhesivewaterproof-ingtapewhichiseasyandfasttoapply.Alternatively
thewaterproofingslurryKÖSTERNB1Grey(mixedwithKÖSTERNB1Flex)orthecrackbridgingwater-proofingmaterialKÖSTERNBElasticGreyareused.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Fixband 10 AWAlternativesKÖSTER NB 1 GreyKÖSTER NB Elastic GreyAdditivesKÖSTER NB 1 Flex
Horizontal Barrier
Rising(or“wicking”)moistureisamongthemostfrequentlyencounteredcausesofdamageinmasonrywalls.Theresultsareclearlyidentifiablethroughthespallingofplaster,damagedjointsandbricks,andalsothroughsaltefflorescenceandalgaegrowth.Damagefromrisingmoisturecanbeavoidedbytheinstallationofahorizontalbarrier.
TheeasiestandmostsuccessfulKÖSTERsystemtoinstallahorizontalbarrierinexistingwallsistheKÖSTERSuctionAngleSystemwithKÖSTERCrisin®76.KÖSTERCrisin®76isaverythinfluidresinwhichpenetratesintothesmallestcapillariesinthebuildingmaterial,stopsthecapillaryactionpermanentlyandalsohasahydrophobizingeffect.
Boreholesaredrilledregularlyspaceddependingonthewallthickness.KÖSTERCrisin®76isinjectedwithoutpressureintothewallviatheKÖSTERSuctionAngleandtheKÖSTERCapillaryRodwhichactsasawick.Thepressurelesssystemusesthesamecapillaryactionwhichisthecauseforrisingdamp.Therebyrisingmoistureisstoppedwiththeaidofitscause.ThebigadvantageoftheKÖSTERCapillaryRodisthatitdoesn’twastematerialincracksorvoids.Onlywheretherodtouchesthewalloftheboreholewillthematerialbereleased.
InsomecasessuchasinlessmoistwallsKÖSTERMautrolLiquidSealantcanalsobeapplied.Beforetheapplicationananalysesofthemoisturecontentandthesaltcontentmustbecarriedout.
Incaseswheredamageiscausedbyrisingmoisturetheoldplasterhastoberemovedfromthewall.Aftertheinstallationofthehorizontalbarriertheapplica-tionofKÖSTERRestorationPlasterisrequired.KÖSTERRestorationPlasterallowsthemasonrytodrywith-outdamage.KÖSTERRestorationplastersareopentovapordiffusionandarehydrophobic.SaltsremaininginthewallareabsorbedbytheKÖSTERRestorationPlasterssothatsaltdoesn’tefflorescetothesurfaceanddoesn’tcausedamagetotheplasterorpaint.
KÖSTERRestorationPlastersareavailableindifferentvarieties(grey,white,fastandlight).KÖSTERRestora-tionPlaster2Whiteisoftenusedinolderbuildingswithoutsubsequentpainting.KÖSTERPlasterCoatcreatesaverysmoothsurfaceandcanbeappliedwhendesiredtomeetarchitecturalgoals.KÖSTERRestorationPlasterscanonlybepaintedoverwithbreathable(opentovapordiffusion)paintssuchasKÖSTERSiliconPaintWhiteorKÖSTERMF1.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Horizontal barriers with pressureless injection (repair)
Plaster
KÖSTER Crisin 76 Alternative
KÖSTER Mautrol Liquid Sealant
KÖSTER Suction AngleKÖSTER Capillary Rod
KÖSTER Restoration Plaster 2 Whiteoptionally + KÖSTER Restoration Plaster CoatAlternativesKÖSTER Restoration Plaster 1 GreyKÖSTER Restoration Plaster 2 “Fast”KÖSTER Restoration Plaster 2 “Light”KÖSTER Restoration Plaster 2 “Light and Fast”KÖSTER Restoration Plaster “E” Greyoptionally + KÖSTER Restoration Plaster Coat
Accessories
Horizontal Barrier
KÖSTER Polysil TG 500
Primer
KÖSTER Polysil TG 500KÖSTER Repair Mortar
Primer / Levelling
The Green Pages of Construction Chemicals 20 | 21
Fastandeffective:Theinstallationofahorizontalbarrierviapressurizedinjection.Whenitispossibletoensurethatthewallisfreeofcracksorvoids,thehorizontalbarriercanbeinstalledwithapressurizedinjectionsystem.CracksandvoidswhichbecomeapparentduringthedrillingprocesscanbefilledwithKÖSTERBoreholeSuspension.Afterfilling,theboreholeisre-drilled.
Suitableinjectionliquidsforthiskindofapplica-tionareKÖSTERMautrol®2CandKÖSTERMautrol®Flex2C.Twocomponentmaterialshaveafastersettingtimewhichcausesaquickerblockageofthecapillaries.
Incaseswheredamageiscausedbyrisingmoisturetheoldplasterhastoberemovedfromthewall.AftertheinstallationofahorizontalbarriertheapplicationofKÖSTERRestorationPlasterisrequired.KÖSTER
RestorationPlasterallowsthemasonrytodrywith-outdamage.KÖSTERRestorationplastersareopentovapordiffusionandarehydrophobic.SaltsremaininginthewallareabsorbedbytheKÖSTERRestorationPlasterssothesaltdoesn’tefflorescetothesurfaceanddoesn’tcausedamagetotheplasterorpaint.
KÖSTERRestorationPlastersareavailableindifferentvarieties(grey,white,fastandlight).KÖSTERRestora-tionPlaster2Whiteisoftenusedinolderbuildingswithoutsubsequentpainting.KÖSTERPlasterCoatcreatesaverysmoothsurfaceandcanbeappliedwhendesiredtomeetarchitecturalgoals.KÖSTERRestorationPlasterscanonlybepaintedoverwithbreathable(opentovapordiffusion)paintssuchasKÖSTERSiliconPaintWhiteorKÖSTERMF1.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Horizontal barriers with pressure injection for voidless masonry
KÖSTER Superpacker
KÖSTER Polysil TG 500
KÖSTER Restoration Plaster 2 Whiteoptionally + KÖSTER Restoration Plaster CoatAlternativesKÖSTER Restoration Plaster 1 GreyKÖSTER Restoration Plaster 2 “Fast”KÖSTER Restoration Plaster 2 “Light”KÖSTER Restoration Plaster 2 “Light and Fast”KÖSTER Restoration Plaster “E” Greyoptionally + KÖSTER Restoration Plaster Coat
KÖSTER Mautrol 2CAlternativesKÖSTER Mautrol Flex 2C
KÖSTER 1 C Injection Pump
Primer
Injection packer
Horizontal Barrier
Pump
Plaster
Restoration of masonry with restoration plasters
Whenmasonryisjustslightlymoistoftenarestora-tionwithKÖSTERRestorationPlastersisenoughtodrythewallandstopdamagefromoccurring.Inthiscasetheoldplasterhastoberemovedfromthewallandthejointsrakedout.Alllooseparticleshavetoberemovedtoprovideastableandabsorptive,open-poredsurface.PrimingwithKÖSTERPolysilTG500optimallypreparesthemasonryfortheapplicationofKÖSTERRestorationPlaster.KÖSTERPolysilTG500hardensthesubstrateaswellasreducesthemobilityofsalts.MasonryrepairsarecarriedoutwithKÖSTERRepairMortarPlus.
Beforetheapplicationofthemainplastercoat,aplasterkeymadefromthechosenKÖSTERRestorationPlastermixedwithKÖSTERSB-BondingEmulsionisappliedtoprovidealargersurfaceareaandtoensureanoptimalbondtothesubstrate.
KÖSTERRestorationPlasterallowsthemasonrytodrywithoutdamage.KÖSTERRestorationplastersareopentovapordiffusionandarehydrophobic.SaltsremaininginthewallareabsorbedbytheKÖSTERRestorationPlasterssothatsaltdoesn’tefflorescetothesurfaceanddoesn’tcausedamagetotheplasterorpaint.
KÖSTERRestorationPlastersareavailableindifferentvarieties(grey,white,fastandlight).KÖSTERRestora-tionPlaster2Whiteisoftenusedinolderbuildingswithoutsubsequentpainting.KÖSTERPlasterCoatcreatesaverysmoothsurfaceandcanbeappliedwhendesiredtomeetarchitecturalgoals.KÖSTERRestorationPlasterscanonlybepaintedoverwithbreathable(opentovapordiffusion)paintssuchasKÖSTERSiliconPaintWhiteorKÖSTERMF1.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Repair Mortar
KÖSTER Restoration Plaster + KÖSTER SB-Bonding Emulsion
KÖSTER Polysil TG 500 KÖSTER Restoration Plaster 2 WhiteAlternativesKÖSTER Restoration Plaster “E” GreyKÖSTER Restoration Plaster 1 GreyKÖSTER Restoration Plaster 2 “Light”KÖSTER Restoration Plaster 2 “Light and Fast”KÖSTER Restoration Plaster 2 “Fast”
KÖSTER Restoration Plaster CoatAlternativeKÖSTER Silicone Paint White
Primer
Plaster key
Plaster
Paint
Primer / Levelling
The Green Pages of Construction Chemicals 22 | 23
4 Crack injection
Cracksinthebuildingsubstancearestructurallyweakpoints.Additionally,penetratingwatermaycausedamageandmayreducetheusageandlifetimeofthebuilding.Anelasticsealingorstructural-bondingofthecrackisrequired.Inordertoachievethis,thecrackisfilledoveritsentirecoursewithapolyurethaneinjectionresinviapressureinjection.Theinjectionresinswhichareappliedcanalsobeusedindrinkingwaterenvironments.
4
Crack injection by pressure injection in dry or wet cracks
DryorwetcracksaresealedpermanentlywithKÖSTERinjectionmaterials.
KÖSTERKB-Pur2IN1isthestandardmaterialforwaterproofingcracks.Thematerialformsafoamwhenitcomesincontactwithwaterandstopsitbyreactingwiththewaterordisplacingit.Asecondinjectionusingthesamematerialpermanentlyandelasticallywaterproofsthecrack.
KÖSTERKB-PurIN3isusedforthestructuralbondingofcrackedordamagedbuildingelements.
KÖSTERKB-PurIN5isaverylowviscouspolyurethaneinjectionresinwithaverylongpotlife.Itisespeciallysuitableforinjectionintoverysmallandfinecracks.
KÖSTERMicroGrout1Cisamineralinjectionmaterialwhichisidealtofillvoidsandcracksofmediumwidth.Thematerialhasexcellentadhesionpropertieseventodampsubstrates.Italsopossessesaveryhigh
compressivestrengthaftercuring.AllKÖSTERinjectionresinsareinstalledwiththeKÖSTER1CInjectionPumpviainjectionvalvescalled“Packers”intothecrack.Dependingontheapplica-tion,differentpackersareavailable.KÖSTERImpactPackers“12”areinstalledveryquicklyandarerecom-mendedforlowtomediumpressure.
KÖSTERPackersandKÖSTERSuperpackersareusedforallapplicationsfromlowtohighpressure.
KÖSTEROneDaySitePackershaveanextravalvesothattheupperpartofthepackercanberemoveddirectlyafterinjectionandtheholeplugged.Theboreholestayspressuresealed.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Injection Resin
KÖSTER SuperpackerAlternatives
KÖSTER PackerKÖSTER One-Day-Site Packer
KÖSTER Impact Packer 12
KÖSTER KB-Pur 2 IN 1AlternativesKÖSTER KB-Pur IN 3KÖSTER KB-Pur IN 5KÖSTER Micro Grout 1C
KÖSTER 1C-Injection Pump
PumpInjection packer
Crack injection by pressure injection in water bearing cracks
IncaseofwateractivelyleakingfromacrackacombinationofKÖSTERKB-PurIN1(veryfastfoamingaftercontactwithwater)andKÖSTERKB-PurIN2(usedforpermanentlysealingthecrack)isapplied.
KÖSTERKB-PurIN7isalsoaveryfastfoaminginjec-tionresinwhichcreatesapermanentlyelasticseal.KÖSTERKB-PurIN7needstohavecontactwithwatertobuildfoamandforcuring.
AllKÖSTERinjectionresinsareinstalledwiththeKÖSTER1CInjectionPumpviainjectionvalvescalled“Packers”intothecrack.Dependingontheapplica-tion,differentpackersareavailable.
KÖSTERImpactPackers“12”areinstalledveryquicklyandarerecommendedforlowtomediumpressure.
KÖSTERPackersandKÖSTERSuperpackersareusedforallapplicationsfromlowtohighpressure.
KÖSTEROneDaySitePackershaveanextravalvesothattheupperpartofthepackercanberemoveddirectlyafterinjectionandtheholeplugged.Theboreholestayspressuresealed.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER SuperpackerAlternatives
KÖSTER PackerKÖSTER One-Day-Site Packer
KÖSTER Impact Packer 12
KÖSTER KB-Pur IN 1AlternativesKÖSTER KB-Pur 2 IN 1KÖSTER KB-Pur 7Permanent SealerKÖSTER KB-Pur IN 2AlternativesKÖSTER KB-Pur 2 IN 1
KÖSTER 1C-Injection Pump
Pump
Waterstop
The Green Pages of Construction Chemicals 24 | 25
Crack injection by pressure injection on dry or moist cracks in floors
AspecialsolutionforwaterproofingcracksinfloorslabsisinjectionviatheKÖSTERPressurePort.TheplungeroftheKÖSTERPressurePortispresseddownoverthecrack.Fortheinjectionoflargeareasthemajoradvantageofthismethodisthatnoboreholesandpackershavetobeinstalledforinjection.Beforetheapplicationoftheresinthecrackispre-wettedandfilledwithKÖSTERKD2Blitzpowder,(holesareleftopenatregularintervals).TheinjectionoccursviatheKÖSTERPressurePort.
KÖSTERKB-Pur2IN1isthestandardmaterialforwaterproofingcracks.Thematerialformsfoamwhen
itcomesincontactwithwaterandstopsitbyreact-ingwiththewaterordisplacingit.Asecondinjectionusingthesamematerialpermanentlyandelasticallywaterproofsthecrack.
KÖSTERKB-PurIN3isusedforthestructuralbondingofcrackedordamagedbuildingelements.
ThematerialisinjectedwiththeKÖSTERInjectionPumpthroughtheKÖSTERPressurePort.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER 1 C Injection PumpPump
KÖSTER KB-Pur 2 IN 1AlternativesKÖSTER KB-Pur IN 3
Injection Resin
KÖSTER Pressure Port
Injection packer
Injection of construction joints via hose injection
KÖSTER KB-Pur IN 5
Injection Resin
Injection hose
Waterproofing construction joints in the wall/floor junction
Forretroactivewaterproofingofthewall-floorjunc-tiontheboreholeshavetobedrilledtransectingtheconstructionjoint.Theboreholeshouldbedrilledap-proximatelyintothemiddleoftheconstructionjoint.
ForthisapplicationKÖSTERSuperpackersorKÖSTEROneDaySitePackersareused.TheinjectionisdonewiththeKÖSTER1CInjectionPump.
ForthisKÖSTERKB-PurIN5canbeused,whichisaverylowviscouspolyurethaneinjectionresinwitha
verylongpotlife.Itwillpassintothesmallandfinestcracksalongtheconstructionjoint.
IncaseofflowingwaterorwhenitisnotcertainifthecrackisdryorwetKÖSTERKB-Pur2IN1isinjected.Itisinjectedtwice10–20minutesaparttoensurethatthejointispermanentlyandelasticallysealed.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Pump
KÖSTER KB-Pur IN 5Alternatives
KÖSTER KB-Pur 2 IN 1
KÖSTER 1C-Injection Pump
KÖSTER SuperpackerAlternativesKÖSTER PackerKÖSTER One-Day-Site PackerKÖSTER Impact Packer 12
Injection ResinInjection packer
Continuation –>
The Green Pages of Construction Chemicals 26 | 27
Constructionjoints,especiallyinthewallfloorjunc-tion,wheninstalledunderneathgroundlevelalwaysneedparticularattentionwhenitcomestowater-proofing.Defectsinthisareaarenotuncommon.Beforepouringtheconcretefortherisingwall,theinjectionhoseisinstalledintheconstructionjoint.Injectionhosesareperforatedorslotted.Aftertheconcretehascuredanelasticallycuringresinispres-sureinjectedintotheinjectionhose.Thejointisnowpermanentlyelasticallysealedandwaterproofed.
FortheapplicationviainjectionhoseKÖSTERKB-PurIN5istheproductofchoice.Ithasalowviscosityandalongpotlife.Thesetwoaspectsareveryimportantfortheapplicationsotheproducthasenoughtimetoenterthesmallandfinevoidsanddoesn’tstarttoreactduringtheinjection.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Waterproofing construction joints with a water stop board
Anewsystemtowaterproofwall-floorjunctionsinconcretebuildings:TheinjectableKÖSTERWaterStopBoardIN.
Wall-floorjunctionsinconcretebuildingsundergradearealwaysvulnerabletoleakages.Uptonowtosolvethisproblem,waterstopribbonsincombinationwithinjectionhosesareinstalled.TheKÖSTERWaterStopBoardINisacombinationofthosetwosystems.
TheKÖSTERWaterStopBoardINiscoatedwithaselfadhesivesealingcompoundfromtheoutsidewhichprovidesapermanentandwaterproofbondingtothefreshlyinstalledconcrete.Anopenhoneycombstruc-
tureislocatedintheinsideoftheboard.Incaseofleakagesthisisusedastheinjectionarea.ComparedtoaninjectionhosetheKÖSTERWaterStopBoardINdoesn’tneedaconnectionaccess.Ineventofleakagesholescanbedrilledthroughtheconcrete,therebypunctualinjectionispossiblewithoutamajoreffort.Subsequentcracks,existingholesandotherdefectscanbewaterproofedeasilyandwithoutdifficultyviainjectionintotheKÖSTERWaterStopBoardIN.Improperinstallationispracticallyimpossible.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Superpacker
KÖSTER 1 C Injection Pump
Pump
KÖSTER Water Stop Board IN
Water stop board
KÖSTER KB-Pur IN 5
Joint sealingInjection packer
5 Concrete protection and repair
Damagestoconstructionmembersmadeofconcreterequiretreatmentinordertorestoretheoriginalcharacteristics.Exposedsteelreinforcementmustbeprotectedfromcorrosion.Theoriginalstructureisrestoredusingmineralproducts.
5
Concrete repair
KÖSTER KB-Pur IN 3
KÖSTER Repair Mortar NC+ KÖSTER Z1/Z2
KÖSTER Betomor Multi A
KÖSTER C-Coat
Repair of structural cracks
Concrete repair (large Areas)
KÖSTER Betomor Light 88
Concrete repair (overhead work)
Surface levelling and smoothing
Concrete repair
Incaseofsmallconcreterepairsandmaintenanceafastandeasysolutionistoapplythemulti-talentKÖSTERBetomorMultiA.KÖSTERBetomorMultiAisamaterialforcorrosionprotectionandconcretereplacement.Anadditionalcorrosionprotectionisnotrequired.KÖSTERBetomorMultiAreplacesthebondingagent,therepairmortarandthespackle.Thematerialisappliedontotheprepared,stablesubstratewhichmustalsobefreeofseparatingagentsandrust.
ForapplicationoverheadKÖSTERBetomorLight88isideallysuitable.
RepairandmaintenanceofconcretesurfacesisdonewithKÖSTERC-Coat.KÖSTERC-Coatisahighqualityspackleforlevellingandsmoothingconcretesurfaces.
Forreprofilingandconcretereplacementinlargerareas,KÖSTERRepairMortarNCisapplied.Itissuit-ablefortrowelapplicationandcanbesprayappliedaswell.Themortarisappliedontotheprepared,stablesubstratewhichmustalsobefreeofbondinhibitingagents.Reinforcementsteelhastobecleaned,ascorrosionprotectionandbondingagentKÖSTERZ1/Z2isapplied.
NonwaterbearingcracksaresealedwithKÖSTERKB-PurIN3.Thisinjectionresinhasexcellentbondingcharacteristicstoconcretecrackflanksandisusedforthestructuralbondingofbuildingelements.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
The Green Pages of Construction Chemicals 28 | 29
Repair of concrete balconies and terraces
Maintenanceofconcrete,e.g.repairofbalconiesandterracesnormallyrequirescorrosionprotectionforthereinforcementsteel,abondingagent,repairmortarandaspackle.
KÖSTERBetomorMultiAfulfilsalloftheserequire-mentsinoneproduct.Theadvantageisthatonlyoneproductisneededfortherenovation.Thisprovidesaneasiercalculationoftherequiredamountandlogistics.ConcreterepairofbuildingelementscanbequicklyandeasilydonewithKÖSTERBetomorMultiA,foroverheadapplicationKÖSTERBetomorLight88isidealduetoitsdensityof0.88g/cm³.
MaintenanceofconcretesurfacesisdonewithKÖSTERC-Coat.KÖSTERC-Coatisahighquality
spackleforlevellingandsmoothingofconcretesurfaces.KÖSTERSiliconPaintWhiteisanoptimaldecorativepaintcoatingforconcretesurfaces.
TheelasticandcrackbridgingwaterproofingmaterialKÖSTERNBElastic(GreyorWhite)isappliedasthewaterproofinglayeronbalconiesandterraces.Thematerialisresistanttofoottrafficorcanbecoveredwithtiles.Inthewall/floorjunctionandinareasindangerofcrackingKÖSTERFlexFabricisembeddedbetweenthetwowaterproofinglayers.FilletsaremadewithKÖSTERRepairMortarPlus.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER NB Elastic GreyAlternativesKÖSTER NB Elastic WhiteKÖSTER NB Elastic 1C WhiteReinforcementKÖSTER Flex Fabric
KÖSTER C-CoatAlternativeKÖSTER Silicone Paint White
KÖSTER Betomor Multi AAlternatives
KÖSTER Betomor Light 88KÖSTER Repair Mortar Plus
+ KÖSTER Z1/Z2
KÖSTER Polysil TG 500
KÖSTER Repair Mortar Plus
Concrete protection
Fillet
Primer
Concrete repair
Waterproofing layer
Corrosion protection on concrete
CorrosionprotectiononconcreteisusuallydonewithasystemofKÖSTERBridgeCoatandKÖSTERPUR-Bitumen,appliedbybrushorroller.Thesystemiscrackbridging.
Alternatives:Incaseofminoracidimpact,ifnocrackbridgingisrequired,thecoatingcanalternativelybecarriedoutonlywithtwolayersofKÖSTERBridgeCoat.
Inthecaseofextraordinarilyhighacidimpact(e.g.whenbelowtheaciddewpoint)theentirecoatingistobecarriedoutwithtwolayersofKÖSTERVE.Inad-ditionKÖSTERVEissuitableforthecoveringofedges,holesandscrewspriortotheapplicationofKÖSTERBridgeCoat.
Thesurfaceispreparedbysand-blasting,grindingorshot-blastinguntilasolidandstablesubstrateforthesubsequentcoatingisensured.
ForreprofilingandconcretereplacementKÖSTERRepairMortarNCisapplied.Itissuitablefortrowelapplicationorcanbesprayapplied.Themortarisap-pliedontotheprepared,stablesubstratewhichmustalsobefreeofbondinhibitingagents.Reinforcementsteelhastobecleaned,ascorrosionprotectionandbondingagentKÖSTERZ1/Z2isapplied.
RoughandhighlyabsorbentsubstratesarepreparedwithKÖSTERNB1“fast”.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Becausecorrosionprotectiononconcreterequiresexperienceandshouldbeanalyzedcasebycase,pleasecontactourtechnicalconsultants.Theywillbegladtoansweryourquestions.
KÖSTER PUR Bitumen
KÖSTER NB 1 Grey
Corrosion protection (crack bridging)
Corrosion protection
Concrete repair
Surface preparationKÖSTER Bridge CoatAlternativeKÖSTER VE
KÖSTER Repair Mortar NC+ KÖSTER Z1/Z2
The Green Pages of Construction Chemicals 30 | 31
Constructionjointsareexposedtomovementscausedbythermalorotherstresses.Towaterproofconstructionjointspermanentlyanelasticmaterialisrequired.KÖSTERJointSealantFSisaprovenjointsealant;itisresistanttomechanicalstresses,UVradiationandaging.KÖSTERJointSealantFSisalsoresistanttoaggressivechemicals.
Importantforpermanentlywaterproofingconstruc-tionjointsisnotonlytoapplyadurablematerial,italsoneedstopermanentlyadheretothejointflanks.Thesubstratemustbestable,cleananddryaswellasfreeofbondinhibitingsubstances.ThesubstrateisprimedwithKÖSTERFSPrimer.
TheoptimalabsorptionofthetensionisguaranteedwhentheKÖSTERJointSealantFSisinstalledonly
connectedtotwoopposingjointflanks.Itallowsthematerialtoexpandacrosstheconstructionjoint.Toseparatethejointsealingfromthebottomacustom-aryPE-roundcordisinstalledintothejointbeforeapplyingthematerial.Toavoiddamagecausedbytensionstressesthejointsealantisappliedinthick-nessesdependingonthemeasurementsofthejoint.Theproportionoftheappliedsealantshouldbe1:1to1:2(heighttowidthofthejoint).
ForapplicationinagriculturalconcreteconstructionKÖSTERPU-JointSealantisused.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
6 Joint sealing
Jointsinconstructionmembersarenecessarytoaccommodatemovementsinthesecon-structionmembers.Sealingjointsinconstructionmemberssafelymeanstosealthempermanentlyelastic,formstableandUV-resistant.Thisallowsforfuturemovementsoftheconstructionmemberwithoutcausingdamages.6
Joint sealing on mineral and metal surfaces
KÖSTER FS-Primer
Customary round cord
Round cord
KÖSTER Joint Sealant FS-V
Vertical joint sealing
KÖSTER FS-Primer
Primer
Customary round cord
Round cord
KÖSTER Joint Sealant FS-HAlternativeKÖSTER Joint Sealant FS-VKÖSTER PU Joint Sealant
Horizontal joint sealing
Primer
Waterproofingjointswhichareexposedtowater,ac-tiveleakageorevenpressurizedwaterisachallengebecausecommonjointsealingmaterialsdon’tbondtowetsubstrates.
KÖSTERKB-PurGelisappliedbypressureinjectionintothejoint,oldjointsealantsgenerallydon’thavetoberemoved.KÖSTERKB-PurGelreactswithwaterandcreatesanelasticwaterproofingmaterial.Evenflowingwatercanbestoppedwiththismethod.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Becausethesubsequentsealingandwaterproofingofconstructionjointsrequiresexperienceandshouldbeanalyzedcasebycase,pleasecontactourtechnicalconsultants.Theywillbegladtoansweryourques-tions.
Joint sealing by pressure injection into dry, damp and water bearing joints
KÖSTER Distributor LanceAlternatives
KÖSTER Injection LanceKÖSTER Impact Packer 18 plus
KÖSTER KB-Pur GelKÖSTER Gel-Pump
KÖSTER KB-Pur Gel
Joint sealing
Joint sealing
Pump
Injection packers
The Green Pages of Construction Chemicals 32 | 33
Joint sealing of dilatation joints and other moving joints
Constructionjointswiderthan35mmarewater-proofedwithKÖSTERJointTape20(20cmwidth)orwithKÖSTERJointTape30(30cmwidth).
KÖSTERKB-PoxAdhesiveisappliedontothestableandpreparedsubstrate.KÖSTERJointTapeisbondedtobothflanksofthejointwiththefirstlayerofadhesive.Afterthatthejointtapeisembeddedinto
asecondcoatofKÖSTERKB-PoxAdhesive.KÖSTERKB-PoxAdhesivehasexcellentadhesiontoconcreteandtotheKÖSTERjointtape.KÖSTERjointtapesareelasticandtear-resistant.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Joint Tape 20Alternative KÖSTER Joint Tape 30
KÖSTER KB-Pox-Adhesive
Joint sealing
Adhesive
7 Wet room waterproofing
Inthesesensitivepartsofthebuildingmoisturecanleadtoseveredamagetotheentirebuilding.Discolorationandtileswhicharefallingoffthesubstratearethefirstvisiblesignsofsuchdamages.Suchroomsarewaterproofedcompletely,inordertoprotecttheentirebuilding.Theentirewallandfloorareaisseamlesslywaterproofed.Thewaterproofinglayermustbeabletobridgepossiblecracks.
7
Wet room waterproofing with liquid synthetics
Onlyafewbuildingelementsaresoconstantlyexposedtowateraskitchensandbathrooms.Inthesecasesaprofessionalandcrackbridgingwaterproofingmaterialisrequired.Furthermoreitmustbestableenoughsothattilescanbeappliedontopofit.
TheKÖSTERBD-SystemisacompletesystemforwaterproofingunderneathtilesaccordingtoETAG022.ThedryandstablesubstrateisprimedwithKÖSTERBD50Primer.AsawaterproofinglayerKÖSTERBD50isapplied.Incornersandconnec-
tionareasthepre-formedwaterproofingelementsKÖSTERBDInsideCorner,KÖSTERBDOutsideCorner,KÖSTERBDWallSleeveandtheKÖSTERBDFloorSleeveareembeddedintothewaterproofinglayer.Atwall/floorjunctionsandjointsKÖSTERBDFlexTapeK120isembedded.Inareaswhereareinforcementisembedded,movementswon’tcausedamagetothewaterproofingmaterial.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER BD Floor Sleeve
KÖSTER BD Wall Sleeve
KÖSTER BD Outside Corner
KÖSTER BD Flexible Tile Adhesive
KÖSTER BD Flex-Tape K 120
KÖSTER BD Inside Corner
tile adhesive
Waterproofing outside cornersWaterproofing floor drains
Waterproofing corners and wall floor junctions
Waterproofing wall penetrations
KÖSTER BD 50 Primer
Primer
KÖSTER BD 50
Waterproofing layer
The Green Pages of Construction Chemicals 34 | 35
8 Mold control
Moldinlivingareascausedbymoisturepenetrationandthermalbridgesresultsinextensivehealthdamagebecausethemoldreleasesitssporesintotheairwhichistheninhaledbytheinhabitants.AspecialAntiMoldSystem–whichfunctionsonapurelyphysicalbasisandwhichisfreeoffungicidaltoxinspro-videsapermanentprotectionbecausemoldcannotgrowonthiscoating.
8
Mold control for inside areas
Insufficientventilation,reducedheating,defectiveinsulationandmoisturearejustsomecausesforthedevelopmentofmoldinsidebuildings.Theresultsarefungalsporeswhicharedangerousandunhealthy.
Moldinlivingspacesshouldnotbetreatedwithtoxinsorothernoxiouschemicals.
TheKÖSTERAntiMoldSystemisbasedonphysicalfunctionality.TheKÖSTERAMSLiquidFilmisavaporbarringmaterialwhichstopsmoistureleakagefromthewallorsubstrate.KÖSTERAMSSpecialPlasterhasalargeporecapacitytoabsorbshorttermmoisture.Theplasterisveryporousandthereforehasalargesurfacearea.Thispromotesevaporationandinhibits
watercondensingonthebuildingsurface.Withthismethodthesurfaceisalmostalwaysdry,moldandthebasisformoldgrowthisremoved.
BeforeapplyingKÖSTERAMSLiquidFilmthesub-stratehastobedryandthemoldhastoberemoved.OnehouraftertheapplicationoftheliquidfilmtheKÖSTERAMSSpecialPlastercanbeappliedinalayerthicknessofapproximately2.5mm.Whenthesurfaceswillbepaintedamaterialopentovapordif-fusionshouldbeapplied.KÖSTERSiliconPaintWhiteandKÖSTERMF1aresuitableproducts.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER AMS Liquid Film
KÖSTER AMS Special Plaster
KÖSTER Silicone Paint White
Primer
Plaster
Paint
9 Floor coatings
Floorcoatings,forexampleongarages,industrialfloorsorcanteenkitchensisnotonlyimportantfortheirvisualappearance.Thesefloorscanbepermanentlyprotect-edagainstmechanicaldamageandthepenetrationofliquidswithcoloredprotec-tivecoatings.9
ConcretefloorsexposedtomoderatestressesareideallyandeasilycoatedwiththedecorativefloorsealantKÖSTEREM-VS.Thecoatingisappliedintwolayersontothepreparedandcleanedconcretesurface.
ThesurfaceprotectionofwallsiseasilydonewithKÖSTERSiliconePaintWhite.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Floor coatings which are exposed to moderate stresses
KÖSTER EM-VS
KÖSTER EM-VS
KÖSTER Silicone Paint White
Surface protection (wall)
Floor coating
The Green Pages of Construction Chemicals 36 | 37
ConcretefloorswhichareexposedtoheavystressesarecoatedwithKÖSTERLF-VL.KÖSTERLF-VLisappliedtotheprepared,dry,soundandsolidsubstratefreeoflooseparticlesandbondinhibitingsubstances.BymixingKÖSTERLF-VLwithquartzsandthecoatingachievesahighmechanicalstrength.
ThesurfaceprotectionofwallsiseasilydonewithKÖSTERSiliconePaintWhite.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Floor coatings which are exposed to heavy mechanical stresses
KÖSTER LF-VL
KÖSTER LF-BM
KÖSTER Silicone Paint White
Primer
Surface protection (wall)
Floor coating
Moisture Mitigation System
Moisturepenetrationthroughconcreteslabscancausesevereproblemsforsubsequentflooringsys-tems.Highconcentrationsofmoistureandalkalinity(levelsdeterminedthroughtesting)canleadtothe
deteriorationofflooringadhesivesanddelaminationofcoatingsbyosmoticaction.Evenwithrelativelylowmoistureemissions(MVER),elevatedalkalinitycancompromiseeventhetoughestflooringsystemadhe-
KÖSTER LF-VLAlternativeKÖSTER VAP Finish + KÖSTER VAP 06 Primer
KÖSTER VAP 2000
Vapor barrier
Moist concrete with high alkalinity
Floor coating
Continuation –>
KÖSTERVAP2000protectsflooringsystemsagainstmoistureandhighalkalinity.Formorethan16years,thissystemhasbeensuccessfullyinstalledunderalltypesofflooringtoguardagainstosmoticblistersandotherdeleteriouseffectscausedbymoistureand/orhighalkalinity.
Concretefloorswhichcontainwatersoluble,unreactedsodiumand/orpotassiumsilicatesusuallycannotbecoatedwhencertainthresholdsofthesecompoundsareexceeded.Theseunreactedsilicatesmaycomefromanumberofsourcessuchasafloorhardeners,concretepolishing,integraladditives,andsomevaporreductionsystemsandmayactasabondbreakertoanysubsequentlyappliedflooringsystem.InthesecasestheKÖSTERSelfLevelingIB(IsolationBarrier)isappliedtotheconcretefirstinordertocreateanisolationbarrierbetweensubstrateandthemoisturemitigationsystem.TheKÖSTERSelfLevelingIBhasselflevelingpropertieswhichmakeiteasytoapply.KÖSTERVAP2000isthenap-pliedontopofthecuredisolationbarrier.ThespecialchemistryoftheKÖSTERSelfLevelingIBprovidesapermanentbarrieragainstelevatedlevelsofalkalinesaltsandconcretebackgroundmoisture.
Thepreparedconcretesubstrateisedgedusinghandgrinderswithdustcollectioncapabilities,themainfloorisshotblastedtoa“mediumshotblast(CSP4)”toremoveallloosedust,oldcoatings,patchmaterial,debrisandanyotherdeleteriousorbondinhibitingsubstances.Theflooristhencleanedofallfugitiveshotandallresidualdustisvacuumedup.TheKÖSTERSelfLevelingIBisappliedtotheconcretesubstrateataspreadratedeterminedbythemoisturedriveandlevelofcontaminatesidentifiedinthesubstrate.Aftera24hourcuretimetheKÖSTERSelfLevelingIBisthen“brushblasted”toa“lightshotblast(CSP2)”.Afterresidualshotanddustcleanup,theKÖSTERVAP2000maybeappliedatthepreviouslyestablishedspreadrateasdeterminedbymoisturetesting.Concretefloorswhichwereformerlynotsuitabletoreceiveamoisturemitigationsystemcannowbecoatedandmadefullyaccessibleforanytypeofsubsequentflooringsystem.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Moisture Mitigation System with isolation barrier
KÖSTER VAP 2000KÖSTER Self-Leveling IB
Underlayment
Contaminated concrete with high alkalinity
Vapor barrier
sives.Toavoidthisproblemtheconcreteslabshouldbeprimedwithamaterialthatwilltightlybondtotheconcreteundertheseveryadverseconditions.
KÖSTERVAP®2000isaspecialmaterialwhichfulfilsallofthesefunctions;ithasverylowpermeance(ASTME96wet:.04-.09),excellentbondingcharacteristicsandisresistanttosustainedhighalkalinity(pHof14).TheKÖSTERVAP®2000vaporreductionsystemisapplied
toshotblasted,solidconcretesubstratesthatarefreeofbondinhibitingsubstances.Aftercuring,acover-inglayer(i.e.KÖSTERLF-VL)oranyothertypeoffinalflooringmaybeapplied.IfanunderlaymentisrequireduseKÖSTERVAP®FinishtogetherwithKÖSTERVAP®06Primerontopofthemoisturemitigationsystem.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
The Green Pages of Construction Chemicals 38 | 39
oil remediation system
KÖSTERORSisanoil-remediationandcontainmenttreatmentprocesstorehabilitateandrescueoilorhydrocarboncontaminatedconcretesurfacesmakingthemsuitabletoreceiveanytypeofflooringsystem.TheKÖSTEROilRemediationSystem(ORS)consistsoftwocomponents:1)Acleaningsystemusingaspecialdetergent,
KÖSTERORS-D;2)Anoilresistantprimercoating,KÖSTERORS-C,
withasandbroadcast.
TheKÖSTERORS-Dhastheabilitytopenetratedeeplyintotheconcretesurfacetoextractoilandhydrocar-bonbasedcompoundsleavingacleansurfacefortheORS-Ccoating.Bothproductscombinetoprovideadry,uncontaminatedsurfacewhichisfittoreceiveflooring/coatingsystems.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER LF-VL
KÖSTER ORS C
KÖSTER ORS D
oil resistant primer
Special detergent
Floor coating
Contaminated concrete surface
10 Façade protection
Climaticinfluencesandtheresultingpenetrationofmoistureintothesubstrateoftenleadtodamagestothefaçade.Inordertoprotectfacadesmadeofmineralbuildingmaterials,impregnationsareusedwhichmakethesurfacewaterrepellent.Thesehydrophobingagentspenetratedeeplyintothesubstrateanddrywithoutleavingresiduessothatthevisualappearanceofthefaçadeisnotaffectedbytheimpregna-tion.
10
Protecting façades made of mineral building materials
KÖSTERfaçadeprotectionsystemspreventmasonryandconcretefromliquidwateringress(rainorsplashwater,condensate)butatthesametimewatervaporisstillabletoescapefromthefaçade.Thatwaylongtermmoisturedamagecanbeavoided.
KÖSTERFaçadeCreamisasolvent-freepastyhydro-phobizationmaterial.Itisappliedasafilmusingarollerorbrushandpenetratesdeepintomineralsubstrates.
KÖSTERSiloxanincontrastisaliquidandcanthere-forebesprayedontothefaçadeoralternativelybrushapplied.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Façade CreamAlternativeKÖSTER Siloxan
Surface protection
The Green Pages of Construction Chemicals 40 | 41
11 Waterproofing balconies and terraces
Thisfieldposesthehighestdemandsonwaterproofing.Itmustbeabletoresisttheweather,bewaterproofandprovideacertainstructuralstability.Also,outsidethemovementsoftheconstructionmembersareusuallycomparablylargesothatitisnecessarytousewaterproofingsystemswithhighcrackbridgingcapabilities.11
Waterproofing balconies and terraces with liquid applied bitumen based waterproofing systems
Balconiesandterracesareconstantlyexposedtorain,splashwaterandhightemperaturefluctuations.Thereforethewaterproofingshouldalwaysbecrackbridging.
Whenworkingwithliquidappliedbituminouswater-proofingthepreparedandcleansubstrateisprimedwithKÖSTERPolysilTG500.AroundedfilletmadefromKÖSTERRepairMortarPlusisinstalledinwall-floor-junctionsinordertoprotectthesubsequentlayersfromdamagecausedbymovement.
Thewaterproofingiscarriedoutwithaliquidappliedcoatingintwolayers.IdeallysuitableisKÖSTERKBE
LiquidFilm.AlternativelytherubberizedbitumenthickfilmsealantKÖSTERDeuxan2C(4–6mm)canbeapplied.Inthewall-floor-junctionandareasindangerofcrackingKÖSTERGlassFiberMeshisembeddedintothefreshfirstwaterproofinglayer.
Ascreedprotectsthewaterproofingagainstmechani-caldamage.Aglidinglayerconsistingof2layersofPE-foilisinstalledunderthescreed.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Polysil TG 500
KÖSTER KBE-Liquid FilmAlternativeKÖSTER Deuxan 2CReinforcementKÖSTER Glass Fiber Mesh
KÖSTER Repair Mortar Plus
Waterproofing layer
Fillet
Primer
Waterproofing balconies and terraces with cold applied self adhesive membranes
AfastandeasymethodforwaterproofingbalconiesandterracesisusingthecoldappliedselfadhesiveKÖSTERKSKwaterproofingmembranes.
ThesolidandcleanconcretesubstrateisprimedwithKÖSTERKBELiquidFilmwhichprovidesanexcellentbondbetweentheconcreteandwaterproofinglayer.Incaseoftemperaturesbelow0°CthenonwaterbasedKÖSTERKSKPrimerSPisused.
Afilletinthewall-floor-junctioncanbeeasilyinstalledbyusingtheKÖSTERKSKTriangularRibbon:Removetheprotectivefoil,pressintotheprimedcor-ner,done!Alternatively,beforeprimingthesubstrateafilletmadeofKÖSTERRepairMortarPlusisapplied.
ThestandardareawaterproofingisdonewithKÖSTERKSKSY15.Incaseoftemperaturesbelow
0°CKÖSTERKSKAW15isthematerialofchoice.Thewaterproofingmembranesaresimplybondedontothepreparedsubstrateandoverlappedmin.10cmoneachside.
Ifthewaterproofingisappliedverticallyontoawall,thewaterproofingmembraneismechanicallyfixed.ConnectionsandoverlapsaresealedwithKÖSTERBS1BitumenPaste.Ifthetopendofthewaterproofingistobeplastered,itcanbecoveredwithKÖSTERButylFix-TapeFleece.
Ascreedprotectsthewaterproofingagainstmechani-caldamage.Aglidinglayerconsistingof2layersofPE-foilisinstalledunderthescreed.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER KBE-Liquid FilmAlternatives
KÖSTER KSK Primer SP
KÖSTER KSK SY 15AlternativeKÖSTER KSK AW 15
KÖSTER KSK-Triangular RibbonAlternative
KÖSTER Repair Mortar Plus
Waterproofing layer
Fillet
Primer
The Green Pages of Construction Chemicals 42 | 43
Waterproofing balconies and terraces with mineral based waterproofing systems
ThemineralwaterproofingofbalconiesandterracesiscarriedoutwithcrackbridgingKÖSTERNBElastic(whiteorgrey).Thiswaterproofingisresistanttofoottrafficandcanbecoveredwithtiles.Italsobondstodampsubstrates.
BeforeinstallingthewaterproofingthesubstrateishardenedandpreparedwiththeprimerKÖSTERPolysilTG500.FilletsareinstalledwithKÖSTERRepairMortarPlus.InthewallfloorjunctionandallareasindangerofcrackingKÖSTERGlassFiberMeshisembeddedintothefreshfirstwaterproofinglayer.
ConcreterepairworkisdonewithKÖSTERBetomorMultiA.Theconcretesurfacemustbemechanicallycleanedandasolidsubstrateachieved.Reinforce-mentsteelhastobethoroughlycleanedfromrustbysandblasting.Incaseofseveredamagethereinforce-menthastobestrengthened.
MinordamagesintheconcretesurfacecanbelevelledwithKÖSTERC-Coat,andpaintingdonewithKÖSTERSiliconePaintWhite.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER NB Elastic GreyAlternativesKÖSTER NB Elastic WhiteKÖSTER NB Elastic 1C White
KÖSTER C-CoatAlternativeKÖSTER Silicone Paint White
KÖSTER Betomor Multi A
KÖSTER Polysil TG 500
KÖSTER Repair Mortar Plus
Protection layer / paint
Waterproofing layer
Fillets
Primer
Concrete repair
12 Roof waterproofing
Duetotheirposition,roofsareexposedtoconsiderabletemperatureandweatherrelatedstresses.Theformationofcracksduetotensioninthewaterproofinglayercanbetheconsequence.Saferetroactivewaterproofingisrequired.ItisvitaltoapplyproductswhicharecharacterizedbygreatelasticityandhighUV-resistance.12
Liquid applied roof waterproofing
Concreteroofsareoftendifficulttowaterproofwithmembranesduetonumerouspenetrationsandcomplexgeometry.KÖSTERElasticRoofisaliquidappliedelasticwaterproofingforroofs.ItisUV-resistant,whiteandcrackbridging.Theproductdoesnotcontainsolventsandallowsaneasy,seamlessapplication.
KÖSTERElasticRoofisdirectlyappliedontothepre-paredconcretesubstratebyrollerorspraying.Ithas
verygoodadhesiontoitself(importantforoverlap-pingandeasyrepair)andevendampsubstrates.
AbsorbentsubstratesareprimedwithKÖSTERPolysilTG500.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Elastic Roof
KÖSTER Polysil TG 500
Primer
Waterproofing layer
The Green Pages of Construction Chemicals 44 | 45
Smallerroofsonnonresidentialbuildingscanquicklyandeasilybewaterproofedwiththecoldself-adhe-sivesealingmembraneKÖSTERKSKAluStrong.ThecleananddrysubstrateisprimedwithKÖSTERKBELiquidFilm.
KÖSTERKSKAluisappliedontothedryandprimedroofarea.Membraneshavetooverlapamin.of10cmoneachside.Connections,penetrationsandoverlapsaresealedwithKÖSTERKBELiquidFilm.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Roof waterproofing with cold self-adhesive sealing membranes
KÖSTER KBE Liquid FilmAlternative
KÖSTER KSK Primer SP
KÖSTER KSK ALU Strong
Waterproofing layer
Primer
13 Waterproofing tanks and pipes
Leakingsewagepipesinwastewatertreatmentplantsleadtoconsiderabledamagewhichisoftendiscoveredverylate.Whenrestoringsuchdamageitisimportanttomitigatethedifferenttypesofdamageswithwaterproofingsystemswhicharespecificallyadaptedtotheneed.Thedamageanalysisrevealsiflocallylimitedwa-terproofingoftheleakageissufficientoriftheentireareahastobeprotectedfromchemicalattack.
13
Watertreatmentfacilitieslikesewagetreatmentplants,sewersandshaftsorsewagewatertanksmadefromconcreteormasonryareexposedtoavarietyofstresses.Therestorationofsuchfacilitiesentailswaterproofing,concreterepairandconcreteprotectionaswellasprotectionagainstacidsandabrasion.Forthisawiderangeofmaterialsareused.
KÖSTERWaterstopcanbeusedtoquicklywaterproofsmallactiveleakages.Thefastsettingplugmortarswellsslightlyandclosestheleakageinstantly.
Areaswithinsufficientaircirculationlikesewersys-temsdevelophighconcentrationsofsulphurdioxidewhichleadstothecreationofsulphuricacidonthesurfaceoftheconstructionmembers.Sulphuricacidisveryaggressive,especiallyagainstconcrete.KÖSTERNB1Greycanbeusedforwaterproofingontheposi-tiveandthenegativeside.KÖSTERSilicateMortarisusedforprotectionagainstacids.Asanalternative,acidresistanttilescanbeusedwhicharebondedtothesubstratewithKÖSTERSilicateAdhesive.The
jointingisdonewithKÖSTERSilicateMortar.Inthismanneranacidandabrasionresistantsurfaceisachieved.
ThestandardwaterproofingformasonryisKÖSTERNB1Grey.IncaseofactiveleakagestheKÖSTERKDSystemisapplied.
Forrestoringconcreteormasonrydamagedbyacids,thesubstrateistobemechanicallycleaneduntilasolid,unburdenedsubstrateisachieved.ThesubstrateisthenprimedwithKÖSTERPolysilTG500.Reprofil-ingisdonewithKÖSTERRepairMortarNC.OntopofthereprofilingKÖSTERSilicateMortarisappliedasacidprotection.
Shaftsmadefrommasonryandconcretemustalsobemechanicallycleaneduntilasolid,unburdenedsubstrateisachieved.ReprofilingandlevellingisdonewithKÖSTERSewerandShaftMortar,whichhasbeenespeciallydevelopedforthisfieldofapplication.Itbondsverywelltodampsubstrates,canbeapplied
Continuation –>
Waterproofing tanks and pipes in sewage systems
KÖSTER Sewer and Shaft Mortar
KÖSTER KB-Pur Gel
Restoration of shafts
KÖSTER NB 1 GreyAlternatives
KÖSTER Silicate MortarKÖSTER Silicate Adhesive
Waterproofing sewers
Waterproofing pipe couplings
Stopping active leakages
KÖSTER Repair Mortar NCKÖSTER Silicate Mortar
Heavy duty surface protection
KÖSTER NB 1 GreyAlternatives
KÖSTER KD SystemKÖSTER NB 1 Flex
KÖSTER Restoration SlurryAdditive
KÖSTER NB 1 Flex
Waterproofing masonry
KÖSTER Silicate MortarKÖSTER Silicate Adhesive
KÖSTER KB-Pur 2 IN 1AlternativesKÖSTER KB-Pur IN 1 + KÖSTER KB-Pur IN 2
Crack injection
KÖSTER Waterstop
The Green Pages of Construction Chemicals 46 | 47
Waterproofing water tanks
ConcretewatertanksarewaterproofedfromtheinsideusingKÖSTERNB1GreyorKÖSTERNB2White.KÖSTERNB1Greyisapprovedforuseindrinkingwaterenvironments.
Thewaterproofingisappliedontosolidandpreparedconcretesubstrates.TheprimerKÖSTERPolysilTG500increasesthemechanicalresistanceofconcretesur-facesandimmobilizessaltspresentinthesubstrate.SmallerareasarerepairedwithKÖSTERBetomorMultiAorKÖSTERBetomorLight88.LargerareascanberestoredandreprofiledwithKÖSTERRepairMortarNC.
Inthecaseofbelowgradetanks,theexternalsideiswaterproofedwithacrackbridgingcoating,forexampleKÖSTERDeuxan2C.
Forwaterproofingaswellasforconcreterepair,KÖSTERPolysilTG500isusedasaprimerinordertohardentheconcreteandpreparethesubstratefortherepairmortar.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
easilyandsetsquickly.KÖSTERSewerandShaftMortarcantoacertaindegreeevenbeappliedunderflowingwater.
Pipeconnectionsareoftenasourceofleaksinsewersystems.Retroactivewaterproofingissometimesdifficultduetosignificantwaterpressurefromthein-sideandtheoutside.KÖSTERKB-PurGelisanideallysuitableinjectionmaterialforsuchcases.Togetherwiththemixwaterandthesurroundingsoilitformsanelasticwaterproofinglayeraroundtheleakage.Inthiswaypipeconnectionsordefectivepipescanbesealedquicklyandpermanently.
ElasticwaterproofingofcracksisachievedwithKÖSTERKB-Pur2IN1.Thematerialisinjectedintwosteps:Firstinordertostopthewaterfromflowingandsecondlytoclosethecrackelasticallyandperma-nently.IncaseofstrongwateringressKÖSTERKB-PurIN1isusedduetoitsfasterreactiontime.InordertosealthecrackpermanentlythesamecrackhastobeinjectedwiththeelasticresinKÖSTERKB-Pur2afterwards.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Polysil TG 500
KÖSTER NB 1 GreyAlternative
KÖSTER NB 2 whiteAdditives
KÖSTER NB 1 Flex
KÖSTER Betomor Multi AAlternatives
KÖSTER Betomor Light 88KÖSTER Repair Mortar NC
+ KÖSTER Z1 /Z2
KÖSTER Deuxan 2C
KÖSTER Polysil TG 500
Waterproofing layer
Primer
Concrete repair
Waterproofing layer
Primer
Waterproofing tunnels built in mining technique
15 Special waterproofing projects
Specialdemandsrequirespecialsolutions–andalotofexperience.KÖSTERisspecializedinindividualsolutions.Afewofthemarepresentedhere.Forspecialneedsalwayscontactourtechnicalsupportteam([email protected]).
15
ThemethodforwaterproofingtunnelswithKÖSTERproductsisbasedonacombinationofnegativesidewaterproofingandaliquidappliedcrackbridgingwaterproofingcompound.Thewaterproofinglayerscannotbeinfiltratedandthewaterwillnotmovelaterallybetweenthelayersaswithmembranes.Thesystemdoesnotneeddrainage.Nowaterisbeingdrainedoffthesurroundingsoilsothewatertableisnotaffected.
Thissystemissuitablefortunnelsbuiltwithclosedconstructiontechniques.FlowingwaterisstoppedbyinjectingKÖSTERKB-PurIN1andafterwardspermanentlysealedwiththeelasticresinKÖSTER
KB-PurIN2.SmallleakagesorwholewallswhicharebeingpenetratedbywatercanbesealedwithKÖSTERKD2BlitzPowder.TowaterprooftheentiresurfacefromthenegativesideKÖSTERNB1Greyisappliedtothedryandsolidsubstrate.AfterKÖSTERNB1GreyhashardenedthecrackbridgingcoatingKÖSTERCFR1isappliedtothewaterproofedanddrysubstrate.Finallythesystemiscoveredwithanotherlayerofconcrete.Thewaterproofingissandwichedbetweentwoconcretelayers.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER KB-Pur IN 1
+ KÖSTER KB-Pur IN 2
KÖSTER 1C-Injection Pump+ KÖSTER Superpacker
AlternativeKÖSTER One-Day-Site Packer
KÖSTER KD 2 Blitz Powder
KÖSTER KD SystemAlternativesKÖSTER NB 1 GreyAdditivesKÖSTER NB 1 Flex
KÖSTER CFR 1
Waterproofing layer
Crack injection
Pump
Waterproofing layer
Stopping active leakages
The Green Pages of Construction Chemicals 48 | 49
Heavy duty corrosion protection with silicate mortar
FortheprotectionofconcretesurfacesagainstacidsthefirststepistocoatthesurfacewiththenegativesidewaterproofingKÖSTERNB1GreyorthefasterversionKÖSTERNB1“fast”.TheacidprotectionitselfismadewithKÖSTERSilicateMortar(alsosuitablefordampsubstrates)orKÖSTERPSM(suitablefordrysubstratesandeasytoapply).
WhereacidresistanttilesaretobeappliedKÖSTERSilicateadhesivecanbeusedasatileadhesiveandKÖSTERSilicateMortarisusedforjointingthetiles.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER Silicate Adhesive
KÖSTER Silicate Mortar KÖSTER Silicate AdhesiveAlternativeKÖSTER PSM
KÖSTER NB 1 GreyAlternativeKÖSTER NB 1 “Fast”
KÖSTER NB 1 GreyAlternative
KÖSTER NB 1 “Fast”
KÖSTER Silicate MortarKÖSTER Silicate Adhesive
AlternativeKÖSTER PSM
Waterproofing layer
Heavy duty surface protection
Waterproofing layer
Heavy duty surface protection
tile adhesive
Heavy duty corrosion protection with KÖSteR PSM
Oneexampleoftheneedforheavydutycorrosionprotectionagainstacidicfumesandcondensateisthecoatingofindustrialchimneysmadeofconcreteormasonry.
Fortherestorationofconcreteormasonry,thesubstrateistobemechanicallycleaneduntilasolid,unburdenedsubstrateisachieved.ThesurfaceisprimedwithKÖSTERPolysilTG500,whichhardensthesubstrateandimmobilizessalts.
ReprofiingisdonewithKÖSTERRepairMortarNC.ThesurfaceisroughenedinordertoachieveastrongmechanicalbondtothesurfacewithKÖSTERPSM.
KÖSTERPSMisappliedastheprotectivelayeragainstacids.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
KÖSTER VariojetKÖSTER PSM
Surface protection
PumpKÖSTER Repair Mortar NC
Reprofiling
KÖSTER Polysil TG 500
Primer
The Green Pages of Construction Chemicals 50 | 51
Corrosion protection on steel
ThecorrosionprotectionofsteelisusuallydonewithatwolayercoatingofKÖSTERCorrosionProtection,appliedbybrushorroller.ThesubstratepreparationiscarriedoutaccordingtoDINENISO12944-4(Sa2½,RY5>50µm).
Ifacrackbridging,flexiblecoatingisrequiredKÖSTERCorrosionProtectionistobecoatedwithtwolayersofKÖSTERPUR-Bitumen.
Inthecaseofextraordinaryhighacidimpact(e.g.whenunderrunningtheaciddewpoint)theentire
coatingistobecarriedoutwithtwolayersofKÖSTERVE.InadditiontothatKÖSTERVEissuitableforcoveringedges,holesandscrewspriortotheap-plicationofKÖSTERCorrosionProtection.
AlwaysadheretothespecificationsintherespectiveTechnicalGuidelines.
Becausecorrosionprotectiononsteelrequiresexperi-enceandshouldbeanalyzedcasebycase,pleasecontactourtechnicalconsultants.Theywillbegladtoansweryourquestions.
KÖSTER PUR Bitumen
KÖSTER Corrosion ProtectionAlternativeKÖSTER VE
Corrosion protection
Corrosion protection (crack bridging)
Products
The appropriate product for every type of waterproofing – the pages “Fields of Application” showed you what is needed for each type of so-
lution. On the following pages the corresponding products are listed: The complete product range of the KÖSTER BAUCHEMIE AG, ordered by product
groups.
The Green Pages of Construction Chemicals 52 | 53
1 Polymer modified bitumen waterproofing products 54
2 Concrete and mortar additives 58
3 Waterproofing systems for area waterproofing and horizontal barriers 60
4 Façade hydrophobation, surface protection and solidification 69
5 Restoration plasters, fast setting cements, special mortars 72
6 epoxy coatings, concrete protection products, injection resins 82
7 elastic waterproofing, special coatings, primers 93
8 Joint sealants, joint tapes, sealing putty 97
9 Maintenance and cleaning agents, thinners
101
10 Synthetic roof and waterproofing membranes, tapes 103
11 Accessories 108
12 Machines, injection packers, tools, aids 113
1 Polymer modified bitumen waterproofing productsBitumen based products have become a standard in the waterproofing of buildings. In new building as well as in restoration, bitumen offers essential advantages compared to other building materials. Due to their properties, these waterproofing systems are user-friendly and provide security for decades.
The building material systems are characterized – besides water tightness – by a high resistance against chemical and mechanical stresses, they are easy to apply and they are especially environmentally friendly.
Regarding waterproofing of construction members with ground water contact, the polymer modified bitumen thick film sealants are anchored in the DIN 18 195. The standard distinguishes between the following load conditions:
• ground moisture / non-retained seepage
• retained seepage
• pressurized water
KÖSTER provides the appropriate waterproofing system for every load condition.
1
The Green Pages of Construction Chemicals 54 | 55
Bitumen Primer 1.01Brushorsprayapplied,dust-binding,solvent-containingbitumenprimer.Suitableforcoldappliedselfadhesivewater-proofingmembranesandbitumenbasedwaterproofing,forexamplerubberizedbitumenthickfilmsealants.Suitableasbondingagentonoldbitumen.
Consumption Packaging Article no.
approx.0.15–0.2l/m2 10lbucket 0101010
Bitumen Coat 1.03Solventcontaining,coldliquidbitumenprotectionandwater-proofingcoatingwithhighresistanceagainstwater,dillutedacidsandalkalies,vaporsandfluegases.
Consumption Packaging Article no.
approx.0.15–0.2l/m2
percoat30lhobbock 0103030
Bitumen Emulsion 1.09Solvent-free,lowviscositybitumenemulsionwithexcellentadhesiveproperties.Itcanbeusedasaprimerorwaterproof-ing,forexampleinconcreteprotectionandexternalbasementwaterproofing.
Consumption Packaging Article no.
approx.0.2–0.3kg/m2
percoat30kghobbock 0109030
BS 1 Bitumen Paste 1.10Fibrated,solventcontainingbitumensealingcompoundwithapermanentplasticizer.Suitablefortherepairofbituminouswaterproofingandforsealingtheedgesofcoldappliedself-adhesivewaterproofingmembranes.Fieldsofapplica-tionincludegeneralrepairsofbituminouswaterproofings,wallconnections,edgesofbasementwaterproofingsorfloorwaterproofing.
Consumption Packaging Article no.
approx.1l/m2permmlayerthickness
5lbucket 0110005
CFR 1 1.12Hot-applied,highlyelasticrubber-bitumensealingcompoundforwaterproofingagainstpressurizedwaterupto50bar.Itcanalsobeusedasahot-appliedjointgrout.Ductilityupto2000%.Forwaterproofingallmineral,woodenandmetalsubstrates.
Consumption Packaging Article no.
approx.1kg/m2permmlayerthickness
23kgblockpercarton 0112023
KBE Liquid Film* 1.13Solvent-free,highlyelasticbitumen/rubberbasedsealingcom-pound.Forhighqualityexternalwaterproofingofconstructionmembersingroundcontact,suchasbasements.Alsosuitableforwaterproofingunderprotectivescreed(socalledsandwichwaterproofing),crackbridgingwaterproofingofconcretefloors,flatroofsandmuchmore.Elongation:>900%.
* KÖSTERKBELiquidFilmisalsoavailableasHTversion,whichisspeciallysuitableforhottemperature(HT)climates.
Consumption Packaging Article no.
approx.1–2.5kg/m2 24kgbucket 0113024
Bikuthan® 2C 1.14Solvent-free,crack-bridging,stable,two-component,polymermodifiedbitumenthickfilmsealantwithpolystyrenelightfillersinaccordancewithDIN18195.Approvedbythebuildingauthorities.Forwaterproofingconstructionmembersingroundcontactsuchasbasements.
Consumption Packaging Article no.
approx.4.5l/m2 28lhobbockliquidcomponent25lpowdercomponent5kg(inside)
0114028
The Green Pages of Construction Chemicals 56 | 57
Bikuthan® 1C 1.15Singlecomponent,solvent-free,stable,elastic,polymermodi-fiedbitumenthickfilmsealantwithpolystyrenelightfillers.Suitableforsprayapplication.Resistantagainstpressurizedwater,bridgescracksupto5mm.Forwaterproofingconstruc-tionmembersingroundcontactsuchasbasements.
Consumption Packaging Article no.
approx.4–6l/m2 30lhobbock
0115030
Deuxan® 2C 1.16Two-component,compression-resistant,elastic,polymermodified,fibratedbitumenthickfilmsealantforthesecurewaterproofingofbuildingsinaccordancewithDIN18195,suchasbasements.Resistanttopressurizedwater,approvedbythebuildingauthorities.Radonproof.
Consumption Packaging Article no.
approx.4–6kg/m2 32kghobbockliquidcomponent24kgpowdercomponent8kg
0116032
Deuxan® Professional 1.17Two-component,compression-resistant,elastic,fibrated,polymermodifiedbitumenthickfilmsealantforthesecurewaterproofingofbuildingsinaccordancewithDIN18195,suchasbasements.Speciallydesignedforsprayapplicationandthereforesuitableforprofessionals.
Consumption Packaging Article no.
approx.4–6kg/m2 32kghobbockliquidcomponent24kgpowdercomponent8kg
0117032
2 Concrete and mortar additivesThe use of additives in mineral mortars and sealing slurries can greatly improve their characteristics. Depending on the product, these additives can act to waterproof and elastify, among other positive enhancements. They also prevent premature drying during the curing time.
Our concrete and mortar additives are characterized by their universal applicability. KÖSTER SB Bonding Emulsion can for example be used in mortars, plasters, sealing slurries and concrete.
With many of our waterproofing systems, we recommend the use of these additives.
2
The Green Pages of Construction Chemicals 58 | 59
Mortar Sealing Liquid 2.09Liquidmortaradditive.Chloridefree,plasticizingsealingagentformortars,cementandlimecementplasters.Reducesthewaterabsorptionandthecapillaryabsorbencyconsiderably.Formakingmortarsandplastersresistanttopressurizedwater.
Consumption Packaging Article no.
approx.3kgper100lmixingwater
10kgjerrycan 0209010
SB Bonding Emulsion 2.11Multi-purposeliquidplasticizingdispersionforusewithallce-mentbasedmortars,plastersandsealingslurries.Solventfree,plasticizerandfillerfree.Theproductprovidesaplastifyingeffect,increasestheelasticityandreducesthewaterabsorptionofmineralsystems.Itiswaterproofafterfullcure.Typicalfieldofapplication:asanadditiveforwaterproofingwithNB1Grey.
Consumption Packaging Article no.
approx.5–30kgper100lmixingwater
30kgjerrycan 021103010kgjerrycan 0211010
5kgjerrycan 0211005
BDM 2.131Crystallizing,chloridefreesealingagentfortheintegralwaterproofingofconcreteelements.KÖSTERBDMcombinesallthreeimportantcharacteristicsforintegralwaterproofing.Itcrystallizes,blockscapillariesandmakestheconcretewater-repellent.DuetothecombinationofthesethreeeffectsKÖSTERBDMreducesthewaterabsorbencyoftheconcrete,increasesitscompressivestrengthandresistanceagainstchemicalattack.Itisfreeofcorrosiveingredientsandisnon-sensitivetomechani-caldamagetothesurface.
Consumption Packaging Article no.
2%(mass)ofcementcontent
1000kgIBC 0213100
3 Waterproofing products for area waterproofing and horizontal barriersThis product group contains mineral based systems, injection liquids for waterproofing against rising damp and anti-mold-systems.
Our mineral waterproofing systems are complemented by products which can be used for waterproofing against active leakages. When restoring buildings, a suitable system can be chosen depending on the specific conditions encountered. All Products are very user-friendly, and considerable time saving can be realized.
The KÖSTER BAUCHEMIE AG has decades of experience in the field retroactive waterproofing against ris-ing moisture in masonry. For this problem we offer you products where the top priority is safety – during application as well as in regard to long lasting function.
Mold and the resulting toxins have considerable from the KÖSTER BAUCHEMIE AG have adverse health effects. Because mold always needs moisture to grow, a permanent protection can only be achieved by waterproofing. Products from the KÖSTER BAUCHEMIE AG have proven their value in this field of application exceptionally well.
3
The Green Pages of Construction Chemicals 60 | 61
KD 1 Base 3.011Fastsetting,mineralsealingslurrywithhighresistanceagainstaggressivegroundmoistureandpressurizedwater.UsedincombinationwithKÖSTERKD2BlitzPowderandKÖSTERKD3Sealerforthenegativesidewaterproofingofmineralsurfacessuchasinternalbasementwaterproofing.TheKÖSTERKDSystemstopsflowingwaterandformsapermanentwater-proofinglayeronmasonryandconcrete.
Consumption Packaging Article no.
approx.1.5–2.5kg/m2 15kgbucket 03011156kgbucket 03011061kgcan 0301101
KD 2 Blitz Powder 3.012Highlyreactivepowderwithanextremelyshortsettingtime.Activeleakagescanbestoppedwithinafewsecondssimplybyusingthedrypowder.UsedincombinationwithKÖSTERKD1BaseandKÖSTERKD3Sealerforthenegativesidewaterproof-ingofmineralsurfacessuchasinternalbasementwaterproof-ing.TheKÖSTERKDSystemstopsflowingwaterandformsapermanentwaterproofinglayeronmasonryandconcrete.
Consumption Packaging Article no.
approx.1–2kg/m2 15kgbucket 03012156kgbucket 03012061kgcan 0301201
KD 3 Sealer 3.013Lowviscositysilicifyingliquid.Theactiveingredientspenetratedeeplyintothesubstrateandformwaterinsolublecompounds.Theporesarepluggedandpermanentlywaterproofedthroughcontinuingcrystalization.UsedincombinationwithKÖSTERKD1BaseandKÖSTERKD2BlitzPowderforthenegativesidewaterproofingofmineralsurfacessuchasinternalbasementwaterproofing.TheKÖSTERKDSystemstopsflowingwaterandformsapermanentwaterproofinglayeronmasonryandconcrete.
Consumption Packaging Article no.
approx.0.5kg/m2 12kgjerrycan 0301312 6kgjerrycan 03013060.5kgbottle 0301300
KD System 3.019Systempackageforthenegativesidewaterproofingofmineralsurfacesagainstpressurizedwatersuchasinternalbasementwaterproofing.TheKÖSTERKDSystemstopsflowingwaterandformsapermanentwaterproofinglayeronmasonryandcon-crete.AllcomponentsoftheKÖSTERKDSysteminonepackage.
Consumption Packaging Article no.
for0.5–1m2 Content:1kgKD1Slurry1kgKD2BlitzPowder0.5kgKD3Sealer
0301901
NB 1 Flex 3.0211Ready-mixedliquidforKÖSTERNBsealingslurries.ThelatexbaseddispersionKÖSTERNB1Flexhasaplastifyingeffect,improvestheadhesiontothesubstrateandpreventstheprematuredryingoutofthefreshslurry.
Consumption Packaging Article no.
approx.8kgfor25kgNB1Grey&NB1White
8kgjerrycan 0302118
The Green Pages of Construction Chemicals 62 | 63
NB 1 Grey 3.0212Watertight(>130mwaterhead)mineralwaterproofingwithsubsequentlycrystallizingagents.Suitableforpositivesideandnegativesidewaterproofing.AwaterproofingmadeofKÖSTERNB1Greypossessesexcellentpressureandabrasionresistance.Approvedbythebuildingauthoritiesandtestedinaccordancewiththepotablewaterguidelines.Forareawaterproofinginnewconstructionandrestoration,e.g.waterproofingofbase-mentsandtanks.
Consumption Packaging Article no.
approx.2–4kg/m2 25kgbag 0302125
NB 2 White 3.022Whitemineralcoatingforthewaterproofingofmineralsub-strates.WaterproofinglayersmadeofKÖSTERNB2areresist-anttopressurizedwater,possessahighpressureandabrasionresistance.Forareawaterproofingofnewconstructionandrestoration,e.g.internalandexternalbasementwaterproofing.
Consumption Packaging Article no.
approx.3–5kg/m2 25kgbag 0302225
NB 1 “Fast” 3.023Fastsetting,deepcrystallizingmineralsurfacecoatingwhichisresistantagainstpressurizedwater.Itissuitableforthefastpositiveornegativesidewaterproofingofmasonryandconcrete,e.g.inbasementsorwatertanks.
Consumption Packaging Article no.
approx.1.5–4kg/m2 25kgbag 0302325
Restoration Slurry 3.025Surfacecoating,resistanttosulphatesandpressurizedwater.Thematerialpossessesahighmechanicalstrengthandisresist-anttochemicalstressesandabrasion.Forinternalbasementwaterproofing.
Consumption Packaging Article no.
approx.2–4kg/m2 25kgbag 0302525
NB Elastic Grey 3.031Forabrasionresistantwaterproofingofconcreteandmasronrystructureswhichareindangerofcracking.KÖSTERNBElasticGreyisa2-componentsystem,bridgescracksupto2mmandisresistanttopressurizedwater.Itissuitableforthewaterproof-ingofbalconies,terracesandcrackbridgingwaterproofingofconcreteelements,alsoundertiles.Radonproof.
Consumption Packaging Article no.
approx.3.6–4.5kg/m2 33kgcombipackagepowdercomponent25kgbagliquidcomponent8kgjerrycan
0303133
NB Elastic White 3.034Forabrasionresistantwaterproofingofvisibleconcreteandmasronrystructureswhichareindangerofcracking.KÖSTERNBElasticGreyisawhite,2-componentsystem,bridgescracksupto2mmandisresistanttopressurizedwater.Itissuitableforthewaterproofingofbalconies,terracesandthecrackbridgingwaterproofingofconcreteelements,alsoundertiles.Radonproof.
Consumption Packaging Article no.
approx.3.6–4.5kg/m2 33kgcombipackagepowdercomponent25kgbagliquidcomponent8kgjerrycan
0303433
NB 4000 3.036Apolymermodifiedmineralcoatingforthepositiveandnega-tivesidewaterproofingofbuildingstructures.Itisresistanttorainsoonafteritsapplicationandcanbeexposedtopressurizedwaterafter24hoursofcuringtime.KÖSTERNB4000iselasticandcrackbridgingandsuitableforwaterproofing,forinstanceofbasements,foundationplates,masonryandtherepairofdefectwaterproofinglayers.
Consumption Packaging Article no.
approx.3.0–4.3kg/m2
wetlayerthickness3.2mm;consumption:3kg/m2
driedlayerthickness:4.0mm:wetlayerthickness4.5mm;consumption:4.3kg/m2
30kgcombipackagepowdercomponent15kgbagliquidcomponent15kgbucket
0303630
The Green Pages of Construction Chemicals 64 | 65
Elastic Roof 3.038KÖSTERElasticRoofisanelastic,crackbridging,andsolvent-freewaterproofingmaterialfordryandslightlydampsub-strates.ItisfreeofVOCs(VolatileOrganicCompounds),freeofPolyurethanes,andfreeofIsocyanates.Thefastdryingfoil-likecoatingishighlyflexible,watertightandwatervaporperme-able.Thefoilisresistantagainstageing,hydrolysis,UV-rays,frostandde-icingsalts.Thewhitecolorreflectsheat.SinceKÖSTERElasticRoofstickstoitself,theapplicationiseasyandseamless.
Consumption Packaging Article no.
Consumptionapprox.1.5bis2.0kg/m2intwolayers
15kgcombipackage(A-Component10kgbucket;B-Component5kgbucket)
0303815
NB Elastic 1C White 3.039Forabrasionresistantwateproofingofareaswhichareindan-gerofcracking.Singlecomponent,lightcolored,elasticcoatingwhichisresistanttopressurizedwater.KÖSTERNBElastic1CWhiteiscrackbridgingandresistanttoabrasion.
Consumption Packaging Article no.
approx.3–5kg/m2 25kgbag 0303925
Mautrol®-Liquid Sealant 3.041Verythinfluid,deeplypenetratingsilicifyingconcentrateforwaterproofingagainstrisingdamp(wickingmoisture)inmasonry.Itreactstowaterinsolubleandwater-repellingcompoundswhichalsohaveasolidifyingeffectonthebuild-ingmaterial.TogetherwithKÖSTERRestorationPlastersitissuitablefortherestorationofmasonry.
Consumption Packaging Article no.
approx.0.1kg/mpercmwallthickness
240kgdrum 0304124 36kgjerrycan 0304136 12kgjerrycan 0304112
Mautrol®-Cartridges 3.042Silicifyingconcentrateinreadytousecartridgesforwater-proofingagainstrisingdamp(wickingmoisture)inmasonry.Forpressurelessinjectionintomasonry.TogetherwithKÖSTERRestorationPlastersitissuitablefortherestorationofmasonry.
Consumption Packaging Article no.
8–15cartridgespermdependingonwallthickness
0.55kgcartridge=28St./carton
0304201
Mautrol®-Borehole Suspension 3.05Sulphate-resistant,solidifyingmortarwithsilicifyingpropertiesforthefillingofvoidsandcracksduringtheinstallationofahorizontalbarrier.Duetothelowviscositythemortarpen-etratesintothefinestvoidsandcracks.Capableofflowing.Inparticularforusebeforetheinstallationofhorizontalbarriersbypressurizedinjection.
Consumption Packaging Article no.
approx.1.6kg/lvoid 24kgbag 0305024
Mautrol® 2C 3.061Canbeappliedinstronglymoisturepenetratedconstructionmembersforwaterproofingagainstrisingdamp(wickingmoisture)withoutpreviousdrying.Thematerialisappliedbypressurizedinjection.TogetherwithKÖSTERRestorationPlastersitissuitablefortherestorationofmasonry.KÖSTERMautrol®2Kisatwo-component,solvent-free,lowviscousinjectionfluidonthebasisofsiliconatesandestersandhasasolidifyingeffectonmansonry.
Consumption Packaging Article no.
approx.0.15kg/mpercmwallthickness
Comp.A 240kgdrumComp.B 22kgjerrycan
0306126
Comp.A 36kgjerrycanComp.B 3.5kgjerrycan
0306139
Mautrol® Flex 2C 3.0622-component,solvent-free,waterdilutableacrylicbasedinjec-tionliquidagainstrisingdamp(wickingmoisture).Suitableforapplicationeveninverydampconstructionmemberswithoutdryingthembeforehand.
Consumption Packaging Article no.
approx.0.2kg/mpercmwallthickness
20kgcombipackageKomp.A10kgjerrycanKomp.B10kgjerrycan
0306220
The Green Pages of Construction Chemicals 66 | 67
Crisin® 76 3.081 Verylowviscositysyntheticresinforwaterproofingagainstrisingdamp(wickingmoisture)evenincaseofhighmoistureandsaltcontentsinthemasonry.Duetoitsverylowdensityanditssurfacetensionwhichisconsiderablylowerthanthatofwater,KÖSTERCrisin76displaceswaterfromthecapillaries.Afterfullcure,KÖSTERCrisin76remainselasticanddoesnotrot.Density:0.76g/cm³,viscosity1.2mPa·s.KÖSTERCrisin76isresistanttoallaggressivemediawhichareusuallyencounteredinmasonrysuchasacids,alkalisandsalts,duringapplicationaswellasafterfullcure.TestedaccordingtoWTAguidelines.TogetherwithKÖSTERRestorationPlastersitissuitablefortherestorationofmasonry.
Consumption Packaging Article no.
approx.0.1l/mpercmwallthickness
210ldrum 030812130ljerrycan 030813010ljerrycan 0308110
Crisin® 76 Cartridges 3.082Dissolvedsyntheticresininareadytousecartridgeforwater-proofingagainstrisingdamp(wickingmoisture)eveninthecaseofhighmoistureandsaltcontents.TogetherwithKÖSTERRestorationPlastersitissuitablefortherestorationofmasonry.
Consumption Packaging Article no.
8–15cartridgespermdependingonwallthickness
450mlcartridge=28st./carton
0308201
Waterstop 3.14Fastsetting,slightlyexpandingplugandrepairmortar.Astrong-bondbetweenexistingsubstrateandthemortarisachieved.Suitabletopermanentlyplugactivewaterleakages.
Consumption Packaging Article no.
approx.2kg/lvoid 15kgbucket 0314015
AMS Liquid Film 3.152Solvent-freedispersioncoatingthatreducesvaportransmission.Component1oftheKÖSTERAntiMoldSystemforcombattingandpreventingmoldinfestationinlivingareasonapurelyphysicalbasis,freeoffungicidalpoisons.
Consumption Packaging Article no.
approx.0.5kg/m2 5kgbucket 0315205
AMS Special Plaster 3.153Condensate-reducingcapillary-inactivespecialplaster.Com-ponent2oftheKÖSTERAntiMoldSystemforcombattingandpreventingmoldinfestationinlivingareasonapurelyphysicalbasis,freeoffungicidalpoisons.
Consumption Packaging Article no.
approx.2kg/m2 15kgbag 0315315
AMS System Pack 3.159Systemforcombattingandpreventingmoldinfestationinliv-ingareasonapurelyphysicalbasis,freeoffungicidalpoisons.
Consumption Packaging Article no.
forapprox.4m2 Contents: 2kgLiquidFilm10kgSpecialPlaster
0315901
The Green Pages of Construction Chemicals 69 | 69
4 Façade hydrophobization, surface protection and solidificationFaçades are subject to highest stresses because they are exposed to the weather without protection for decades. Rain, changing of temperature and movements of the construction members can damage the functionality of this important part of the building structure.
Through hydropization the surface is permanently protected. On the façade, a diffusion open, water repellent impragnation is achieved through the application of liquid or pasty products. The application of the impregnetion also has advantages from an energetic point of view a dry façade has a higher insulation value than a wet façade.
Salts and gases also lead to damage in concrete and other mineral substartes, for example in buildings used in agriculture. The KÖSTER BAUCHEMIE AG offers effective products for this field of application. These products create a solidifying and at the same time salt resistant protection.
A silicone paint as decorative and functional finish rounds of this product group.
4
Polysil® TG 500 4.011Aprimerformineralsubstratesbeforewaterproofingwithcementitiouswaterproofingslurries.Incaseofmasonryres-torationtheproductisusedduringsubstratepreparationforrestorationplastersystemsinordertohardenthesubstrateandimmobilizesalts.Alsosuitablefortheadditionalhardeningofwaterproofingslurries.KÖSTERPolysil®TG500isalowviscous,substratesolidifying,hydrophobizingcombinationproductonapolymer/silicatebasisfortheprotectionofmineralsubstrates.Onsaltcontain-ingandmoistsubstrates,itcausesareductionoftheporevolumeandtherebypreventstherenewedformationofsaltefflorescence.
Consumption Packaging Article no.
approx.0.1–0.13kg/m2dependingonthesubstrateapprox.0.2–0.25kg/m2forhardeningofslurries
10kgjerrycan 04011101kgbottle 0401101
Polysil® TX 4.012Suitablefortheprotectionofsurfacesandsolidifictationofmineralbuildingmaterials.KÖSTERPolysil®TXisapastycombinationproductonapolymer-/silicate-/siliconate-basis.Onsalt-containinganddampsubstrates,itleadstoareductionoftheporevolumeandishydrophobizing.Duetoitspastyconsistencyanddependingonthesubstrate,theproductpenetratesuptoafewcentimetersdeepintothepores.KÖSTERPolysil®TXstrengthensthesubstrateandis,whenfullycured,practicallyimpermeabletodissolvedcarbonatesandsaltswhichdamagebuildingmaterials.
Consumption Packaging Article no.
approx.0.1kg/m2 10kgbucket 0401210
Polysil® OLH 4.013Impregnationformineralsubstrates.Lowviscouscombinationproductonapolymer/silicatebasis.Polysil®OLHleadstoareductionoftheporevolumeandtherebyconsiderablyreducesthepenetrationofwater,oilandgrease.
Consumption Packaging Article no.
approx.0.15–0.25kg/m2de-pendingontheabsorb-encyofthesubstrate
10kgjerrycan 0401310
The Green Pages of Construction Chemicals 70 | 71
Siloxan 4.04 Façadehydrophobizationfortheprotectionofmineralbuildingmaterialsfromwateranddrivingrain.Sprayable,colorlessaftercuringandopentowatervapordiffusion.
Consumption Packaging Article no.
approx.0.2–1.0l/m2
dependingonabsorbencyofthesurfaces
10ljerrycan 0404010
Silicone Paint White 4.16 Idealforuseonrestorationplasters.Diffusionopen,mattsiliconeresinpaintwithaspecialwaterrepellingeffect.
Consumption Packaging Article no.
approx.0.2l/m2percoat
10lbucket 0416010
Façade Cream 4.20Protectionofmineralbuildingstructuresandfaçadesfromwateranddrivingrain.Solventfree,colorlessaftercuring,waterrepellent,diffusionopenhydrophobizationcreamforbrick,clinker,naturalstoneandmineralplasters.
Consumption Packaging Article no.
0.1–0.25l/m2dependingonabsorb-encyofthesurfaces
25lhobbock 04200255lbucket 0420005
5 Restoration plasters, fast setting cements, special mortarsThis product group contains to a large field of applications. All products in this group are mineral based.
KÖSTER Restoration Plasters have been successfully applied for decades in the restoration of salt and moisture burdened masonry. The properties of these plasters were derived from the requirements on the restoration plasters which have to allow the masonry to dry. Furthermore, they have a high porosity and they are be hydrophobic in combination with a good resistance to salts. KÖSTER Restoration Plasters meet the requirements of DIN EN 998-1 and carry a CE-mark.
Our mortar systems meet a large variety of different requirements such as high compressive strength, short curing time, high tensile strength and water tightness. Depending on the specific application, products can be chosen from the mortar systems of the KÖSTER BAUCHEMIE AG which have the desired combination of chemical and physical characteristics.
5
The Green Pages of Construction Chemicals 72 | 73
KB-FIX 1 5.011Waterproof,weatherproof,fastcuringmortarwithhighcom-pressivestrength(setsafterapprox.1minute)forfastinstalla-tionsaswellasforsmallrepairsofmasonryandconcrete.Freeofsodaandchlorides.
Consumption Packaging Article no.
approx.1.8kg/lvoid 15kgbucket 0501115
KB-FIX 5 5.015Waterproof,weatherproof,fastcuringmortarwithhighcom-pressivestrength(setsafterapprox.5minutes)forfastinstalla-tionsaswellasforsmallrepairsofmasonryandconcrete.Freeofsodaandchlorides.
Consumption Packaging Article no.
approx.1.8kg/lvoid 15kgbucket 0501515
Fast Setting Cement 5.02 Mineralsettingacceleratorasonadditiveforcementbasedplasters,screeds,andmasonrymortars.Forcontrollingthecuringtime.
Consumption Packaging Article no.
dependsonthedesiredcuringtime
20kgbag 0502020
Repair Mortar 5.030 Hydrophobic,pressurizedwaterresistantmortarwithspecialbondingagentssuitableforfillets,repairsandasabarrier-plas-ter.WhenmixedwithKÖSTERSBBondingEmulsionitbecomesaPCCMortar.
Consumption Packaging Article no.
approx.1.8kg/lvoid 30kgbag 0503030
Repair Mortar Plus 5.032Slightlyexpanding,hydrophobic,fastsettingrepairmortarwhichisresistanttopressurizedwater.WhenmixedwithKÖSTERSBBondingEmulsionitbecomesaPCCMortar.
Consumption Packaging Article no.
approx.1.8kg/lvoid 30kgbag 0503230
Repair Mortar NC 5.035Suitableforlargereprofilingandrepairworks,hasexcellentworkabilitycharacteristicsandadhesiontooldandnewmineralbuildingsubstrates.KÖSTERRepairMortarNCischaracterizedbyhighchemicalandmechanicalresistanceandcompressivestrength.Fiberreinforced.Alsosuitableassub-stratepreparationforcorrosionprotectionwithKÖSTERPSMorKÖSTERSilicateMortar,e.g.inindustrialchimneys,sewersystems,orotherconcretestructureswhichareexposedtolowpHenvironments.
Consumption Packaging Article no.
approx.2kg/lvoidasrepairmortar;approx.20kg/m2percmlayerthickness
25kgbag 0503530
Pre-Plaster 5.05 Sulphateresistant,saltstoring,diffusionopenbaseplaster.Forlevellingunevensubstrates.
Consumption Packaging Article no.
approx.10kg/m2percmlayerthickness
30kgbag 0505530
The Green Pages of Construction Chemicals 74 | 75
Restoration Plaster 1 Grey 5.061 Diffusion-open,salt-resistantrestorationplaster.Itcanbeappliedmanuallyorbymachine.Veryhighporosityandhydrophobicproperties.Preventsorreducestheformationofcondensate.
Consumption Packaging Article no.
approx.12kg/m2percmlayerthickness
30kgbag 0506130
Restoration Plaster 2 White 5.062 Diffusion-open,salt-resistant,highcompressivestrength,whiterestorationplasterwithveryhighporosityandhydrophobicity.Itpreventsorreducestheformationofcondensate.Itcanbeappliedmanuallyorbymachine.
Consumption Packaging Article no.
approx.12kg/m2
percmlayerthickness30kgbag 0506230
Restoration Plaster 2 “Fast” 5.063 White,fastsettingrestorationplaster.Diffusion-open,highcompressivestrength,water-repellentandreadyforsmoothingafter30–60minutes.Freeoflightfillers.
Consumption Packaging Article no.
approx.12kg/m2
percmlayerthickness30kgbag 0506330
Restoration Plaster 2 “Light” 5.064 White,diffusion-open,water-repellent,hydrophobic,salt-resistantrestorationplasterwithalowspecificgravityandhighporosity.
Consumption Packaging Article no.
approx.9kg/m2percmlayerthickness
25kgbag 0506425
Restoration Plaster 2 “Light and Fast” 5.065 White,specialdiffusion-open,water-repellent,salt-resistantandfastsettingrestorationplasterwithlowspecificgravity.Readyforsmoothingafter30–60minutes.
Consumption Packaging Article no.
approx.9kg/m2percmlayerthickness
25kgbag 0506525
Restoration Plaster “E” Grey 5.068Diffusion-open,salt-resistantrestorationplaster.Itcanbeappliedmanuallyorbymachine.Veryhighporosityandhydrophobicproperties.Preventsorreducestheformationofcondensate.
Consumption Packaging Article no.
approx.12kg/m2percmlayerthickness
1palette=42x30kgbag(=1.260kg)
0506800
30kgbag 0506830
Restoration Plaster Coat 5.069Fine-grained,diffusion-opencementbased,water-repellingplastercoatforapplicationontopofKÖSTERRestorationPlasters.
Consumption Packaging Article no.
approx.1.7kg/m2permmlayerthickness
25kgbag 0506925
The Green Pages of Construction Chemicals 76 | 77
Self-Levelling Floor 15 5.091Single-component,self-levelling,gypsum-freefloorscreedforlevellingunevenfloors.Veryhighcompressivestrength.Itcanbewalkedonafter3hours,itisabrasionandwearresistant.Recommendedlayerthickness:2–15mm
Consumption Packaging Article no.
approx.2kg/m2permmlayerthickness
25kgbag 0509125
Self Leveling IB 5.095Selflevelingunderlaymenttoformanisolationbarrierbetweenapermanentlymoistureburdenedfloororfloorcontaminatedwithsolublesilicatesandthesubsequentmoisturemitigationsystem.KÖSTERSelfLevelingIBdoesnotcontaingypsumorsilicasandanditisresistanttohydrolysisandpermanenthighalkalinity.Theunderlaymentisresistanttofoottrafficsoonafterinstalla-tionanditisresistanttoabrasionandwear.
Consumption Packaging Article no.
approx.1.8kg/m2 31.6kgcombipackagepowdercomponent25kgbagliquidcomponent6.6kgjerrycan
0509531
Adhesive Mortar 5.13Multi-purpose,2-component,frostresistantadhesivemortarfortilingandnaturalflagstone.
Consumption Packaging Article no.
approx.2kg/m2permmlayerthickness
33kgcombipackagepowdercomponent25kgbagliquidcomponent8kgjerrycan
0513033
BD Flexible Tile Adhesive 5.14Singlecomponent,mineralflexibleadhesiveforallmineralbuildingmaterialsinconstruction.IncombinationwiththeKÖSTERBDSystemsuitableforwaterproofingwetrooms.
Consumption Packaging Article no.
approx.1.7kg/m2permmlayerthickness
25kgbag 0514025
Silicate Mortar* 5.152-component,highlychemicallyresistantspecialsilicatebasedmortarforverticalandhorizontalareas,e.g.insewageworksorincaseofhighchemicalstresses.Alsosuitablefordampsubstrates.FieldsofapplicationfrompH0topH7.
* KÖSTERSilicateMortarisalsoavailableasHTversion,whichisspeciallysuitableforhottemperature(HT)climates.
Consumption Packaging Article no.
approx.2.1kg/m2permmlayerthickness
29.5kgcombipackagepowdercomponent24kgbagliquidcomponent5.5kgjerrycan
0515295
Silicate Adhesive 5.17White,chemical-resistantsilicateadhesiveforbondingceramictilesinchemicallyhighlystressedareas.
Consumption Packaging Article no.
approx.2.1kg/m2
permmlayerthickness31.6kgcombipackagepowdercomponent25kgbagliquidcomponent6.6kgjerrycan
0517031
The Green Pages of Construction Chemicals 78 | 79
PSM 5.18Three-component,highlychemicalresistant,silicateandpoly-merbasedspecialmineralmortarforwaterproofinghorizontalandverticalareaswhichrequireveryhighacidresistanceintheareaofph0–8.Suitablefordrysubstrates,easytoapply.
Consumption Packaging Article no.
approx.1.9kg/m2permmlayerthickness
30.75kgcombipackagepowdercomponent24kgbagliquidcomponent5.5kgjerrycanpolymercomponent1.25kgjerrycan
0518030
Sewer and Shaft Mortar 5.19Watertight,fastcuringandfastsettingrestorationmortarspeciallydesignedforsewersandshafts.KÖSTERSewerandShaftMortardevelopsahighcompressivestrength,isfiberreinforced,veryeasytoapplyandworkableevenunderflowingwater.
Consumption Packaging Article no.
approx.1.8kg/lvoid 25kgbag 0519025
Betomor® Multi A 5.20Shrink-free,fastcuringmultipurposemortarforconcreterestoration.Inparticularsuitablefortheprotectionofexposedreinforcementsteel:Itunitescorrosionprotection,coarsemortar,finefillerandbondingbridgeinoneproduct.Forlayerthicknessesfrom0–60mm.
Consumption Packaging Article no.
approx.1.3kg/lvoid 25kgbucket 052002515kgbucket 05200156kgbucket 0520006
C-Coat 5.21Fortherepairandmaintenanceofconcretesurfaces.Water-proofandtensionfreeafterfullcure.Syntheticallymodified,waterprooffinefillerforthesmoothingofconcretesurfaces.
Consumption Packaging Article no.
approx.1.7kg/m2permmlayerthickness
25kgbag 0521025
Betomor® Light 88 5.23Speciallydesignedlightweightmortarforrepair-andreprofil-ingworkinoverheadandverticalareas.Shrink-free,highcompressivestrength,waterproof.Suitableforallmineralsubstrates.
Consumption Packaging Article no.
approx.0.88kg/lvoid 18kgbag 0523020
VGM Fast 5.25Fastcuringgroutmortarwithhighfinalcompressiveandflexuralstrengthandveryhighslumpflowforallconstructionandrepairapplications.Readytoreceivetrafficafter3hours.Fieldsofapplicationincluderoadsurfaces,warehouseramps,manholesorasagroutforinstallationsandachorholes.
Consumption Packaging Article no.
approx.1.9kg/lvoid 30kgbag 0525130
MF 1 5.28Whitemineralpaintsuitableforinsideandoutsideareas.KÖSTERMF1isdeliveredinpowderform,effectiveagainstalgae,moldandfungiandfreeoffungicialtoxins.
Consumption Packaging Article no.
approx.0.8kg/m2percoat
20kgbag 052802012kgbucket 0528012
The Green Pages of Construction Chemicals 80 | 81
Micro Grout 1C 5.29Injectiongroutfortherestorationofstructuralstrengthincracksorvoidsinmasonryandconcrete.KÖSTERMicroGrout1Cpossessesahighcompressivestrength,isshrinkfreeanddoesnotshowsedimentationduringitspotlife.Fieldsofapplicationincludecrackinjectionalsoinoverheadareas,fillingofvoidsaswellasthegroutingofmasonryanchors.
Consumption Packaging Article no.
approx.1.6kg/lvoid 24kgbag 0529024
6 epoxy coatings, concrete protection products, injection resinsThe polyurethane and epoxy resins manufactured by KÖSTER BAUCHEMIE AG are applied in waterproof-ing in wide a spectrum of application: Injection resins, moisture mitigation systems, floor coatings and coatings for corrosion protection of concrete and steel.
Köster offers suitable materials for all injection applicators – no matter if for waterproofing or for structural repair. For waterproofing water bearing cracks and joints where usually various different products have to be applied, KÖSTER KB-PUR 2 IN 1 is used. This material has two functions. As injection foam (water stopper) as well as elastic sealing.
The selection of the proper material in this category depends on the specific stresses a building element is subjected to. The KÖSTER BAUCHEMIE AG offers solution for crack injection, industrial floors, shops, offices and areas in need of special mechanical and chemical protection.
6
The Green Pages of Construction Chemicals 82 | 83
EM-VS 6.01Broadlyapplicable,scratchresistantsealantforwallandfloorsurfacesagainstmediummechanicalstresses.KÖSTEREM-VSisa2-component,waterbasedepoxyresinsealantwithexcellentcoveringproperties.ColorapproximatesRAL7032(pebblegrey),othercolorsareavailableuponrequest.Fieldsofapplication:alltypeofmineralsurfacesinshops,garages,etc.
Consumption Packaging Article no.
approx.0.2–0.3kg/m2 8kgcombipackage 0601008
VAP I® 2000 6.030Vaporbarrierforprimingunsealedinteriorconcretefloors,e.g.againstosmoticactionundervaportightflooring.Fieldsofapplication:underepoxy,polyurethaneorvaportightflooringe.g.ingymns,industrialhallsorsalesrooms.KÖSTERVAP®2000isa2-component,lowviscous,solvent-free,transparentspecialresin.
Consumption Packaging Article no.
approx.0.8–1.0kg/m2
(0.4–0.5kg/m2
percoating)
25kgcombipackage 0603025
VAP I® 06 6.031IdealandnecessaryforprimingcuredKÖSTERVAPI®Systemsforthesubsequentinstallationofallcementitiousself-levelingunderlayments.KÖSTERVAPI®06Primerisaunique,waterbased,singlecomponentmaterialforprimingabsorbentandnon-absorbentsubstrates.Suitableasaprimerunderterrazzo,marble,andceramictiles.
Consumption Packaging Article no.
9.5kgcombipackage 0603109
VAP I® 2000 FS 6.033Fastsettingvaporbarrier.Speciallydesignedforuseasanegativeside,fluidappliedvaporbarrier.ThematerialreducesMoistureVaporEmissionRates(MVER)andalkalinitytolevelsacceptableformostresilientandepoxyflooringsystems.KÖSTERVAPI®2000FS(FastSet)hasapermratingof0.05(ASTME96wet)andwillcureinaslittleas4hours(dependingonambientconditions)andallowsforfasttrackingofflooringprojects.Thisuniqueformulationisa100%solids,2-component,transparent,lowviscous,solventfree(lowVOC)specialresin.Suitableforusewithsheetvinyl,VCT,rubber,wood,ceramic,sports,solidbackedcarpeting,epoxy,ESDandalmostallothertypesoffinishedflooring.
Consumption Packaging Article no.
approx.0.8–1.0kg/m2
(0.4–0.5kg/m2
percoating)
25kgcombipackage 0603325
VAP I® 2000 UFS 6.034Ultrafastsettingvaporbarrier.Speciallydesignedforuseasanegativeside,fluidappliedvaporbarrier.ThematerialreducesMoistureVaporEmissionRates(MVER)andalkalinitytolevelsacceptableformostresilientandepoxyflooringsystems.KÖSTERVAPI®2000UFShasapermratingof0.08(ASTME96wet)andallthefeaturesandbenefitsofKÖSTERVAPI®2000andKÖSTERVAPI®2000FSbutisformulatedtocureinaslittleas2hoursdependingonambienttemperatureandhumidity.Thisproductisdesignedexpresslyfortherapidturn-around(veryfasttrack)ofsuchflooringinstallationsasinretailstores,operatinghospitals,schoolsandmanyotherprojectswhereel-evatedmoistureandalkalinityarepresentandarapidturnoveroftheflooringsystemisrequired.Thisuniqueformulationisa100%solids,2-component,blue-tinted,lowviscous,solventfree(lowVOC)specialresin.Suitableforusewithsheetvinyl,VCT,rubber,wood,ceramic,sports,solidbackedcarpeting,epoxy,ESDandalmostallothertypesoffinishedflooring.
Consumption Packaging Article no.
approx.0.8–1.0kg/m2
(0.4–0.5kg/m2
percoating)
25kgcombipackage 0603425
The Green Pages of Construction Chemicals 84 | 85
VAP I® 2000 HS 6.036Vaporbarrierforhospitalsandschools.Speciallydesignedforuseasanegativeside,fluidappliedvaporbarrier.ThematerialreducesMoistureVaporEmissionRates(MVER)andalkalinitytolevelsacceptableformostresilientandepoxyflooringsystems.KÖSTERVAPI®2000HShasapermratingof0.08(ASTME96wet),allthefeaturesandbenefitsofKÖSTERVAPI®2000butisfreeofVOC(volatileorganiccompounds).Thisproductisidealforthoseprojectsthatareenvironmentallyverysensitivesuchasoccupiedhospitalsandschools.Thismaterialmaybeappliedtosubstratesthatarehighinmoistureandalkalinityintheseoccupiedfacilitieswithnoadverseeffecttopatientsandschoolchildren,andwillallowtherepairorrestorationofadjacentfailedflooringsystemswithoutshuttingthefacilitydown.Normalcuretimeisapprox.12hoursdependingonambienttemperatureandhumidity.Thisuniqueformulationisa100%solids,2-component,lowviscous,solventfree(noVOC)specialresin.Suitableforusewithsheetvinyl,VCT,rubber,wood,ceramic,sports,solidbackedcarpeting,epoxy,ESDandalmostallothertypesoffinishedflooring.
Consumption Packaging Article no.
approx.0.8–1.0kg/m2
(0.4–0.5kg/m2
percoating)
25kgcombipackage 0603625
VAP I® pH 6.037Vaporbarrierforlowvapordrive.Speciallydesignedforuseasanegativeside,fluidappliedvaporbarrier.Thematerialisformulatedforlowvapordrivefloorsofunder10pounds(ASTMF1869)or80%RelativeHumidity(RH:ASTMF2170)andtowithstandasustainedpHof14.KÖSTERVAPI®pHisanexcellentsolutiontoconcretefloorsthathaveMoistureVaporEmissionRates(MVER)justbeyondtheacceptablethresholdofepoxyandresilientflooringsystems.Thisuniqueformulationisa2-component,lowviscous,solventfree(lowVOC)water-basedprimersystem,whichprovideseasycleanupwithwaterandeasyinstallation.Notintendedforuseunderrubber,sheetvinylorseamlesssheetgoods.
Consumption Packaging Article no.
approx.0.8–1.0kg/m2
(0.4–0.5kg/m2
percoating)
25kgcombipackage 0603725
VAP I® ORS C 6.038Oilresistantprimercoatingwhichistobeappliedinconjunc-tionwithKÖSTERORSDtocoatconcreteslabscontaminatedwithoilbasedhydrocarbons.KÖSTERORSCisa2-component,VOCcompliant,lowviscosity,highsolidsepoxythatcuresinabout12hours.
Consumption Packaging Article no.
approx.0.6–0.8kg/m² 30kghobbock;Acomponent26.78kg;Bcomponent3.22kg
0603830
VAP I® ORS D 6.039SpecialcleaningdetergentusedinconjunctionwithKÖSTERORSCtoremovehydrocarbonssuchasoil,grease,fat,hydraulicfluid,etc.fromconcretesubstrates.
Consumption Packaging Article no.
approx.0.1–0.2kg/m² 9.8kgjerrycan 0603909
LF-BM 6.06Broadlyapplicablebondingagentwithexcellentadhesiontoallmineralsubstrates.KÖSTERLF-BMisa2-component,solvent-free,lowviscousepoxyresin.Mechanicallyhighlyresistant,mixedwithdriedsilicasandalsosuitableasamortar.Fieldsofapplicationincludeasaprimerformineralsubstrates,togetherwithsilicasandasmortar/putty/levellingcompound,castingresinforthefixingofmasonryanchors,metalposts,etc.
Consumption Packaging Article no.
approx.0.3–0.5kg/m2asprimer;asmortaradditiveaccordingtofomulation
25kgcombipackage 0606025 6kgcombipackage 0606006
1kgcombipackage 0606001
The Green Pages of Construction Chemicals 86 | 87
LF-VL 6.07KÖSTERLF-VLisasolventfree,decorativefloorcoveringwithhighabrasionresistancewhichcanbeappliedonscreedorcementbasedfloors.Itissuitableformulti-functionhalls,busi-nessrooms,offices,productionfacilitiesandmanyotherareas.
Consumption Packaging Article no.
2.6kg/m2(2mmtotallayerthickness)
26.8kgcombipackage6.7kgcombipackage
06071260607106
CMC 6.080Epoxymortarwithverygoodadhesiontoallmineralsubstratesandtostainlesssteel.Solventfree.KÖSTERCMCcanresisthighmechanicalandchemicalstressesandisthereforeusedasaprotectivecoatinginheavydutycorrosionprotectionprojects.
Consumption Packaging Article no.
4kg/m2(appliedintwolayers)
5.3kgcombipackage 0608005
CMC Primer 6.081TransparentprimerforthesurfacepreparationofstainlesssteelsubstratespriortotheapplicationofKÖSTERCMC.
Consumption Packaging Article no.
approx.0.05–0.1kg/m2
10ljerrycan 0608110
Corrosion Protection 6.083KÖSTERCorrosionProtectionisasolventfree,epoxybasedprotectivecoatingwithexcellentadhesiontosteel.Itcanbeusedasasurfaceprotectioninfacilitieswhichareexposedtoelevatedchemicalandmechanicalstressessuchasagriculturalplants,sewagetreatmentplantsortanks.
Consumption Packaging Article no.
approx.1kg/m2totalconsumption(steel)
16.5kgcombipackage6kgcombipackage
0608316
Bridge Coat 6.084Lowviscosityepoxysealantforwaterproofingbridgedecksandothercivilengineeringstructures.DuetothegoodheatresistanceofthecuredKÖSTERBridgeCoat,asphaltcanbeinstalleddirectlyontothefullycuredcoating.Itisresistanttohighmechanicalstresses.Fieldsofapplicationincludewater-proofingofcivilengineeringstucturesandcorrosionprotectionofconceteexposedtomoderatechemicalstresses.
Consumption Packaging Article no.
approx.0.2kg/m2totalconsumption
5.4kgcombipackage 060840513.5kgcombipackage 0608413
PUR-Bitumen 6.085Crackbridging,flexiblepolyurethanebasedsealantforhori-zontalandverticalconcretesubstrates.KÖSTERPUR-Bitumeniswaterproofandhighlyresistantagainstmechanicalstresses,seawater,saltsolutions,inorganicandorganicacidsandbases.Brush-,roll-andsprayable.Fieldsofapplicationincludecrackbridgingwaterproofingofcivilengineeringstructures,crackbridgingcorrosionprotectionforconcreteexposedtomoderatechemicalstresses.
Consumption Packaging Article no.
approx.0.2–0.25kg/m2perlayer;totalconsump-tionmax.0.5kg/m2
5.24kgcombipackage 060850513.1kgcombipackage 0608513
VE 6.082KÖSTERVEisavinylestermortarwithverygoodadhesiontoallmineralsubstratesandtostainlesssteel.Itisperfectlysuitedfortheprotectionofsurfacesinfacilitieswithhighchemicalandmechanicaldemandsonthecoatingssuchasagriculturalconcreteelements,wastetreatmentplants,andchimneys.
Consumption Packaging Article no.
approx.4.5kg/m2layerthickness1mm
5.3kgcombipackage 0608605
The Green Pages of Construction Chemicals 88 | 89
KB-Pur® Gel 6.12Wateractivatedpolyurethanegelwhichcanbeusedforcurtainandareainjectionaswellasforretroactivewaterproofingofdilatationjoints.Dependingontheamountofwateradded,ahighlyelasticwaterproofmassorrespectivelyfoamhydrogelisformed.Itdoesnotpromotecorrosionandissolvent-free.FieldsofapplicationforKÖSTERKB-Pur®Gelincluderetroactiveexternalwaterproofingofareaswithgroundcontact(curtaininjection),injectionsinhighlyporous,jointedandcrackedbuildingmaterials(areainjection)aswellasforthesealingofcavities,pipecouplings,pipeandcablepenetration,andjointsinmasonry,concreteandsoils.
Consumption Packaging Article no.
dependingonthefieldofapplication
210kgdrum 0612210 25kgjerrycan 06120252.5kgjerrycan 0612002
KB-Pur® IN 1 6.13WateractivatedhydrophobicPUinjectionfoam.Thematerialonlyreactswhenitcomesincontactwithwaterandimme-diatelyformsastiff,waterproofpolyurethanefoam.Volumeexpansionupto30times.Freeofsolventsandfillers,resistanttohydrolysis.Fieldsofapplication:waterproofingwaterbearingcracksinconcreteandmasonry.
Consumption Packaging Article no.
approx.0.1kg/lvoid 236.5kgcombipackage 0613236 27.5kgcombipackage 0613275 5.5kgcombipackage 06130551kgcan 0613001
KB-Pur® IN 2* 6.14ElasticPUinjectionresin.Forpermenantlywaterproofingcracksandjoints.Itisdesignedtowithstandcontinuouscontractionandexpansionandisthereforeidealfortherepairofmovingcracks.Alsosuitableforslightlydampcracks.Viscosityapprox.200mPa.s.Fieldsofapplication:IncombinationwithKÖSTERKB-Pur®IN1forpermanentlyanelasticallysealingwaterbearingcracksandjoints.Withoutpre-injectionforthesealingofdrycracks,jointsandvoids.KÖSTERKB-Pur®IN2isusedincaseswherefuturemovementsofthebuildingstructurecannotbeexcluded.
* KÖSTERKB-PurIN2isalsoavailableasHTversion,whichisspeciallysuitableforhottemperature(HT)climates.
Consumption Packaging Article no.
approx.1.1kg/lvoid 345kgcombipackage 061434540kgcombipackage 0614040 8kgcombipackage 0614008 1kgcan 0614001
KB-Pur® 2 IN 1 6.145Broadlyapplicablesolvent-freePUinjectionresinfordryandwaterbearingcracks.Thespecialty:KÖSTERKB-Pur®2IN1formsanelasticfoamwhencomingintocontactwithwaterwhichpushesthewateroutofthecrack.Ifnowaterispresentthematerialformsanelasticsolidbodyresinandpermanentlysealsthecrack.Fieldsofapplication:Waterproofingofwaterbearingandpermanentlysealingdrycracksinmasonryandconcrete.
Consumption Packaging Article no.
approx.0.1kg/lvoid(foam),approx.1.1kg/lvoid(solidresin)
430kgcombipackage 0614543 25kgcombipackage 0614525 5kgcombipackage 0614505 1kgcan 0614501
0614510
The Green Pages of Construction Chemicals 90 | 91
KB-Pur® IN 3 6.15Viscoplastic2-componentPUinjectionresinfortherestorationofstructuralstrengthincracksandjoints.Solventfree,lowviscosity.Compressivestrength>80N/mm²,tensilestrength14N/mm².Fieldsofapplication:IncombinationwithKÖSTERKB-Pur®IN1forthepermanentsealingandbridging(wherestructuralstrengthisrequired)ofwaterbearingcracksandjointsinconcrete.Itcanbeusedwithoutpre-injectionforclosingdrycracksandjoints.KÖSTERKB-Pur®IN3isusedincaseswherecrackflanksorunequalstructuralmembershavetobebondedtogetherandacquirestructuralstrength.
* KÖSTERKB-PurIN3isalsoavailableasHTversion,whichisspeciallysuitableforhottemperature(HT)climates.
Consumption Packaging Article no.
approx.1.1kg/lvoid 345kgcombipackage 0615345 8kgcombipackage 0615008 1kgcombipackage 0615001
KB-Pur® IN 5 6.17Verylowviscosity,2-componentelasticPUinjectionresin,speciallysuitableforhoseinjectionandinjectionoftheKÖSTERWaterStopBoardIN.Forpermanentlyandelasticallysealingdry,moistandwaterbearingcracksandjointsinconcrete.Verylowviscosity,(at25°Capprox.70mPa·s).
Consumption Packaging Article no.
approx.1.1kg/lvoid 410kgcombipackage 0617410 10kgcombipackage 0617010
KB-Pur® IN 7 6.19Viscoplastic,wateractivatedPUinjectionfoam.Reactsonlywhenincontactwithwaterandspontaneouslyformsacom-pact,viscoplastic,waterproofpolyurethanefoamwhichisabletofollowcrackmovements.Volumeexpansionupto30times.Freeofsolventsandfillers.Fieldsofapplication:Single-stepwaterproofingofwaterbearingcrackswithoutthesubsequentinjectionofasolidbodyresin.
Consumption Packaging Article no.
approx.0.1kg/lvoid 236.5kgcombipackage 0619236 27.5kgcombipackage 0619275 5.5kgcombipackage 0619055 1kgcan 0619001
Water Stop Board IN 6.25Forsecurewaterproofingofconcreteconstructionjoints.TheKÖSTERWaterStopBoardINiscoatedwithacoldselfadhesivespecialcoatingontheoutsidesothatapermanentleakproofbondisachievedtothefreshconcrete.Theinsideoftheboardconsistsofanopenhoneycombstructure,whichinthecaseofleakagecanbeusedasaninjectionconduit.
Measurements Packaging Article no.
150mmx2500mm–t:5mm
40pieces 0625001
The Green Pages of Construction Chemicals 93 | 93
77 elastic waterproofing, special coatings,
primersThis product group offers various materials which have one thing in common: they are enhanced with special polymeric materials.
Synthetic coatings are used to restore the functionality of roof waterproofings (combined with visual advantages) as well as for highly flexible waterproofing underneath ceramic tiles etc. in wet rooms.
Our primers always offer the base for a secure functionality of the waterproofing, no matter what kind of waterproofing is desired. They strengthen the surface, bind dust on the substrate and ensure an excellent bonding of the waterproofing which will be applied. Regardless of the environmental condi-tions (temperature, moisture etc.) – we have products that fulfill your requirements in our product line.
Dachflex® 7.06Liquidapplied,1componentsyntheticwaterproofingforslopedroofs.KÖSTERDachflex®isafoillikecoating,waterproof,watervaporpermeableandcanbecolored.Thematerialishighlyelastic,quickdrying,pasty,solvent-freeandisalsosuitablefortherepairofleakyflatroofs.
* KÖSTERDachflex®isalsoavailableasHTversion,whichisspeciallysuitableforhottemperature(HT)climates.
Consumption Packaging Article no.
approx.0.75–1kg/m2(percoating)
20kgbucket 0706020
BD 50 7.090Readytouse,seamlesswaterproofingfordampandwetroomswiththeeuropeantechnicalapprovalETAG022.Highlyelastic,waterproofacrylicbasedmaterial.Fieldsofapplicationincludeundertilesinshowers,bathrooms,kitchens,carwashes,etc.
Consumption Packaging Article no.
approx.1kg/m2 20kgbucket 0709020
BD 50 Primer 7.091SpecialprimerfortheKÖSTERBDSystemondryorabsorbentsubstrates.Penetratesdeeplyintothesubstratecreatinganexcellentbondingbridgeforthesubsequentwaterproofing.
Consumption Packaging Article no.
approx.0.05–0.1kg/m2dependingonthesubstrate
5kgjerrycan 0709105
The Green Pages of Construction Chemicals 94 | 95
Anti-Soot 7.15KÖSTERAnti-Sootisapermanent,deeplypenetratingprimertopreventandcombatsootinginchimneys.Sootingsinthesubstratewillbeenclosedanddamagestosubsequentplastersareavoided.Theprimerisresistanttonegativesidemoistureandtoalargeextentsteam-tight.
Consumption Packaging Article no.
approx.0.5–0.8kg/m2,dependingontheabsorbencyofthesubstrate
1kgbottle 0715001
Z1 7.155KÖSTERZ1isapolymermodifiedspecialslurryforthemineralcorrosionprotectionofsteelreinforcement.
Consumption Packaging Article no.
approx.800g/m²(percoating)
1kgbucket 0715501
Z2 7.156KÖSTERZ2isapolymermodifiedspecialslurryforthemineralcorrosionprotectionofsteelreinforcement.KÖSTERZ2ispigmentedredandallowsavisualcontroloftheapplication.
Consumption Packaging Article no.
approx.800g/m²(percoating)
1kgbucket 0715601
BE-Rainproof 7.23Protectsfreshbitumencoatingsagainstrain.KÖSTERBERainproofisaliquidacceleratorformingawater-repellentfilmonbitumencoatings.
Consumption Packaging Article no.
approx.0.2kg/m2 5kgjerrycan 0723005
KSK Primer SP 7.30FortheapplicationofKÖSTERKSKwaterproofingmembranesattemperaturesbelow5°C.Stronglyadhesive,fastcuring,syntheticresinbased,containssolvents.
Consumption Packaging Article no.
approx.0.1l/m2;approx.0.2l/m2
5ljerrycan 0730005
KSK Primer BL 7.32Solvent-freeprimerfortheapplicationofKÖSTERKSKwater-proofingmembranesabove5°C.Stronglyadhesive,basedonemulsifiedbitumenwithahighsyntheticcontent.
Consumption Packaging Article no.
approx.0.25–0.4kg/m2
15kgbucket 0732015
The Green Pages of Construction Chemicals 97 | 97
8 Joint sealants, joint tapes, sealing puttyMovements in construction members must be compensated through construction joints, in walls as well as floors. The materials used in the these joints must be able to withstand compression, tension and shear forces.
In order to resist these stresses, the most important characteristic of these materials is that they are ductile. Many other product characteristics are required – depending on the field of application – and these are also fulfilled by the KÖSTER products.
Sealing pastes are used e.g. when pipe and cable penetrations through walls have to be waterproofed. With the permanently plastic sealing paste KÖSTER KB Flex 200, waterproofing can be carried out even in case of flowing, pressurized water. An essential advantage also lies in the adhesion to almost all substrates.
8
Joint Sealant FS-V 8.031Formstablejointsealantwithexcellentresistanceagainstmechanicalstressesandahighresistanceagainstwater,seawater,saltsolutions,petroleumandmineraloils.Itisrotandrootresistant.Therubber-elasticmaterialbasedonpolysulfidesis2-component,elasticandstable.Fieldsofapplicationincludepermanentlyelasticwaterproof-ingofhorizontaljointsinbelowgradeconstructionsuchasfoundations,sewagetreatmentplants,garages,tunnels,etc.
Consumption Packaging Article no.
approx.1.6kg/lvoid 4kgcan(Comp.Binside)
0803104
Joint Sealant FS-H 8.032SelfLevellingjointsealantwithexcellentresistanceagainstme-chanicalstressesandahighresistanceagainstwater,seawater,saltsolutions,petroleumandmineraloils.Itisrotandrootresistant.Therubbery-elasticmaterialbasedonpolysulfidesis2-component,elasticandpourable.Fieldsofapplicationincludepermanentlyelasticwaterproof-ingofhorizontaljointsinbelowgradeconstructionsuchasfoundations,sewagetreatmentplants,garages,tunnels,etc.
Consumption Packaging Article no.
approx.1.6kg/lvoid 4kgcombipackage 0803204
FS-Primer 8.039Bondingagentandstrengthenerfortheflanksofjoints.UsedasaprimerfortheapplicationofKÖSTERJointSealantFS-HandFS-V.Fastdrying,lowviscosity,transparent,solvent-based,1-component.
Consumption Packaging Article no.
approx.10–20ml/m 250mlcan 0803900
The Green Pages of Construction Chemicals 98 | 99
KB-Flex 200 8.05Sealantforpipeandcablepenetrations,eveninthecaseofpressurizedwater.KÖSTERKB-Flex200isa1-component,permanentlyplasticmaterialandcanthereforebedirectlyappliedfromthecartridge–eveninthecaseofflowingwater.Ourdemonstrationvideoshowsaliveapplicationperiod.
Consumption Packaging Article no.
approx.1.6kg/lvoid
850gcartridge=20pieces/carton
0805000
PU Joint Sealant 8.06PourablePUjointsealantforsealingpredeterminedcrackingjointsandgroutingpocketsofpre-castconcreteelements.Whenfullycured,KÖSTERPUJointSealantprovidesanelasticandflexiblesealwhichischaracterizedbyhighmechanicalstrength,goodresistancetowater,seawater,saltsolutions,inorganicandorganicacidsaswellasalkalis.
Consumption Packaging Article no.
approx.1.0kg/lvoid 5.65kgcombipackageComp.A5kgjerrycanComp.B0.65kgcan
0806005
Joint Tape 20 8.10Thermoplastictapeforsealingexpansionanddilatationjoints(upto12cm)andbroad,irregularcracks.KÖSTERJointTape20isUVresistant,highlyelasticandcanwithstandextrememovementsinthejoint.
Measurements Packaging Article no.
t:1mm,w:20cm,l:20m
20mroll 0810020
Joint Tape 30 8.11Thermoplastictapeforsealingexpansionanddilatationjoints(upto20cm)andbroad,irregularcracks.KÖSTERJointTape30isUVresistant,highlyelasticandcanwithstandextrememovementsinthejoint.
Measurements Packaging Article no.
t:1mm,w:30cm,l:20m
20mroll 0811020
KB-Pox® Adhesive 8.12HighperformanceadhesivespeciallydesignedforfasteningKÖSTERJointTapestomineral,woodenandmetalsubstrates.KÖSTERKB-Pox®Adhesivedevelopsahighadhesivestrengthtoconcrete,mortar,metal,woodandmanyotherbuildingmaterials.Itdevelopshighearlystrength.Verticalandover-headapplicationispossible.Twotypesofthematerial,normalandrapidcuring,areavailable.KB-Pox®Adhesiveisa2component,epoxybased,highper-formanceadhesive.Thematerialisthixotropic,hasapaste-likeconsistency,containsnosolventsandhasa100%solidscontent.
Consumption Packaging Article no.
forJontTape20:approx.2kg/m,forJointTape30:approx.2–2.5kg/m
5kgcombipackage 0812005
The Green Pages of Construction Chemicals 101 | 101
9 Maintenance and cleaning agents, thinnersWhen using waterproofing systems with different material bases, different cleaning agents are needed. Every tool should be cleaned after use.
Each KÖSTER waterproofing material, be it of bitumen, polyurethane, epoxy or mineral based, has its corresponding cleaner.
9
Bitumen Remover 9.03Cleaningagentforremovingdriedbitumen.Solventbased.
Consumption Packaging Article no.
asneeded 10ljerrycan 0903010
KB-Pox® Cleaner 9.08Cleaningagentfortheremovaloffreshepoxyresin.Solventbased.
Consumption Packaging Article no.
asneeded 10ljerrycan 0908010
KB-Pur® Cleaner 9.10Cleaningagentfortheremovaloffreshpolyurethane.Suitableforcleaningtools,e.g.theKÖSTER1CInjectionPumpafterinjectingKÖSTERKB-Pur®InjectionResins.Basedonspecialsolvents.
Consumption Packaging Article no.
asneeded 10ljerrycan 0910010
The Green Pages of Construction Chemicals 103 | 103
10 Synthetic roof and waterproofing membranes, tapesWaterproofing buildings with sheet membranes is becoming more and more important in the field of preservation of structures. The main advantages are the uniform layer thickness and the immediate waterproofing effect.
Our cold self-adhesive waterproofing membranes KÖSTER KSK provide very good adhesion and an extreme elasticity. The product range contains membranes for different requirements with various top laminates, from the highly tear-resistant polyethylene foil to vapor-tight aluminium foil. The neces-sary equipment for fixing the membranes and for creating fillets and connections is available as well.
Because of their waterproofing characteristics, the KÖSTER KSK membranes are not only suitable for waterproofing, but also for sealing against wind in window connections and joints in façades, as well as against radon from the ground.
10
Fix-Tape 10 AW 10.3111Coldself-adhesiverubber/bitumenwaterproofingtapeforapplicationinfaçadeareasandtowindproofwindowconnec-tions.Highlyflexible,immediatelywaterproofandresistanttodrivingrain.Crackbridgingandsuitableforapplicationoncoldsubstrates.Withadoublelaminatedhighlytear-resistantpolyethylenefoilontop.
Measurements Packaging Article no.
t:1mm,w:150mm 20mroll 1031113t:1mm,w:250mm 20mroll 1031115t:1mm,w:350mm 20mroll 1031117
KSK AW 15 10.3112Coldapplied,selfadhesiverubber/bitumenwaterproofingmembraneforwaterproofingaccordingtoDIN18195.Suitableforapplicationdownto–10°C.Fieldsofapplicationincludebasements,foundationplates,balconiesandterraces.KÖSTERKSKAW15canbeusedinsideandoutsideanddoesnotrequirehotairorpropanegasforitsapplication.Themem-branecanbeappliedtoallsubstratesandishighlyflexible,immediatelywaterproofandresistanttodrivingrain.Itiscrackbridgingandsuitableforapplicationoncoldsubstrates.Radonproof.Withadoublelaminatedhighlytear-resistantpolyethylenefoilontop.
Measurements Packaging Article no.
t:1.5mm,w:1.05m,l:20m
21m2roll 1031121
KSK SY 15 10.32Coldappliedself-adhesiverubber/bitumenwaterproofingmembraneaccordingtoDIN18195.Suitableforapplicationfrom+5°Cto+30°C.Fieldsofapplicationincludebasements,foundationplates,balconies,terracesoronpolystyreneele-ments.KÖSTERKSKSY15membranesdonotrequirehotairorpropanegasweldingforapplication.Itishighlyflexible,immediatelywaterproof,crackbridgingandresistanttodrivingrain.Suit-ableforapplicationevenoncoldsubstrates.Radonproof.Withadoublelaminated,highlytear-resistantpolyethylenefoilontop.
Measurements Packaging Article no.
t:1.5mm,w:1.05m,l:20m
21m2roll 1032121
The Green Pages of Construction Chemicals 104 | 105
Fix-Tape 10 ALU 10.3311Self-adhesivesealingtapeforthewaterproofingofareassuchaswall/floorjunctions,wallandroofpenetrationsorfortherepairofleakingguttersanddownspouts.KÖSTERFix-Tape10ALUis1mmthick,rubber/bitumenbasedwithanaluminiumfoillaminatedonthetop-side.
Measurements Packaging Article no.
t:1mm,w: 50mm 10mroll 1033111t:1mm,w: 100mm 10mroll 1033112t:1mm,w: 150mm 10mroll 1033113
KSK ALU 15 10.3319Coldappliedself-adhesiverubber/bitumensealingmembraneforthewaterproofingofsmall,weatherexposedareassuchasroofs,garagesorbalconies.Applicablebetween+12°Cand+35°C.KÖSTERKSKALU15islaminatedwithareinforcedaluminiumfoilonthetopside.Itdoesnotrequirehotairorpropanegasweldingforitsapplication,isvaportight,waterproof,weatherandUVresistant.
Measurements Packaging Article no.
t:1.5mm,w:0.96m,l:10m
9.6m2roll 1033196
KSK ALU Strong 10.34Coldappliedself-adhesivesynthetic/bitumensealingmem-braneforthewaterproofingofsmall,weatherexposedroofs,garagesandcarports.Applicablebetween+12°Cand+35°C.KÖSTERKSKALUStrongdoesnotrequirehotairorpropanegasweldingforitsapplication.Itislaminatedwithacoarsegrainembossed,UVresistantaluminumfoilwhichiscoatedwithagreyprotectivefinishonthetopside.Foradditionalreinforce-mentahighlytearresistantfabricisembedded.Placementofagravellayerontopofthemembraneafterinstallationisnotrequired.
Measurements Packaging Article no.
t:1.7mm,w:1.05m,l:10m
10.5m2roll 1034110
Fixband 15 DS 10.3611Doublesidedcoldappliedself-adhesivetape,e.g.forthewaterproofingofwall/roofpenetrations,connectionsorthebondingofinsulationmaterials,barriers,etc.1.5mmthick,bitumen/rubberbased.
Measurements Packaging Article no.
t:1.5mm,w:15mm 20mroll 1036111t:1.5mm,w:40mm 20mroll 1036114
KSK DS 15 10.3612Doublesidedcoldappliedself-adhesivesynthetic/bitumensealingmembraneforthecreationofcustomdetailwater-proofingsolution.TheKÖSTERKSKDS15membranedoesnotrequirehotairorpropanegasweldingforitsapplication.Duetoitsgreatflex-ibilityitallowssimpleapplicationeventodifficultdetails.
Measurements Packaging Article no.
t:1.5mm,w:1.05m,l:20m
21m2roll 1036121
Special Joint Tape 10.37Coldappliedself-adhesivejointtapefortheintegrationintoareawaterproofingmadeofbitumenthickfilmsealantsandKÖSTERKSKwaterproofingmembranes.Fieldsofapplicationincludewaterproofingandpermanentbridgingofdilatation-,extension-andbuildingseparation-joints.KÖSTERSpecialJointTapehasahighlytearresistantmesh,resiststhehigheststressesandisimmediatelywaterproofagainstpressurizedwater.Themembraneislaminatedwitha5cmwidestripofaluminiumfoilcenteredonthesideofthemembranewhichfacesawayfromthebuilding.
Measurements Packaging Article no.
t:2mm,w:300mm 10mroll 1037010
The Green Pages of Construction Chemicals 106 | 107
Butyl Fix-Tape Fleece 10.38Coldappliedself-adhesivetapeforsealingtheupperedgesofKÖSTERKSKsealingmembranes.KÖSTERButylFix-TapeFleececanbeplasteredover.KÖSTERButylFix-TapeFleece1.5mmthickwithaseparatingbackingpaperonthebottomside.Thematerialishighlytearresistant,immediatelywaterproofandcanbeplasteredoverduetoitsfleece-laminatedupperside.Primingbeforeapplica-tionoftheKÖSTERButylFix-TapeFleeceisnotnecessary.
Measurements Packaging Article no.
t:1.5mm,w:150mm 10mroll 1038010
KSK Triangular Ribbon 10.39Readytouse,coldappliedselfadhesivefilletforwaterproofingwithKÖSTERthickfilmsealantsorKÖSTERKSKmembranes.Alsosuitableforwaterproofingconnections,pipe-penetrationsorsupportareassuchasshaftelementsandpre-fabricatedconcreteparts.Canbeappliedattemperaturesdownto–10°C.
Measurements Packaging Article no.
l:1.05m,Lengthofflank:approx.30mm
25pieces/carton 1039001
11 AccessoriesOur range of accessories help tp have all necessary equipment available on site.
This includes reinforcing materials such as reinforcing mesh or flex fabric which provide crack bridging properties within different waterproofing products. Especially in areas at high risk of cracking, reinforce-ment is a necessity.
According to DIN 18 195 it is also required to protect the waterproofing itself. The KÖSTER SD Protection and Drainage Sheet functions as an additional drainage which leads the water away from the building.
Furthermore you will find auxiliary materials in this product group like capillary rods which ensure an even distribution of the injection material during pressureless horizontal injection.
11
The Green Pages of Construction Chemicals 108 | 109
Glass Fiber Mesh 11.01Highlytearresistantmeshforthereinforcementofwaterproof-inglayersespeciallyinthecaseofpressurizedwater,areasindangerofcrackingaswellasconnections,wall/floorjunctionsandfillets.Resistanttodislocation,alkalis,plasticizer-free.Particularlysuitablefor:KÖSTERKBELiquidFilm,KÖSTERBikuthan®1CandKÖSTERBikuthan®2C,KÖSTERDeuxan®2CandKÖSTERDeuxan®Professional,KÖSTERBD50andKÖSTERElasticRoof.
Measurements Packaging Article no.
w: 33cm,l:100m 100mroll 1101100w:100cm,l:100m 100m2roll 1101101
BD Flex Tape K 120 11.030Jointsealingtapeforthesecurebridgingofjoints,wall/floorjunctionsandinareaspronetocracking.SpeciallydesignedfortheKÖSTERBDSystem.Anelastomerstripwithprotrudingmeshforthesecureintegrationintotheareawaterproofing.TheKÖSTERBDSystemisanETAG022certifiedsystemforthewaterproofingofwetroomse.g.underceramictile.
Measurements Packaging Article no.
t:0.6mm,b:120mm 10mroll 110301050mroll 1103050
BD Inside Corner 11.032Readytouse,elasticmouldedpartforthewaterproofingofinsidecornersintheKÖSTERBDSystem.MadeofNBR-rubberwithprotrudingmeshforthesecureintegrationintotheareawaterproofing.TheKÖSTERBDSystemisanETAG022certifiedsystemforthewaterproofingofwetroomse.g.underceramictile.
Measurements Packaging Article no.
Lengthoflegs:60mmt:0.6mm
20piece 1103201
BD Outside Corner 11.033Readytouse,elasticmoldedpartforthewaterproofingofoutsidecornersintheKÖSTERBDSystem.MadeofNBR-rubberwithprotrudingmeshforthesecureintegrationintotheareawaterproofing.TheKÖSTERBDSystemisanETAG022certifiedsystemforthewaterproofingofwetroomse.g.underceramictile.
Measurements Packaging Article no.
Lengthoflegs:60mmt:0.6mm
20piece 1103301
BD Wall Sleeve 11.034Readytouse,elasticmoldedpartforthewaterproofingofpipepenetrationsintheKÖSTERBDSystem.MadeofNBR-rubberwithprotrudingmeshforthesecureintegrationintotheareawater-proofing.TheKÖSTERBDSystemisanETAG022certifiedsystemforthewaterproofingofwetroomse.g.underceramictile.
Measurements Packaging Article no.
120x120mmt:0.6mm
20pieces 1103401
BD Floor Sleeve 11.035Readytouse,elasticmoldedpartforthewaterproofingoffloordrainsintheKÖSTERBDSystem.MadeofNBR-rubberwithprotrudingmeshforthesecureintegrationintotheareawaterproofing.TheKÖSTERBDSystemisanETAG022certifiedsystemforthewaterproofingofwetroomse.g.underceramictile.
Measurements Packaging Article no.
350x350mmt:0.6mm
10pieces 1103501
The Green Pages of Construction Chemicals 110 | 111
Flex Fabric 11.05Highlyflexible,tear-resistantfabricforthereinforcementofthin-layerwaterproofing,especiallyinareaspronetocrack-ing,penetrationsorwall/floorconnections.Finelywoven,synthetic.Particularlysuitablefor:KÖSTERDachflex®,KÖSTERBD50andKÖSTERNBElasticGrey,KÖSTERNBElasticWhite,KÖSTERNBElastic1CWhite.
Measurements Packaging Article no.
t:100cm,l:50m 50m2roll 1105050
Capillary Rods 11.06Forpressurelessandmaterialsavinginstallationofhorizontalbarriersagainstrisingdamp(wickingmoisture)withtheKÖSTERSuctionAngleSystem.ThepatentedKÖSTERCapillaryRodreleasestheinjectionliquidevenlyanddirectlytothemasonry,effectivelybridgingcracksandvoids.Nomaterialiswastedincavities.
Measurements Packaging Article no.
l:45cm 50pieces 1106301l:90cm 50pieces 1106401
Roofing Nails 11.28Formechanicallyfixingcoldappliedself-adhesivewaterproofingmembranes.
Measurements Packaging Article no.
3.1x50mm 450pieces/package 1128100
Protection and DrainageSheet 3-400 11.40GreenHD-PEbasednotchedprotectionboardwhichcombines3functionsinoneproduct:(1)mechanicalprotectionofthewaterproofinglayer(e.g.whenbackfillingtheconstructionpit)accordingtoDIN18195,(2)decouplingofthewaterproofinglayerfromanygroundmovement,(3)thehollowcoreleadsseepageandbackwatersafelytothedrainage.
Measurements Packaging Article no.
w:200cm,l:15m 30m2roll 1140030
SD Edge profile 11.47Profileforprotectionanddrainagesheets.Preventsthepenetra-tionofmoistureintotheupperedgeofthesheets.Color:black.
Measurements Packaging Article no.
l:2.00m,w:82mm;t:12mm;11holes
piece 1147001
SD Fixing Elements 11.49Elementsforthefixingofprotectionanddrainagesheets.
Packaging Article no.
100pieces/package 1149001
The Green Pages of Construction Chemicals 113 | 113
12 Machines, injection packers, tools, aidsAll waterproofing systems are only as good as their application or respectively their installation. In many cases, professional tools are required for this. The KÖSTER BAUCHEMIE AG provides machines and tools which aid in their effective and efficient application – from the suction angle for horizontal barriers to the gel-pump for injections.
Our machines for pressurized injection of injection resins are available for low pressure as well as for high pressure injections – and they are always economic for a cost-efficient application according to the motto “time is money”.
12
Drill Stirrer 12.011Specialstirrerformixing2-componentpolymermodifiedbitu-menthickfilmsealants,e.g.KÖSTERDeuxan®2CandKÖSTERBikuthan®2C.
Packaging Article no.
piece 1201101
Brush 12.012/3Specialbrushfortheapplicationofliquidmaterials,e.g.KÖSTERDachflex®,KÖSTERKD3,etc.
Packaging Article no.
piece 1201201
Specialbrushwithwavedbristlesfortheapplicationofma-terialswithapaste-likeconsistency,e.g.KÖSTERNBSealingSlurries,KÖSTERKD1,etc.
Packaging Article no.
piece 1201301
Spiked roller 12.014Forde-airingfloorcoatings.
Measurements Packaging Article no.
Width50cm piece 1201401
Gauging rake 12.015FortheeveninstallationofmaterialsuchasKÖSTERSelfLevellingFloor15inthedesiredlayerthicknessof0–30mm.Continuouslyadjustable,changeablesteelsheetandglidingskidsmadeofhardenedsteel.
Measurements Packaging Article no.
Width80cm piece 1201501
The Green Pages of Construction Chemicals 114 | 115
Rubber Gloves 12.02Robust,smoothglovesforapplyingKÖSTERwaterproofingslurries.
Measurements Packaging Article no.
Size9/10 pair 1202001
Suction Angle 12.03Plasticangleforthepressurelessandmaterialsavinginstal-lationofhorizontalbarriersagainstrisingdamp(wickingmoisture)withtheKÖSTERSuctionAngleSystem.Re-usable.
Packaging Article no.
28pieces/bag 1203087
Impact Packer and attachments 12.05Plastic packer with cone-head fitting and non-return valveforlow-pressureresininjection.
Measurements Packaging Article no.
12x70mm 500pieces 1205001
Plastic packer with non-return valveforthelow-pressureinjec-tionofresinsandgel.
Measurements Packaging Article no.
18x110mm 500pieces 1205011
Plastic packer with cap forlow-pressuregroutinjection.
Measurements Packaging Article no.
18x110mm 500pieces 1205021
Drive in aid for Impact PackerPlasticcylinderforinstallingimpactpackers.
Packaging Article no.
Drive in aidforImpactPacker12
piece 1205071
Article no.
Drive in aidforImpactPacker18
piece 1205081
AdapterforinjectingKÖSTERImpactPackers18andKÖSTERImpactPackers18Plus
Packaging Article no.
piece 1205091
Packer 12.0610withfirmlymountedcone-headfittingforpressureinjection,galvanized.
Measurements Packaging Article no.
10mmx 85mm 100pieces 120610210mmx 115mm 100pieces 120610316mmx 85mm 100pieces 120616216mmx 115mm 100pieces 1206163Specialdesignsonrequest.
Superpacker 12.0613TheKÖSTERSuperpackerisparticularlysuitableforpressureinjectionwork.TheKÖSTERSuperpackerprovidesaveryhighcontactpressuretotheboreholeduetothecone-shapedcenterofthetighten-ingmechanism.Fourfinsandtworidgesontherubbergasketpreventrotationduringtighteningandfacilitatetheoptimalfixationofthepackerintheborehole.Ithasafirmlymountedcone-headfittingforpressureinjectionandisgalvanized.Optional:Allpackerscanalsobedeliveredwithlooselymount-edcone-headfittingsorpan-headfittings.
Measurements Packaging Article no.
13mmx 85mm 100pieces 120613213mmx 115mm 100pieces 120613310mmx85mm 100pieces 120610210mmx115mm 100pieces 1206103
The Green Pages of Construction Chemicals 116 | 117
One-Day-Site Packer 12.065TheKÖSTERONE-DAY-SITEPackerallowsinjectionworktobecompletedinoneday.Thescrewpackerforpressureinjectionhasafirmlymountedcone-headfittingandnon-returnvalve.Therefore,immediatelyafterinjecting,thatpartoftheportwhichprotrudesfromthewallcanbeunscrewedandremoved.Thecentralpartoftheportstaysinthewallsealingtheboreholesothatnoinjectionmaterialcanflowoutoftheboreholeevenunderhighpressure.Theboreholecanthenbeclosedimmediatelyafterinjection.Optional:Allpackerscanalsobedeliveredwithlooselymount-edcone-headfittingsorpan-headfittings.
Measurements Packaging Article no.
13mmx90mm 100pieces 120653213mmx120mm 100pieces 1206533
Injection Lance 12.067Injectionlancewithpan-headfittingforgelinjections.
Measurements Packaging Article no.
19mmx 150mm 50pieces 120679319mmx 210mm 50pieces 120679419mmx 310mm 25pieces 120679519mmx 410mm 25pieces 120679619mmx 510mm 25pieces 1206797Specialdesignsonrequest.
Distributor Lance 12.068Injectionlancewithpan-headfittingforgelcurtaininjectionsandaguidebarforthelateraldistributionoftheinjectionmaterial.Germanpatent,Europeanpatent.
Measurements Packaging Article no.
19mmx 310mm 25pieces 120689519mmx 410mm 25pieces 120689619mmx 510mm 25pieces 1206897Specialdesignsonrequest.
Gel-Pump and accessories 12.0712C injection pump withcontinuouslyadjustablemixingratio(gel:water).
Packaging Article no.
piece 1207101
Water hose
Length Packaging Article no.
5 m piece 1207102
Gel hose
Length Packaging Article no.
5 m piece 1207103
Manometer
Packaging Article no.
piece 1207104
Mix head
Packaging Article no.
piece 1207105
Injection whip
Length Packaging Article no.
250mm piece 1207106
Slide Couplingforpan-headfitting
Packaging Article no.
piece 1207107
Swivel JointConnectionbetweeninjectionwhipandslidecoupling.Length30mm
Packaging Article no.
piece 1207108
The Green Pages of Construction Chemicals 118 | 119
1C-Injection Pump and accessories 12.072Electrical1Cinjectionpumpforinjectingcracksandvoids.ItissuitablefortheinjectionofallKÖSTERKB-Pur®materials(foamsandresins).Operatingpressurecanbeadjustedfrom0–200bar.Themaximumdeliveryrateisapprox.2.2l/min.
Packaging Article no.
piece 1207201
HD Injection Hose
Length Packaging Article no.
5 m piece 1207202
Ball ValvewithgripheadfortheKÖSTER1CInjectionPump.
Packaging Article no.
piece 1207203
Manometer
Packaging Article no.
piece 1207204
Material Hopper6lmaterialhopperwithsieve
Packaging Article no.
piece 1207205
Sieveforthematerialhopper
Packaging Article no.
piece 1207206
Variojet 12.073Electricalspiralpump(400V)forthepumpingandsprayingofplastersandmortars.Capacity:approx.0.2to1.2m³/h(spiralandmaterialdependent),feeddistance:uptoapprox.40m(materialdependent).
Packaging Article no.
piece 1207301
Loka Handpump 12.074Manualmembranepumpforthepumpingandinjectionofgrouts.
Packaging Article no.
piece 1207401
Hand Pump 12.075Forsmallinjectionprojectsorareaswhicharedifficulttoaccess.Operatingpressure10barmax.,outputapprox.2cm³perpass.
without Manometer
Packaging Article no.
piece 1207501
with Manometer
Packaging Article no.
piece 1207502
Injection Whip
Measurements Packaging Article no.
300mmthreadedcon-nectionM10outside
piece 1207503
500mmthreadedcon-nectionM10outside
piece 1207504
Grip Headwith4jawsforcone-headfittings.
Packaging Article no.
piece 1207505
The Green Pages of Construction Chemicals 120 | 121
Pressure Port 12.076Allowsfortheinjectionofcrackstobecarriedoutwithoutpriordrillingorthefixationofadhesivepackers.TheKÖSTERPressurePortisparticularlysuitableforlargeoraestheticapplicationssuchasinparkingdecks.Thepackerispressedontoontheconstructionmemberusingatripodoraforklift.Subsequentinjectionsarepossibleatanytime.
Packaging Article no.
piece 1207601
Foot pump 12.077Manualmembranepumpforpumpingandinjectingliquidproducts.
Packaging Article no.
piece 1207701
Special Caulking Gun and accessories 12.08Cartridge gunfortheapplicationofKÖSTERKB-Flex200.
Packaging Article no.
piece 1208101
Connecting Hose and NozzleAccessoriesfortheapplicationofKÖSTERKB-Flex200SealingPastewithaflexiblehoseand45°bend.
Packaging Article no.
set 1208201
Foam TapeForfillingvoidsaroundcableandpathwaypenetrationsduringtheapplicationoftheKÖSTERKB-Flex200System.
Packaging Article no.
piece 1208301
Cleaning BrushConicalroundbrushforcleaningvoidsatcableandpathwaypenetrations.
Packaging Article no.
piece 1208401
Cleaning TissueForcleaningtools.
Packaging Article no.
10kgPaket 1208501
SpatulaForapplicationofKÖSTERKB-Flex200SealingPasteetc.
Measurements Packaging Article no.
b:20mm piece 1208601b:50mm piece 1208701
KB-Pur Mixer 12.088Speciallydesignedformixinginjectionresins(reducesairentrainment).12mmchuck,round.
Packaging Article no.
piece 1208801
Paddle Mixer and accessories 12.09Electricmulti-purposemixerformaterialswithlowandhighviscosity.1300Watt,220V,stagelessadjustable.Deliveredincludingmortarstirreranddiscstirrer.
Packaging Article no.
piece 1209101
The Green Pages of Construction Chemicals 122 | 123
Double Paddle MixerElectriccompulsorymixer,especiallysuitableforpaste-likeandhighlyviscousmortars,plasters,adhesives,bitumen,etc.1400Watt,220V,deliveredincludingmortarstirrer.
Packaging Article no.
piece 1209201
Disc StirrerWithringforKÖSTERSinglePaddleMixer.Suitableformixingself-levellingscreeds,sealingslurries,injectionmortars,etc.
Measurements Packaging Article no.
approx.160x600mm piece 1209601
Mortar StirrerFortheKÖSTERSinglePaddleMixer.Suitableformixingthickandpaste-likematerials,restorationplasters,adhesives,mortars,tileadhesives,etc.
Measurements Packaging Article no.
approx.140x600mm piece 1209701
Mortar Stirrer SetForKÖSTERDoublePaddleMixer.Thesetconsistsofoneright-handedandoneleft-handedmortarstirrer.
Measurements Packaging Article no.
eachapprox.140x600mm
piece 1209901
Rubber Hand roller 12.10FortheapplicationofKÖSTERKSKwaterproofingmembranes.
Packaging Article no.
piece 1210013
Protimeter 12.99Forevaluatingthesurfacemoistureofconstructionmembers.
Packaging Article no.
piece 1299987
Diagnosis Case 12.99Foraquickdiagnosisofconstructionmaterialsonsite(saltandpHanalysis).
Packaging Article no.
piece 1299988
The Green Pages of Construction Chemicals 124 | 125Phone:+49(0)49419709-0|Fax:+49(0)49419709-40|E-mail:[email protected]|Web:www.koster.eu
KÖSteR InJeCtIon SYSteMS
• waterproofing of active leakages
• structural Repair
• filling of voids
Request information
now!
KÖSteR waterproofing products – guaranteed safeDecades of experience and the high quality of our products has made us a reliable partner on the construction site. Our wide product range includes well-engineered, patented waterproofing products and systems for every possible problem with pressurized or non pressurized water.
Every KÖSTER product meets state of the art in terms of research and development and is subject to per-manent product and quality control. Test certificates from numerous institutes confirm the high quality of our waterproofing materials.
KÖSTER waterproofing materials – quality you can rely on.
Die
I. General1. The following terms and conditions of supply and payment apply to the entire busi-
ness relationship with our customers. The purchaser accepts them as binding on them in respect of the current contract and also for all future transactions. Any alternative agreement requires our written confirmation. The purchaser asserts no purchase terms of their own. They also do not become part of the contractual terms and conditions by consequence of our non-communication or supply.
II. Quotation and supply1. Our quotations are non-binding.2. If we are prevented by a hindrance from fulfilling the contract on time by procure-
ment, manufacturing or supply failures – on our part or on the part of our suppliers – e.g. due to an energy shortage, traffic disruption, strike action or lockout, the supply period is extended accordingly. The purchaser can only withdraw from the contract if, on expiry of the extended term, they set us a final deadline in writing. Withdrawal can only be made if we have not fulfilled within the final deadline and withdrawal is notified in written form.
3. If our fulfillment of the contract is made partially or completely impossible for the reasons stated in paragraph 2, we are released from our supply obligation.
4. We will inform the purchaser immediately of the hindrance under paragraph 2 and the impossibility under paragraph 3.
5. Compensation claims by the purchaser arising from delay or non-fulfillment are excluded, to the extent that malicious intent or gross negligence on our part is not proven.
6. If the purchaser is in default of payment in respect to an earlier supply, we are entitled to withhold supplies without obligation to compensate for any loss caused.
7. We are entitled to make part supply.
III. Prices1. Invoices are raised at prices applicable at the date of the supply, if no special agree-
ment has been made in this regard. If, in the case of a forward order or a make-and-hold order, only a part of the agreed quantity is accepted during the agreed period, we are entitled, at our discretion, either to invoice the supplied amount at the price ap-plicable to that lot-size or to supply the quantity not called upon and raise an invoice.
2. If, in exceptional circumstances, we agree to a return of goods, we will invoice 20% of the net goods value to cover our costs. Generally, we do not accept the return of non-standard supplies
IV. Payment1. Our invoices fall due for payment immediately after receipt of the invoice. However,
we reserve the right, in individual cases, to agree to other payment terms at the time the contract is entered into. Default arises immediately after receipt of the invoice. In this regard, the invoice is deemed to be received three days after the date of the invoice, unless the recipient proves a later date of receipt.
2. In the case of default of payment on the part of the purchaser, we are entitled to charge default interest after the occurrence of default in accordance with generally agreed terms of business. A charge of EUR 15.00 per payment reminder is raised after the occurrence of default.
3. We reserve the right to decide on the acceptance of cheques and bills of exchange on a case-by-case basis. They are only accepted on account of payment. The credit is made under the normal reservations. For bills of exchange, we charge the normal bank discount and collection charges. We do not undertake any guarantee for the correct timing of encashment or remonstration.
4. In circumstances where a bill of exchange or cheque is not cashed on time or circum-stances arise regarding the purchaser, which, in our view, no longer warrant the grant-ing of credit, we can determine the whole amount due to us as falling due immediately – even if bills of exchange or cheques have been provided in respect of it.
5. Only persons with our written power of collection are entitled to receive payments with the issue of one of our receipt forms.
6. The purchaser can only assert a right of retention, if it relates to the same contractual relationship. The purchaser is only entitled to an offset if we have recognized the op-posing amount due or it has been legally recognized.
7. If the purchaser gets into default with an invoice, and the value of this invoice reaches a significant amount for the business relationship, all receivables of this business rela-tionship fall due immediately independent of any acceptation of bills of exchange.We are furthermore entitled to demand prepayment before any future delivery.
8. If the default is not dispelled within an acceptable final deadline, we are entitled to withdraw from the contract or to demand compensation due to non-fulfillment. This applies in particular to agreed but not delivered follow-up business. In circumstances where information arises regarding the purchaser, which in our view, no longer war-rant the granting of credit, we are entitled, apart from before made agreements, to demand prepayment or payment on delivery of the material. The purchaser is entitled to provide security for bills receivable.
V. Retention of title1. The goods remain our property until the payment of all, including future, amounts
due to us arising as a result of our business relationship with the purchaser. This also includes conditional amounts receivable.
2. In the case of a processing or a combining of the goods subject to reservation of title with other items not belonging to us, we are entitled to a co-ownership share in the new item in the amount of the sales price invoiced to the purchaser including value added tax or other sales taxes. The purchaser holds the item in custody for us free of charge.
3. The purchaser may sell the goods subject to retention of title as part of orderly busi-ness activities, but only under terms of immediate payment or reservation of title; they are not entitled to provide other entitlements, in particular, the granting of security or a pledge.
4. The purchaser assigns to us the amount from his receivable with all ancillary rights from the onward sale of the goods subject to retention of title that corresponds with our invoice price inclusive of value added tax or other sales taxes.
5. Where the receivables of the purchaser from the onward sale are received into a cur-rent account, the purchaser also assigns herewith his receivable from their customer
from the current account. The assignment is made at the amount that we invoiced to them for the goods resold subject to retention of title inclusive of value added tax or other sales taxes.
6. Subject to revocation, the purchaser is entitled to collect the receivables assigned to us. The assignment or pledging of these receivables is only permitted with our written agreement. Where circumstances arise in relation to the purchaser, which in our view, no longer warrant the granting of credit, at our request, the purchaser is to inform the debtors in writing of the assignment, to provide us with all information and make available and send us documentation. For this purpose, the purchaser is to grant us access, where necessary, to their documents in this respect.
7. In the case of the existence of the circumstances stated in para. 6, sentence 3, the pur-chaser must grant us access to the goods subject to the reservation of title still in their possession, to send us an accurate list of the goods, to separate the goods and release them to us.
8. If the value of this security exceeds the amount of our receivables by more than 20%, we will release the security to that extent, at the request of the purchaser and our discretion.
9. The purchaser is to inform us immediately in writing of the access of third parties to the goods subject to retention of title or the receivables assigned to us and to support us in intervention in every way.
10. The purchaser bears all of the costs for the fulfillment of the aforementioned coopera-tion obligations in the pursuit of all rights from the retention of title as well as all costs incurred in the preservation and storage of the goods.
VI. Packaging and dispatch1. Packaging follows normal commercial practices relevant to the goods. Special packag-
ing and replacement packaging is charged at cost price. Supply is made by forward freight from the factory.
VII. Transfer of risk1. Risk is transferred to the purchaser as soon as the goods leave our factory or ware-
house. All supplies, including any returns, travel at the risk of the purchaser.2. Our supplies are not insured against damage whilst in transport.
VIII. Responsibility for defects and compensation1. The goods are supplied in the quality and finish as is normal for us at the time of the
supply.2. Our supplies are to be checked for correctness on receipt. Under or incorrect supplies as
well as any defects can only be objected to within 14 days following receipt. Delayed notification of defects does not bring about any entitlement against us. This also ap-plies in respect of non-evident defects, if the purchaser is a merchant.
3. Advice from our employees does not release the purchaser from their own examina-tion of the product with regard to its suitability for its intended purpose and from the observation of the processing requirements of the manufacturer. In addition, technical application advice from our employees, processing instructions, consumption quanti-ties etc., are only general guidelines and do not give rise to a contractual legal relation-ship or an additional obligation from the purchase contract. No liability arises from such activities. Consumption quantities in our technical leaflets are average values based on experience. Over or under consumption on specific objects do not initiate any rights or claims.
4. The guarantee obligation lapses if changes to the goods supplied have been carried out by the other party or if the purchaser does not immediately comply with our re-quest for the return of the goods subject to complaint. It also lapses if the complete settlement of our invoices does not take place within the contractual or agreed period of credit.
5. If the goods supplied by us are faulty and we are notified within the time limit, we will replace the faulty goods without charge. In the absence of a replacement supply, the purchaser canwithdraw from the contract. In the case of a complaint on the grounds of quality, a sample is to be submitted for examination, as appropriate.
6. Our guarantee obligation ends with the term as per law of the country to which the product is sold, at maximum five years. Longer guarantee periods are only binding if they have been confirmed by us in writing. In the case of any such extended guarantee, only the entitlement to the replacement of defective materials exists and not the re-funding of costs of consequential damage, labor and handling or other compensation claims. To the extent that we grant the recognition of a defect – after the expiry of the guarantee under sentence 1 – we have the discretion of making an additional supply of the same, defect free materials at no cost or refunding the purchase price paid at the time, excluding ancillary costs such as freight.
7. Claim for defects do not exist upon negligible difference to the agreed condition, upon negligible nuisance of usability, upon natural abrasion or damages which were caused after the transfer of risk due to faulty or negligent handling, inappropriate stocking or transport or which arise from particular outer influences which are not preconditioned by the contract. If the purchaser or a third party carry out any inappropriate modifica-tions no claims arise hence nor for any subsequent consequences.
8. Contribution claims of the purchaser against the supplier do only exist insofar as the purchaser has not made any agreements with their customer that exceed legal defect claims.
9. All other claims, including compensation claims, by the purchaser against us on the grounds of the supply of defective goods are excluded. Nonetheless, should, on any grounds, a recovery of damages come into consideration, the purchase price of the consumed quantity applies as the maximum amount of the claim.
IX. Other compensation claimsAll other claims for compensation by the purchaser against us – irrespective of legal grounds – are excluded, to the extent that malicious intent or gross negligence on our part is not proven.
X. ValidityShould any of these individual clauses – irrespective of the cause – not be operable, the valid-ity of the remaining clauses is not affected as a result.
XI. Place of jurisdictionThe place of jurisdiction for all disputes arising in connection with the contractual relation-ship – including withdrawal – is Aurich, Germany.
Terms and conditions of business, supply and payment of KÖSTER BAUCHEMIE AG
KÖSTER BAUCHEMIE AG | Lilienstraße 3-10 | D-20095 Hamburg, GermanyPhone +49 (40) 3095 3090-0 | Fax +49 (40) 3095 3090-20 | E-mail [email protected] | www.koster.eu
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