MERCEDES SPRINTERAUTOMATIC TRANSMISSION 7 GEAR
3.0 CDI, EURO 5(FRONT EVAPORATOR)
from 2012
MER 45303
AIR CONDITIONERINSTALLATION INSTRUCTIONS
MERCEDES SPRINTERAUTOMATIC TRANSMISSION 7 GEAR3.0 CDIfrom 2012
-1- 09.12
REFRIGERANT CHARGEFOR 134a
0.800 ± 0.050 kg
MER 4550
FOR SERVICE USEOIL SP-10
ORIGINAL
-2- 11.06
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION
FIG. 1
MER 4502
ORIGINAL
REMOVE PARTS IN SEQUENCE OF NUMBERS.
9
10
8
6
2
4
3
7
11
12
6
17
16
1 15
13
14
5
-3- 11.06
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION
FIG. 2
MER 4503
ORIGINAL
REMOVE PARTS IN SEQUENCE OF NUMBERS.
18
21
22
27
25 24
23
19
26
20
-4- 11.06
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION
FIG. 3
MER 4504
ORIGINAL
REMOVE PARTS IN SEQUENCE OF NUMBERS.
29
28
-5- 11.06
FIG. 4
MER 4503
EVAPORATOR INSTALLATION OR IG I NAL
6 CLIPS4 SCREWS
DISMANTLE HEATING COILTO PREVENT ANY DAMAGEDURING THE INSTALLATIONPROCESS.
MERCEDES SPRINTER from 2006
-6- 11.06
FIG.5
MER 4506
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IG I NAL
VIEW A
CUT AWAYAS SHOWN
VIEW A
CUT AWAYAS SHOWN
-7-8- 06.12
FIG.6
MER 4507
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IGI NAL
VIEW C
CUT AWAYAS SHOWN
VIEW B
CUT AWAYAS SHOWN
CUT AWAYAS SHOWN
VIEW C
VIEW B
DISCARD
DISCARDCUT AWAYAS SHOWN
NOTE:CUT TO THE SURFACE
-9- 01.12
FIG.8
MER 4509
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IGI NAL
EVAPORATORCOIL
-10- 06.12
FIG.9
MER 4510
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IGI NAL
MAIN WATER TRAY
SECONDARYWATER TRAY
6 SCREWS 4x19+WASHERS
2 SCREWS4x16+WASHERS
SILICON
INNER WATER TRAY
-11- 11.06
FIG.10
MER 4511
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION
Auto AirConditioning
OR IG I NAL
GROMMET
DRAIN HOSE1/2”x40cm
DRAIN HOSEPLASTIC TEE
DRAIN TUBEELBOW
DRAIN HOSE1/2”x30cm
DRAIN HOSE1/2”x13cm
DISCARD
1 23
4
-12- 11.06
FIG.11
MER 4512
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IG I NAL
TERMISTOR
DETAIL E
DETAIL D
SCREW 4x12
DETAIL E
DETAIL D
ELECTRONICCONTROL BOX
2 SCREWS4x19
-13- 06.07MER 4513
MERCEDES SPRINTER from 2006EVAPORATOR INSTALLATION OR IGI NAL
FIG.12
1 23
4
A/C SWITCH
COMPRESSOR
COMPRESSORBRACKET
CUT AWAYEAR G
OIL PLUG
2 BOLTS M6x20+WASHERS
2 SPACERSØ19xØ6.5x10mm
I.
W.P.
ALT.
P.S.
COMP.
I.
-14- 05.07
MERCEDES SPRINTER 3.0 CDI from 2006ENGINE KIT INSTALLATION
FIG. 13
MER 4520
OR IGI NA L
BELT 7 PK 2080
D.P.ORIGINAL BELT
3 BOLTS M8x35+WASHERS 8x2mm
2 BOLTS M10x125+4 WASHERS+2 LOCKWASHERS+2 NUTS
I.
FAN
ENGINE KIT P.Nº. 2000-432
-15- 09.12
FIG.14
MER 4551
MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSIONCONDENSER INSTALLATION OR IGI NAL
CUT AWAY AS SHOWN
FRONT
DISCARD
CUT AWAY AS SHOWN
-16- 09.12
FIG.15
MER 4552
OR IGI NAL
FRONT
MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSIONCONDENSER INSTALLATION
2 BOLTS M6x10+ SQURE NUTS
2 BOLTS M6x10+ SQURE NUTS
4 SCREWS 5x12 4 BOLTS M5x35(P.H.)+ PLASTIC NUTS
CONDENSER
2 SPACERSØ12xØ5x22mm
2 SCREWS 5x40
2 PLASTIC BRACKETS
2 ELECTRICFANS
-16A- 09.12
FIG.16
MER 4554
OR IGI NAL
MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSIONRECEIVER DRIER INSTALLATION
RECEIVER DRIER BRACKET
LOCKNUT M6
SCREW 5x12
BOLT M6x25+ LOCKNUT
RECEIVER DRIER
-17- 09.12
REFRIGERANT HOSES INSTALLATION
FIG.16
MER 4553
FIG.17
DISCARD
HOSE 1/2”HOSE 5/16”
BLOCK VALVE(FLANGE)
ORIGINAL
HOSE 1/2”x157cm
HOSE 5/16”x35cm
HOSE 13/32”x86cm
SERVICE VALVE
HOSE 5/16”x125cm
SEEDETAIL F2 HOSE
CLAMPS
HOSE CLAMPBRACKET
BOLT M6x15+WAHSER+LOCKNUT
DETAIL F
BOLT M6x15+WAHSER+LOCKNUT
CLAMPINGPLATE (0035)
SOCKETHEADBOLT M6x20
SERVICEVALVE
MERCEDES SPRINTER from 2012 AUTOMATIC TRANSMISSION
FIG.19
2 SCREWS 5x12
ELECTRIC SYSTEMPLASTIC COVER
ELECTRICSYSTEMBRACKET
2 SCREWS5x12
-18- 09.12
MERCEDES SPRINTER from 2006WIRE HARNESS INSTALLATION
FIG.18
VWA 4555
ORIGINAL
RELAY2x15A
RELAY
FUSE 15AFUSE 10A
(–)
(+)
LOCKNUT
TO ELECTRONICCONTROL BOX
DISCARD
WIRE HARNESS
TO TRINARY SWITCH
TO COMPRESSOR
SEE FIG.19
TO ELECTRIC FANS
-19- 05.11
FIG.20
MER 4519
MERCEDES SPRINTER from 2006WIRING DIAGRAM ORIGINAL
25A
FUSE
87
86 85
30
87
86 85
30
RE
D
RE
DB
LAC
K
YELLOW
BROWNW
HIT
E
BLACK
BLU
E
COMPRESSOR
MULTI PLUG (+)
BROWN
TRINARYSWITCH
BLU
EB
LAC
KB
LAC
KB
LUE
BLA
CK
ELECTRONICCONTROL BOX
TERMISTOR
RED WIRECONNECTOR
ORIGINAL BROWNORIGINAL BROWN
ILLUMINATION (+)(–)
ORIGINAL WHITEI SPEEDBLOWER SWITCH
(+)
BLUE (+)
BR
OW
N
(+)
VDO WHITE PLUGPIN No. 2
PIN No. 2
BLUE WIRECONNECTOR
ELECTRIC FANELECTRIC FAN
BR
OW
N
BATTERY
RE
D
BROWN
RELAY 30A RELAY 2x15
WHITE
GREYGREY/BLUE
RED WIRECONNECTOR
VDO WHITE PLUGPIN No. 5
RED
BR
OW
N25A
FUSE
1 2
3 4
5 6
7 8
9 10
A/C SWITCH1050-1671