Transcript
Page 1: MultiGas 2030 General Overview

MKS InstrumentsMultiGas 2030 FTIRMKS Instruments

MultiGas 2030 FTIR

MKS InstrumentsOn-Line Product Group

Presented by:Jim Belanger

[email protected]

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MKS Confidential 2

MultiGas 2030 Features

Provides correction for pressure fluctuations– 0 – 1000 Torr cap.

manometer

Resolves & analyzes more compounds– 0.5 cm-1 high resolution FTIR

Analysis in 1 second– (0.2 sec for HS version) – High speed FTIR

Fastest response– Long path length, small

volume gas cell– 5.11 m, 200 mL gas cell

High speed detectors for all applications– TE or LN2 cooled MCT detectors

No field adjustments required – Permanently aligned spectrometer

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MultiGas Features, continued Maintains permanent calibration

– Calibration supplied with instrument– Reduces need for gas cylinders– All instruments maintain same

calibration

Detection limits ppb to ppm– All with a single gas cell

State-of-the-art spectral analysis– More than 30 compounds

simultaneously

Full instrument diagnostics– Quickly pinpoint instrument failure– Demonstrates instrument compliance

Calibration - fixedSample

Carbon Monoxide Spectrum

Instrument to Instrument Precision

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MultiGas 2030Hardware Overview

MultiGas 2030Hardware Overview

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MultiGas 2030 - Top View Heated Cell

Heated Gas inletDetector Box

Electronics

Baratron pressure measurement

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MultiGas Cell Advantage 20/20 Gas Cell

– 5.11 m, 200 mL volume– 32 passes through cell– Long path - small volume

-->provides fast response– Versions

Ni-coated Al cell Ni-coated Stainless Steel Nickeless Stainless Steel

– Alignment indexing pads Mirrors

– O-ring “face” seal Kalrez, Viton, Metal

– Corrosive resistant coating– High light throughput

Windows– KBr, MgF2-KBr, BaF2, CaF2

20/20TM Long Path (5.11m) Gas Cell

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2 cm Gas Cell

Used for %-level analysis in particular for SynGas Reactions

255 times less sensitive then 5m gas cell

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MG2030 MCT Detectors

LN2 Cooled Detectors– Larger Range:

Greater number of detectable species 500 cm-1 cut off (16μ)

– High Sensitivity: Lower minimum level of detection– Maintenance

12 hour coolant refill require 3-5 days coolant refill with 5L extended dewar

TE Cooled Detectors– Narrow Range:

Smaller number of detectable species 2000 cm-1 (5μ), 1350 cm-1 (7.4μ) or 1100 cm-1 (9.2μ)

– Highest Sensitivity - 2000 cm-1 (5μ), Lowest minimum level of detection Unable to detect species such as NH3

– Maintenance - None

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MG2030 Detectors

MG2030 offers MCT Detectors– 5 micron – 16 micron detector ranges– Selection depends on gas/sensitivity/range

required

DETECTOR Range Cooling Temp Coolant Sensitivity

(D*)Comparison to

16u LN2

5 micron 5000 - 2000 cm-1 -80° C Piezo electric

element (TE) 77.1 e9 1.8x more sensitive

7.4 micron 5000 - 1350 cm-1 -80° C Piezo electric

element (TE) 6.9 e9 6x less sensitive

9 micron 5000 - 1100 cm-1 -80° C Piezo electric

element (TE) 2.3 e9 18x less sensitive

16 micron 5000 - 500 cm-1 -196° C Liquid N2 42.8 e9 Base value

Detector Sensitivity Comparison

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Instrument Spectral Accuracy

Instrument Accuracy Optimization– Spectra linearity

Accurate absorbance in the whole range of absorbance level

– Resolution Instrument has same resolution (i.e., line width) as

the calibration spectra– Line position

Instrument spectra are “lining up” exactly with the calibration spectra

Validation– Use transferrable calibration and verify cal cylinder– Still need H2O Calibration on each instrument for CEM– Remove influences from components like CO2 and H2O

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Field Analysis Using FTIR Monitoring VOCs

– CH4 ranges from 500 up to 3000 ppm – C2H6 in the hundreds of ppm– Propane on the order of 50 ppm and below– Need to speciate to remove Methane and Ethane– Unburned Propane largest VOC contribution after catalyst

Monitoring HAPs– Formaldehyde easy to measure by FTIR

Conventional Total Hydrocarbon (THC) analyzers– Can not separate Propane from Methane or Ethane– Use Methane Analyzer then subtracts the rest – Not sensitive– Unable to detect all HCs (e.g. formaldehyde)

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Field Deployable FTIR

Advantages– Multiple species – one instrument

SO2, NH3, NO, HCl, HF, CO, CO2, H2O, and VOCs– Analyze components in high CO2 and H2O– Direct analysis – no chemical conversion or “fudge

factors”– Analysis method minimizes interferents– Flexibility in Changing in Method

Customer can easily modify Transferable calibrations

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How Can MKS OLT Support You? MKS On-Line Products

– Dedicated to your gas analysis success

Numerous Applications– Compliance– Engineering– Ambient air

Support Resources– MKS Applications Team– MKS Field Services Team– Outside Applications Team

Industry Standard Technology– Field proven rugged FTIR analyzer– Industry leading software and analysis algorithms

Financing Assistance Available– Capital partners

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Thank You!Thank You!


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