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Technical Support ManualHalspan Optima
optimafd30
Halspan Fabrication> Doorsets> Frames> Doors> Acoustic Doors> Glass> Fire Dooors
Innovative Solutionsto Access and Fire Safety 2010
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Technical Support Manual
C2010
1
Introduction
An Introduction to Fire Doors..........................................................................................................3
Introducing Halspan – BM TRADA Q Mark......................................................................................4
Optima
Halspan Optima Technical Overview ...............................................................................................5
Fabrication .....................................................................................................................................6
Finishes .........................................................................................................................................7
1 Halspan FD30 Specification Timber & MDF Frames
Timber & MDF Frame Profiles.........................................................................................................8
Door gaps, Lipping Details – Single Action .....................................................................................9
Door gaps, Lipping Details – Double Action ..................................................................................10
Door gaps, Lipping Details – Single/Double action/Overpanels ......................................................11
2 Halspan FD30 Permitted Sizes, Configurations Intumescent Seal Details, Timber & MDF Frames
Latched Single Action Single ........................................................................................................12
Unlatched Single Action Single .....................................................................................................13
Double Action Single ....................................................................................................................14
Latched Single Action Double .......................................................................................................15
Unlatched Single Action Double....................................................................................................16
Double Action Double...................................................................................................................17
Latched Single Action Single & Overpanel.....................................................................................18
Unlatched Single Action Single & Overpanel .................................................................................19
Double Action Single & Overpanel ................................................................................................20
Latched Single Action Double & Overpanel ...................................................................................21
Unlatched Single Action Double & Overpanel ................................................................................22
Double Action Double & Overpanel ...............................................................................................23Aluminium FramesIntroduction – Installation .............................................................................................................24Permitted sizes, configurations, Intumescent seal detailSingle Doors ................................................................................................................................25Double Doors ...............................................................................................................................26
3 Mechanical Performance
Testing & Performance.................................................................................................................27
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4 Acoustic Performance
General Acoustic Information .......................................................................................................28
5 Ironmongery
Hinges .........................................................................................................................................29
Latches and Locks.......................................................................................................................30
Door Closers................................................................................................................................31
Bolts and Floor Springs ................................................................................................................32
Non-essential Ironmongery ..........................................................................................................33
6 Glazing
Introduction..................................................................................................................................35
Glazing Schemes .........................................................................................................................37
Guide to beading detail .................................................................................................................39
7 Safety Data
Handling and storage ...................................................................................................................44
Transport Considerations .............................................................................................................44
Health Hazards.............................................................................................................................44
Fire and Explosion ........................................................................................................................45
First Aid .......................................................................................................................................45
Installation Guide..........................................................................................................................46
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AN INTRODUCTION TO FIRE DOORSWHAT FIRE DOOR TESTING IS ABOUT
Test standards are designed to evaluate the ‘fireresisting’ capabilities of doorsets. Tests areconducted by ‘Approved’ bodies whose TestReports and Assessments formally confirm theintegrity of a fire door (e.g. FD30 & FD60).
These documents are the primary source ofinformation summarised in Halspan manuals andliterature to aid customers making doors from Halspan.
A brief summary of testing follows.
THE REAL FIRE SITUATIONFollowing full flashover, gases already present in theroom will be heated, and thus expand, creating agreater pressure than is present outside.
At the same time, combustion processes createadditional gases, adding to the imbalance or over-pressure and the combination of hot gases rises tothe upper zone of the room.
Continuing, the combustion seeks more oxygen tomaintain the process, which is drawn into the roomthrough gaps at the lower zone, creating a slightlynegative pressure in this area.
HOW THE TEST IS CONDUCTEDThis pressure regime fire test is consideredappropriate because it replicates natural conditionssimilar to this experienced in a real fire.
The test is performed with a positive pressure withinthe upper part of a furnace. Such pressure forcesthe hot furnace gases through gaps or joints in theassembly which are essential for movement innormal service, especially those gaps between doorleaf and frame. Invariably, it is as a result of thesehot gases that integrity failure occurs.
To pass the rigorous standard of the tests,a similarly high standard of design and specification is essential. That includes theperformance of intumescent materials whichseal gaps and reduce thermal transfer.
SIMILAR APPLICATION ELSEWHEREThe same testing principle is included in theInternational Standard ISO 834, which forms thebasis of many tests in other countries.
TEST RESULTS—WORKING IN PRACTICEFire resisting doors are rarely supplied in an identicalform to that which was tested. The specification willinvariably require the door to be supplied at a size,in a mode, with glazing openings, glass andironmongery that are different to that tested. Thesevariations in configuration and construction arecovered by a judgement or expert opinion in theform of an Assessment issued by the approvingbody, within the guidelines of BS ISO/TR 12470:1998, and /or The Fire Test Study Group ResolutionNo 82 2001.
HALSPAN SERVICE—WORKING FOR YOUWhere a project specification is more demandingthan published data would suggest, HalspanTechnical Support service is available on request tohelp provide further solutions to customer’ needs.
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INTRODUCING HALSPANHalspan 3-layer particle board has been designed foruse in the fabrication of solid core doors. A complexcombination of chemical and engineeringdevelopment has resulted in the superior qualityand strength of Halspan high performance timberdoor blanks. Produced on one of the world’s mostadvanced CPS systems ensure continuity of qualityfor the product. It is this expertise that sets Halspanabove other door constructions.
Halspan door blanks have been ready tested for usein the manufacture of fire doors.
By using Halspan in the construction of flush orpanelled doors, Halspan’s pre-test programme readilyenables the inclusion of fire doors of the same styleand finish as the standard, non-fire door specification.
These high standards, applied in making Halspandoor blanks, also apply to Halspan’s technicalsupport. Literature and advice provide a continuity ofquality right through, from manufacture to installation.Always ensuring the highest standards for you andyour customer.
INDEPENDENT VERIFICATIONReassures customers on the consistent quality ofproducts they specify or use.
BM Trada, IFC Certification and Certifire providesuch schemes for fire doors.
THE HALSPAN PROPOSITIONSpecialist joiners and fabricators can use Halspandoor blanks in the manufacture of Q-Marked doorsets.
With Halspan there are production and costbenefits, added factors to help smaller firmsquote for new business.
HALSPAN DUTY OF CAREHalspan achieved the highest grading in the BritishStandard of Mechanical Tests for ‘hinged or pivoteddoors’ – Severe Duty: Subject to frequent violentusage Further more, Halspan has already testedwith good results to the new, more aggressive EUstandard. Over the next three to five years it islikely that the new EN 1634 will be adopted, andBS476: Part 22 withdrawn.
Whether for today or for planning ahead, specifyingHalspan products ensures we all can meet thehighest standards and our obligations.
FSC CERTIFICATIONHalspan® door blanks are FSC COC Certified.
Refer to separate Halspandata sheet for fullenvironmental information.
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CHAR
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HALSPAN OPTIMA FD30 PRODUCT MATRIX
Characterisation Characterisation
Non-Fire Rated Features
44mm 4 Glazing Areas
54mm 4 FD30 1.29m2
Fire Paint finish 4
44mm FD30 4 Weight (Avge density kg/m3) 620±10
Door Frames Weight (Avge weight kg/m2) 27.2
MDF FD30 4 Mechanical (Duty grade) Severe
Aluminium FD30 4 Acoustic Performance Tested
Softwood FD30 4 *Board Sizes (44mm) Stock
Hardwood FD30 4 2060 x 840mm 4
Lipping Glue Lines 2135 x 915mm 4
PVA 4 2440 x 1220mm 4
PVAC 4 2800 x 915mm 4
U/F 4 Identification
PU 4
Minimum Lipping Section/details
FD30 6mm
Rebates (double door etc) 4 Specials
Door set Configurations Size – Length x width (min 1 trailer) 4
LSASD 4
LSASD + OP 4
ULSASD 4
ULSADD + OP 4
DASD 4
DASD + OP 4
LSADD 4
LSADD + OP 4
ULSADD 4
ULSADD + OP 4
DADD 4
DADD + OP 4
Standard Intumescent
Palusol FD30 4
Graphite FD30 4
*NOTE
REFER TO SPECIFICATION SHEETS
FOR APPROVED FIRE RATED SIZES
TM
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FABR
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FABRICATION & SPECIFICATIONINTRODUCTIONHalspan Optima door blanks are made in a 3-layerparticle board.
The density (monolithic structure) and surfacefinish of Halspan permits the construction of doorswithout the need for perimeter framing or theaddition of plywood or MDF faces.
It is manufactured specifically with doors in mind,ideal as a solid core timber door, better to make andveneer or laminate.
In addition, Halspan high performance door corehas been pre-tested for the fabrication of fire doors.
Using Halspan brings a flexibility, resulting from acontinual programme of development and testing,which increasingly meets the needs of designers,in particular an extensive range of glazing options.
CONSTRUCTIONSTANDARD METHODThis manual serves to define the productionrequirements in order to achieve and maintainthe fire integrity of a fire door using Halspan44mm door blanks.
ADHESIVEBond using Urea Formaldehyde. Cascamite,PVA, PU, HOT Melt, Phenol Formaldehyde.
STRUCTURAL OPENINGSThe following types of structural opening areapproved for Halspan FD30 doors:• Cast dense concrete• Dense concrete blocks or brickwork• Masonry• Lightweight concrete• Lightweight aerated concrete• Timber stud partition• Steel stud partition
Veneer or laminate
44mm 3-layermonolithic core
Or paint direct
Lipping:530 Kg m3
hardwood
Door BlankHalspan door core
FacingPaint, laminate, veneer finishes
MDF or PlyReduce thickness to suit
LippingIn hardwood, as required
38mm or 44mm Halspan core
38mmor44mm
Using Halspan 44mm Door BlanksTo construct FD30 solid core timber
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HALSPAN FINISHESFINISHESHalspan is particularly suitable for laminating &veneering. Whether fire door or not, Halspan issuccessful with veneer and clear lacquer, paint,plastic laminate.
The fine, hard surface minimises preparation timeand together with its monolithic structure, theseeliminate the problems like grin-through and rippleeffect, found with other types of board.
Veneer Decorative or structural veneers up to 2mm inthickness can be applied to Halspan using theappropriate glue lines for the purpose. N.B. Abalanced construction must always be maintained.
HPL & PVC High pressure laminate and PVC sheeting can beapplied to Halspan up to 2 mm thickness using theappropriate glue for the purpose.
N.B. A balanced construction must alwaysbe maintained.
These facings can be retained on all door edgesby post forming or other means, maintainingfire integrity. A maximum radius of 8mm may beused on postformed edges.
PVC protective edging can be appliedmaintaining the fire integrity with the use ofthe appropriate intumescent.
Painting Problems usually associated with other typesof board are eliminated by using Halspan forexample, it is not essential to add paper orveneer before painting.
With no preparation or only minimal attention,Halspan door blanks provide a suitable surfacefor a good paint finish, eliminating the usualproblems associated with other types of board. Use products such as Becker Acroma, spray 2coats of a high solid Acid Catalyst primer. (primerref: DF 2011-9001). Alternatively, for brush or rollerapplication a high solid water based primer ref: ED2511-9001 is available (complies with TheEnvironmental Protection Act 1990).
Both primer and finish may be applied directonto Halspan. Sand between coats with 280 grit.(Finish applied by spray, at 100gm2 per coat.)
INTUMESCENT MATERIAL The installation of fire doors and overpanelsrequires the use of intumescent strip, whichmay be fitted into the door leaf or frame.
However, if intumescents can be groovedinto the frames, rather than the leaf, this willaid the leaf installation.
Both PVC encapsulated Palusol and graphite basedproducts have been approved for use with Halspan.
Note that configuration changes may affect thesize of intumescent strip used, e.g. door leafsize, doorset, frame, rebated edges, etc. Detailsand charts will be found in the relevant pagesof this manual.
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Hardwood 640kg/m3 density
HALSPAN FD30 FIRE DOOR FABRICATION & SPECIFICATION TIMBER & MDF FRAME SPECIFICATION
28mm
22mm
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HALSPAN FD30 FIRE DOOR FABRICATION & SPECIFICATION TIMBER & MDF FRAME SPECIFICATION
DOOR GAPS, MINIMUM LIPPING DETAILS SINGLE ACTION
Head Single Door/Double Door
Threshold Single Door/Double Door
Alternative 'T' Section Rebate Option [Hand to suit]
Jamb Single Door/Double Door Meeting Edge Pair
action
action
min
min
,PF
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Maximum 8mm RadiusApplicable to double acting doorsets
HALSPAN FD30 FIRE DOOR FABRICATION & SPECIFICATION TIMBER & MDF FRAME SPECIFICATION
DOOR GAPS, MINIMUM LIPPING DETAILS DOUBLE ACTION
Profile to suit spring Jamb Single Door/Double Door
Head
Alternative 'T' Section Jamb & Head
Meeting Edge Pair
Threshold Double Door
9
,PF
*Refer to notes in the ironmongery section – Floor Springs
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HALSPAN FD30 FIRE DOOR FABRICATION & SPECIFICATION TIMBER & MDF FRAME SPECIFICATION
Door Head/Overpanel Door Head/Overpanel Rebate option
*NB Do not use in conjunction with rebated meeting edge option
DOOR GAPS, MINIMUM LIPPING DETAIL INCLUDING OVERPANELS SINGLE AND DOUBLE ACTION
Alternative 'T' Section
Jamb Single & Double Action Frame Head Single/
Double Action
,PF
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Jamb: Door widt hs up to 950 mm 10 x 4 se al Jamb : D oor width s > 951 mm 15 x 4 s eal
Head: Doo r heig hts up to 2400mm10 x 4 s eal
Head: Doo r he ight s 2401
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
-2800 20 x 4 s eal
Standa rd Envel ope
HALSPA N FD 30 PE RMI TTED SIZ ES, CONF IGURATI ONS INT INT UMESCENT SEAL DET AIL S, TIMBER & MDF FRAME SPECIFICATION
LATCH ED SI NGLE AC TION SI NGL E (LSASD)
2135 x 1200
2800 x 915
®
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Standard Envelope
Jamb: Door widths up to 950mm 10 x 4 seal Jamb: Door widths > 951mm 15 x 4 seal
Head: Door heights up to 2400mm10 x 4 seal
Head: Door heights 2401-280020 x 4 seal
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION UNLATCHED SINGLE ACTION SINGLE (ULSASD)
2135 x 1200
2800 x 915
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Standard Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION DOUBLE ACTION SINGLE (DASD)
Jamb: Door widths to 950mm 10 x 4 seal
Jamb: Door widths > 951mm 15 x 4 seal
Head: Door heights up to 2400mm10 x 4 seal
Head: Door heights 2401-280020 x 4 seal
2135 x 1200
2800 x 915
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Standard Width Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
Jamb: All Door widths 10 x 4 seal
Head: Door heights up to 2400mm 10 x 4 seal Head: Door heights 2401-2600 20 x 4 seal
LATCHED SINGLE ACTION DOUBLE (LSADD)
Meeting edges: All sizes square 2-10 x 4 seals Meeting edges: All sizes Rebated 2-15 x 4 seals(Hand to suit)
2135 x 1100
2600 x 910
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
UNLATCHED SINGLE ACTION DOUBLE (ULSADD)
Standard Width Envelope
Jamb: All Door widths 10 x 4 seal
Head: Door heights up to 2400mm 10 x 4 seal Head: Door heights 2401-2600 20 x 4 seal
Meeting edges: All sizes square 2 x 10 x 4 seals Meeting edges: All sizes Rebated 2 x 15 x 4 seals(Hand to suit)
2135 x 1100
2600 x 910
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Extended Width Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
DOUBLE ACTION DOUBLE (DADD)
Meeting edges: All sizes square 2 x 10 x 4mm seals
Jamb: All Door widths 10 x 4 seal
Head: Door heights up to 2400mm 10 x 4 seal Head: Door heights 2401-2600 20 x 4 seal
2135 x 1100
2600 x 910
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRMAE SPECIFICATION
LATCHED SINGLE ACTION SINGLE & OVERPANEL (LSASD+OP)
bottom
Jamb: 10x4 seal but for door widths> 950mm increase to 15x4 seal
15x4 seal but for door heights > 2400mm increase to 20x4 seal
Door Head/OverpanelRebated 2 x 10 x 4 seals
2135 x 1100
2650 x 910
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
UNLATCHED SINGLE ACTION SINGLE & OVERPANEL (ULSASD+OP)
Jamb: 10x4 seal but for door widths> 950mm increase to 15x4 seal
15x4 seal but for door heights > 2400mm increase to 20x4 seal
Door Head/OverpanelRebated 2 x 10 x 4 seals
bottom
2650 x 910
2135 x 1100
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
DOUBLE ACTION SINGLE & OVERPANEL (DASD+OP)
Jamb: 10x4 seal but for door widths> 950mm increase to 15x4 seal
15x4 seal but for door heights > 2400mm increase to 20x4 seal
bottom
2650 x 910
2135 x 1100
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
LATCHED SINGLE ACTION DOUBLE & OVERPANEL (LSADD+OP)
Jamb: All Door widths 10 x 4 seal
15x4 seal but for door heights > 2400mm increase to 20x4 sealDoor Head/Overpanel Rebated 2-15 x 4 seals
bottom
2440 x 915
2135 x 1040
Meeting edges: All sizes square 2-10 x 4 seals
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
UNLATCHED SINGLE ACTION DOUBLE & OVERPANEL (ULSADD+OP)
Jamb: All Door widths 10 x 4 seal
Door Head/Overpanel Rebated 2 x 15 x 4 seals
15x4 seal but for door heights > 2400mm increase to 20x4 seal
bottom
2440 x 915
2135 x 1040
Meeting edges: All sizes square 2-10 x 4 seals
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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C2010
Envelope
HALSPAN FD30 PERMITTED SIZES, CONFIGURATIONS INTUMESCENT SEAL DETAILS, TIMBER & MDF FRAME SPECIFICATION
DOUBLE ACTION DOUBLE DOORS & OVERPANEL - (DADD+OP)
Jamb: All Door widths 10 x 4 seal
Meeting edges: All sizes square 2 x 10 x 4 seals
bottom
2440 x 915
2135 x 1040
15x4 seal but for door heights > 2400mm increase to 20x4 seal
Therm-A-Seal PVC Encapsulated graphite Halspan Intumescent Seals (SLS Range)
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OPTIMA
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FRAM
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HALSPAN FD30FIRE DOORS IN ALUMINIUM FRAMESINTRODUCTIONDoors made from Halspan 44mm door blanks havebeen approved as fire doors conforming to BS476:Part 22:1987 for installation in aluminium framedFD30 doorsets.
FabricationFor general fabrication, door gaps and lipping detailsplease refer to the relevant pages of this manual.
ALUMINIUM DOOR FRAMESMaterialFrames must be manufactured from extruding gradealuminium alloy 6063-16.
SectionMinimum 100mm x 35mm (including integralarchitraves covering the partition or structuralopening by 20mm) x 2mm thick. To include a12mm deep stop.
Frame DimensionsDoor frames must be of the wrap around type,enclosing the partition edge and the rear ofthe frame must be a contact fit with thestructural opening.
INSTALLATIONStructural openingsThe following types of structural opening are approved for Halspan FD30 doors:
• Cast dense concrete• Dense concrete blocks or brickwork• Masonry• Lightweight concrete• Lightweight aerated concrete• Timber stud partition• Steel stud partition. (Partition apertures must
be framed by steel studs, which have aminimum of 45 x 25mm softwood stiffenersto the vertical edges.)
GapsGaps between door frames and structural openingsmust be protected with proprietary materials thathave been successfully tested for this application.
GlazingThe details are contained within the glazing pages.
b = -35% + unlimitedproviding the framereveal dimensionare maintained
a = -0% + 10%
c= -0% + unlimited
a
b
c
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LSASD
HALSPAN FD30 PERMITTED SIZE CONFIGURATIONS OFALUMINIUM FRAMES INTUMESCENT SEAL DETAILS
SINGLE DOORS
ULSASD
Jamb: All Widths 20 x 4 Therm A Seal
Head: All Heights 30 x 4 Therm A Seal
2700 x 935
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OPTIMA
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LSADD
HALSPAN FD30 PERMITTED SIZE CONFIGURATIONS OF ALUMINIUM FRAMES INTUMESCENT SEAL DETAILS DOUBLE DOORS
ULSADD
Jamb: All Widths 20 x 4 Therm A Seal
Head: All Heights 30 x 4 Therm A Seal
Meeting edges: All widths 2 x 10 x 4 Seals Therm A Seal
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OPTIMA
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BS MECHANICAL TESTSMechanical Tests: ProcedureThe tests were conducted in accordance with theBritish Standard Draft for Development DD171:1987: “Guide to specifying performance requirementsfor hinged or pivoted doors (including test methods)”.
A brief description of the mechanical tests carriedout is presented in Table 1. The British DraftStandard gradings are defined as follows:
LD-Light DutyLow frequency of use by those with a high incentiveto exercise care, e.g. by private house owners –small chance of accident occurring or of misuse.
MD-Medium DutyMedium frequency of use primarily by thosewith some incentive to exercise care – somechance of accident occurring or of misuse.
HD-Heavy DutyHigh frequency of use by public and others withlittle incentive to exercise care. Chance of accidentoccurring and of mis-use.
SD-Severe DutySubject to frequent violent usage.
Table 1 Summary of Test MethodsTest Grade Summary of Test Method MeasurementHard body impact 50mm diameter solid steel ball impacting door at 15 points with Deformation
LD 2Nm)MD 3Nm)HD 5Nm)SD 8Nm) Impact Energy
Operation All Horizontal push applied to door leaf Force required to open and close door
Torsion All 400N applied horizontally at mid height of lockside edge of Deformationopen door with top lockside edge restrained
Downward All 500N applied vertically at mid height of lockside edge of open door Damage CheckDeformationClosure against All Closing force of 200N applied to door with 10mm thick Damage Checkobstruction hardwood slip between bottom hinge side edge and frameSlamming Shut LD 10) Slams shut from a 60 degree Damage Check
MD 20) open position caused by HD 100) the action of a fallingSD 150) 15kg mass
Slamming Open LD 10 slams from a 30 degree (5Nm Damage CheckMD Closed position with (25NmHD impact energy (50NmSD (50Nm
Abuse All 750N direct pull on handle in Opening direction with door in position Damage Check Jarring LD 50) impacts of 75N on the Damage Check
MD 100) unrestrained closing HD 150) face at a 45 degree openSD 200) position
Heavy Body 3 impacts on each face of the closed Damage CheckImpact Door with impact energy of
LD 20NmMD 40NmHD 100NmSD 150Nm
Halspan Optima doors in full doorset mode (nominal 2100mm x 900mm, unglazed) have beentested in single action single and double action single mode and achieved Severe Duty grading.
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ACOUSTIC PERFORMANCEDoorsets within buildings form part of their internalfabric and as such may often be required to offernoise reduction performance, or sound attenuation.The acoustic performance of a doorset design canbe established in laboratory tests to BS EN ISO 140-31995 (formally BS2750pt 3 1980). Airborne soundtransmission is determined from the difference insound pressure levels measured across a testsample (doorset) installed between two reverberantrooms (SRL 2003). The ‘transmitting room’ and‘receiving’ rooms are calibrated such that the soundsignals are filtered into 1/3 octave bands, integratedand averaged. The difference in values between thetwo rooms will give an average reduction value ofperformance across the frequency range. The SoundReduction Index (R) is also know by the Americanterminology Sound Transmission Class (STC) and isdefined as the number of decibels by which soundenergy randomly incident on the test sample, isreduced in transmitting through it. (SRL 2003).
These laboratory figures give an average valueof sound attenuation over the 100Hz to 3150Hzfrequency range, but cannot give a snapshot viewof performance in the evaluation of the acousticperformance of products in buildings. So, toproduce a value which more reflects human hearingand perception the figures are correlated to astandard reference curve with a single value output.The methodology for this process is defined in BSEN ISO 717-1 : 1997 (formally BS 5821 : 1984).The output is described as the Weighted SoundReduction Index (Rw).
LABORATORY RESULTS VERSUSSITE PERFORMANCEAs in fire situations, the tested door set up is rarelyreplicated on site. Therefore, if there is ameasurement of sound reduction on site, the resultswill depend on a number of factors – volume andoccupancy of transmitting room, volume andoccupancy of receiving room, area of wall/partition,performance of wall/partition, accuracy ofinstallation of doorset, floor and wall finishes etc…Inevitably, in practise, the potential sound reductionof a doorset is never achieved on site.
HALSPAN AND ACOUSTICPERFORMANCEHalspan has been extensively tested using variousperimeter sealing options in single and doubledoor configurations and also including glazing.The laboratory testing methodology described hasbeen employed.
Please refer to the Halspan Acoustic Manual forspecifications and sealing options for the variousconfigurations that have been approved.
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IRONMONGERYHINGESCareful selection of hinges is one more importantpart in ensuring that fire resistance will bemaintained. Do not overlook the weight aspect, ashinges chosen must be suitable for the weight ofthe door including ironmongery.
Hinge TypesFixed pin, washered butt ball bearing butt or journalsupported lift off hinges. When using Halspan,hinges should conform to PREN1935(BS7352:1990)
Hinges must be suitable for the weight of the doorleaf plus its associated ironmongery.
Not suitableRising butt, invisible, non-cranked butts and springhinges (single or double action) are not permitted,unless fire test/assessment evidence is available tojustify their performance.
Hinge MaterialsBrass (to BS2874); phosphor bronze; steel, stainlesssteel. (Aluminium, nylon or Mazac are not permitted.)
No combustible or thermally softening materials tobe included.
Number of Hinges3 No (11/2 pairs) per leaf; if greater than 2300mmhigh, 4 No per leaf.
PositionsSet top of hinge 150mm - 200mm from top of doorleaf. Bottom of bottom hinge 150mm - 200mm upfrom bottom of door leaf.
For 3 No hingesMid hinge may be either centrally in leaf height or,set 200mm below top hinge.
For 4 No hingesFit two hinges equally spaced between top andbottom hinges.
FixingsSteel screws, as recommended by the hingemanufacturers, but in no case smaller than No 10 x 32mm long, and having thread for the fulllength with parallel shank. For satisfactory fixing,the use of Twinfast type screws is recommended.For severe duty use No 10 x 44mm long screws.
Hinge Leaf SizesThese dimensions denote the amount by whichhinges are let into the leaves: 3.5mm thick (max)x 90-120mm high x 30-35mm wide.
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LATCHES/LOCKSWhen using Halspan, locks and latches shouldconform to PREN12209 (BS5872: 1980) andshould comply with the following specifications.
Mortice latches, tubular mortice latches.
Maximum dimensionsForend + Strike 235mm high x 32mmwide x 6mm thickLatch Body 165mm high x 100mmwide x 25mm thick
Latches must have no essential part of theirstructure made from polymeric or other lowmelting point (<800°C) materials.
The above does not exclude latches that havedimensions and/or specification not in accordancewith those described above, provided they havebeen successfully fire resistance tested. Any itemswhich do have applicable fire resistance test orassessment evidence can be used.
FittingWhere latches are fitted, they should be centred at1000mm (± 100mm) from the bottom of the leaf.
Where fitting latches to Halspan doors, it is importantthat their size shape and position in the leaf doesnot compromise its integrity, either by weakeningthe leaf structure or by causing burn-through.
Intumescent SealsAt meeting stiles of pairs or any lock fitted with aforend which exceeds 150mm in height the strikeand forend must be protected with 1mm thickinterdens, Halspan intumescent lock protection (ref:SLS-PAD) or or 2mm thick Thermastrip.
Over-morticing is to be avoided. Mortices should beas tight as possible to the latch.
Holes for spindles should be kept as small as iscompatible with the operation of the ironmongery.
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DOOR CLOSERSWhen using Halspan, door closers should be eitherfloor springs, approved concealed closers or surfacemounted closers and, for proven performance andmechanical durability, should conform toBS6459:Part 1. Other forms of door closers may beused, providing supporting fire test/assessmentevidence is available to justify their use.
All fire rated door leaves to be fitted with a doorcloser must be specified with due consideration ofthe leaf width/weight.
1. Face-fixed Overhead Door ClosersFace-fixed overhead door closers and accessories(such as soffit brackets) that have been tested,assessed or otherwise approved for use on unlatchedFD30 timber door leaves in timber frames may be used.
Any accessory which is located within the door revealmust have appropriate test or assessment evidence.
Closers used in tests were Dorma TS73, but otherclosers used must comply with the abovespecifications. ‘Certifire’ approved closers with thecode ITT30 (or higher) as appropriate may also beused on these doorsets.
It is essential that the closers are of the correctpower rating for the width and weight of thedoorsets and are fitted accordingly to themanufacturers instructions. They must be capableof fully closing the door leaf and engaging the latchfrom any position.
2. Concealed Overhead Door ClosersThe use of Dorma ITS96 concealed overheadclosers are approved. These are side arm typeclosers with the closer morticed into the head of theleaf, and a single arm and roller acting in a slidechannel morticed into the frame head.
The closer is installed in a 260mm long x 60mmdeep mortice in the door head, with the slidechannel in a 25mm wide x 19mm deep x 540mmlong mortice in the frame head. The slide armchannel and the closer body must be installed withthe intumescent gasket kit supplied with the closer.
We recommend Halspan be a minimum of 50mmthickness (or 54mm Optima) to accommodate the
closer. These closers have been tested by Dormaand, subject to the limitations given below,Dorma ITS96 concealed closers may be used onlatched or unlatched single and double leaveswithout overpanels.
Limitations1) Minimum stop depth of 25mm on framehead required.
2) Include intumescent gasket kit as tested andsupplied by Dorma.
3) In doors with glass openings, when using theITS96 closer, the top margin between door headand aperture must be 175mm minimum.
4) The top edge of the door must include a 20mmlipping to maintain 8mm of timber continuousunder the arm recess.
5) An additional 10mm x 2mm strip of graphiteintumescent must be included in the armrecess in the head of the door.
Mitron Concealed Door CloserThe Mitron C2300 series door closer is a singleaction reversible fully concealed door closer withhydraulic check action and rack & pinionmechanism. This model may also be mounted onthe surface of the door with optional cover plates.
SizesC2303 Medium for doors up to 950mm wide. C2302Light for non-fire rated doors up to 850mm wide.
Hold open device is supplied as standard. This mustnot be used on fire doors.
IntumescentFor all fire doors, these closers must be fitted withthe optional adhesive Intumescent Pack. This iseasily applied to the door closer before fitting.
FixingA minimum top rail depth of 120mm is required.Detailed fixing instructions are supplied with each closer.
NB• Concealed closers are not approved in
overpanel configurations.• Doorstops to head should be increased
to 25mm in depth.
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BOLTSLimitationsFace Fixed Door BoltsFace fixed door bolts may be made from any non-combustible material and shall not incorporate anycombustible components.
Edge Mounted flush boltsThe size of edge mounted flush bolts shall notexceed 200mm long x 34mm wide x 20mm deep.
Steel or Brass Faced Mounted BoltsWhere they are made of steel, stainless steel orbrass, the length of face mounted bolts shall notexceed 400mm length, with no limit on width.They should be fixed with a minimum 60mmbetween bolt and door edge. The recess for flushbolts must not exceed 15mm depth.
Screws for fixing bolts must be at least 25mm long,threaded full length.
Invalid Bolt MaterialsBolts made from materials with a melting pointlower than 850°C are not acceptable.
Intumescent ProtectionFace Mounted Flush BoltsNot required.
Edge Fixed Flush BoltsWhere the bolt causes interruption in theintumescent seals in the door meeting edge/stile,the recess for the bolt must be lined with minimum1mm thickness of intumescent mastic or sheetmaterial; plus intumescent seal maintained adjacentto the bolt, minimum 5mm width to at least one sideof the flush bolt.
Seals InterruptionAdditional protection for bolts causing interruption inthe door or frame seal at the leaf head (e.g. edgefixed flush bolts) must be provided by manufacturer.
FLOOR SPRINGSFloor springs and accessories (straps and pivots)are necessary for single and double actingassemblies. They require the appropriate test orassessment evidence for use on timber doorassemblies. Refer to lipping recommendations,contained in this manual.
The floor springs selected must also be matchedagainst the weight of the door on which they are tobe fitted.
Intumescent SealsUse the manufacturer’s intumescent gasket setprovided and follow the instructions.
I) Continuation of at least 5mm width of theintumescent edge seals in leaf or frame head(as applicable) along both sides of the topstrap/pivot.
II) If intumescent edge seals are in the door frame,then 2mm thick intumescent sheet must also beincluded to the sides of the mortice, for top andbottom straps in the door.
III) No removal of the timber or intumescent at thevertical leaf edge/stile must occur.
*Care must be taken when fitting bottom strapsand top centres. Inaccurate morticing andincorrect adjustment of the spring and closingforce of the unit will lead to problems in service.
Refer to hinge section for fixingrecommendations.
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NON ESSENTIAL IRONMONGERY
Pull HandlesThese may be surface-fixed to the door leafprovided that they are steel or aluminium, and thattheir length is limited to 1065mm between theextreme fixing points. No additional intumescentprotection is required provided that the hole for thebolt through the leaf is tight, unless test evidencedictates otherwise.
Push Plates/Kick PlatesFace-fixed ironmongery such as push plates andkick plates may be fitted to the doorsets providedthat they are recessed by no more than 2mm.These items of ironmongery must not amount tomore than 20% of the door leaf area.
Door SelectorsThese may be freely applied, provided that they arenot invasive in the leaf edges or door frames.Those that are invasive will require fire resistancetest/assessment evidence to support their use.
No additional intumescent protection is requiredunless test evidence dictates otherwise.
Door Security ViewersDoor security viewers with brass or steel bodies ofa diameter less than or equal to 25mm may be usedprovided that the through-hole is bored tight to thecase of the viewer (maximum tolerance +1mm).Both glass and plastic lenses are acceptable.No additional intumescent protection is requiredunless specific test evidence in comparabledoorsets dictates otherwise.
Panic IronmongeryPanic ironmongery may be fitted, provided thatits installation does not require the removal ofany timber from the leaf, stop, or frame revealand it in no way interferes with the self-closingaction of the door leaf.
Cable-WayGiven the reported integrity performance of thedoorset construction, with no burn through of thecore material, we consider it acceptable to allow theprovision for a concealed ‘cable-way’ for electro-magnetic closing/latching mechanisms (providingthat they have suitable test evidence to support theiruse on this type of 30 minute doorset construction).The ‘cable-way’ may be concealed in one of thefollowing ways.
• A 10mm (maximum) diameter hole centrallydrilled in the core material extending straightacross the width of the leaf (not diagonally).
• A central 10mm x 10mm groove rebated into theedges of the core with the base of the groovelined with 10mm wide x 2mm thick Interdensgasket. The lipping must be glued over the top ofthe wire-way.
Letter Boxes/PlatesLetter Boxes/Plates are acceptable provided thatthey have direct test evidence to BS 476: Part22:1987 that demonstrates their suitable integrityperformance (minimum 30 minutes) when installedwithin a timber based doorset of comparablethickness. Margins to the leaf edges will remain asreferenced for glazing. The position of the letterbox/plate will be dictated by the pressure regimetested in the proving evidence.
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Air transfer GrillesThe tested specimens proved to have no adverseeffects on the surrounding door leaf and as suchgrilles of the same type may be installed within theassessed door leaf construction, subject to thefollowing provisos:
• The ventilation grille must be the same as thattested i.e. Lorient LV40, with the associated mildsteel grille screw fixed to each face of the leaf;
• The ventilation grille must not be positionedcloser than 100mm from any leaf edge;
• The ventilation grille must be positioned withits top edge below 1000mm from the bottomof the door leaf;
• Installation of the ventilation grille (including allrelevant intumescent details) must be as tested;
• The air transfer grille must not be installed withinthe ‘thinned’ section of door leaf;
• The grille area must not exceed that tested i.e.0.20m2, and no linear dimension (height orwidth) must exceed 600mm;
• Multiple grilles are acceptable with minimumseparation as shown for the glazing.
Given that the air transfer grilles will require theremoval of a section of door leaf, the area of thegrille must be deducted from the maximum areaof glazing that is currently assessed.
ExampleThe maximum assessed amount of glass iscurrently 1.29m2.
If a 450mm x 450mm grille is to be used (0.20m2)then the maximum amount of glass that would beacceptable will be:
1.29m2 - 0.20m2 = 1.09m2
SureGlaze: The New Name in Glass from Halspan
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HALSPAN FD30 GLAZINGINTRODUCTIONHalspan is capable of tolerating relatively largeglazed apertures. Tests and approval cover a varietyof aperture shapes.
Maximum area of glazing.Aperture sizes up to a maximum combined area of 1.29m2/leaf.
Examples of design styles, including square,rectangle, circular and multi-pane, will befound in this section.
ConstructionCut aperture directly into Halspan, with beadsfitted directly to the particle board.
LippingWhere necessary, fit lipping to edges of the cut-outprior to installing the glazing system. Fit 10mm thickhardwood lipping > 530kg m3 density, at a moisturecontent 10±2%.
AdhesivesBond with Polyurethane (PU), PVAC or UreaFormaldehyde, Hot Melt.
BeadsGlazing beads must be hardwood > 640 kg m3
density at moisture content 10 + 2% and must beeither pinned or screwed in position using steelfixings in accordance with the glazing systemmanufacturer's requirements in order to maintain theintegrity of the fire door.
Glass ShapesCircular, triangular, square or rectangular shapes areacceptable provided that the bead, intumescent andfixing details are as proven acceptable in test by theintumescent /glazing manufacturers.
Glass Types1. 5mm FIVESTAR Vetrotech2. 6mm PYROSWISS Vetrotech3. 6mm PYROSHIELD Pilkington4. 6mm PYRAN S Schott5. 6mm SUREGLAZE CLEAR Halspan
max 0.41m2
6. 6mm SUREGLAZE WIRED Halspan7. 6mm PYROCET (Securiglass
Zeroplus Glazing Ltd)8. 6mm INTERGLAZE E30 Halspan9. 7mm PYRODUR PLUS II Pilkington10. 7mm PYROGUARD CLEAR CGI
max 0.9m2
11. 7mm PYROGUARD WIRED CGI12. 7mm SUREGLAZE INSUL Halspan13. 7mm PYROBELITE Glaverbel14. 7.5mm PYRODUR PLUS Pilkington15. 10mm PYRODUR Pikington16. 12mm PYROBELITE Glaverbel17. 13mm PYRODUR Pilkington18. 15mm PYROSTOP Pilkington19. 16mm PYROBEL Glaverbel
Alternative glasses may be substituted provided they demonstrate adequate performance,in the required pane size, when tested in timberdoorsets of comparable construction.
DesignThe maximum areas apply to each door leaf and areapplicable for all door configurations offered underthe Halspan FD30 specification.
Circular/Curvilinear glazingFollow the proceeding glazing specifications, with amaximum aperture dimension of 500mm diameterfor all leaf sizes and configurations.
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Use hardwood bead of >650kgm3 density at moisturecontent 10 ± 2%, 15mm deep and a 25° chamferwith bolection moulding not less than 4mm deep.
Semi-Circular GlazingIncludes mixed apertures, e.g. D-ended and full semi-circles. Installation as full circles, with restriction to250mm maximum radius for the curves.
Ladder GlazingThis effect is created by applying a single cut-out toone pane of glass. Full details with diagrams areprovided in this section.
Multi-pane GlazingHalspan tests permit the use of horizontal andvertical hardwood bars or astragals to sub-divide anaperture. Full details with diagrams are provided inthis section.
CAUTIONAll glass types must be fitted strictly in accordancewith the manufacturers’ tested details andinstallation requirements.Not PermittedGlasses proven only by tests in screensare not acceptable.
Safety GlassAll safety glass fitted to Halspan Doors should havebeen tested by manufacturers to BS 6206: 1981.
Non-Safety GlassFirelite Ceramic Glass, manufactured by SouthernCermanics, is not a safety glass. Its use is restrictedto apertures defined as ‘small’ (Part N of Schedule1 to the Building Regulations 1991).
Competence of use, of non-safety glass,in fire doors is maintained by application of thefollowing restrictions to all door configurations –sight size not to exceed 250mm wide and an areanot exceeding 0.5m2 maximum.
NoteAlternative glazing products are acceptable,provided that they can demonstrate adequateperformance in the required pane size and whentested in doorsets of comparable construction.
SureGlaze: Transparent Fire Protection for Doors and Screens
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GLAZ
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HALSPAN FD30 FD30 GLAZING DESIGN OPPORTUNITIES – REFER TO MAXIMUM PERMITTED AREAS
SureGlaze: Clear and Wired Fire Resistant Glasses
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GUIDE TO BEADING DETAIL FOR GLAZING IN HALSPAN FD30
ISL Ltd
Glass Glass
Glass Glass
to suit
10 x 2 Thermastrip
to suit
to suit to suit
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GUIDE TO BEADING DETAIL FOR GLAZING IN HALSPAN FD30
Lorient
Fig 1
Use 40mm steel pins or screws
to suit
40
Fig 1e Fig 1f
Fig 1g
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Doors and Screens – See SureGlaze Brochure
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GUIDE TO BEADING DETAIL FOR GLAZING IN HALSPAN FD30
15mm x 2mm Therm a Strip or R8193 channel
15mm x 2mm Therm a Strip or R8193 channel
to suit to suit
Fig 1h Fig 1i
GLAZ
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Halspan Technical Support: Fax: +44 (0) 1506 825996 • Email: [email protected]
ING
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GUIDE TO BEADING DETAIL FOR GLAZING IN HALSPAN FD30
Fig 1j
Fig 1k Fig 1l
40
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GUIDE TO BEADING DETAIL FOR GLAZING IN HALSPAN FD30
10mm x 2mm
10mm x 2mm
Fig 1m Fig 1n
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SAFETY DATAHANDLING AND STORAGEWhen handling with mechanised handlingequipment, such as fork trucks and pallet trucks, careshould be taken to observe the weight restrictions ofthe equipment and safe working practices.
When manually handling, care should be taken toavoid the product sliding through the hands, wearinggloves if frequently handling boards, especially re-cut material.
It is recommended that Halspan is stored in a drycontrolled area similar in ambient condition to thatintended for further production. Areas for storing theproduct should be dry and adequately ventilated,making sure the material is not subjected toexcesses of humidity and temperature.
In storage, care should be taken to stack materialsafely. Store flat and level on at least three equalspaced, equal height bearers.
TRANSPORT CONSIDERATIONSEnsure that material is adequately packed andproperly secured on the vehicle to prevent anymovement. Goods should be conveyed in such amanner as to avoid movement and slipping.
Particular care should be taken with laminatedproducts, as the possibility of movement maybe increased.
HEALTH HAZARDSThis product is bonded using urea formaldehyderesins and in its recently pressed state, or whenbeing cut or worked, may possibly out-gas formaldehyde. The product is manufactured to theemission class E1 of the EU Standard.
Care should be taken to ensure adequate ventilationand control of the environment and to ensureprevention of exposure for persons likely to be particularly sensitive to the effects of formaldehyde,i.e. Asthma sufferers or those likely to contractskin rashes.
When processed, this product produces wood dustwhich can act as a skin or respiratory irritant.Adequate ventilation and dust and waste extractionshould be provided to ensure that the work placecomplies with COSHH Regulations 1988 andGuidance Note EH40/89.
Adequate control of exposure by employees toformaldehyde and wood dusts will automaticallyprovide control against other aldehydes andamminiacal compounds, which can be producedwhen machining particle board, especially if blunttools are used.
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FIRE AND EXPLOSIONThere is no risk of explosion with this product, butusers should be aware that airborne wood dustproduced during processing could present a firehazard. Do not smoke.
Ensuring efficient and continuous dust extractionduring processing.
The product burns in a similar manner tonatural timber. Normal fire fighting proceduresshould be observed.
FIRST AIDInhalation of wood dust- Remove person to fresh air. Clean nasal passages.
Wood dust in eyes- Flush eyes with tepid water for 15 minutes.
Affected by formaldehyde- Remove person to fresh air.Drink copious volumes of fluid.
- If no recovery is made, immediatemedical advice should be sought.
PERSONAL PROTECTIONAn ori-nasal mask to BS6016 and eye shield toBS2092 are recommended.
IMPORTANT..HANDLING AND STORAGEOn receipt of materials from supplier/distributor
• Store Halspan door blanks horizontally on 3 or more equally spaced bearers. For multiple pack storageensure that bearers are aligned. KEEP HALSPAN OFF THE FLOOR/GROUND
• Storage conditions prior to fabrication should be as close to the environmental conditions in theworkshop as possible. Ideally these should be within the following parameters— 40% to 65% RH and13°C to 21°C. Halspan should be allowed to condition for 3-4 days prior to processing.
• Halspan should not be exposed to external conditions such as rain, excessive moisture or intensesunlight. The storage area should be well ventilated.
• Avoid Halspan coming into contact with corrosive or staining materials.
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HALSPAN INSTALLATION GUIDEFIRE DOOR SITE FIXINGINSTRUCTIONS
1. Surrounding StructureFrame, support wall constructionThe frames must be fixed back to stud partitions,blockwork, brickwork or concrete walls, at centresnot exceeding 600mm.
Timber ‘sub-frames’ may be incorporated as a solidpacker between the opening in the supportingconstructions and the rear face of the framemember of the doorset. The sub-frame must coverthe full surface of the rear of frame member, and becontinuous for the full doorset height/width. Thetimber shall be of the same density and structuralquality as that specified for the frame itself.
The gap between sub-frame/finished opening plusframe, not to exceed 10mm, should be filled withnon-combustible material and capped off withintumescent mastic or the inclusion of anintumescent strip on the reverse of the frame.
2. Timber FramesFrames and stops can be softwood or hardwood forFD30. See the relevant section in this TechnicalSupport Manual for the specification.
The rear of the frame has to be protected. Wheresub-frames/extension linings are used, the jointbetween the main-frame and the sub-frame mustnot intrude into the plane of the doorset height/width.
Where an integral architrave is used, the face of thedoor must not protrude beyond the face of the wall.Usually the rear of the frame is protected by theadjacent wall, without excessive gaps, and theframe does not project out from the wall. If not,special assessment will need to be sought.
StopsStops to be minimum 12mm wide, machined fromsolid or planted, pinned only, using 40mm steel pins.
Head/Jamb JointMortice and tenon or half-lapped joint, head twicescrewed to jambs.
ArchitravesArchitraves are optional and have no performancerequirements.
3. Hanging LeavesGapsDoors should be hung to give and equal gap acrossthe head and down both jambs, the gap not toexceed 4mm.
The gap between the door and the frame should notexceed 4mm, the gap at the meeting stile should notexceed 4mm and the doors should not be proud ofthe frame reveal by more than 1mm.
Smoke seals which require a larger gap shouldremain within tested tolerances.
5. GlazingOn-site cutting of apertures is permissiblewith Halspan.
For full specification and installation instructionsrefer to the relevant section in this TechnicalSupport Manual.
6. IronmongeryLarge lock forends and bolts require to be beddedon low pressure intumescent.
Door closers should be supplied with intumescentgaskets, wherever applicable. See HalspanIronmongery section for specification andinstallation instructions.
Take care with ironmongery as certain items andtheir fixings may not be compatible with Halspan orother timber cored door constructions.
Halspan Technical Support: Fax: +44 (0) 1506 825996 • Email: [email protected] INST
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7. Pre-Installation Handling & StorageIf storing finished doors, doorsets and door kits,they should be protected from rain and sun,preferably in a ventilated building.
Fire doors are for internal installation and shouldalso be protected from exposure to excessivemoisture and splashing by corrosive orstaining materials.
Store horizontally on 3 or more equally spacedbearers, away from floor or ground. Keep inwrappings as long as possible. Site environmental conditions should be within the followingparameters: 40% to 60% RH and 13°C to 21°C.
Protect glazed doorsUse spacers between stored doors to preventglazing beads from damage.
Unlaquered doorsShould have a coat of seal applied as soonas possible.
Laminate faced doorsRefer to manufacturer’s guide on care andmaintenance.
Protect facingsDoor assembly timber components that are toreceive a clear finish, or veneered surfaces, shouldnot be exposed to strong lights, daylight or uneven light during storage as this can causedifferential fading.
Cleaning veneered doorsClean veneered doors and panels by wiping with adamp cloth. Do not use abrasive or chemicalcleaners If necessary, use a mild detergent solution.
Smoke and heat activated sealsHeat activated seals and smoke seals can easily bedamaged. When supplied separately, for fixing afterinstallation of the door assembly, they should bekept wrapped in a dry, ventilated environment andbe clearly identified.
8. Metal FramesEnquiries regarding aluminium frames may beaddressed to Halspan Technical Support by fax orEmail at the contact numbers noted in this document.
FIixing & sealing to Structural openingsGuidance for fixing doorsets, and methods ofproviding an adequate fire resistant seal to thestructural opening, is documented in BS8214: 1990Code of practice for “Fire door assemblies withnon-metallic leaves”. This should be referred towhere necessary.
On-site InstructionsThese on-site instructions refer only to fire doorsmanufactured with Halspan high performance doorblanks. Otherwise, general application must complywith test requirements of individual suppliers.
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NOTES
®
Technical Support ManualHalspan Optima
www.halspan.com
Halspan™ is the registered trademark of Halspan Ltd.