Download - Lean Six Sigma เพื่อเพิ่มประสิทธิภาพการบริหารงาน · PDF fileLean Six Sigma เพื่อเพิ่มประสิทธิภาพการบริหารงาน

Lean Six Sigma เพอเพมประสทธภาพการบรหารงาน

Facilitators bull Sirichai Sukhumanant bull Preecha Powanusorn bull Ruttawut Roschuen bull Jaruwan Liwsrisakul

14 มถนายน 2557

SUBGROUP NAME REGION ANDOR PROJRCT | Confidential | Month 00

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Agenda

bull แนะน ำ Lean Six Sigma 830 to 900

bull Value Stream Mapping 900 to 1015

bull Break 1015 to 1030

bull Six Sigma 1030 to 1200

bull Lunch 1200 to 1300

bull Project Review 1300 to 1600


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Training Objective

เพมทกษะทางความคดเพอปรบปรงแกไขงานใหดขน

แกปญหาอยางมระบบและท า Project โดยใช LeanSix Sigma

น าแนวความคดและเครองมอ LeanSix Sigmaใหเกดประโยชน

helliphelliphellip


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Lean Six Sigma ndash It is not a magic tool

ไมใชเครองมอหรอเครองมอพเศษ และแกปญหาอยาวถาวร

พฤตกรรม Mindset


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Process Culture

Structure

ผลงาน การปฏบตขบวนการ การแกปญหา

โครงสรางขององศกร การวดความสามารถ (KPI)

การครวจสอบ

จคส านกขององศกร ความคดและพฤตกรรม

Critical to success

หวใจของการท างานคอความคดและจตส านก


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Mindset - Aspiration


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อะไรคอ Lean Six Sigma

With Lean Thinking we reduce Wastes lead time and do it shorter and better

ลดของเสย เรวขนและ ดกวา

Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs

23 Min 57 Min 25 Min 27 Min 16 Min

21 Secs 25 Secs 600 Secs 19 Secs 22 Secs

Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5

Step 2 Step 4 Step 6 Step 8 Step 9

Step 7

x

x

x

สนลง - ไมใชเรวขน

เวลาในการท างาน


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With Six Sigma tools ลดความแปรผนและคาเฉลย

เพมความเทยงตรงแนนอน

Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late

Spread of variation too wide compared to specifications

Spread of variation narrow compared to specifications

Defects

Average

Average

Time


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Lean Six Sigma ในการใชงาน

Lean Six Sigma

20-25 20-25

80-90 ผลงาน

หลกการ


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DMAIIC

Make It Real

Make It Works

Make It Last


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สรป ค าจ ากดความ

(1) ผปวยลกคาทเพมคณคา ndash VA (value added)

bull ผปวย ลกคายนดทจะจายส าหรบมน bull It physically improve or fit or function

bull ท าถกตองในครงแรก

(2) ธรกจทเพมคณคา ndash BVA (business value added)

bull ภายใน จ าเปนในการสนบสนนธรกจ bull ภายนอก ตามทกฎหมายก าหนด หนวยงานก ากบดแล

(3) ไมมคณคา ndash NVA (none value added)

bull ของสย การสรางทไมมคณคา และไมจ าเปนตองใช


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ปรบปรงกระบวนการ


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Value-added Ratio at ldquoLeanrdquo company

50 Non-value-added 50 Value-added

Value-added Ratio at typical manufacturing company

95 Non-value-added 5

Value

Receive Order Ship Product

= Value-adding Operation Time (actual assembly or manufacturing operations)

= Non-value-adding Time (time customers will not pay for such as rework moving)

มมมองของลกคำหรอคนไข เรำสรำงคณคำใหพวกเขำแค

95


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What are the four things the Operations can experience in the Process

Value Added Activities

Total thru-put

Time

Which Elements Add Value

ขบวนการท างาน ทงหมด

เกบของ ปฏบตงาน

ตรวจสอบ

ขนยาย

8

11

1

80

What percent of the time is spent doing each


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ความคดในการก าจดของเสย

ขนตอนในการปรบปรง

bull ระบและลดกจกรรม NVA ผานการวเคราะหสาเหต

bull ระบและลดกจกรรม BVA ทเปนไปได

bull ลดการเคลอนไหว เวลาเดนทาง การเขาถง ndash จดระเบยบงานเพอลดระยะทางการเดนทาง

bull ลดความซบซอนของงาน

bull การจดระเบยบอางองทจ าเปน เครองมอ และ ปจจย


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ขนตอนในการปรบปรง(ตอ)

bull ลดการตรวจสอบทซ าซอน การยนยน

bull ใชวธปฏบตงานทมาตรฐานและจดท าเปนเอกสารlsquoOne Right Wayrsquo สรางมาตรฐานทถกแบบเดยวกน ndash Standard Work

bull ท าความสะอาดและจดระเบยบสถานทท างานโดยการใชแนวทาง 5ส

bull โอกาสทใชภาพหรอ SCORE CARD เพอความเขาใจทดกวา



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bull KPI ndash Customer Satisfaction

ndash Cost per Engagement

ndash Turn Around Time

ndash Total Experience

ndash Waiting Time

ndash Discharge Time (after dischargetime to leave)

ndash Changeover (of team shift change)

ndash helliphellipEtc

KPI ndash Key Performance Indicator


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สรางแผนภาพกระแสคณคา (VSM) Creating Your Current State Map


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VSM คออะไร

bull Value Stream Mapping คอเครองมอทใชเพอสรางแผนทขอมลของการไหลของผลตภณฑ เอกสารหรอการบรการ

bull การไหลแผนทขอมลของผลตภณฑ เอกสารหรอการบรการผานขนตอนกระบวนการทงหมดจนกระทงเปนผลตภณฑ โดยทเอกสารหรอการบรการจะถกสงใหลกคา ldquoใสความเปนตวของคณเองเปนสนคาหรอบรการrdquo

bull จะแสดงการมปฏกรยา ขนตอนกระบวนการ

bull เราโฟกสการสงคณคาใหกบผปวยหรอลกคา

Admit Process Steps Discharge

Value Stream


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วตถประสงคของ Value Stream Mapping

bull VSM คอ แผนภาพแสดงกจกรรมทงหมดทธรกจด าเนนการสงมอบคณคาในบรการหรอตวสนคาจากองคกรไปยงลกคาผปวย เรมจากการรบ inputadmit น ามารกษา จนกระทง Discharge โดยแสดงขอมลของกระบวนการตาง ๆ เสนทางการเคลอนทของงาน และระบบสารสนเทศภายในกระบวนการ

bull โดยแบงตามลกษณะการใชงานออกเปน 2 ประเภท ไดแก ndash แผนภาพกระแสคณคาแสดงสถานะในปจจบน (The Current State VSM หรอ Current VSM) ndash แผนภาพกระแสคณคาแสดงสถานะในอนาคต (The Future State VSM หรอ Future VSM)


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Value Stream Mapping

bull VSM ท าหนาทเปนรากฐานส าหรบกจกรรม Lean ทงหมด bull มนเปนเครองมอทมประสทธภาพทสดทจะใชในการบรณาการ Lean Six Sigma bull มงเนนไปทกลมลกคาผปวย bull VSM เปนสงส าคญเพราะจะชวยใหมมมองของการไหลทงหมด และใหการเชอมโยงภาพการท างานของระบบ

bull ชวยใหคณมองเหนและเขาใจการไหลของProcessและขอมลในกระบวนการ

bull ชวยระบส าหรบการเพมคณคาและไมเพมคณคาตามล าดบ bull แสดงในเหนการปฏสมพนธระหวางกระบวนการของลกคาผปวยและผใหบรการ bull หวใจส าคญคอการก าหนดโอกาส ก าหนดขอบเขตและจดล าดบความส าคญบนพนฐานทรพยากร


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กจกรรมสวนใหญในการจดท า Current VSM มกจะเกยวของกบการรวบรวมขอมลทม โดยใหสมาชกลงพนทเพอเกบรวบรวมขอมลเพมเตม จากนนจงน าขอมลทงหมดเขาทประชมคณะท างานโครงการ LEAN เพอตรวจสอบความถกตอง และบนทกขอมลลงบนแผนภาพ ในขณะเดยวกนอาจจะตองใชการระดมสมองจากสมาชกของคณะท างานโครงการ LEAN ดวย สงส าคญในการลงพนทเพอเกบขอมลจะตองแนะน าตวเองกบพนกงาน พรอมทงอธบายวตถประสงคในการเกบรวบรวมขอมลใหพนกงานในพนทเขาใจ และใหความรวมมอ จากนนจงสอบถามพนกงาน

การสรางแผนภาพกระแสคณคาแสดงสถานะ ในปจจบน


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Process Walk-Through

bull น าผงการไหลของงานหรอ ผงกระบวนการท างานไปตรวจสอบกบเจาของงาน ผใช และลกคาของกระบวนการในปจจบน หรอ การโดยการสงเกต


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สวนประกอบของVSM

1 คณคาสงทเปนประโยชน (Value)

2 ของเสย (Wastes)

3 การไหล (Flow)

4 ดง (Pull)

5 ระบบการท างานมาตราฐาน


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ค าจ ากดความใน VSM

(1) ผปวยลกคาทเพมคณคา - VA



(2) ธรกจทเพมคณคา - BVA


(3) ไมมคณคา - NVA


ปรบปรง

ลด

ก ำจด


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มลคาคณคาเพม Value Added (VA)

bull สงทผปวยลกคาสนใจและพรอมจาย The customer cares about it or would pay for it

bull สงทกอใหเกดการแปรสภาพทางกายภาพ It induces physical changes

bull การท าใหถกตองในครงแรก It is done right at the first time

bull สงทไมสามารถแทนทไดดวยเครองจกรหรอเทคโนโลย It canrsquot be replaced by machine or information technology


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Non-Value-Added (NVA)

bull การซอมงานเนองจากตองแกไขงานทเสย Rework due to defect repair

bull การรอคอย Waiting

bull ความลาชา Delays

bull การขนสง (จากทหนงสอกทหนง หรอ จากหนงขนตอนสอกหนงขนตอน) Transportation (from one location or step in the process to another)

bull การตรวจสอบคณภาพ (BVA)

Quality Inspection


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Types of Work in Hospital


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Value Stream Focus amp Lead-times

Total lead-time through Value Stream

Muda (waste) and non value added

activities

Value

Added

Traditional improvement focus


activities Va

lue

Ad

de

d Make value

added work

faster

Waste elimination focus

Reduce wastes

And

Shorten Process

Muda (waste) and non

value added activities

Value

Added


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1 คณคา (Value)

2 ของเสยไรประโยชน (Wastes)


4 ดง (Pull)



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4 ดง (Pull)



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การไหล(Flow)

พนฐาน bull เขาใจขอจ ากด ของสถานท Bottlenecks

bull จดระเบยบทกขนตอน สรางคณคาใหเกดขนเปนล าดบ อยางรวดเรว bull การปรบปรงการไหลเกยวของกบสถานทและProcess (step)


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การระบ Bottleneck

bull ค านยาม ทรพยากรมความจนอยกวา bull แนวการวเคราะห วธการวเคราะหเพอระบและประเมนการด าเนนงานคอขวดในกระบวนการ

bull เครองมอในการวเคราะห ndash สถานท WIP (work in process) สรางคงคลงขนมา ndash การวเคราะห Graph แทง ndash รายงานทมคณภาพ ndash รายงานBacklog งานคาง ndash Rework stations ซอม


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การไหล

คณตองพจารณา

bull อะไรคอ ldquoTakt Timerdquo ของกระบวนการ

bull เนอหาของงานคออะไร

bull ระยะเวลาจรงทตองการ


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Calculating Takt Time

ldquoSynchronize pace of process to match pace of amount of patientsrdquo

Takt Time = Available work time per period

Customer demand per period

Example Takt Time = 480 minsshift

150 patientsshift = 32 minspatient

Every 32 minutes need to complete process per one patient


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Meeting the Takt Time ท าตามความตองการไดหรอเปลา

bull ก าหนดรอบเวลาในการจดการ bull ก าหนดรอบเวลาการโหลด และไมโหลด bull ก าหนดการเปลยนแปลง bull การค านวณเวลาอยางมประสทธภาพ bull เปรยบเทยบกบTakt Timeของคณ


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Traditional Process Flow (functional departments)

Traditional Characteristics bull อปกรณขนาดใหญ bull Departments arranged by ldquospace requiredrdquo over time no

particular flow bull มการโยกยายและเคลอนทมาก bull การด าเนนงานทไมไดมาตรฐานตามระดบนสวน

การไหลของกระบวนการ แบบดงเดมผานหนวยงานทเกยวของกบการท างานระยะยาวการเดนทางและ หรอเวลาในการเดนทาง


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Cycle Time VS TAKT Time

TAKT

Time

5

4

3

2

1

0


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4 ดง (Pull)



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ดง (Pull)

bull งานเรมตนเมอมสญญาณของความตองการ

bull การท างานคอ การท าใหขอมลตรงกนและออกแบบบนพนฐานรปแบบความตองการและตามเหตการณทรกน

bull การท างานจะถกเกบไวทระดบต าสดทเปนไปไดและคณสมบตทไมซ ากนมความลาชาจนถงจดทเปนไปได

CLIP Lucy


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59

ldquoPULLrdquo example The hamburger


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การวเคราะหกระบวนการ Process Analysis

Disconnects การขาดการตอเนอง

Value Analysis การวเคราะหดานคณคา

Time Analysis การวเคราะหดานเวลา

Layout Analysis การวเคราะหดานโครงสราง


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4 ดง (Pull)

5 ระบบการท างานมาตราฐาน(Standard work)


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ท าไมจงตองใช Standard Work

bull เพอลดและควบคมความไมสอดคลองกน (รปแบบ)

bull เพอใหแนใจวาการท างานและความคาดหวงทเหมาะสม

bull เพอก าหนดและสรางมาตรฐานเงอนไขปกต เพอใหสามารถดเงอนไขทผดปกตไดโดยเรว

เมอมนเกดขน

bull เพอชวยใหเราในการฝกอบรมพนกงานของเรา

ทไหนไมมมาตรฐาน ทนนไมสามารถจะปรบปรงได


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Standard Work Documentation

bull องคประกอบทส าคญของการท างานมาตรฐานคอเอกสารมาตรฐานเหลานน - เครองมอหนงทเปนประโยชนอยางยงเมอทงสองการวเคราะหและจดท าเอกสารมาตรฐานการ

ท างานเปนกระบวนการ videotaping และของแตละการด าเนนงาน

- อกวธหนงเกยวของกบการใชเอกสารทรายละเอยดแตละองคประกอบในงานทก าหนด bull Standard Work Lay-Out Sheet bull Standard Work Combination Chart bull ldquoOne Right Wayrdquo Visual Work Instructions

bull ปฏบตวเคราะหแตละองคประกอบและการก าหนดคาใหมกจกรรมเพอใหบรรลความสมดลและเพมการไหลเวยน


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ประโยชนของ Standard Work

bull ท างานเชอมโยงกบ Takt เวลาและความตองการของลกคา bull ระดบมาตรฐาน WIP เปนทยอมรบ

- การไหลทดขน - สนคาคงคลง WIP นอย - การด าเนนงานมประสทธภาพมากขน

bull ทกคนใช วธทดทสด ndash One Right Way - การเปลยนแปลงลดลงและสามารถคาดการณทเพมขน

- ปรบปรงคณภาพ

- การปรบปรงความปลอดภย

- การปรบปรงเอกสาร

- การเรยนรส าหรบบคลากรใหม

- ปรบปรงความสามารถในการฝกอบรมและมความยดหยน ของเสยลดลง =gt ลดคาใชจาย


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Creating Your Current State Map สราง แผนภาพกระแสคณคา (VSM)


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Confidential | 66

ท าไมตองม VSM

bull ท างานรปภาพใหญ ไมใชแคขนตอนของบคคล แตจะเหนความตอเนองและภาพรวม ไมใชแคชนสวนตางๆ เพอมองดทมาของเสย

bull มภาษาทวไปเพอคยเกยวกบ VSM

bull เพอแสดงทางเชอมระหวางการไหลของขอมลและการปฏบต


0000

Confidential | 67

Creating the Current-State

Map สราง VSM

กระบวนการอะไรทคณจะท าแผนท

bull บนพนฐานทส าคญทสดคออะไร ndash ปรบปรงการบรการ

ndash การสรางคณคาโดยลดการรอคอย

ndash เพมการไหลเวยนและยดหยน

ndash อนๆ ทเปนประเดนส าคญ

bull ก าหนดกระบวนการของคณอยางรวดเรวหรอเลอกการบรการ ndash จ ากดขอบเขตเปนสงส าคญ


0000

Confidential | 68

bull กระบวนการดงกลาวสามารถตอบสนองความตองการของผปวย

หรอลกคาไดอยางไร

bull อตราของการบรโภคโดยลกคาเมอสนสด (Takt time คออะไร)

bull อตราของความตองการวาสามารถสอสาร

Creating the Map


0000

Confidential | 69

bull คอขวดอยทไหน ขอจ ากดของกระบวนการ ส าหรบกระแสมลคาทงหมดและวธการทก าหนดมน

bull ทไหนและวธการทคณจะท าการผสมผสาน

bull ทคณสามารถน าการไหลและดงภายในแตละสถานณะ กระบวนการ

bull กจกรรมอะไรทคณจะยายเขาไปใกลชดกน

bull ความตองการวาสามารถผานความลาชาต าสดไดอยางไร

Creating the Map


0000

Confidential | 70

Creating the Map

Product Family

Current-State Drawing

Work Plan and Implementation

Future-State

Drawing

ระบสงทตองปรบปรงเพอก าจดของเสย ปรบปรงการไหล

bull ทละขนตอน -- เมอไหร อะไร ใคร bull เปนโอกาสทจะระบปรมาณผลทเปนประโยชน bull รางแผนด าเนนงานของคณ bull Time frame for the Future State Map should span initial implementation bull Period ie Approximately 6 months (แผนการ 6 เดอน)


0000

Confidential | 71

bull Establish information and people flow - ทราบไดอยางไรวาอะไรคอสงทตองท าแตละกระบวนการ

bull ระบทวตถนจะถกผลกหรอดง

bull เอกสารขอมลรบและสง

bull ปรมาณรอบเวลาเมอเทยบกบเวลาในการประมวลขนตอนของแตละกระบวนการ

bull ปรมาณบรการสนคาคงคลงในแงของเวลา (ปรมาณเทยบเทา อตรา takt time)

Creating the Current-State - Map


0000

Confidential | 72

VSM Tips

bull มกจะเรมตนจากลกคาหรอปลายทางและการท างานยอนกลบไปในการไหล

bull ใชดนสอและกระดาษทจะเรมตนในการท าแผนท

bull มอบหมายใหสมาชกทมในการเกบรวบรวมชนสวนเฉพาะของขอมลทจ าเปน

bull ตรวจสอบแผนทสาธตรวมกบทมเพอใหแนใจวามความชดเจน

bull เกบบนทกของชนสวนทขาดหายไปและ มอบหมายความรบผดชอบ

bull ท า Current VSM ใหเสรจกอนไปท า Future VSM


0000

Confidential | 73

กระบวนการด าเนนงาน bull ระยะเวลาการด าเนนงาน bull รอบเวลา bull ชวงเวลาการเปลยนแปลง bull ความนาเชอถอของกระบวนการ (Uptime) bull เศษซากReworkขอบกพรอง bull จ านวนของพนกงาน bull เวลาทมอย(minus breaks) bull Batch size bull First Pass Yield

สนบสนนกระบวนการ bull รอบเวลา bull เศษซากReworkขอบกพรอง bull จ านวนของพนกงานควบคมเครองจกร bull การอางอง bull การอนมต bull สนคาคงคลง งานเอกสารปกตldquo bull เวลาตามคว


ขอมลส าหรบกลองกระบวนการ (ขอมลทเกดขนจรงทสงเกตจะถกเกบ)


0000

Confidential | 74

ภารกจของเรา

การหาWastesและก าจดมนออกไป

ของเสยเปนเหมอนกบโรคราย

bull มนจะเพมตนทนของเรา

bull มนไมใหคณคา

bull มนท าใหเกดขอบกพรองในกระบวนการของเรา

bull มนมสวนท าใหบรการแยลง และความพงพอใจของผปวยหรอลกคาลดลง


0000

Confidential | 75

Current State Value Stream Map

bull Roll and tape white paper to wall Follow VSM Checklist (sequence of events) bull Use post it notes (Use standard colors in VSM kit) bull Use VSM Icons in kit (cut and paste for quick placement) bull Data amp Material flows Leadtime ladder QTY Inventory Lead timeshellip mapped by the team bull Expert knowledgeget people to closest to the process

Daily Demand ___ Product ___ Title of VSM Map

Team listed

Total Lead Time Total Processing Time

Customer

Problem Problem Problem

II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems

Kaizens Info Mtl Flow Inventory amp Rework

Team Listed

Title Product Cust Avg Demand

Sequence of events


0000

Confidential | 76

Value Stream Mapping เพอเพมประสทธภาพการเกบรกษายาแชเยน

อะไรคอBottleneck


0000

Confidential | 77


0000

Confidential | 78

VSM Improvement Process


0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84

Creating the Current-State Map Value Stream Icons

I

FIFO

Process

Inventory

First-In-First-Out Sequence Flow

Data Box

Lightning Box (Opportunity)

Electronic Information Flow

Manual Information Flow

Outside Sources

Employee ldquoGo Seerdquo

ABC

Adhesives

Tues amp

Thurs Truck Shipment

PUSH Arrow

ผปวย หรอ Customer

Weekly Schedule

Schedule

Buffer or Safety Stock

Assembly

300 pieces 1 day


0000

Confidential | 85

Example Current State VSM

Blue ndash Opportunities PurpleYellow ndash Process Steps


0000

Confidential | 86

Ten Rules

86 GE Transportation

Aircraft Engines Tom Parrett May 05

Current State VSM Checklist


0000

Confidential | 87

Calculating Lead Time

1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont

HLA GEC Weekly Orders

4 WEEK FORECAST

MRP

Daily Orders 13 WEEK

FORECAST

Forecast

Orders

Sales

Daily

30 Min 1020 Min 25 Min 30 Min

14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time

62640 Min (98 of Time)

Total Processing Time

1186 Hrs (2 of Time)

SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100

Lead Time Top Row - 10080 + 5040 + 11520 + 14400 + 14400 + 7200 Min = 62640 Minutes Processing Time Bottom Row ndash 15 + 42+ 24 + 30 + 1020 + 25 + 30 = 1186 Minutes bull Keep measurement (MinutesHours) consistent throughout the value stream

14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89

Project Prioritization

Rescope or DelayPriority - 3

ldquoLow-Hanging FruitrdquoPriority ndash 2 or 3

ldquoMust Do ASAPrdquoPriority - 1

ldquoIdentifyRemove

RoadblocksrdquoPriority ndash 1 or 2

Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult

VSM Project Prioritization Matrix


0000

Confidential | 90



0000

Confidential | 91

Project WeightingSelection

Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92

VSM Improvement Project Prioritization List


0000

Confidential | 93

Projects IdentifiedAction Plan

Sr No Project Prioritization Project Owner ImplementRemark

1 Reduce lead time of imported chemical (target 30

min)

Project Charter Grace Nov 2008 (start)

2 In house bottle blowing Project Charter Daraka Sep 2008 (start)

3 Direct from supplier to shop floor without testing

(Supplier certification bottleampcap)

Project Charter Variya 1st week of Oct 2008

4 Increase storage tank from 5 to 10 Project Charter TS Cost Analysis

5 Harmonization and rationalization of label shipper

and shrink wrap

Project Charter Sanjay Dec 2008 (start)

6 Waste reduction (PM from 5 to 2 RM from To

3)

Project Charter Pakpong Verify wastage

Oct 2008 (start)

7 Changeover time 50 reduction Project Charter Kritsana Immediately start

8 Reduce FG testing Project Charter Ajjapoj Sep 2008

9 On truck QC (Ship under quarantine) SQI Project Charter DrNareerat Oct 2008 (start)

10 Reduce Minimum order of label Project Charter Alex Oct 2008

11 Use slip-sheetpaper pallet instead of wooden pattet Project Charter Alex Nov 2008

12 VMI (Vendor Management Inventory) amp kanban for

bottle cap shipper and export pallet

Low Hanging Fruit Suwat Nov 2008

13 Reduce the RM testing from 6 days to 3 days Low Hanging Fruit Ajjapoj Sep 2008 (start)

14 Reduce bulk storage holding from 24 to 12 hours Low Hanging Fruit Sombat Sep 2008

15 Implement 2 weeks rhythm wheel (3 lines) Low Hanging Fruit TS Oct 2008

16 Balancing of rhythm time line 3 and 4 Low Hanging Fruit TS Jan 2009

17 No shipment to Phylippine on friday Low Hanging Fruit Wirat Immediately Next

week

18 Interfacetransform Excel file to MFG pro Low Hanging Fruit Arnuphap Jan 2009

19 1 month freeze priod for local market and 2 months

for export

Low Hanging Fruit Kamontip (JampJ) Oct 2008

20 Improve promotion process (lacking of information

between JampJ and IDS)

Low Hanging Fruit Orawan

(Arnuphap IDS

Support)

Immediately Next

week

21 Milkrun Transportation Low Hanging Fruit GerardJanya Off line discussion

22 Reduce time for loading of raw material and

transferring time to storage

Later __ __


0000

Confidential | 94


0000

Confidential | 2

Agenda

bull แนะน ำ Lean Six Sigma 830 to 900

bull Value Stream Mapping 900 to 1015

bull Break 1015 to 1030

bull Six Sigma 1030 to 1200

bull Lunch 1200 to 1300

bull Project Review 1300 to 1600


0000

Confidential | 3

Training Objective




helliphelliphellip


0000

Confidential | 4





0000

Confidential | 5

Process Culture

Structure





Critical to success



0000

Confidential | 6



0000

Confidential | 7



0000

Confidential | 8




Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs



Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5


Step 7

x

x

x




0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 3

Training Objective




helliphelliphellip


0000

Confidential | 4





0000

Confidential | 5

Process Culture

Structure





Critical to success



0000

Confidential | 6



0000

Confidential | 7



0000

Confidential | 8




Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs



Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5


Step 7

x

x

x




0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 4





0000

Confidential | 5

Process Culture

Structure





Critical to success



0000

Confidential | 6



0000

Confidential | 7



0000

Confidential | 8




Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs



Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5


Step 7

x

x

x




0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 5

Process Culture

Structure





Critical to success



0000

Confidential | 6



0000

Confidential | 7



0000

Confidential | 8




Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs



Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5


Step 7

x

x

x




0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 6



0000

Confidential | 7



0000

Confidential | 8




Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs



Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5


Step 7

x

x

x




0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 7



0000

Confidential | 8




Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs



Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5


Step 7

x

x

x




0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 8




Receive

Order

Write Down

Order

Part

Lookup

Plant Order

Review

Contact

Customer

Enter

Order

III50

= 24 III125

III55

III60

III35

= 24 = 24 = 4 = 24 = 5

DOR = 25rdquo

Resources = 24

Quality = 50

DOR = 120rdquo

Resources = 24

Quality = 98

NA

Resources = 24

Quality = 90

DOR = 600rdquo

Resources = 4

Quality = 95

DOR = 200rdquo

Resources = 24

Quality = 95

DOR = 60rdquo

Resources = 4

Quality = 92

III75

34 Min

20 Secs



Cycle

Time

Proc

Time

= 182 Min

= 12 Min

Step 1

Step 3 Step 5


Step 7

x

x

x




0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 9




Upper Spec

Lower Spec

UCL

LCL

Upper Spec

Lower Spec

UCL

LCL

Defects Defects

Too early Too late

Delivery Time

Reduce variation

Delivery Time

Too early Too late



Defects

Average

Average

Time


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 10


Lean Six Sigma

20-25 20-25


หลกการ


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 12

DMAIIC

Make It Real

Make It Works

Make It Last


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 13


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 14


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 15


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 16


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 17










0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 18



0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 19





Value





95


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 20



Total thru-put

Time





ขนยาย

8

11

1

80



0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 21









0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 22








0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 23





ndash Waiting Time






0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 25



0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 26







Value Stream


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 27





0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 28






0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 29




0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 30




0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 31





4 ดง (Pull)



0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 32









ปรบปรง

ลด

ก ำจด


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 33







0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 34







Quality Inspection


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 35



0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 36




activities

Value

Added



activities Va

lue

Ad

de

d Make value

added work

faster


Reduce wastes

And

Shorten Process



Value

Added


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 37





4 ดง (Pull)



0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 38


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 39


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 40


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 41


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 42


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 43


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 44


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 45


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 46





4 ดง (Pull)



0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 47





0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 48





0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 49

การไหล






0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 50


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 51









0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 53




0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 54






0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 55


TAKT

Time

5

4

3

2

1

0


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 56





4 ดง (Pull)



0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 57


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 58

ดง (Pull)




CLIP Lucy


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 59

59



0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 60







0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 61





4 ดง (Pull)



0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 62









0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 63







0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 64











0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 65



0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 66






0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 67










0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 68





Creating the Map


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 69






Creating the Map


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 70

Creating the Map

Product Family



Future-State

Drawing




0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 71








0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 72

VSM Tips








0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 73






0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 74









0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 75




Team listed


Customer


II II

Lead Time

Processing time

QTY

Process Steps

Data Box

Systems


Team Listed


Sequence of events


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 76




0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 77


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 78



0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 79

VSM Process


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 80



0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 81

Build-In Quality


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 82

Current VSM


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 83

Future VSM


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 84


I

FIFO

Process

Inventory


Data Box




Outside Sources


ABC

Adhesives

Tues amp


PUSH Arrow


Weekly Schedule

Schedule


Assembly

300 pieces 1 day


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 85




0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 86

Ten Rules





0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 87


1 System

Shipped per Wk

Customer

13 WEEK FORECAST

Prodrsquon Cont

Suppliers

OPSI

CRC

Prodrsquon Cont


4 WEEK FORECAST

MRP


FORECAST

Forecast

Orders

Sales

Daily


14400 Min 7200 Min

11520 Min

15 Min

10080 Min

42 Min

5040 Min

24 Min

Total Lead Time




SHIP

6

TEST CONF ASSY

6 4 2

SMT

3

HA TEST

2 2 Rewk 3 Y=75 Y=100 Y=100 Y=100 Y=100 Y=100


14400 Min

Lead Time Ladder


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 88



0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 89





ldquoIdentifyRemove


Opportunity

Eas

e o

f

Imp

lem

enta

tio

n

Low High

Easy

Difficult



0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 90



0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 91


Opportunities 1

(not match)

3 (OK)

9 (Must)

Total

1 Project 1


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 92



0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 93




min)








and shrink wrap



3)


Oct 2008 (start)














week



for export





(Arnuphap IDS

Support)

Immediately Next

week




Later __ __


0000

Confidential | 94


0000

Confidential | 94

Download - Lean Six Sigma เพื่อเพิ่มประสิทธิภาพการบริหารงาน · PDF fileLean Six Sigma เพื่อเพิ่มประสิทธิภาพการบริหารงาน

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